Odd Form Insertion Machine S-7000
Odd Form Insertion Machine S-7000Odd Form Insertion Machine S-7000Odd Form Insertion Machine S-7000Odd Form Insertion Machine S-7000Odd Form Insertion Machine S-7000Odd Form Insertion Machine S-7000Odd Form Insertion Machine S-7000Odd Form Insertion Machine S-7000Odd Form Insertion Machine S-7000Odd Form Insertion Machine S-7000Odd Form Insertion Machine S-7000Odd Form Insertion Machine S-7000Odd Form Insertion Machine S-7000Odd Form Insertion Machine S-7000Odd Form Insertion Machine S-7000Odd Form Insertion Machine S-7000Odd Form Insertion Machine S-7000Odd Form Insertion Machine S-7000Odd Form Insertion Machine S-7000Odd Form Insertion Machine S-7000Odd Form Insertion Machine S-7000Odd Form Insertion Machine S-7000Odd Form Insertion Machine S-7000Odd Form Insertion Machine S-7000Odd Form Insertion Machine S-7000Odd Form Insertion Machine S-7000Odd Form Insertion Machine S-7000Odd Form Insertion Machine S-7000Odd Form Insertion Machine S-7000

S-7000 Odd Form Inserter

Southern Machinery’s Odd Form Insertion Machine of S-7000 provides outgoing board quality levels of 500 ppm or better with high insertion speed, providing superior reliability and price-performance.

The equipment conveys rivets of various specifications (1.6 mm to 3.5 mm) sorted by the vibration plate to the clamp block, the insertion shaft accurately and quickly inserts rivets to holes on the PCB, and the base blooms rivets to various patterns and fastens them onto the PCB. The equipment can load and unload PCB automatically. It is equipped with one to four insertion shafts and can insert rivets of one to four models. One operator can operate several machines.

Based on Windows 2000, the simple-to-use, operator environment provides machine operation functionality, diagnostic support, management data, and a graphical product editor for easy pattern generation and maintenance.

The Odd Form insertion machine can be designed according to customer’s requirements for specialized Odd-Form Assembly Manufacturing.

Trends Driving Odd-Form Automation:

– Drive to reduce defects

– Need to increase throughput

– Cost and availability of manual labor

– Availability of packaging

– Need for reduction in manufacturing costs

Market Challenges:

– Irregular packaging

– Conversion from hand assembly

– Competing in low-cost markets

– Lack of industry standards governing the assembly process

– Large and Heavy Components

– High force requirements

S7000 Odd-Form Solutions:

– Most flexible head available on the market

– Vision component inspection enables use for in Pin-in-Paste Applications

– Vision component inspection finds quality problems before insertion

– Data-driven programming and component database that bridges the gap between custom automation and Surface Mount Assembly Machines.

 
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Product Description

 

Product Description

Southern Machinery’s Odd Form Insertion Machine of S-7000 provides outgoing board quality levels of 500 ppm or better with high insertion speed, providing superior reliability and price-performance.

The equipment conveys rivets of various specifications (1.6 mm to 3.5 mm) sorted by the vibration plate to the clamp block, the insertion shaft accurately and quickly inserts rivets to holes on the PCB, and the base blooms rivets to various patterns and fastens them onto the PCB. The equipment can load and unload PCB automatically. It is equipped with one to four insertion shafts and can insert rivets of one to four models. One operator can operate several machines.

Based on Windows 2000, the simple-to-use, operator environment provides machine operation functionality, diagnostic support, management data, and a graphical product editor for easy pattern generation and maintenance.

 

Odd Form Definition

Odd Component:

Odd shape through-hole components that can not be automatically placed using standard through-hole insert machines due to the component’s height, shape or weight:

SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display,   SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display,   SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display,   SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display,


Trends Driving Odd-Form Automation:

  • Drive to reduce defects
  • Need to increase throughput
  • Cost and availability of manual labor

– Availability of packaging

– Need for reduction in manufacturing costs

Market Challenges:

  • Irregular packaging
  • Conversion from hand assembly
  • Competing in low-cost markets
  • Lack of industry standards governing the assembly process
  • Large and Heavy Components
  • High force requirements

S7000 Odd-Form Solutions:

  • Most flexible head available on the market
  • Vision component inspection enables use for in Pin-in-Paste Applications
  • Vision component inspection finds quality problems before insertion
  • Data-driven programming and component database that bridges the gap between custom automation and Surface Mount Assembly Machines.


Bare PCB

SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display,

 

Odd Form Components

SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display,    SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display,    SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display,   SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display,

 

 

UIC TDK SMT,THT,PCB,PCBA,AI. SMT nozzle. SMT feeder. AI spare parts.    UIC TDK SMT,THT,PCB,PCBA,AI. SMT nozzle. SMT feeder. AI spare parts.      SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display,

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1 Insertion speed 12,000CPH
2 Insertion defective ratio Less then 500 PPM
3 PCB Size Max. 480 mm ×480 mm
4 PCB Thickness 0.79-2.36 mm
5 Insert Supports 1.6-3.5 mm common rivets, long rivets, and braid rivets, 1 to 4 working heads can be customized as required.
6 Machine Dimensions  (L×W×H) 2300mm*1340mm*1860mm
7 Machine Weight 1500 kg (4 working heads)
8 Power 220 VAC(single-phase); 50/60 HZ; 1.0 kVA
9 System protection UPS configured, supporting 15-minute operation after power failure
10 Service power 960 W
11 Air pressure 0.4-0.6 Mpa
12 Air consumption 0.3 M3 / minute
13 Ambient temperature 5-26°C
14 Machine noise 55 db
15 Calibration mode of hole position Machine vision system, multi-point MARK, vision correction
16 Driving system AC server, AC motor
17 Data input mode USB interface (EXCEL worksheet)
18 Control system WINDOWS OS, LCD monitor
19 Operation mode of the working platform From left to right, from right to left; rotary table in clockwise or counterclockwise (optional)
20 PCB convey mode Manual/Auto

 

 

PCB Production

 

 

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Automatic Odd Form Inserter Animation

 

SMT,THT,PCB,PCBA,AI,wave solderi

SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display,

 

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