Tag Archives: PCB

Use of PCB Pallets in Wave Soldering

Use of PCB Pallets in  Wave Soldering
Patch components are used more and more on the circuit board, but there are still some perforated components between them. For this kind of board, selective soldering is the best solution, but not every company has enough funds to purchase selective soldering equipment, or the number of this type of circuit board is too small, specifically to buy selective soldering equipment is not Cost-effective. Manual welding is prohibited in certain industries such as the automotive industry

Wave soldering pallet 8

Therefore, in PCB wave soldering, using trays to block those patch components is a good method: reliable, fast production, and adaptability to high-capacity requirements.

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Wave soldering pallet 2

The benefits of using trays:
Lead-free soldering requires higher soldering temperatures. Therefore, the circuit board is more easily bent during welding. The tray provides maximum protection of the circuit board during soldering and prevents bending.

Similarly, in the automotive and consumer electronics industries, many special-shaped circuit boards have emerged for the needs of applications. It is sometimes difficult to transport these shaped plates with conventional chain rails and mesh belts, and placing the circuit board plates in trays allows any type of circuit board to be shipped.

Wave soldering pallet 1

By soldering some of the bottom components through the tray, it is also possible to use PCB wave soldering equipment for selective soldering of the product.

Since most trays are thick (sometimes 15 mm), solder certainly does not flow to the top of the board. The oxide layer on the solder surface will also be washed away by the edge of the tray before the board reaches the peak, so that when the solder starts, the tin is relatively clean.Wave soldering pallet 6

By adding some stiffening strips to the tray, it can increase its hardness to withstand high-strength welding. It is also possible to install heat-absorbing blocks, component fixing devices and some other auxiliary devices on the upper part.

The use of pallets also helps standardize the width of the product line, soldering different circuit boards on the same production line, and can use bar code readers and other identification tools to quickly change process programs for different boards.

Although there are many advantages to using trays in lead-free soldering, it can also cause solder balls.

Requirements for pallet materials:
In order to maximize the service life of the trays, the trays must be made of materials that can withstand high temperatures and harsh process conditions, especially for lead-free soldering.

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Wave soldering  tray 1

To meet these requirements, the material used to make the tray must meet the following characteristics:
• High dimensional stability
• Good thermal shock resistance
• Can remain flat after repeated use
• Corrosion resistance (flux and cleaning agent)
• Does not absorb moisture

The use of the tray brings the process problems:
The flux system must be able to spray the circuit board completely with flux. Poor tray designs can lead to “shadow effects” in flux spraying: Some parts of the board have insufficient flux or no flux at all. The flux must be sprayed onto the board and spread through the capillary action.

Before the tray touches the crest, it must be heated in the preheating unit. A typical preheating configuration is a combination of heat pipes and hot air forced convection. If the temperature drops before contact with the peak, the tray will have an endothermic effect, making the welding process difficult to control.

The use of trays requires a wave height of up to 0.5 inches (12.5 mm). In the case of such a high pump speed, the use of nitrogen can help reduce dross. When using pallets in lead-free soldering, Vitronics Soltec’s perturbed “smart wave” can also promote tinning of the perforated component.

In addition, we must pay special attention to keeping the circuit board in the pallet flat. If there is a gap between the circuit board and the tray, the flux will flow into the gap, and the solder will flow to the board when passing through the peak. This will cause solder residue on the board.

Wave soldering  tray 3

The gap between the circuit board and the tray may cause solder residue on the circuit board

Circuit board and tray design recommendations:
Avoid placing larger components near the piercing element as this can cause shadowing effects and tin difficulties.

Leave proper clearance around the pins and edges of the through-hole components so that solder can flow. These tin guides will guide the solder to the seat of the tray opening, while also greatly improving the solder flowability.

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Wave soldering  tray 4

The tin slot at the tail of the tray allows the solder to flow smoothly back to the tin tank

The opening of the tray should be as large as possible to facilitate the flow of solder. This will reduce some of the welding defects, such as: short circuit and solder balls. At the same time, it is also beneficial to the solder filling of the through hole, because the large opening also means that there is more energy to enter the welding area.

Prepared by :ming@smthelp.com

PCB Unloader \loader and Destacker from production to packaging.

PCB Unloader \loader and Destacker from production to packaging.

 

1. Purchase all kinds of materials according to order.

 

 

2.     Frame installation of the entire machine.

3. Installed power motor

4.      Install PLC control box.

5.    Install sensor and belt.

 

6.Install the cover

7.Install the LOGO

033018_0837_PCBUnloader10.jpg

 

8. Install the program and test the machine.

9 .Use PCB board to test machine.

10.Use a magazine test machine.


 


11. Aging operation week

 

 

12. Simple packing before shipment.

13. On the day of shipment, use the export wooden box vacuum packing,


 


 

 


 


 


 


 

 

 

 

14. Arrange forwarders to pick up the goods.

 

 

 

 

 

 

 

Four machines were shipped and shipped to the United States via freight forwarders.

 

ming@smthelp.com

SMT,THT,PCB,PCBA,IM,AI,LED,Axial Inserter, Radial Inserter,Odd form Insertion,PIN insertion, Eyelet Insertion, Terminal Insertion,Insertion Mount,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter,PCB board handling system, Loader, Unloader, Conveyor,Shuttle,LED lighting, LED Lamp, LED Display, LED tube,UPS, Power Converter, Power Adepter, Mobile Charger,Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box,PCB Assembly,

PCB board handling system Destacker Build Procedure

Destacker Build Procedure    SDM0029
Rev
A

 

 

1.    Obtain the proper shop packet and check order for build information. Pull all parts if any parts are missing,         fill out a shortage sheet and give a copy to the appropriate material coordinator.

 

2.    Pull the latest Electrical and Mechanical prints.

 

3.    The following procedure is for a 29″ Destacker. Attach leg and control box to main beam. Leg should be flush to         left side of main beam. Control box should be 3″ from right side of main beam. Attach width units to main beam,         4-3/8″ from either end square to main beam and Parallel to each other.

 

4.    The following procedure is for the 44″ and 58″ Destackers Attach leg and control box to main beam. Leg 7-5/8″ from     left end control box 7-5/8″ from right end. Attach width units to main beam 8.975″ from either end. Square to main         beam and parallel to each other.

 

5.    Attach rear rail to width supports parallel to main beam 3/8″ overhand from either end of main beam.

 

6.    Level conveyor from side to side and front to back, off rear rail

 

7.    Attach front rail to width supports. Match level to rear rail, especially front to back. Make parallel to rear rail. Make         ends even with rear rail.

8.    Install motors, pulleys, UHMW and belts on rails.

 

9.    Attach Destacker assy to rails

 

10.    Assemble valve pack assy and install

 

11.    Attach air input assy

 

12.    Attach front cover and wire into control box

 

13.    Run pneumatic lines, load program software and test.

 

14.    Complete check sheet, turn over to QC

 

 

End of Document

 

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SC-2500S PCB Router Separator

SC-2500S PCB Router Separator

SC-2500S PCB Router Separator

 

Features:

1, using the next vacuum mode, in line with the theory of free fall, good dust collection effect.

2, special jig fixed more solid, to avoid the poor positioning caused by the cutting accuracy error.

3, the system automatically fixes according to the product installation location, to ensure high-precision product cutting requirements.

4, the static eliminator is installed in addition to electricity, dust blower continued to work to eliminate static electricity generated when cutting high-speed spindle to avoid damage caused by static electricity parts to avoid accumulation of dust due to static electricity.

5, the use of safety doors, reduce noise and dust, improve safety.

Vacuum cleaner with vacuum collection box (according to production capacity or cutting dust collection time scheduled maintenance)


 

PCB Separator also called PWB Depaneling machine. Rotate router bit to cut high-density component PCB panel to single products v-groove or perforated line. Utilize all of our accumulated technology to help minimize dust attach on PCB. Router machine has following features.

 

 

 


SC-2500S PCB Router Separator specifications:

Function Items

功能项

参数/Hardware Demand

Model

型号

ASC-2500S
Dimension

机台结构

L650*W650*H1765mm
Power

电源

220V/50HZ
Machine Wattage

机台功率

3.6KW
Weight

重量

About 300KG
Cleaner Dimension

吸尘器尺寸

内置式(Inside)/L500*W490*H590mm
Cleaner Wattage

吸尘器功率

2.2KW/220V
Table Dimension

工作台尺寸

260mm*260mm
Cutting Speed

X、Y轴切割速度

0-100mm/s
X,Y,Z axis Driving Speed X、Y、Z轴驱动速度 X、Y轴0-1000mm/s(min),Z轴0-750mm/s(min),伺服马达方式驱动X, Y axis 0-1000mm/s (min), Z axis 0-750mm/s (min), servo motor drive
Repeatability Accuracy 机台重复精度 ±0.01mm
Working Area 工作区域(可加工行程) X:0-260mm,Y:0-260mm,Z:0-80mm
PCB Thickness 切割PCB厚度范围 0.5-5mm
Router Bit Diameter 铣刀直径 0.8-3.0mm
Cutting Precision 切割精度 ±0.01mm
Cutting Ability 切割能力 具有切割直线、圆弧、圆、L型和U型的能力

Linear, Circular, U-curve, Arc, L-curveCutter Change刀具更换系统可手动换刀系统,需工具(随机配送)

Manual, tools needed Cutter Attrition System刀具磨损系统可智能设定铣刀下刀段数(0-5段)

The number of milling cutters (0-5 section)Break Detection断刀检测无(none)Cutter Life Control刀具寿命控制程序控制(controlled by Program)Table NumberTable数量1个Spindle Speed主轴转速60000rpmSpindle Cooling System主轴冷却系统气冷方式Air cooling modeCleaner Mode集尘方式下集尘(collect dust downside)Working Power工作电源220V ,50HZAir press空压供给0.4MpaSafety Device安全装置采用安全防护门加门锁感应器Safety door and door lock sensorMode机型模式离线机型,手工装载卸载PCBA(offline, load and unload PCBA by hand)Auto failure test and repair mode故障自动检知维修模式系统具有自我诊断功能,实时错误信息显示,能直观地查询设备各个IO端口状态,易于排除故障。

Self-diagnosisdisplay failure information in real time, query IO state visually, easy for troubleshootingComputer & Operation system电脑和操作系统工控机、Windows 7

IPC, Windows 7Program Backup程式备份USBSoftware access control软件权限管理密码保护,依权限进入对应操作界面,保护系统重要参数。(Password protectionthe operator enter corresponding interface according to authority to protect important parameters.)Programming编程可视化界面,单个程序切割点容量无限制,切割路径动态模拟。(Visual interface, the cutting point capacity for a single program should be over 400, dynamic simulation of cutting schedule.)Auto correction of the mark pointMark点自动校准功能具备Mark点自动校准功能(Yes)Fixture 治具万用治具可供选择(universal fixture)Voice control噪音控制运行时,噪声小于60分贝(离设备一米距离测量)

≦78 dBmeasured in 1M’s distance Maintenance Period保修周期整机1年或以上,主轴2年或主轴3000小时保养服务。

1 years or more, spindle for 2 years or spindle maintenance service for 3000 hours.Technology Support技术支持及培训提供设备操作、编程,硬件保养,维修培训服务;程序永久免费升级。(Offer service of operation, programming, hardware caring and maintenance training; free upgrade of application. )

 

主轴Main axis S4225-B60 S4225-B60
CCD IMAGING
丝杆Ball Screw Hiwin进口精密研磨滚珠丝杠Hiwin precise grinding ball screw imported
导轨Lead Rail Hiwin进口直线加宽导轨Hiwin straight widened lead rail imported
伺服电机Servo Motor 松下Panasonic
静电消除器Static Eliminator ADK-801ADK-801
工控主机IPC Host 研华ADHNTECH
运动控制卡Motion control card 固高ADTECH
显示器Monitor 华硕ASUSASUS
控制系统Control System Windows7
操作界面Operation Inteface Windows7
编程Program 在线方式Online
视觉系统Visual System ASC视觉分板机系统像素计算型高精度CCD视觉定位校正系统CCD Visual alignment system
设备尺寸Machine size L1380*W1250*H1875mmL1380*W1250*H1875mm
重量Weight 约300KG
底脚可调高度Foot Height adjustable 50~70mm
板最大厚度Max.PCB Thickness 5mm
整机功率(含集尘器)Power (included dust collector) 4000w
最大转速Max Rotation Speed 60000rpm/min
冷却方式Cool Down 气冷+夹具散热cold air and clamp radiating
更换工具方式Tool replacement 专用扳手更换by specialized tool
最大切割Shear speed 0~100mm/s
最大移动速度Max Moving Speed 1000mm/s
切割重复精度Shear Repeat Accuracy ±0.02mm
集尘器功率Dust Collector Power 2.2kw 220v三相电机2.2kw 220v three phase motor
气压Pressure 0.4Mpa以上0.4Mpa above
编程方式Program mode 在线编程Online program
编辑功能Edit 直线、孔状、圆弧、圆Straight line, hole, arc, circuit
程序存储Procedure Storage 根据需要选择存储位置choose storage position according to needs
配置编程Camera IMAGING高像素彩色CCD IMAGING high pixel color CCD
刀具直径补偿Compensation on Blade DIA 多种补偿方式供用户选择many choices for option
三色灯Three Color Indicator LED三角灯监视机器的各种工作状态LED LED indicator monitoring working status of the machine
刀具好坏检测Blade Inspection 刀具寿命根据用户设定的下沉段数、产品数量及切割长度等方式选择According to PCB quantity and shear length
马达过热检测Motor overheat Inspection 有过载、过热、低电压等保护功能Protection on overload, overheat, low voltage,etc
伺服过载检测Servo overload Inspection 有过载、低电压、线路是否正常等保护功能Protection on overload, low voltage, circuit, etc
主轴寿命跟踪Main axis life Tracking 主轴寿命自动检测Automatic Inspection on Life of main axis
分板计数Shear Qty Counting 分板计数、计时Counter on shear quantity and Time recording
机器报错记录Error Record 软件自动记忆机器所有报警记录automatic memory on all error
轴位置精度Axis Position Accuracy 0.001mm
分板精度Accuracy of Shear ±0.01mm
工作范围保护罩Safety Shell of working range 采用四面门保护方式Using four door and window protection
门的互锁保护传感器Protection Inductor on Interlocking 安全门微动开关感应able to induct inches switch of safety door
紧急停止按钮Emergency Stop Button Yes
铣刀方式Milling 采用左旋铣刀,直径0.8-3.0MM范围可选Milling by left rotation, DIA of 0.8-3.0mm optional
加工方式Process 模拟运行和实际加工,Table可以交替加工不同PCBASimulation and actual operation, a single Table can be alternately processed different PCBA board

 

 

SC-3500S Automatic Inline PCB Separator

SC-3500S Automatic Inline PCB Separator

Features:

1, vacuum cleaner built-in vacuum mode, in line with the theory of free fall, dust collection effect is good.

2, the equipment adopts automatic loading and unloading products, can be directly on the wiring body or on the board machine.

3, using a special fixture with products (pcb), to avoid poor placement caused by cutting error.

4, the system automatically fixes the installation error, to ensure product precision cutting requirements.

5.It is equipped with static eliminator. When dividing, the dust remover will work continuously to eliminate the static electricity generated when the high-speed spindle cut. It can avoid the damage caused by the static electricity and avoid the accumulation of dust due to static electricity.

6, the use of safety doors, reduce noise and dust, improve safety.

7, there are follow-up vacuuming function, dust collector attached to the dust collection box (according to capacity cutting needs or dust collection time scheduled maintenance).

8, touch the display as a display, setting, control, can display more content, the operation directly through the touch screen operation, easy to operate.

9, can be directly docking the next equipment, sub-plate processing.

10, in the cutting process, if broken knife, equipment with automatic tool change function, without manual to change the knife.

11, Equipment using Mes system, the factory can control the machine everywhere, equipped with WIFI function can be controlled.


Specifications:



Function Items

功能项

Hardware Demand

Model

型号

ASC-3500S(加皮带)
Dimension

机台结构

(含皮带)L1750*W1100*H1850mm

(不含皮带)L1450W1100H1850mmPower

电源

220V/50HZMachine Wattage

机台功率

5.5KWWeight

重量

About1000KGCleaner Dimension

吸尘器尺寸

内置式(Inside)/L450W450H450mmCleaner Wattage

吸尘器功率

2.2KWTable Dimension

工作台尺寸

350mm*350mmCutting Speed

X、Y轴切割速度

0-100mm/sX,Y,Z axis Driving SpeedX、Y、Z轴驱动速度X、Y轴至少1000mm/s(min),Z轴至少750mm/s(min),伺服马达方式驱动(driven by servo motor)Repeatability Accuracy机台重复精度±0.02mmMechanical hand X, Z stroke机械手X、Z行程X:420mm、I:60mmManipulator X, Z running speed机械手X、Z运行速度200mm/sMechanical hand grasp mode机械手抓取方式真空吸附Precision of repeated positioning of manipulator机械手重复定位精度±0.04mmMechanical hand grab products (PCB) dimensions机械手抓取产品(PCB)尺寸350mm*350mmPCB feeding trackPCB上料轨道皮带输送;宽度60~360mm可调Split plate product分板产品下料皮带输送;宽度420mmWorking Area工作区域(可加工行程)X:300mm,Y:350mm,Z:0-50mmPCB Thickness切割PCB厚度范围0.5-2mm(or thicker),或范围更大 Router Bit Diameter铣刀直径0.8-2.0mmCutting Precision切割精度±0.01mmCutting Ability切割能力具有切割直线、圆弧、圆、L型和U型的能力

 

Linear, Circular, U-curve, Arc, L-curveCutter Change刀具更换系统自动换刀系统 Automatic tool changing systemCutter Attrition System刀具磨损系统可智能设定铣刀下刀段数(5段)

Smart to set the no. of knife section(0-3)Break Detection断刀检测有(have)Cutter Life Control刀具寿命控制程序控制(controlled by Program)Product testing产品检测有(have)Table NumberTable数量1个Table FunctionTable功能并行Table运行方式;设备能实现1个Table联动功能(1 tables run in parallel)Spindle Speed主轴转速60000rpmSpindle Cooling System主轴冷却系统风冷方式(air cooling)Cleaner Mode集尘方式下集尘(collect dust downside)Working Power工作电源220V ,50HZAir press空压供给0.5Mpa以上(above)Safety Device安全装置采用安全防护门或感应器(security door or sensor)Mode机型模式在线机型,全自动装载卸载PCBA(offline, load and unload PCBA by hand)Auto failure test and repair mode故障自动检知维修模式系统具有自我诊断功能,实时错误信息显示,能直观地查询设备各个IO端口状态,易于排除故障。

Self-diagnosisdisplay failure information in real time, query IO state visually, easy for troubleshootingComputer & Operation system电脑和操作系统工控机、Windows 7或以上版本。

PICWindows 7 or more advanced versionProgram Backup程式备份USBSoftware access control软件权限管理密码保护,依权限进入对应操作界面,保护系统重要参数。(Password protectionthe operator enter corresponding interface according to authority to protect important parameters.)Programming编程可视化界面,单个程序切割点容量无限制,切割路径动态模拟。(Visual interface, the cutting point capacity for a single program should be over 400, dynamic simulation of cutting schedule.)Auto correction of the mark pointMark点自动校准功能具备Mark点自动校准功能(Yes)Fixture 治具ASC-3500S专用治具ASC-3500S special fixtureVoice control噪音控制运行时,噪声小于60分贝(离设备一米距离测量)

≦78 dBmeasured in 1M’s distance Maintenance Period保修周期整机1年或以上,主轴建议2年以上并在保内提供主轴3000小时保养服务。

Over 1 year for the whole machine, and over 2 years for the spindle, and the spindle enjoys 3000 hours’ maintenance during the periodTechnology Support技术支持及培训提供设备操作、编程,硬件保养,维修培训服务;程序永久免费升级。(Offer service of operation, programming, hardware caring and maintenance training; free upgrade of application. )



SC-900 Multi-Cutter PCB Separator For cutting: 0.2mm-5mm thickness of the panelized PCB aluminum, copper, FR4, glass

 

SC-900 Multi-Cutter PCB Separator

For cutting: 0.2mm-5mm thickness of the panelized PCB aluminum, copper, FR4, glass, etc., special plate

SC-900 Separator machine features:

1, the use of multiple sets of upper and lower knife while cutting

2, the bottom of the device with adjustable foot castors, easy to move equipment, non-moving need to be stable and fixed; feet Cup adjustable height 50MM or more;

3, equipped with SMEMA interface communication with other devices can be linked, with reserved network interface, the follow-up factory aspects of networking;

4, the device uses power: AC230V gas source: 4-6KGF / cm2

5, the necessary safety devices;

6, the equipment needs to operate smoothly, the necessary test components;

7, according to the normal production capacity needs to reach 1500PCS / H or more

8, there are data monitoring statistics output: boot time monitoring, capacity monitoring, equipment failure information and automatic rejection system

9, using multiple groups simultaneously cut down on the knife

10, the distance between the knife can be accurately adjusted, sub-board thickness to be met: 0.6MM-3.5MM up and down the distance between the knife can be accurately adjusted, sub-board thickness to be met: 0.6MM-3.5MM

11, the knife and the knife gap can be adjusted according to the PCB board V-CUT spacing, precision control in the 0.1MM

12, the distance between two adjacent blades can be adjusted between 8MM-25MM, can quickly adjust the required width;

13, circuit board material: aluminum, copper, FR4, glass fiber board;

14, Conveyor line speed can be adjusted;

15, the product pick and place institutions can be adjusted according to the width of the product;

Specifications

ASC-900

Machine Size

L2160*570*1050mm

Maximum Length

Unlimited

Cutting Speed

80, 120, 200, 400mm/s

Cutting thickness

0.2-5mm

Voltage

230V/50Hz110V/60Hz)

Machine Weight

158KG

Power

120W

Cutting number

9 multi-join

Knife quantity

40 pcs

Spacer

40 pcs

Software Configuration

English Version


How to use SMT filter to ensure the quality of SMT products?

SMT Filter

SMT filter cotton is usually replaced in three months, otherwise it will be blocked, affecting the use effect.

Filter has the following characteristics.

1.Is a high performance and high efficiency filter cotton non-woven processing using organic hot-melt synthetic fiber and;

2, increasing structure, using gradually encrypted multi-layer technology, that is, the fiber density in the direction of pure air will increase gradually, and the higher filtration efficiency can be blocked at different levels of density according to the size of dust, which will more effectively accommodate more dust.

3, efficient filter cotton sticky treatment, filter material after full dipping, because the adhesive penetrated the media completely, so that the dust particles can not pass through, so that the overall filtered air flow evenly diffused, forming laminar flow state, to achieve the best spraying effect.

 

 

 

 

Does anyone need SMT filter cotton? Factory price.

Please feel free to contact us if necessary.

info@smthelp.com

ming@smthelp.com

 

How SMT magazine installed? And how to use it

How  SMT magazine installed? And how to use it?

ESD SMT magazine 10ESD SMT magazine 13 ESD SMT magazine 12

ESD SMT magazine 14ESD SMT magazine 15ESD SMT magazine 16ESD SMT magazine 17ESD SMT magazine 19ESD SMT magazine 22ESD SMT magazine 21ESD SMT magazine 20

ESD SMT magazine
ESD SMT magazine

ESD SMT magazine 2ESD SMT magazine 3ESD SMT magazine 4ESD SMT magazine 5ESD SMT magazine 6ESD SMT magazine 7ESD SMT magazine 8ESD SMT magazine 18ESD SMT magazine 9ESD SMT magazine 14ESD SMT magazine 25ESD SMT magazine 24

Learn more spare parts:

1, Find us more: https://www.facebook.com/autoinsertion

2, Know more our team: https://cn.linkedin.com/in/smtsupplier

3, Welcome to our factory in Shenzhen China

4, See more machine working video, please Youtube: Auto Insertion

5, Google: Auto+insertion, to get more informations

6,Looking forward to your email: info@smthelp.com

 

Automatic desktop SMT pick and place machine

Automatic desktop SMT

pick and  place machine

 

 

 

Model: S-6000V

 

Programming manual

Catalog

  • Import Material Order

    • Import the coordinate file
  • Material Stack Configuration
    • Coil stock and tray stock

 

  • Material stack configuration function
  • Mounting Setting
    • Mount setting function and introduction
  • Puzzle Setting
    • Quick makeup
  • Program Runs

 

SMT system programming tutorial

 

 

 

  • Import Material Order

    • Import the coordinate file

Import PCB file coordinates directly and scraping PCB components coordinates manual.

  • Import PCB coordinates

PCB coordinate document template, it is the CSV file.

Open control system main interface – > file – > new file – > import coordinate.

The CSV file, PCB general has Top layer and Bottom layer element coordinates, please confirm the current PCB is the top layer or the bottom layer, choose in the lower left corner coordinates. Then click the lower right corner → the import button.

Import the coordinate file function instructions:

 

Import the coordinate file function instructions

Option name

Operation

instructions

Coordinate

surface

Choose the Top layer and Bottom layer to import coordinate

components.

Flip coordinate

Select this option, will perform PCB flip horizontal coordinates

 

Flip Angle

Option

Allow Blank

When coordinate file have the margin, import coordinate indicates a blank space, must be made to modify the file and then import, avoid programming error.

Select this option, will ignore the coordinate file integrity, errors

may result in mounting components.

 


  • Grab the coordinate file by hand

  • Main interface in the upper right corner click open control system→Grab the coordinate To manually add the new coordinates


    • Manually add the new coordinates


    X Y positioning equipment function

 

X Y positioning equipment function

Option name

Operation

function

drop-down

 

options

Option

Choose the cursor, nozzle 1, nozzle 2 to grab positioning tool of the coordinate.

Open cursor

Close cursor

Back to Home

Execute

Machine return to original state

 

 


Stepping set and X Y movement Function

 

Stepping set and X Y movement Function

Option name

Operation

Function

Stepping set

Option

Alternatively the step size of the X Y directions

X Y movement

Execute

Up and Down, Leaf and Right button could Operate X Y direction positioning, In operation, please don’t close to the machine tool

 

 


Manual input coordinate function

 

Manual input coordinate function
Option name

Operation

Function

Bit No.

Modify

General is number, To manager the PCB program more

clearly, fill the PCB current anchor element bit number.

Component Package

Fill the PCB current anchor element component package.

Center X

Automatic acquisition

Operation the movement direction key to the PCB component packaging center, Automatically obtain X Y

coordinate value, please do not modified by hand.

Center Y
Angle

Modify

Angle of PCB component

Component Type

Type of PCB component

Note: After setting the above operation,, click “OK” to record coordinate current bit number. And then to do the next one. Directly to the center of the moving direction key to enter a number to setting, Click “OK” to finish record

coordinate current bit number.

 

 


 

  • Material Stack Configuration
    • Coil stock and tray stock
      • Coil stock: For the coil stock component putting.
      • tray stock: For the tray stock and tube IC component putting.
    • Material stack configuration function
      • Material stack configuration function

 

Material stack configuration function

Option name

Coil stock

tray stock

station number

According to the material stack number

Program Component

Click and choice of material stack put components corresponding

component model, choose components are not allowed to repeat

Material System

Click into the system of material select stack corresponding packaging material with

configuration

Component

Click into the system components and system interface to select material

with the corresponding system components package

 

Calibration center

Click on the center coordinate values into the center calibration interface,

moving XY direction calibration feed tray placed in the center of the stack and elements to get set up

Calibration broaching

Click broaching broaching coordinate values into the calibration interface, moving XY direction calibration broaching

center to get set up

Initial angle

Material stack element display angle, the system default 90 ° degrees

Rows , columns line

spacing, column space

Modify the settings for each display from the ranks of the number and the element array tray

material

Adapter nozzle

2 head: left one is 1,the right one is 2, according to the different elements

of the package material stack, could change any head.

Flight Speed

Normal:30000pps, Special components can be customized flight speed.

The smaller data , the slower operating speed

More materia
l stack
option
(Picture
6)

Pick up

 

speed

Refers to the suction nozzle picking up speed, Normal: 20000pps.

The smaller data , the slower pick up speed

Pick up

 

Depth

Refers to the suction nozzle distance with the end face contact material stack material when pick up the component, Through the calibration can get picked up depth data, Special component separately select pickup

depth

Pick up

 

alone

To some special material stack, setting the speed the depth separately.


 

 


 

  • Multi-line batch modification Description

 

Multi-line batch modification Description
Description: Bit column number , hold down the left button to select a number of modifications can

make the following batch modify.

Option Name

Operation

Description

Center X  

Modify

batch settings calibration center X coordinate of material stack

Center Y

batch settings calibration center Y coordinate of material stack

Broaching partial

X

batch settings Broaching partial X coordinate of material stack

Broaching partial

Y

batch settings Broaching partial Y coordinate of material stack

Pick up depth

batch settings pick up depth of material stack

Adapter nozzle

Option

batch settings adapter nozzle of material stack

 

 


  • Material stack debugging tools, data checking function description

 

Material stack debugging tools, data checking function description
Option Name

Operation

Description

Material stack test  

 

Execute

Pick up test for calibration finished material station configuration

list

Save material

station to the file

Save the material station file for calibration finished material station configuration list, it could make it easy for the nest use.

Loading the material station

from the file

Can be loaded directly with the saved material station.

Check no material

Check the Program Component in the material station

configuration list for no material.

Check double

material

Check the Program Component in the material station

configuration list for double material.

Check nozzle

vacancy

 


  • Mounting Setting
    • Mount setting function and introduction

 

Programming parameters automatically get in after the second material Stack Configuration.

 


 


  • Calibration Function description

  • PCB information – Align programming origin

    Click the Align program into the coordinate system origin correction interface.

    Calibration Make sure whether the splint placed parallel to the PCB in place, subject to the plywood base point, and then calibrate.

    Calibrating the far two point coordination ( reduce the error), Click OK after finished

 

calibrate.

  • Setting Mark point ( This setting must be completed – after operating alignment program origin )

    Set Mark Point, choose a more independent square or circular Mark point as calibration points.( (Note: Mark point usage; in the fourth programming due to the PCB board or puzzle on the origin lead to error, click Mark point to automatic correct board )

  • Calibration ( This setting must be completed – after operating alignment program origin )

    Calibration is used to correct a separate placement coordinate with the actual Mark-point calibration.


  • Other Setting

    Reset the default placement coordination, mounting XY coordinate reply for source file coordination.

 

Check invalid pick up material station, check whether the configuration is complete.

 

  • Puzzle Setting

    • Quick makeup

It can horizontal and vertical puzzle PCB.

 

 


  • Origin offset correction

  • Manual correction and automatic correction
  • Puzzle calibration Make sure whether the splint placed parallel to the PCB in place, subject to the plywood base point, and then calibrate.

    Manual correction: Click the PCB list of coordinates to enter the calibration correction, respectively coordinate 2 far point calibration.( reduce the error), If there is the puzzle PCB, then do the first PCB, and send and so no. The same way to calibrate.

 


 

Mark point automatic correction: one-time auto-complete according to automatic Mark point on board.

 


  • Program Runs

  • Program option function 5.1.1 Function

 

 

 

 

Option Name

Operation

Description

Base plate Depth

Calibration

Nozzle and plywood PCB contact distance, setting through the

calibration.

Optimization Option

 

Option

Dual stepper reel, can improve the placement rate.

 

 

Nozzle

The default double election: if canceled a nozzle will not be placement relative programming can not be involved in SMT production process, two nozzles are canceled, the program

can not be generated.

 


  • Run the patch
    • Function

 

Option Name

Operation

Description

 

Test mounting

Option

Select the test mounting, roll feed zone does not feed tray,

please do not put components, SMT will simulate patch

End the process when

the error occurred

Selected, SMT work when other material stack error will end the current SMT all the work, and stop running

Speed Stalls

Set

The smaller stalls, The slower SMT run speed

Starting line number

It may be the current line number bit number for starting SMT

placement

Back Home

 

 

Execute

Back to initial state.

Start

Start SMT run

Pause / Resume

When SMT work, click this button, it could pause, and click

again, it could resume to work.

End

End the current work.


5.3 Mount coordination Preview

Function: You can preview the imported PCB plots, red for the selected package components , it can zoom right to select the bit number to view the preview package management.

JUKI nozzle :Which is the most used?

JUKI nozzle

Use black material Seiko forming – wear long life

German technology to create high precision – beyond the original quality

  1. Applicable models: JUKI placement machine

KE2000 series KE2010 KE2020 KE2030 KE2040 KE2050 KE2060 KE2070 KE2080 KE-3010A KE3010ACL KE3020VA JX series JX-100 JX-200 JX-300LED JX-100LED JX-350 , FX series FX-1, FX-2, FX-3, FX-3R, FX-3RA.

  1. Using nano-aviation materials, through ultra-precision machining and grinding, the nozzle will not wear out and become white. It can be durable.

 

 

JUKI nozzle JUKI nozzle JUKI nozzle JUKI nozzle

JUKI nozzle

JUKI nozzle

 

JUKI nozzle

 

● our advantages:

Production advantages: the use of close CNC / milling machine, lathe, grinder, line cutting 35 world first-line brand processing equipment, to make Seiko quality. Non-standard nozzles and the workpiece can be quickly customized, 2-3 working days can be delivered, ultra-rush orders can be shipped the same day.

Long-term inventory, a large number of conventional suction nozzle stock, immediately after the order can be shipped, order to reach 1,000 US dollars can be shipped for free
Price advantage: Suction nozzle and SMT placement machines are a variety of peripheral equipment accessories are sold at preferential prices. Truly Seiko quality, the Chinese price, used to repay customers. We only do Seiko quality, low-end high-margin products do not do!
Team advantage: We have a group of 20 years of experience with automatic insertion machine, SMT machine service engineer team
Payment advantages: As long as you are a factory customer, we can do monthly payment

JUKI nozzle

Buy now for just $ 25, please click on the link for more details

 

We also sell all kinds of brand accessories, such as JUKI,universal, panasonic, yamaha, samsung, Fuji, Siemens, TDK

If you have any needs, please feel free to contact us:

info@smthelp.com

ming@smthelp.com

JUKI nozzle

FUJI XP142/143 2.5/3.7# Nozzle

 SAMSUNG nozzle  CP45FV/SM420 CN065 CN040 CN220 CN400 TN220 TN065

Panasonic nozzle Panasert- smt nozzle for pick and place machine

 

PCB Board handling system in Smart factory

The Southern Machinery is a Shenzhen-based company, providing professional automatic insertion machines tailor-made for Electronic Manufacturing Factory. Our team works with recognized experts that have many years of working experience in the industry.

As an industry leader with over 20 years of experience in electronic manufacturing, we provide comprehensive guidance from the AI / PCB design (DFM), AIprocess (NPI) to equipment importing, installation, and auto insertion technology (THT) training, machine troubleshooting/ upgrading/ overhauling / relocating/ fittings. We also offer an affordable line-up of all brand spare parts.
By saving your time and money through getting your PCB Assembly automated, your long-term return on invest (ROI) will also increase with producing PCBs in-house. Working with a proven industry leader allows you to focus on your core business with PCB assembly handled by the proven specialists at Southern Machinery.
We are committed to conducting any level of EMS design work and providing electronic design services. These value-added design services can verify the accuracy and precision of electronic designs, leading to significant improvements for production output and resulting in superior products with higher quality that your target market will love.

       

       

       

       

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