| UIC Part Number | Pacific Scientific Part Number |
| Amplifiers: | |
45982902 | S0903-027-01 – |
45983001 | SC904-021 -01 |
47075601 | SC9O4NN-032-01 |
45982905 | SC9O3NN-032-01 |
46878701 | SC902-0280 01 |
45982903 | SC9O3NN-033-01 |
46323201 | 6420-01 0-N-K |
45411701 | PS5240 |
45919002 | :H36410 |
| Motor | |
46056901 | – R33SSNC-SS-NV-NS-02 |
47005901 | – R35SSNC-82’NS-NV-02 |
46056801 | R46SSNA-SS-NS-NV-02 |
46992201 | S34SNNA-RNNM-03 |
46970201 | S32GNNA-RNNM-02 |
46829201 | R35-SENC-R2-NS-NV-02 |
46323102 | M22-NRXA-LNF-NS-00: |
45540801 | M22-NRXB-LNF-NS-00 |
| Item | Date Code | Cust Text | Fail Text |
Repair Text |
| SC904 021 01 | THIS IS THE 2ND TIME THIS UNIT HAS BEEN REJECTED-UNIT GENERATES INTERMITTENT FALSHING 7 FAULTS MONITORED FAULT OUTPUT ON J4-12 THIS SIGNAL SHOWS A LOT OF NOISE AND OSCILLATION RIDING ONTHE OUTPUT WHICH IS UNUSUAL VERIFIED THAT THE FLASHING 7 | |||
| SC904 021 01 | ||||
| SC904-021-01 | 2700 | Q1 THREW Q4 BLEW UP BURNT TRACES, BOARD UNREPAIRABLE. | REPLACED POWER BOARD. UNIT PASSED BURN-IN AND FINAL TEST. | |
| SC904-021-01 | 3099 | Q1 THREW Q4 BLEW UP BURNT TRACES, BOARD UNRELIABLE, NON WARRANTY, NEED CUSTOMER APPROVAL MAJOR REPAIR CHARGE. | ||
| SC903NN-031-01 | 1301 | NO ERROR CODE ON POWER UP. LED FLASHES BREIFLY EVERY 5-6 SECONDS. NORMALLY BLINKS “Z” IN THE TEST
| NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. |
| SC903 020 01 | 3300 | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. | |
| SC903 020 01 | 2900 | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. | |
| SC903 020 01 | 2100 | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. | |
| SC904-021-01 | 3300 | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. | |
| SC904-021-01 | 2600 | C96 ON CONTROL BOARD LEAKING. | REPLACED C96 ON CONTROL BOARD. UNIT PASSED BURN-IN AND FINAL TEST. | |
| SC904-021-01 | 600 | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. | |
| SC904 021 01 | 1101 | RECEIVED W/ A STRIPPED SCREW | J1 ON POWER BOARD DEFECTIVE. | REPLACED J1. UNIT PASSED BURN-IN AND FINAL TEST. |
47147502 | material rec’d w/out spc data, as required per qs-9000 & the letter sent by the buyer | |||
| SC903NN-031-01 | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. | ||
| sc904-021-01 | 701 | pick up axis on shuttle was cycle velocity of 170 axis stop at 4.7 max volt, er | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. |
| SC902 028 01 | 900 | THIS UNIT WILL NOT BE RETURNED – MACHINE STOPS W/ ERROR MESSAGE “TIMEOUT” ERROR WAITINT FOR HEAD UP” AFTER SERVO WAS REPLACED MACHINE RAN NORMALLY. | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. |
| SC903NN 033 01 | 3898 | DO DEBIT WILL BE TAKEN -UIC WOULD LIKE A FAILURE ANALYSIS SENT TO GENE KUCINSKI ASAP – UIC DOES NOT WANT THIS UNIT RETURNED. | FLASHING 5 AT POWER UP, J3 WERE DEFECTIVE ON POWER BOARD AND C11 SHORTED TO GROUND ON CONTROL BOARD, NON-WARRANTY, WAITING CUSTOMER APPROVAL MINOR CHARGE. | |
| SC903 020 01 | 3300 | BLINKING 7 AT POWER UP. J3 WIRE ON POWER BOARD DEFECTIVE. | REPLACED WIRE ON POWER BOARD. UNIT PASSED BURN-IN AND FINAL TEST. | |
| SC903 020 01 | 2000 | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. | |
| SC903 020 01 | 2100 | J1 CONNECTOR DAMAGED. | REPLACED CONNECTOR. UNIT PASSED BURN-IN AND FINAL TEST. | |
| SC903 020 01 | 300 | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. | |
| SC903 020 01 | 3098 | FAULT CODE 7 WHEN 240V APPLIED. R5,R6 AND R7 DEFECTIVE ON POWER BOARD. | REPLACED R5,R6, AND R7. UNIT PASSED BURN-IN AND FINAL TEST. | |
| SC904 021 01 | 4000 | HAS A BLINKING FAULT CODE UC . THIS AMP WAS REJECTED PREVIOUSLY ON 10-13-00. QN#200027394. THE REASON FOR THE REJECT WAS NO LED, DIGITAL OUTPUTS INCORRECT | PROGRAM WAS NOT DOWN LOADED FOR CUSTOMER. | DOWN LOADED PROGRAM. UNIT PASSED BURN-IN AND FINAL TEST. |
| SC904 021 01 | 3400 | RECEIVED MISSING COVER BETWEEN SYSTEM STATUS DISPLAY AND J4 | MISSING FACE PANEL. | PUT FACE PANEL. |
| SC902-028-01 | 700 | HEAD TOOLING CANNOT FINISHING ZERO. UNIT CAME BACK FROM CUSTOMER RA#60018965 | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. |
| SC904-032-01 | 5200 | MISSING COVER AT EXPANSION SLOT Unit okay | UNIT MISSING PANEL. | INSTALLED PANEL. UNIT PASSED BURN-IN AND FINAL TEST. |
| SC902-028-01 | 3599 | SERVO CAUSED THE INERTION TOOLING TO VIBRATE IN STATIC MODE | DEDC NOISE PROBLEM ON CONTROL BOARD-UNREPAIRABLE DEFECTIVE C65 ON POWER BOARD. | REPLACED DEFECTIVE PARTS. UNIT PASSED BURN-IN AND FINAL TEST. |
| SC902-028-01 | 1100 | REPORT FROM CUSTOMER IS THAT UNITS (HEAD AXIS WOULD NOT ZERO). | NO PROBLEM FOUND. RECALIBRATED THE UNIT. | UNIT PASSED BURN-IN AND FINAL TEST. |
| SC902-028-01 | 1100 | REPORT FROM CUSTOMER IS THAT UNITS (HEAD AXIS WOULD NOT ZERO). | NO PROBLEM FOUND. RECALIBRATED THE UNIT. | UNIT PASSED BURN-IN AND FINAL TEST. |
| SC903-020-01 | IN AMC SOFTWARE X AXIS AMP WOULD NOT STAY INABLED TO DRIVE THE X AXIS | |||
| SC903-027-01 | 2497 | defective u3 on power board. | replaced u3. unit passed burn-in and final test. minor non-warranty – PLEASE APPROVE CHARGES – THANK YOU!KIM | |
| SC904-021-01 | 9603 | DEFECTIVE QM1 MODULE, SHORTED.NEED CUSTOMER APPROVAL FOR MINOR REPAIR | PLEASE ADVISE – THANK YOU! KIM | |
| SC904-021-01 | 1900 | SETTLE TIME LIMIT ERROR IN TEST | UNIT HAS OVER VOLTAGES FAULT, POWER BOARD BLEW UP DURING TROUBLESHOUTING, NEEDS TO REPLACED A NEW BOARD. | REPLACED A NEW POWER BOARD.UNIT PASSED BURN-IN AND FINAL TEST. |
| SC904-021-01 | 1900 | SETTLE TIME LIMIT ERROR IN TEST | ||
| SC904-021-01 | 3000 | Y1 AXIS AMP DROPS OUTDURING COMPNENT RUN- FLASHIN 7 ON AMP | UNIT WORKS OK.PASSED BURN IN & FINAL TEST | NO PROBLEM FOUND |
| SC902-028-01 | 1499 | FIELD FAILURE. | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. |
| SC902-028-01 | 4298 | NEED UPGRADE TO V1.6 FIRMWARE FOUND DAMAGED FLEX CABLE. | UPGRADED TO V1.6 FIRMWARE.DAMAGED FLEX CABLE WAS REPLACED,NON WARRANTY CHARGE. | |
| SC903-020-01 | 3400 | GAVE POSITION FOLLOWING ERROR SWAPPED AMP CORRECTED PROBLEM. TRYED ON ANOTHER MACHINE, SAME PROBLEM. | UNIT WORKS OK.PASSED BURN IN & FINAL TEST | NO PROBLEM FOUND |
| SC903-020-01 | 3400 | THEY ORDERED SC903-020-01, BUT REC’D THE SC902 INSTEAD. issue credit.Order was entered correctly.Wrong item was packed and shipped | SHIPPING/INSPECTION ERROR,CUSTOMER ORDERED SC903-020-01 WE SHIPPED SC902 | REPLACED WITH CORRECT MODEL AS SC903-020-01 |
| SC903NN-033-01 | 598 | Z-SPAN CAN’T MOVE | UNIT WORKS OK.PASSED BURN IN & FINAL TEST. UPGRADE TO V1.6 FIRMWARE | FIRMWARE UPGRADED TO V1.6.NO PROBLEM FOUND |
| SC904-021-01 | 3000 | Y-1 AXIS WOULD NOT INITIATE BAD AMP | UNIT WORKS OK.UNIT PASSED BURN IN & FINAL TEST | NO PROBLEM FOUND |
| SC904-021-01 | 2800 | BAD SCREW IN J1-5 AS RECEIVED | JI PIN 6 DAMAGED.CUSTOMER MIGHT USE ELECTRIC SCREWDRIVER AS SET OVER TORQUE,CAUSED DAMAGE. | REPLACED J1 PIN 5&6 CONNECTOR.UNIT PASSED BURN IN & FINAL TEST |
| SC904-021-01 | 2900 | AFTER DRY CYCLING FOR 48HRS, AMP ERRORED OUT WITH A BLINKIN E2 | R114 NTC ON THE POWER BOARD OPEN,BROKEN LEAD FROM INSIDE THE LUG. | REPLACED R114.UNIT PASSED BURN IN & FINAL TEST |
| SC904-021-01 | 2700 | MISSING JACKSCREWS ON J4 INTERFACE CONNECTOR | MISSING JACK SCREW ON J4 CONNECTOR | INSTALLED JACK SCREW TO J4.UNIT PASSED BURN IN & FINAL TEST. |
| sc904-021-01 | 2800 | BROKEN JACKSCREW ON J4 INTERFACE CONNECTOR | JACK SCREW ON J4 CONNECTOR BROKEN | REPLACED A NEW JACK SCREW TO J4.UNIT PASSED BURN IN & FINAL TEST |
| SC904-021-01 | 2700 | J1-4 DOES NOT TIGHTEN WIRE CONNECTION. IT APPEARS LIKE THERE IS NO LOCKING GATE IN TERMINAL | J1 PIN 4 DAMAGED FROM POWER BOARD | REPLACED J1 CONNECTOR.UNIT PASSED BURN IN & FINAL TEST |
| SC904-021-01 | 1700 | CONTROL BOARD HAS NOISE PROBLEM.UNABLE TO DUPLICATE THE CAUSE , NEED TO REPLACED CONTROL BOARD | REPLACED CONTROL BOARD.PASSED BURN IN & FINAL TEST | |
| SC903-020-01 | 800 | RESOLVER FEEDBACK IS HIGH CURRENT COMMOND FEEDBACK IS AT 1/2 VOLTS PEAK TO PEAK | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. |
| SC903-021-01 | FLASHING F3 (PARAMETER MEMORY ERROR | |||
| SC904-021-01 | 1600 | J1 CONNECTOR PIN 6 TERMINAL IS BROKEN. tHE BOX HAS A HOLE IN IT IN THE SAME AREA OF THE DAMAGE | ||
| SC904-021-01 | 2700 | Q1 THREW Q4 BLEW UP BURNT TRACES, BOARD UNREPAIRABLE. | REPLACED POWER BOARD. UNIT PASSED BURN-IN AND FINAL TEST. | |
| SC904-021-01 | 3099 | Q1 THREW Q4 BLEW UP BURNT TRACES, BOARD UNRELIABLE, NON WARRANTY, NEED CUSTOMER APPROVAL MAJOR REPAIR CHARGE. | ||
| SC903NN-031-01 | 1301 | NO ERROR CODE ON POWER UP. LED FLASHES BREIFLY EVERY 5-6 SECONDS. NORMALLY BLINKS “Z” IN THE TEST | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. |
| SC903 020 01 | 3300 | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. | |
| SC903 020 01 | 2900 | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. | |
| SC903 020 01 | 2100 | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. | |
| SC904-021-01 | 3300 | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. | |
| SC904-021-01 | 2600 | C96 ON CONTROL BOARD LEAKING. | REPLACED C96 ON CONTROL BOARD. UNIT PASSED BURN-IN AND FINAL TEST. | |
| SC904-021-01 | 600 | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. | |
| SC904 021 01 | 1101 | RECEIVED W/ A STRIPPED SCREW | J1 ON POWER BOARD DEFECTIVE. | REPLACED J1. UNIT PASSED BURN-IN AND FINAL TEST. |
47147502 | material rec’d w/out spc data, as required per qs-9000 & the letter sent by the buyer | |||
| SC903NN-031-01 | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. | ||
| sc904-021-01 | 701 | pick up axis on shuttle was cycle velocity of 170 axis stop at 4.7 max volt, er | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. |
| SC902 028 01 | 900 | THIS UNIT WILL NOT BE RETURNED – MACHINE STOPS W/ ERROR MESSAGE “TIMEOUT” ERROR WAITINT FOR HEAD UP” AFTER SERVO WAS REPLACED MACHINE RAN NORMALLY. | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. |
| SC903NN 033 01 | 3898 | DO DEBIT WILL BE TAKEN -UIC WOULD LIKE A FAILURE ANALYSIS SENT TO GENE KUCINSKI ASAP – UIC DOES NOT WANT THIS UNIT RETURNED. | FLASHING 5 AT POWER UP, J3 WERE DEFECTIVE ON POWER BOARD AND C11 SHORTED TO GROUND ON CONTROL BOARD, NON-WARRANTY, WAITING CUSTOMER APPROVAL MINOR CHARGE. | |
| SC903 020 01 | 3300 | BLINKING 7 AT POWER UP. J3 WIRE ON POWER BOARD DEFECTIVE. | REPLACED WIRE ON POWER BOARD. UNIT PASSED BURN-IN AND FINAL TEST. | |
| SC903 020 01 | 2000 | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. | |
| SC903 020 01 | 2100 | J1 CONNECTOR DAMAGED. | REPLACED CONNECTOR. UNIT PASSED BURN-IN AND FINAL TEST. | |
| SC903 020 01 | 300 | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. | |
| SC903 020 01 | 3098 | FAULT CODE 7 WHEN 240V APPLIED. R5,R6 AND R7 DEFECTIVE ON POWER BOARD. | REPLACED R5,R6, AND R7. UNIT PASSED BURN-IN AND FINAL TEST. | |
| SC904 021 01 | 4000 | HAS A BLINKING FAULT CODE UC . THIS AMP WAS REJECTED PREVIOUSLY ON 10-13-00. QN#200027394. THE REASON FOR THE REJECT WAS NO LED, DIGITAL OUTPUTS INCORRECT | PROGRAM WAS NOT DOWN LOADED FOR CUSTOMER. | DOWN LOADED PROGRAM. UNIT PASSED BURN-IN AND FINAL TEST. |
| SC904 021 01 | 3400 | RECEIVED MISSING COVER BETWEEN SYSTEM STATUS DISPLAY AND J4 | MISSING FACE PANEL. | PUT FACE PANEL. |
| SC902-028-01 | 700 | HEAD TOOLING CANNOT FINISHING ZERO. UNIT CAME BACK FROM CUSTOMER RA#60018965 | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. |
| SC904-032-01 | 5200 | MISSING COVER AT EXPANSION SLOT Unit okay | UNIT MISSING PANEL. | INSTALLED PANEL. UNIT PASSED BURN-IN AND FINAL TEST. |
| SC902-028-01 | 3599 | SERVO CAUSED THE INERTION TOOLING TO VIBRATE IN STATIC MODE | DEDC NOISE PROBLEM ON CONTROL BOARD-UNREPAIRABLE DEFECTIVE C65 ON POWER BOARD. | REPLACED DEFECTIVE PARTS. UNIT PASSED BURN-IN AND FINAL TEST. |
| SC902-028-01 | 1100 | REPORT FROM CUSTOMER IS THAT UNITS (HEAD AXIS WOULD NOT ZERO). | NO PROBLEM FOUND. RECALIBRATED THE UNIT. | UNIT PASSED BURN-IN AND FINAL TEST. |
| SC902-028-01 | 1100 | REPORT FROM CUSTOMER IS THAT UNITS (HEAD AXIS WOULD NOT ZERO). | NO PROBLEM FOUND. RECALIBRATED THE UNIT. | UNIT PASSED BURN-IN AND FINAL TEST. |
| SC903-020-01 | IN AMC SOFTWARE X AXIS AMP WOULD NOT STAY INABLED TO DRIVE THE X AXIS | |||
| SC903-027-01 | 2497 | defective u3 on power board. | replaced u3. unit passed burn-in and final test. minor non-warranty – PLEASE APPROVE CHARGES – THANK YOU!KIM | |
| SC904-021-01 | 9603 | DEFECTIVE QM1 MODULE, SHORTED.NEED CUSTOMER APPROVAL FOR MINOR REPAIR | PLEASE ADVISE – THANK YOU! KIM | |
| SC904-021-01 | 1900 | SETTLE TIME LIMIT ERROR IN TEST | UNIT HAS OVER VOLTAGES FAULT, POWER BOARD BLEW UP DURING TROUBLESHOUTING, NEEDS TO REPLACED A NEW BOARD. | REPLACED A NEW POWER BOARD.UNIT PASSED BURN-IN AND FINAL TEST. |
| SC904-021-01 | 1900 | SETTLE TIME LIMIT ERROR IN TEST | ||
| SC904-021-01 | 3000 | Y1 AXIS AMP DROPS OUTDURING COMPNENT RUN- FLASHIN 7 ON AMP | UNIT WORKS OK.PASSED BURN IN & FINAL TEST | NO PROBLEM FOUND |
| SC902-028-01 | 1499 | FIELD FAILURE. | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. |
| SC902-028-01 | 4298 | NEED UPGRADE TO V1.6 FIRMWARE FOUND DAMAGED FLEX CABLE. | UPGRADED TO V1.6 FIRMWARE.DAMAGED FLEX CABLE WAS REPLACED,NON WARRANTY CHARGE. | |
| SC903-020-01 | 3400 | GAVE POSITION FOLLOWING ERROR SWAPPED AMP CORRECTED PROBLEM. TRYED ON ANOTHER MACHINE, SAME PROBLEM. | UNIT WORKS OK.PASSED BURN IN & FINAL TEST | NO PROBLEM FOUND |
| SC903-020-01 | 3400 | THEY ORDERED SC903-020-01, BUT REC’D THE SC902 INSTEAD. issue credit.Order was entered correctly.Wrong item was packed and shipped | SHIPPING/INSPECTION ERROR,CUSTOMER ORDERED SC903-020-01 WE SHIPPED SC902 | REPLACED WITH CORRECT MODEL AS SC903-020-01 |
| SC903NN-033-01 | 598 | Z-SPAN CAN’T MOVE | UNIT WORKS OK.PASSED BURN IN & FINAL TEST. UPGRADE TO V1.6 FIRMWARE | FIRMWARE UPGRADED TO V1.6.NO PROBLEM FOUND |
| SC904-021-01 | 3000 | Y-1 AXIS WOULD NOT INITIATE BAD AMP | UNIT WORKS OK.UNIT PASSED BURN IN & FINAL TEST | NO PROBLEM FOUND |
| SC904-021-01 | 2800 | BAD SCREW IN J1-5 AS RECEIVED | JI PIN 6 DAMAGED.CUSTOMER MIGHT USE ELECTRIC SCREWDRIVER AS SET OVER TORQUE,CAUSED DAMAGE. | REPLACED J1 PIN 5&6 CONNECTOR.UNIT PASSED BURN IN & FINAL TEST |
| SC904-021-01 | 2900 | AFTER DRY CYCLING FOR 48HRS, AMP ERRORED OUT WITH A BLINKIN E2 | R114 NTC ON THE POWER BOARD OPEN,BROKEN LEAD FROM INSIDE THE LUG. | REPLACED R114.UNIT PASSED BURN IN & FINAL TEST |
| SC904-021-01 | 2700 | MISSING JACKSCREWS ON J4 INTERFACE CONNECTOR | MISSING JACK SCREW ON J4 CONNECTOR | INSTALLED JACK SCREW TO J4.UNIT PASSED BURN IN & FINAL TEST. |
| sc904-021-01 | 2800 | BROKEN JACKSCREW ON J4 INTERFACE CONNECTOR | JACK SCREW ON J4 CONNECTOR BROKEN | REPLACED A NEW JACK SCREW TO J4.UNIT PASSED BURN IN & FINAL TEST |
| SC904-021-01 | 2700 | J1-4 DOES NOT TIGHTEN WIRE CONNECTION. IT APPEARS LIKE THERE IS NO LOCKING GATE IN TERMINAL | J1 PIN 4 DAMAGED FROM POWER BOARD | REPLACED J1 CONNECTOR.UNIT PASSED BURN IN & FINAL TEST |
| SC904-021-01 | 1700 | CONTROL BOARD HAS NOISE PROBLEM.UNABLE TO DUPLICATE THE CAUSE , NEED TO REPLACED CONTROL BOARD | REPLACED CONTROL BOARD.PASSED BURN IN & FINAL TEST | |
| SC903-020-01 | 800 | RESOLVER FEEDBACK IS HIGH CURRENT COMMOND FEEDBACK IS AT 1/2 VOLTS PEAK TO PEAK | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. |
| SC903-021-01 | FLASHING F3 (PARAMETER MEMORY ERROR | |||
| SC904-021-01 | 1600 | J1 CONNECTOR PIN 6 TERMINAL IS BROKEN. tHE BOX HAS A HOLE IN IT IN THE SAME AREA OF THE DAMAGE | ||
| SC904 021 01 | 1101 | RECEIVED W/ A STRIPPED SCREW | ||
47147502 | material rec’d w/out spc data, as required per qs-9000 & the letter sent by the buyer | |||
| SC903NN-031-01 | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. | ||
| sc904-021-01 | 701 | pick up axis on shuttle was cycle velocity of 170 axis stop at 4.7 max volt, er | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. |
| SC902 028 01 | 900 | THIS UNIT WILL NOT BE RETURNED – MACHINE STOPS W/ ERROR MESSAGE “TIMEOUT” ERROR WAITINT FOR HEAD UP” AFTER SERVO WAS REPLACED MACHINE RAN NORMALLY. | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. |
| SC903 020 01 | 3300 | OUTPUT OVER CURRENT, BLINKING 7 , WOULD NOT RESET | CODE 7,U13 DEFECTIVE ON POWER BOARD. | REPLACEDU 13. UNIT PASSED BURN-IN AND FINAL TEST. |
| SC904 021 01 | 601 | Y2 AMP HAS FLASHING 7, AMP WILL BECOME ENABLED FOR NO APPARENT REASON | C50 ON CONTROL BOARD DEFECTIVE. | REPLACED C50. UNIT PASSED BURN-IN AND FINAL TEST. |
| SC903 020 01 | 100 | FLASHING FAULT CODE 5 WHEN 230V APPLIED C11 LEAKING ON CONTROL BOARD. | REPLACED C11 ON CONTROL BOARD. UNIT PASSED BURN-IN AND FINAL TEST. | |
| SC903NN 033 01 | 3898 | DO DEBIT WILL BE TAKEN -UIC WOULD LIKE A FAILURE ANALYSIS SENT TO GENE KUCINSKI ASAP – UIC DOES NOT WANT THIS UNIT RETURNED. | FLASHING 5 AT POWER UP, J3 WERE DEFECTIVE ON POWER BOARD AND C11 SHORTED TO GROUND ON CONTROL BOARD, NON-WARRANTY, WAITING CUSTOMER APPROVAL MINOR CHARGE. | |
| SC903 020 01 | 3300 | BLINKING 7 AT POWER UP. J3 WIRE ON POWER BOARD DEFECTIVE. | REPLACED WIRE ON POWER BOARD. UNIT PASSED BURN-IN AND FINAL TEST. | |
| SC903 020 01 | 2000 | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. | |
| SC903 020 01 | 2100 | J1 CONNECTOR DAMAGED. | REPLACED CONNECTOR. UNIT PASSED BURN-IN AND FINAL TEST. | |
| SC903 020 01 | 300 | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. | |
| SC903 020 01 | 3098 | FAULT CODE 7 WHEN 240V APPLIED. R5,R6 AND R7 DEFECTIVE ON POWER BOARD. | REPLACED R5,R6, AND R7. UNIT PASSED BURN-IN AND FINAL TEST. | |
| SC904 021 01 | 4000 | HAS A BLINKING FAULT CODE UC . THIS AMP WAS REJECTED PREVIOUSLY ON 10-13-00. QN#200027394. THE REASON FOR THE REJECT WAS NO LED, DIGITAL OUTPUTS INCORRECT | PROGRAM WAS NOT DOWN LOADED FOR CUSTOMER. | DOWN LOADED PROGRAM. UNIT PASSED BURN-IN AND FINAL TEST. |
| SC903 020 01 | 3100 | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. | |
| SC903 020 01 | 3100 | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. | |
| SC903 020 01 | 2800 | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. | |
| SC903 020 01 | 3100 | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. | |
| SC903 020 01 | 301 | MAKES EXCESSIVE NOISE WHEN CYCLING X AXIS | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. |
| SC904 021 01 | 3400 | RECEIVED MISSING COVER BETWEEN SYSTEM STATUS DISPLAY AND J4 | MISSING FACE PANEL. | PUT FACE PANEL. |
| SC902 028 01 | 3800 | UNIT COMES UP W/ ERROR CODE F3 | NO PROBLM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. |
| SC904-021-01 | 5100 | FAULTOUT ATTEMPTION TO ZERO MACHINE, INTERMITTENT FLASHING 7 ON MACHINE R047 | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. |
| SC904 021 01 | 5100 | FAILS GENERAL PURPOSE DIGITAL INPUTS TEST AMP DISPLAYS FLASHING 7 ERROR | ||
| SC904-032-01 | DAMAGED AT UIC ON MFG FLOOR (BENT PIN) | |||
| SC902 028 01 | 0700 | HEAD TOOLING CANNOT FINISHING ZERO. UNIT CAME BACK FROM CUSTOMER RA#60018965 | ||
| SC904-032-01 | 5200 | MISSING COVER AT EXPANSION SLOT Unit okay | ||
| SC902-028-01 | 1100 | REPORT FROM CUSTOMER IS THAT UNITS (HEAD AXIS WOULD NOT ZERO). | ||
| SC902-028-01 | 1100 | REPORT FROM CUSTOMER IS THAT UNITS (HEAD AXIS WOULD NOT ZERO). | ||
| SC902-028-01 | 3599 | SERVO CAUSED THE INERTION TOOLING TO VIBRATE IN STATIC MODE | DEDC NOISE PROBLEM ON CONTROL BOARD-UNREPAIRABLE DEFECTIVE C65 ON POWER BOARD. | REPLACED DEFECTIVE PARTS. UNIT PASSED BURN-IN AND FINAL TEST. |
| SC903-020-01 | IN AMC SOFTWARE X AXIS AMP WOULD NOT STAY INABLED TO DRIVE THE X AXIS | |||
| SC904-021-01 | 4800 | FLASHING “E” ON AMPLIFIER | DEFECTIVE CONTROL BOARD. | REPLACED CONTROL BOARD,UNIT PASSED BURN IN & FINAL TEST |
| SC903 020 01 | 4500 | AMC POSITION FOLLOWING ERROR IN X2 AXIS WOULD NOT DRIVE AXIS, FLASHING E7 | UNIT WORKS OK,UNIT PASSED BURN IN & FINAL TEST | NO PROBLEM FOUND |
| SC904-021-01 | 4300 | FLASHING 22 ON AMP. Y1 WON’T ENABLE | UNIT WORKS OK,UNIT PASSED BURN IN & FINAL TEST | NO PROBLEM FOUND |
| SC903-020-01 | 4600 | POSITION FOLLOWING ERROR | UNIT WORKS OK.UNIT PASSED BURN IN & FINAL TEST | NO PROBLEM FOUND |
| SC903-020-01 | 4799 | DEFECTIVE POWER BOARD, OPEN BETWEEN Q18 AND Q23. | REPLACED POWER BOARD. UNIT PASSED BURN-IN AND FINAL TEST. | |
| SC903-020-01 | 2100 | F1 FUSE BLOWN BR2 SHORTED. | REPLACED DEFECTIVE PARTS.UNIT PASSED BURN IN & FINAL TEST | |
| SC903-020-01 | 2100 | UNIT WORKS OK.UNIT PASSED BURN IN & FINAL TEST | NO PROBLEM FOUND | |
| SC903-020-01 | 2299 | UNIT WORKS OK.UNIT PASSED BURN IN & FINAL TEST | NO PROBLEM FOUND | |
| SC903-027-01 | 2497 | defective u3 on power board. | replaced u3. unit passed burn-in and final test. | |
| SC904-021-01 | 9603 | DEFECTIVE QM1 MODULE, SHORTED.NEED CUSTOMER APPROVAL FOR MINOR REPAIR | ||
| SC904-021-01 | 4598 | RESISTORS OUT OF TOLERANCE (2) | REPLACED R206 & 256.UNIT PASSED BURN IN & FINAL TEST | |
| SC904-021-01 | 0100 | C35 ON POWER BOARD DEFECTIVE,CUSTOMER DAMAGED J1 PIN 1 ON CONNECTOR OVER TORQUE BY CUSTOMER | RELACED J1 CONNECTOR AND C35.UNIT PASSED BURN IN & FINAL TEST | |
| SC904-021-01 | 4999 | CUSTOMER DAMAGED J1 PIN 1 CONNECTOR,CAUSED BY OVER TORQUE. | REPLACED J1 CONNECTOR.UNIT PASSED BURN IN & FINAL TEST | |
| SC904-021-01 | 4199 | UNIT WORKS OK.UNIT PASSED BURNIN & FINAL TEST | NO PROBLEM FOUND | |
| SC904-021-01 | 4000 | NO LED. DIGITAL OUTPUTS INCORRECT. | UNIT WORKS OK.UNIT PASSED BURN IN & FINAL TEST | NO PROBLEM FOUND |
| SC903-020-01 | 4799 | UNKNOWN | UNIT WORKS OK.UNIT PASSED BURN IN & FINAL TEST | NO PROBLEM FOUND |
| SC903-020-01 | 3600 | NOT ENOUGH POWER TO RUN MOTOR AT FULL SPEED. | POWER BOARD BURNED NEAR J1,M4 & R73 | REPLACED POWER BOARD,UNIT PASSED BURN IN & FINAL TEST |
| SC904-021-01 | 1900 | SETTLE TIME LIMIT ERROR IN TEST | UNIT HAS OVER VOLTAGES FAULT, POWER BOARD BLEW UP DURING TROUBLESHOUTING, NEEDS TO REPLACED A NEW BOARD. | REPLACED A NEW POWER BOARD.UNIT PASSED BURN-IN AND FINAL TEST. |
| SC904-021-01 | 1900 | SETTLE TIME LIMIT ERROR IN TEST | ||
| SC903-020-01 | 3500 | LOOSE COMPONENT RATTLING AROUNDIN CASE AS RECEIVED | THERE WAS A LOOSE SCREW CAME OFF FROM POWER BOARD. | REMOVED A LOOSE SCREW; RE-INSTALLED/CHECK ALL SCREWS IN A UNIT. UNIT PASSED BURN-IN AND FINAL TEST. |
| SC904-021-01 | 2600 | FIELD FAILURES. THESE ARE TO BE ANALYZED ONLY. CUST DOES NOT WANT UNITS BACK. | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. |
| SC904-021-01 | 4799 | FIELD FAILURES. THESE ARE TO BE ANALYZED ONLY. CUST DOES NOT WANT UNITS BACK. | BURNT TRANSISTORS Q1 Q2,Q3,Q4, ALSO SHORTED C303,C40 ON POWER BOARD. | |
| SC904-021-01 | 1799 | FIELD FAILURES. THESE ARE TO BE ANALYZED ONLY. CUST DOES NOT WANT UNITS BACK. | C29 SHORTED; Q1 TO Q4 BLOWN ON POWER BOARD. | |
| SC904-021-01 | 9636 | FIELD FAILURES. THESE ARE TO BE ANALYZED ONLY. CUST DOES NOT WANT UNITS BACK. | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. |
| SC904-021-01 | 2500 | FIELD FAILURES. THESE ARE TO BE ANALYZED ONLY. CUST DOES NOT WANT UNITS BACK. | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. |
| SC904-021-01 | 3000 | Y1 AXIS AMP DROPS OUTDURING COMPNENT RUN- FLASHIN 7 ON AMP | UNIT WORKS OK.PASSED BURN IN & FINAL TEST | NO PROBLEM FOUND |
| SC903NN-033-01 | 3999 | Z AXIS CAN’T BE ZEROED. | UNIT WORKS OK .BURN IN & FINAL TEST | NO PROBLEM FOUND.UPGRADED TO FIRMWARE V1.6 PASSED BURN IN & FINAL TEST |
| SC902-028-01 | 3798 | Z-SPZN AXIS CAN’T ZERO. | UNIT WORKS OK. FIRMWARE UPGRADE TO V1.6.UNIT PASSED BURN IN & FINAL TEST | NO PROBLEM FOUND |
| sc902-028-01 | 4399 | M/C CAN’T ZERO. | UNIT WORKS OK.PASSED BURN IN & FINAL TEST | NO PROBLEM FOUND |
| SC902-028-01 | 1499 | FIELD FAILURE. | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. |
| SC903-020-01 | 3400 | GAVE POSITION FOLLOWING ERROR SWAPPED AMP CORRECTED PROBLEM. TRYED ON ANOTHER MACHINE, SAME PROBLEM. | UNIT WORKS OK.PASSED BURN IN & FINAL TEST | NO PROBLEM FOUND |
| SC903-020-01 | 3400 | THEY ORDERED SC903-020-01, BUT REC’D THE SC902 INSTEAD. issue credit.Order was entered correctly.Wrong item was packed and shipped | SHIPPING/INSPECTION ERROR,CUSTOMER ORDERED SC903-020-01 WE SHIPPED SC902 | REPLACED WITH CORRECT MODEL AS SC903-020-01 |
| sc904-021-01 | 3400 | Y AMP WOULD NOT OPERATE AND J1-1 BLOCK IS BROKEN AS RECEIVED | DAMAGED J1 -1,INTERMITTENT PROBLEM CODE 7. | REPLACED J1 -1, J2 -1,INTERMITTENT PROBLEM ON CONTROL BOARD.UNIT PASSED BURN IN & FINAL TEST |
| SC902-028-01 | 4599 | FIELD FAILURE. SWITCHING OFF AXIS HEAD CHAIN/MOTOR DRIVE DURING LONG CHAINS TRAVELS WITH NOMINAL SPEED. | UPGRADED TO V1.6 FIRMWARE.UNIT WORKS OK.UNIT PASSED BURN IN & FINAL TEST | NO PROBLEM FOUND RETURN TO CUSTOMER |
| SC902-028-01 | 4298 | NEED UPGRADE TO V1.6 FIRMWARE FOUND DAMAGED FLEX CABLE. | UPGRADED TO V1.6 FIRMWARE.DAMAGED FLEX CABLE WAS REPLACED,NON WARRANTY CHARGE. | |
| SC903NN-033-01 | 0598 | Z-SPAN CAN’T MOVE | UNIT WORKS OK.PASSED BURN IN & FINAL TEST. UPGRADE TO V1.6 FIRMWARE | FIRMWARE UPGRADED TO V1.6.NO PROBLEM FOUND |
| SC903NN-033-01 | 4398 | Z-SPAN AXIS CAN’T ZERO. NO DEBIT TAKEN DO FAILURE ANALYSIS AND SEND REPORT TO gENE kUCINSKI | FIRMWARE UPGRADE TO 1.6.UNIT WORKS OK.UNIT PASSED BURN IN & FINAL TEST | UPGRADED TO V1.6.NO PROBLEM FOUND |
| SC904-021-01 | 2700 | STRIPPED OUT SCREW IN J2 (MOTOR) PLUG LOC. 3 | J2, PIN 3 DAMAGED.CUSTOMER MIGHT OVER TIE CAUSED DAMAGE J2 CONNECTOR. | REPLACED J2 CONNECTOR,UNIT PASSED BURN IN & FINAL TEST |
| SC904-021-01 | 2900 | WHILE IN AMC, Y AND Z AXIS WOULD NOT ZERO. ALSO FOUND Y AND Z AMP J2 SLOT 4 WAS DAMAGED | J2 4 ON PUR DAMAGED POSSIBLE OVER TORQUE,CAUSED BY CUSTOMER | REPLACED J2 CONNECTOR.UNIT PASSED BURN IN & FINAL TEST |
| SC904-021-01 | 2800 | BAD SCREW IN J1-5 AS RECEIVED | JI PIN 6 DAMAGED.CUSTOMER MIGHT USE ELECTRIC SCREWDRIVER AS SET OVER TORQUE,CAUSED DAMAGE. | REPLACED J1 PIN 5&6 CONNECTOR.UNIT PASSED BURN IN & FINAL TEST |
| SC904-021-01 | 3000 | Y-1 AXIS WOULD NOT INITIATE BAD AMP | UNIT WORKS OK.UNIT PASSED BURN IN & FINAL TEST | NO PROBLEM FOUND |
| SC904-021-01 | 2900 | AFTER DRY CYCLING FOR 48HRS, AMP ERRORED OUT WITH A BLINKIN E2 | R114 NTC ON THE POWER BOARD OPEN,BROKEN LEAD FROM INSIDE THE LUG. | REPLACED R114.UNIT PASSED BURN IN & FINAL TEST |
| sc904-032-01 | 2800 | J1-6 BROKE, SYMPTOM: FLASHING “7” AMP | J1 PIN 6 DAMAGED,U2 ON POWER BOARD DEFECTIVE | REPLACED J1 PIN 5&6,UN ON POWER BOARD.UNIT PASSED BURN IN & FINAL TEST |
| SC904-021-01 | 2800 | NO DEBIT TAKEN Y1 AMP J1-5 BROKEN WHEN TRIED TO TIGHTEN | CUSTOMER OVERTIED J1 CONNECTOR, CAUSED PINS 1& 5 DAMAGE | REPLACED J1 CONNECTOR UNIT PASSED BURN IN & FINAL TEST |
| sc904-021-01 | 2800 | BROKEN JACKSCREW ON J4 INTERFACE CONNECTOR | JACK SCREW ON J4 CONNECTOR BROKEN | REPLACED A NEW JACK SCREW TO J4.UNIT PASSED BURN IN & FINAL TEST |
| SC904-021-01 | 2700 | MISSING JACKSCREWS ON J4 INTERFACE CONNECTOR | MISSING JACK SCREW ON J4 CONNECTOR | INSTALLED JACK SCREW TO J4.UNIT PASSED BURN IN & FINAL TEST. |
| SC904-021-01 | 2700 | J1-4 DOES NOT TIGHTEN WIRE CONNECTION. IT APPEARS LIKE THERE IS NO LOCKING GATE IN TERMINAL | J1 PIN 4 DAMAGED FROM POWER BOARD | REPLACED J1 CONNECTOR.UNIT PASSED BURN IN & FINAL TEST |
| SC904-021-01 | 1700 | CONTROL BOARD HAS NOISE PROBLEM.UNABLE TO DUPLICATE THE CAUSE , NEED TO REPLACED CONTROL BOARD | REPLACED CONTROL BOARD.PASSED BURN IN & FINAL TEST | |
| SC904-021-01 | 1900 | AMP NULL NOT WORKING | UNIT WORKS OK. UNIT PASSED BURN-IN AND FINAL TEST. | NO REPAIR WAS NEEDED. |
| SC904-021-01 | 2500 | CONNECTOR J1 TOP END COVER FELL OFF WHEN TERMINATING TO J1-6. tHEN SCREW CAME OUT OF J1-6 | J1 PINS 5&6 STRIPPED OFF. CUSTOMER MIGHT USE ELECTRIC SCREW DRIVER TO TIE DOWN CONNECTOR, CAUSED IT DAMAGED. | REPLACED J1 CONNECTOR. UNIT PASSED BURN-IN AND FINAL TEST. |
| SC904-021-01 | 2700 | J1-5 TERMINAL CONNECTION COULD NOT BE MADE, THEN CONN J1 SPLIT BETWEEN TERMS 5 AND 6 | J1 PINS 5&6 STRIPPED OFF. CUSTOMER MIGHT USE ELECTRIC SCREW DRIVER TO TIE DOWN CONNECTOR, CAUSED IT DAMAGED. | REPLACED J1 CONNECTOR. UNIT PASSED BURN-IN AND FINAL TEST. |
| SC902-028-01 | 1200 | MISSING HARDWARE. MISSING STANDOFFON J4 PLUG | T2 DEFECTIVE ON POWER BOARD. | REPLACED T2 AND ADDED STAND OFF. UNIT PASSED BURN IN AND FINAL TEST. |
| SC902-028-01 | 2600 | ORDERED SC902-028-01 ON SO# 597454. WE SHIPPED THIS SC903-020-01. PLEASE REPLACE WITH CORRECT UNIT. | WE SENT OUT A CORRECT UNIT AS A SC902-028-01. BUT WRONG LABEL WAS INSTALLED TO A UNIT. | RE-LABELED A UNIT WITH CUSTOMER PART #46878701 (SC902-028-01). UNIT PASSED BURN-IN AND FINAL TEST. |
| SC903-020-01 | 2100 | POSITION FOLLOWING ERRROR. NO OUTPUT FROM AMP PER SCOTT LADD | MOTOR WILL NOT RUN DUE TO AN OPEN TRACE OF TSV OF U9 ON THE CONTROL BOARD. | ADDED A JUMPER. UNIT PASSED BURN-IN AND FINAL TEST. |
| SC903-020-01 | 2400 | LOOSE HARDWARE INTERNALLY | 3 MISSING SCREWS W/C WERE FLOATING UNDERNEATH THE POWER BOARD. | REINSTALLED THE POWER BOARD. UNIT PASSED BURN-IN AND FINAL TEST. |
| SC904-021-01 | 2300 | COULDN’T INSTALL WIRE TERMINATION IN J2-4 AND TERMINAL J2-4 NOW OUT OF LINE WITH J2 -1,2,3 (SNAPPED LOOSE FROM TEMINAL BLOCK) | J2 PIN 4 WAS BROKEN ON POWER BOARD. | REPLACED J2. UNIT PASSED BURN IN AND FINAL TEST. |
| SC903NN-031-01 | 2300 | MISSING STANDOFF ON J4 CONNECTOR, RECEIVED THIS WAY | MISSING STANDOFF. | ADDED STANDOFF. UNIT PASSED BURN-IN AND FINAL TEST. |
| SC903-020-01 | 1700 | BILL VANCOTT UNIT NO LONGER FUNCTIONS PROPERLY. BVC UIC FAULT. NO DEBIT WAS TAKEN | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST |
| SC903NN-031-01 | 2200 | STANDOFF IS TO SHORT ON CONNECTOR J4. WRONG COMPONENT | STANDOFF DID NOT HAVE THE SAME LENGTH ON J4 CONNECTOR. | REPLACED STANDOFF. UNIT PASSED BURN-IN AND FINAL TEST. |
| SC904-021-01 | 1900 | CONFIGURATION OF AMP FILMWARE NOT UIC PER SCOTT LADD | NO PROBLEM FOUND | UNIT PASSED BURN-IN AND FINAL TEST |
| SC903-020-01 | 0800 | RESOLVER FEEDBACK IS HIGH CURRENT COMMOND FEEDBACK IS AT 1/2 VOLTS PEAK TO PEAK | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. |
| SC904-021-01 | 1600 | 3,J1 CONNECTOR END CAB IS LOOSE IN BOX HAS FALLEN OFF J1, CONNECTOR STRIP BOX HAS DAMAGE TOO. | JI PIN 6 WAS BROKEN ON POWER BOARD | REPLACED JI PIN 6. UNIT PASSED BURN-IN AND FINAL TEST |
| SC904-021-01 | 1900 | FLASHING A BUS OVER VOLTAGE | NO PROBLEM FOUND | UNIT PASSED BURN-IN AND FINAL TEST |
| SC904-021-01 | 1700 | F-3 ERROR | MEMORY ERROR ON CONTROL BOARD | REDOWNLOAD PROGRAM PARAMETERS. UNIT PASSED BURN-IN AND FINAL TEST |
| SC902-028-01 | 1200 | ARF1 PROGRAMEDFOR 1HZ. ARFO PROGRAMED FOR 400 MH INSTEAD OF 500 MH. UNITS CHECKED BY ELECTRICAL ENG, STUART JOHNSON | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. |
| SC902-028-01 | 1200 | ARF1 PROGRAMEDFOR 1HZ. ARFO PROGRAMED FOR 400 MH INSTEAD OF 500 MH. UNITS CHECKED BY ELECTRICAL ENG, STUART JOHNSON | NO PROBLEM FOUND | UNIT PASSED BURN-IN AND FINAL TEST |
| SC904-021-01 | 1700 | J1-5 WILL NOT ACCEPT WIRE TERMINAL NOR LOOSEN OR TIGHTEN. | J1 PIN 5 WAS BROKEN ON POWER BOARD. | REPLACED J1 PIN 5. UNIT PASSED BURN-IN AND FINAL TEST. |
| SC904-021-01 | 0800 | MISSING COVER PLATE AND CONNECTOR J2MOTOR IS BROKEN | J2 PIN 4 WAS BROKEN ON POWER BOARD. | REPLACED J2. UNIT PASSED BURN-IN AND FINAL TEST. |
| SC904-021-01 | 1600 | CONNECTOR J1 PIN 5 BROKEN | J1 PIN 5 BROKEN ON POWER BOARD. | REPLACED J1. UNIT PASSED BURN-IN AND FINAL TEST. |
| SC904-021-01 | 1400 | J1-6 CANNOT INSERT TERMINAL OR LOOSEN OR TIGHTEN AS RECEIVED | J1 BROKEN ON POWER BOARD. | REPLACED J1. UNIT PASSED BURN-IN AND FINAL TEST |
| SC903-021-01 | FLASHING F3 (PARAMETER MEMORY ERROR | |||
| SC903-020-01 | 1400 | FLASHING F3 (PARAMETER MEMORY ERROR) | PROBLEM WAS CORRUPTED ON MEMORY CHIP. | RE-DOWNLOAD, UNIT PASSED BURN-IN AND FINAL TEST. |
| SC904-021-01 | 1600 | J1 CONNECTOR PIN 6 TERMINAL IS BROKEN. tHE BOX HAS A HOLE IN IT IN THE SAME AREA OF THE DAMAGE | ||
| SC904-001-01 | 1300 | THIS IS THE 2ND ONE IN TWO DAYS WITH THIS PROBLEM. CARD ACCESS DOOR CANNOT BE FASTENED. WOULD LIKE ANSWER AS TO WHY ANDWHAT WILL BE DONE TO MAKE SURE THIS WILL NOT HAPPEN IN THE FUTURE | CUSTOMER ISSUE: DAMAGE ON THE PANEL. HAND TIGHTEN ONLY TO AVOID THIS PROBLEM. DO NOT USE TOOLS TO TIGHTEN THE PANEL. | REPLACED PANEL. UNIT PASSED BURN-IN AND FINAL TEST. |
| SC903-001-01 | 1200 | CARD ACCESS DOOR CAN NOT BE FASTENED. WHEN THEY OPENED THE BOX, THE DOOR WAS ASKEW. TRIED TO GET DOOR TO SCREW IN BUT COULDN’T | DEFECTIVE SCREWS ON THE PANEL. | REPLACED PANEL. UNIT PASSED BURN-IN AND FINAL TEST. |
| SC902-028-01 | 0300 | POWER ACCIDENTLY APPLIED TO ENCODER OUTPUT | CUSTOMER ISSUE: U21 WAS DAMAGED ON CONTROL BOARD DUE TO WRONG POWER APPLIED ON ENCODER, WAITING FOR CUSTOMER’S APPROVAL OF MINOR REPAIR. | REPLACED U21 ON CONTROL BOARD. UNIT PASSED BURN-IN AND FINAL TEST. MINOR NON-WARRANTY. |
| SC903-020-01 | 3297 | NO INFO PROVIDED | LED WAS SHOWING “-” AT POWER UP, U2 WAS EXTREMELY HOT. WAITING FOR CUSTOMER’S APPROVAL OF MINOR REPAIR. | |
| SC903-020-01 | 4399 | NO FAILURE INFO PROVIDED | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. |
| SC903-020-01 | 1100 | WOULD NOT ZERO ON TEST. | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. |
| SC904-021-01 | 0600 | SCREW AT J1-6 WILL NOT TIGHTEN DOWN TO HOLD IN THE WIRE. | J1 PIN 6 WAS BROKEN ON POWER BOARD. | REPLACED J1. UNIT PASSED BURN-IN AND FINAL TEST. |
| SC903-020-01 | 4999 | MISSING COVER ON AMP | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. |
| SC902-028-01 | 0500 | ENCODER EMULATOR OUTPUT MALFUNCTION. NO OUTPUT ON J4-16, J4-17, J4-14,J4-15 INTERMITTENTLY GENERATES IN PHASE RANDOM PULSE TRAINS WITH NO CHANGE IN RESOVER INPUT 8249 | CUSTOMER ISSUE:U21 WAS DAMAGED DUE TO MISWIRE BY CUSTOMER, WAITING FOR CUSTOMER’S APPROVAL OF MINOR REPAIR. | REPLACED U21. UNIT PASSED BURN-IN AND FINAL TEST. MINOR NON-WARRANTY. |
| SC904-021-01 | 4299 | LOOSE CONNECTOR [J1] ON POWER BOARD. | APPLIED GLUE ON CONNECTORS. UNIT PASSED BURN-IN AND FINAL TEST. | |
| SC903-020-01 | 9625 | FIELD FAILURE. NO DEBIT TAKEN | CUSTOMER ISSUE: OUTPUT STAGE TRANSISTOR WAS CUT. THIS CAUSED A SHORT ON OUTPUT STAGE, WAITING FOR CUSTOMER’S APPROVAL OF MINOR REPAIR. | REPLACED OUTPUT STAGE. UNIT PASSED BURN-IN AND FINAL TEST. |
| SC903-020-01 | 2999 | FIELD FAILURE. NO DEBIT TAKEN | R181 DEFECTIVE ON CONTROL BOARD. | REPLACED R181. UNIT PASSED BURN-IN AND FINAL TEST. |
| SC903-020-01 | 4999 | U48 PIN 4 NOT SOLDER ON CONTROL BOARD. | RE-SOLDERED U48 PIN 4. UNIT PASSED BURN-IN AND FINAL TEST. | |
| SC903-020-01 | 1197 | Q23 DEFECTIVE ON POWER BOARD. NEEDS CUSTOMER APPROVAL FOR MINOR REPAIR CHARGE. | REPLACED Q23. UNIT PASSED BURN-IN AND FINAL TEST. MINOR NON-WARRANTY. | |
| SC903-020-01 | 0800 | WHEN AMP ENABLED, YOU CAN HEAR A SHORT SIZZLING AWAY. | NO PROBLEM FOUND. PLEASE FAX A COPY OF YOUR DEBIT MEMO REPORT TO BECKY 815-226-3148 | UNIT PASSED BURN-IN AND FINAL TEST. |
| SC903-020-01 | 0600 | AXIS WOULD ENABLE (8) BUT WOULD NOT DRIVE AMPS. | U13 DEFECTIVE ON POWER BOARD. PLEASE FAX COPY OF DEBIT MEMO REPORT TO BECKY | REPLACED U13. UNIT PASSED BURN-IN AND FINAL TEST. |
| SC904-021-01 | 0700 | CONNECTOR #5 SCREW TIGHTENED TO THE BOTTOM AND SCREW HEAD DAMAGED. TECH COULD NOT LOOSEN TO INSTALL WIRING, PLASTIC HOUSING BENT SIDEWAYS. SUSPECT MFG PROCESS ERROR AT PACSCI AS AMP WAS THIS WAY OUT OF BOX. | J1 PIN 5,6 WERE BROKEN ON POWER BOARD. | REPLACED J1. UNIT PASSED BURN-IN AND FINAL TEST. |
| SC904-021-01 | 0800 | BROKEN TERMINAL ON BLOCK #4 | J2 PIN 4 WAS BROKEN ON POWER BOARD. | REPLACED J2 . UNIT PASSED BURN-IN AND FINAL TEST. |
| SC904-021-01 | 0600 | BROKEN TERMINAL ON BLOCK #3 | J2 PIN 3 WAS STUCK ON POWER BOARD. | REPLACED J2. UNIT PASSED BURN-IN AND FINAL TEST. |
| SC904-021-01 | 0800 | J1 BAD HARDWARE | J1 CONNECTOR WAS BROKEN ON POWER BOARD. | REPLACED J1 CONNECTOR. UNIT PASSED BURN-IN AND FINAL TEST. |
| SC902-028-01 | 3599 | KVP DO NOT MATCH CORRECT PROGRAM PARAMETERS. aLSO SUSPECT PERSONALITY MODULE NAD OTHER PROBLEMS | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. |
| SC903-020-01 | 4398 | 2ND FAILURE. SEE RMA 122162 FOR FIRST FAIL. INFO. CAME BACK WITH LOOSE HARDWARE INSIDE | CUSTOMER ISSUE:PREVIOUS RMA CUSTOMER WANTS UNIT TO RETURN UNREPAIR. CUSTOMER APPLIED EXCESSIVE REGEN CAUSED REGEN TO MELT AND F1,F2 TO OPEN. WAITING FOR CUSTOMER’S APPROVAL OF MINOR REPAIR. UNIVERSAL, PLEASE MAKE SURE YOU FAX A DEBIT MEMO REP | PLEASE APPROVE THE REPAIR CHARGES OF $397.00 PLEASE ADVISE REPAIR OR RETURN! ! |
| SC904-021-01 | 0200 | FAILED HYPOT TEST AFTER BEING INSTALLED IN SHUTTLE | LOOSE SCREWS ON MODULE OF POWER BOARD. J1 AND J2 POWER BOARD CONNECTORS WERE VERY TIGHT. U17 PIN 10 SHORTED ON CONTROL BOARD. | TIGHTEN ALL LOOSE SCREWS, REPLACED J1,J2 CONNECTORS AND U17. UNIT PASSED BURN-IN AND FINAL TEST. |
| SC904-021-01 | 0300 | CONN J1-1 BROKEN. I CANNOT INSERT TERMINAL TO TIGHTEN OR LOOSEN | BROKEN J1-1 CONNECTOR ON POWER BOARD. | REPLACED J1 CONNECTOR. UNIT PASSED BURN-IN AND FINAL TEST. |
| SC903-020-01 | 4999 | LOOSE SCREWS IN ENCLOSURE AS RECEIVED | POWER BOARD HAS LOOSE SCREWS [NOT COMPLETELY INSTALLED]. | RE-INSTALLED ALL SCREWS FROM A UNIT. UNIT PASSED BURN-IN AND FINAL TEST. |
| SC904-021-01 | 4899 | RECEIVED BOX RE-TAPED AND NO PAPERWORK INSIDE BOX. YOU CAN HEAR LOOSE HARDWARE INSIDE UNIT TOO. | J2 BROKEN ON POWER BOARD. | REPLACED J2. UNIT PASSED BURN-IN AND FINAL TEST. |
| SC904-021-01 | 0100 | BAD AMP FLASHING 7 | U5 DEFECTIVE ON POWER BOARD. | REPLACED U5. UNIT PASSED BURN-IN AND FINAL TEST. |
| SC904-021-01 | 0100 | EZ ERROR CODE WOULDN’T AZERO Y AXIS FLASHING E2 | COPY ANALYSIS TO SCOTT LADD ALSO | |
| SC904-021-01 | 0100 | EZ ERROR CODE WOULDN’T ZERO Y AXIS FLASHING E2 | NTC WAS UNSOLDER TO THE POWER BOARD. | SOLDERED NTC. UNIT PASSED BURN-IN AND FINAL TEST. |
| SC903-020-01 | 5199 | RESOLVER FEEDBACK ISSUE INTERMITTENT DURING CYCLE FOR HOURS | U10 DEFECTIVE ON POWER BOARD. | REPLACED U10. UNIT PASSED BURN-IN AND FINAL TEST. |
| SC903-020-01 | 5199 | UNABLE TO DRIVE THE X2 AXIS INCORRECT MOTOR OUTPUT OUT OF AMP 3.J2 FAILED AFTER 16HRS OF CYCLE | U9 DEFECTIVE ON POWER BOARD. | REPLACED U9. UNIT PASSED BURN-IN AND FINAL TEST. |
| SC902-028-01 | 5199 | CAUSES HEAD TO RUN AWAY | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. |
| SC903-020-01 | 4999 | NOISY AXIS X RESOVER ISSUE | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. |
| SC902-028-01 | 3599 | CAUSES OSCILLATION IN HEAD MOTOR | THIS WAS ALREADY REC’D ON RMA 122882 BEMILL 1-04-00 | |
| SC903NN-031-01 | 4399 | COMMUNICATION PROBLEM IN AMPLIFIER | U12 DEFECTIVE ON POWER BOARD. | REPLACED U12. UNIT PASSED BURN-IN AND FINAL TEST. |
| SC902-028-01 | 3599 | CAUSES OSCILLATION IN HEAD MOTOR | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. |
| SC904-021-01 | 4599 | FLASHING E ON DISPLAY | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. NO CHARGE. |
| SC903-020-01 | 3598 | CONTROL BOARD NEEDS CALIBRATION. | RE-CALIBRATED CONTROL BOARD. UNIT PASSED BURN-IN AND FINAL TEST. | |
| SC904-021-01 | 2199 | R260 DEFECTIVE ON CONTROL BOARD. | REPLACED R260. UNIT PASSED BURN-IN AND FINAL TEST. | |
| SC904-021-01 | 3099 | C302 FAILED [SHORTED]. | REPLACED C302. UNIT PASSED BURN-IN AND FINAL TEST. | |
| SC904-021-01 | 4599 | FLASHING E AT START UP | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. NO CHARGE. |
| SC904-021-01 | 4499 | CAUSES A VELOCITY OVERSPEED ERROR INTERMITTENT | ||
| SC903-020-01 | 3099 | DRIVE OVERTEMP ERROR AFTER 1 MONTH OPERATION ON TEST MACHINE. FLASHING 3 | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. NO CHARGE. |
| SC904-021-01 | 4599 | FLASHING E, POWER UP SELF TEST FAIL | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. NO CHARGE. |
| SC903-020-01 | 9701 | CUSTOMER ISSUE: REGEN MELTED, PTC MELTED AND F1 AND F2 OPEN DUE TO EXCESSIVE REGENERATION BY CUSTOMER. WAITING FOR CUSTOMER’S FOR APPROVAL OF MINOR REPAIR. | CUSTOMER WANTS UNIT RETURN UNREPAIR. | |
| SC903-020-01 | 4398 | EXCESSIVE REGEN WAS APPLIED, CAUSED REGEN RESISTOR BURNT AND F1/F2 FUSE BLOWN. J4 AND PIN 14 DAMAGED BY CUSTOMER. PLEASE VERIFY CUSTOMER FOR APPROVAL A MINOR REPAIR CHARGE. | CUSTOMER WANTS UNIT RETURN UNREPAIR. | |
| SC903-020-01 | 4198 | HOT SMELL, RUSH NEED ANALYSIS ASAP | CUSTOMER ISSUE: EXCESSIVE REGENERATION CAUSED REGEN RESISTOR TO BURN AND F1 AND F2 TO OPEN. WAITING FOR CUSTOMER’S APPROVAL OF MINOR REPAIR. | CUSTOMER WANTS UNIT RETURN UNREPAIR. |
| SC902-028-01 | 3099 | ONE STANDOFF MISSING, THE OTHER IS LOOSE | MISSING HEX SCREW ON J4 OF THE CONTROL BOARD. | ADDED 1 HEX SCREW AND TIGHTEN BOTH SCREWS. UNIT PASSED BURN-IN AND FINAL TEST. |
| SC903-020-01 | 4399 | FLASHING 7- OUTPUT OVERCURRENT OR VUS VOLTAGE | NO PROBLEM FOUND. | UNIT PASSED BURN-IN AND FINAL TEST. |
