Tape terminals that can be handled:
Zierick terminal P/N 1021/6021/1198/6198
TE Connectivity TAB, FASTON 6.35mm [.250in] or 4.75mm [.187in]
Tab Fit (mm [in]) = 6.35(±0.07mm） x 0.81（±0.03mm） [.250（±0.03 in） x .032(±0.001 in)
Pitch: 0.2 in (5.08 mm)
Insertion rates up to 2 per second at 0.2 in (5.08 mm) pitch.
Up to 4 different components can be applied in one machine Apply products at up to 4 different angles
insertion verification, and Inward clinching/Outward clinching/”N”. (Optional)
Windows-based operating system
Quick change head system, allow production flexibility. (Optional)
Able to process any manufacturer’s reeled through-hole
Visual system: Industrial specialized high definition camera and the development of automatic visual correction software of vision system, automatic correction, insertion accurately
Operating system: Industrial computer + motion control card. Windows environment to run the operation of the software, the production data, management data, equipment parameters, all I/O signal diagnosis, etc. can be finished on the host.
PCB board handling equipment(loader+unloader machine) ready for Industrial 4.0.
Pass the IPC-9704 stress-test standard to ensure that the stress value of each insertion is within ±400ue
Machine specifications
| Equipment size | 1700mm*1300mm*1600mm (2 heads) |
| Packaging | Tape terminal, bulk terminal |
| Equipment weight | 1200KG |
| PCB size | 380mm*280mmm (enlarged size can be customized) |
| Number of insertion heads | 1-4 Optional |
| terminal thickness | ≥0.5mm ≤1.2mm |
| Vertical error | ≤0.8° |
| PCB requirements | The insertion hole is 0.5±0.1mm larger than the component foot |
| Insertion angle | 360°( increment 1°) |
| Body distance | The distance between the components ≥ 2mm |
| Clinch | Inward clinching/Outward clinching/”N” |
| Humidity | 30%-70% |
| Display system | 17-inch color LCD monitor |
| Feeding system | Tape feeder or Bowl feeder + feeding guide |
| Motion accuracy | 0.001mm/pulse |
| Motion system | Panasonic controller, motor |
| Programming function | Online visual programming, visual correction, EXCEL |
| Data import | USB interface import, manual entry |
| Communication interface | RS-232C (can be connected to MES system) |
| Power | Single 220V/AC, 50/60HZ, 2KVA |
Feeding and Cutting system
The design tape feeder according to the terminal width:
Insertion system and Clinching system
Design insertion head according to the terminal thickness:
insertion verification, and Inward clinching/Outward clinching/”N”. (Optional)
Software programming system
The main operation interface is divided into the following six areas from top to bottom, left and right.
Operation panel area/ Image and video area/ Production data area /Program display area /Status prompt area /Set up ribbon
Application industry
Home appliance industry.The car industry. The power industry. Other electronics industry: digital watches, electronic components, etc
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