SMT PCB assembly -S-1200-LV Pick & Place Machine

Product Description

Assemble LED lighting products, including long tube boards and flexible strips, at speed reaching 19,000 LEDs per hour with the high-speed, dedicated S-1200-LV automatic chip mounter, available with 1200 mm (47.3″) max board length.

Features:

1. High-accuracy: Each of the six pick-up heads is equipped with a vision alignment camera to guarantee high accuracy (+-0.05mm)

2. With a SMEMA-compatible inline conveyor for line automation.

3.  High-speed: Maximum placement speed reaching 0.13s/chip (28000CPH)

4.  Places LED components from 0603 to 7474, including both standard and irregularly shaped LEDs.

5. Suitable for all LED lighting products. Assembles LED PCBs up to 1.2 meters long in a single pass.

6. Excellent quality hardware support by using international famous brands ensure placement repeatability and presion.

Each of the S-1200-LV’s six pick-up heads is equipped with a vision alignment camera.

 S-1200-LV can assemble LED tube boards up to 1200 mm (47.2″) long in a single pass.

           Servo-driven X/Y axis and worktable with ball screw ensure placement repeatability and precision.

High-speed, high-efficiency design

The six pick-and-place heads mounted on the S-1200-LV’s high precision, ball-screw-driven gantry perform simultaneous pick-up to achieve practical speed to 19,000 LEDs per hour. With fixed-camera alignment systems where the component to bring over the camera for alignment before it can move to the placement area.

Specifically designed for LED assembly

Unlike standard pick and place machines that have been adapted to LED assembly, the S-1200-LV is purpose built, allowing it to do its one thing—building LED boards—really well.

The S-1200-LV places LED components from 0603 to 7474, including both standard and irregularly shaped LEDs. Bottom vision is available to expand the component range to 15 x 12 mm.

Each of the S-1200-LV’s six placement heads features negative air pressure to release ‘sticky’ LED components. Custom nozzle designs are also available. Domed LEDs can be safely placed using placement nozzles designed to not come in contact with the optical lens during pick-up and placement, protecting the component’s overall light performance and reliability.

Suitable for all LED lighting products

Flexible PCB strips, circular LED light bulb boards and even irregularly shaped boards can also be assembled quickly, accurately and reliably on all models in the S-L series. For long LED tubes, model S-1200-LV features a max board size of 47.3″ (1200 mm). (Model S-600-L offers a max board size of 31.5″ (800 mm).) With all models, the full length of the board is assembled in a single pass for top efficiency and throughput.

S-1200-LV comes standard with a SMEMA-compatible inline conveyor for line automation, and holds up to 30 pneumatic tape feeders for mass production.

The S-1200-LV can offer nonstop production. Its ability to switch to a different feeder when an in-use feeder runs out of components or fails to work allows the operator to refill and replace the empty feeder without taking production offline at all. It is also possible to splice a new reel onto an old one to minimize production interruption.

Software simplifies production

Several powerful software tools are included with the S-1200-LV system, including the CSV import to simplify placement programming, a pick-up heads arrangement optimizer to minimize head travel, a Nozzle_Feeder application to offer nonstop production, a Merge file function to maximum placement speed, and backup function for all data saved, Built-in fiduciary mark search routines identify and correct for PCB offset or misalignment.

Companies that already have one or more S-L series SMT pick and place machines in their facility will find the S-1200-LV’s software interface immediately familiar, which means a quick learning curve when it comes to programming and operating this machine.

Included with the S-1200-LV led chip mounter/chip mounter

• S-1200-LV full automatic LED pick & place machine with welded steel frame construction
• Six pick and place heads in a single gantry
• Vision alignment with LED optics installed on the bottom
• High-precision ball screw drive
• 30 feeder ports
• 1200 mm max board length
• Single-pass assembly to max board length
• SMEMA-compatible inline conveyor
• Welded, uni-body, steel frame construction
• Reference camera for fiducial recognition and programming
• Windows-based advanced pick and place control software with CSV Import, Smart Pick-up Head Optimization, Nozzle_Feeder Application, Real-time Speed Display, Data Backup and more
• Computer controller with flat-screen LCD display, keyboard and mouse
• Network adapter
• Remote service support software
• 1-year warranty

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