Tag Archives: Feeder

S-CC200 User’s Manual for SMT CHIP Part Counter



S-CC200 User’s Manual for Part Counter
















  1. Introduction…………………………. … ……. ….……..3


  1. Attention for part counter……… ……………………. . 4


三、Chip bonder counter function key and operating instructions… ………………………………………………. …4


四、Chip bonder counter connecting printer operating instructions (Option) ……………………………… …………6


五、Trouble Shoot……….…………………….……………….8


六、After-sale service……………………………………….9


七、After-sale service card………….……… .. …………………..10







Chip bonder counter can precisely count the SMD quantity, by adopting optical and electric sensor theory, using the corresponding relation between guide hole on the carrier and part, and by the special die and massive integrated circuit, chip bonder counter achieve zero error, and achieve convenient, quick counting, it is an effective auxiliary equipment for managing SMT material.

2、Product features

With full automatic way figure part quantity, it is convenient to count and delivery material. Easily operate it, original design defending strip dropping off decrease strip hurt to a smallest extent. It can count in forward direction or in backward direction, and it can be preset value, precisely figure out quantity with zero error. You also can install scanner gun and barcode printer, which is more convenient for managing operation..

3、product specification

Power: AC220V,50/60HZ,25W

Counter range: -99999–99999PCS

Profile size: L470W300H180mm

Weight: 10KG

4、Product Utility

Suit for SMD strip type of part

Strip wheel diameter: suit for any size

Strip pitch: 1,2,4,8,10,12,16,24,32,44,56mm ( Note: if pitch is smaller or wider, make it according to customer’s request)

Strip width: 4,6,8,12,16,24,32,44,56mm (Note: if width is smaller or wider, make it according to customer’s request)

5、Product Structure

this product have two types.

  1. S-CC200 Standard chip bonder counter







2) S-CC202 inspecting missing type chip bonder counter

1、material reflector


3、Gear/motive pressing plate

4、monkey wrench

5、rocket head

6、free movable shoulder

7、location knob



10、power key


12、glass fiber amplifier

13、glass fiber head to head emitter

二、Chip bonder counter attention

1,After unpacking, please count and make sure all accessories ready.

2,Before using chip bonder counter, please carefully read operating instructions and safe keeping.

3,Please check whether voltage specification conform to the electric supply.

4,Please check grounding properly, and guarantee safety of human body and part.

三、Chip bonder counter function key and operating instructions

1、Function key introduction


Operation way: enter the key, you can print the counting part and quantity on the barcode by the barcode printer.


Operation way: if the display shows 00000 in the left bottom, you can directly press the number key to input the counting part quantity; press the SET key one more time, the machine switches to manual mode, and the display shows ***** in the left bottom. Switch to manual mode or automatic mode using this key. (note: under automatic mode, you can preset a value before counting material, when machine turn to the presetting value, it will automatically stop, under manual mode, only if you press ” stop/zero clearing” key or it finishes all material, the machine will stop.)


Operation way: after pressing this key, the pitch value in the display will flicker, then you can input the pitch value and press “ENTER” key, if no press after 5 second, automatically memorize, the machine will resume to standby status after one ticking sound.


Operation way: Pressing this key, start clockwise counting part, the numerical value is positive number, “BACKWARD/LEFT” on the contrary.


Operation way:

(1)Under counting or feeding back status, press this key, it will stop counting or feeding back.

(2)If under standby status, press this key over 2 second, the counting value will be cleared up.

(3)If under printing interface, press this key, return to main interface.

6)”SELECT”, this key is switching key for setting parameters in printing interface.

7)LCD display

Set pitch


Set counting quantity part quantity

display*****under manual mode

8)”Time/missing stop” key is switching key for motor rotating speed, press this key, LCD display will show motor speed will be switched among H(high speed), M(middle speed), L(low speed).

2、 Operation Flow

1)Connect the power cable to the master machine, and plug the AC220V power.

2)Turn on the POWER key on the panel of machine, at this time, LCD panel become light

3)Press PITCH key, set the pitch between counting parts, then Press “ENTER”, and put the part on the left tray.

4)Manually pull out the strip and put it between material guard plate and counting gear, make the first part and blank middle hole aligning the middle line of material guard plate.

5)Press “STOP/ZERO CLEARING” key for 2 seconds, make the value zero clearing. Note: when pulling the strip, counting gear will turn and count, pressing this key, make the value zero clearing.

6)Press “SET” key to switch to manual mode or automatic mode, when you select automatic mode, you should input a value which you are going to count, or the “FORWARD” motor won’t start.

7)Pull strip coiling to the blank tray (right tray) by your hand, press “FOREWARD/RIGHT” to begin counting.

8)When finishing preset value, motor stop. Impacted by the inertia theory, counting number may be more one or less one than the set number,

9)When finishing counting, press “BACKWARD/LEFT”, strip will coil back to the left tray, after finishing, rotation will stop.


四、Chip bonder counter connecting printer operating instructions (Option)

1、Check equipment

1)Connect part counter and barcode master machine

2)Correctly place the barcode paper in the printer

2、 adjust and test equipment

1)Start power switch of the part counter

2)Start bar code master machine power switch: power pilot light and ready pilot light are on, at moment, press FEED key of bar code master machine (automatic aligning key), make the paper automatically align. ( P.S: if power light is flickering, it denotes the machine is off line, please restart power or repress FEED key)


Press “PRINT” key in the master interface, master interface will display printing interface, the first row in the interface show: company name (you can set it by yourself); the second row show: time, the last row show printing operation.

  1. When entering printing interface, there is a flickering cursor in the third row, you can edit and modify the content in the cursor position.
  2. In the printing interface, pressing LEFT/BACKWARD, you can make the cursor move left, pressing RIGHT/FOREWARD, you can make the cursor move right.
  3. In the cursor position, you can directly input the number or letter, if you continually press any key among 0~9 key in a short time, you can switch between number and letter on the key. Among of them, pressing 1 key, you can switch to special symbol, Capital letter, small letter, and etc.
  4. After editing each row, cursor will stay in the row you are editing, press “ENTER” key, it will display OK in the left of this row, which means the content is saved.

Note: Saving the content in the editing row, only when cursor is in this row, and then press ENTER, the content can be saved. For example, if you want to save the content in the first row and second row, when cursor is in the first row, you press ENTER key, at the moment, only the content in the first row is saved, the content in the second row can’t be saved.

  1. In the printing interface, press SELECT key into printing parameter setting interface, XYWH: XXX XXX XXX XXX showed in this interface separately denote X axis, Y axis, width, height which you can set to the printed barcode paper.
  2. Press STOP/ZERO CLEARING back to master interface
  3. Press PRINT key one more time, you can print the content in the printing interface.

Tag: when scanner scans barcode, it will display in the printing interface, press PRINT key to print.


五、Easy trouble shoot

Failure debug method
After turning on power, LCD no display, buzzer no sound  

Please check if power cable drop off or fuse loosen

。After turning on power, LCD no display, buzzer sound LCD display cable loosens or breakdown, please check or contact dealer to change.

LCD normally displays, but FOREWARD/BACKWARD can’t be started.

  1. The counting quantity is more than or equal to the set value, or selecting automatic mode before counting but not set quantity, please refer to operating instructions.

    2.Motor signal cable or power cable bad contact.

六、After-sale service a: (overall unit maintenance period for one year, master controller board maintenance period for three years, and tended for all life.) the following state happened is not in the free maintenance condition.

  1. Machine is damaged under carried by your person by himself
  2. In unstable voltage region, due to not using voltage stabilizer, cause component damaged.
  3. Due to not using correct voltage, cause component damaged
  4. Due to altering machine without the written approval of our company, cause the machine damaged..
  5. Not selled by our company, but selled by dealer or other factory.
  6. Natural disaster, or act of God.




















After-sale service card

User’s Name:     Address:

Machine model:     User’s phone number:

Purchasing Date:     Dealer’s seal:

User should know that:

  1. From the purchasing date on, overall machine will be maintained for one year, and tended for all life.
  2. The following state is not in maintenance condition:

    (1)Due to wrong operating, carelessly using, natural disaster cause the machine damaged.

    1. Due to operating abnormally, cause the machine not work properly.
    2. Once dismantled or repaired by someone who is not our technician.
    3. Using consumable supplies or component which are not from our company, cause the machine damaged.
    4. Not using the voltage required by our company, cause the machine damaged.
  3. Except this guarantee, any guarantee card supplied by other company or people won’t be approved by our company.
  4. Please safe keeping the card and formal purchasing receipt, when repairing, it will be effective after showing them to our people review.
  5. If the card has no commodity seal and purchasing date, the card automatically become invalid.


SMT,THT,PCB,PCBA,IM,AI,LED,Axial Inserter, Radial Inserter,Odd form Insertion,PIN insertion, Eyelet Insertion, Terminal Insertion,Insertion Mount,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter,PCB board handling system, Loader, Unloader, Conveyor,Shuttle,LED lighting, LED Lamp, LED Display, LED tube,UPS, Power Converter, Power Adepter, Mobile Charger,Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box,PCB Assembly,

PCB board handling system Destacker Build Procedure

Destacker Build Procedure    SDM0029



1.    Obtain the proper shop packet and check order for build information. Pull all parts if any parts are missing,         fill out a shortage sheet and give a copy to the appropriate material coordinator.


2.    Pull the latest Electrical and Mechanical prints.


3.    The following procedure is for a 29″ Destacker. Attach leg and control box to main beam. Leg should be flush to         left side of main beam. Control box should be 3″ from right side of main beam. Attach width units to main beam,         4-3/8″ from either end square to main beam and Parallel to each other.


4.    The following procedure is for the 44″ and 58″ Destackers Attach leg and control box to main beam. Leg 7-5/8″ from     left end control box 7-5/8″ from right end. Attach width units to main beam 8.975″ from either end. Square to main         beam and parallel to each other.


5.    Attach rear rail to width supports parallel to main beam 3/8″ overhand from either end of main beam.


6.    Level conveyor from side to side and front to back, off rear rail


7.    Attach front rail to width supports. Match level to rear rail, especially front to back. Make parallel to rear rail. Make         ends even with rear rail.

8.    Install motors, pulleys, UHMW and belts on rails.


9.    Attach Destacker assy to rails


10.    Assemble valve pack assy and install


11.    Attach air input assy


12.    Attach front cover and wire into control box


13.    Run pneumatic lines, load program software and test.


14.    Complete check sheet, turn over to QC



End of Document



Automatic desktop SMT pick and place machine

Automatic desktop SMT

pick and  place machine




Model: S-6000V


Programming manual


  • Import Material Order

    • Import the coordinate file
  • Material Stack Configuration
    • Coil stock and tray stock


  • Material stack configuration function
  • Mounting Setting
    • Mount setting function and introduction
  • Puzzle Setting
    • Quick makeup
  • Program Runs


SMT system programming tutorial




  • Import Material Order

    • Import the coordinate file

Import PCB file coordinates directly and scraping PCB components coordinates manual.

  • Import PCB coordinates

PCB coordinate document template, it is the CSV file.

Open control system main interface – > file – > new file – > import coordinate.

The CSV file, PCB general has Top layer and Bottom layer element coordinates, please confirm the current PCB is the top layer or the bottom layer, choose in the lower left corner coordinates. Then click the lower right corner → the import button.

Import the coordinate file function instructions:


Import the coordinate file function instructions

Option name





Choose the Top layer and Bottom layer to import coordinate


Flip coordinate

Select this option, will perform PCB flip horizontal coordinates


Flip Angle


Allow Blank

When coordinate file have the margin, import coordinate indicates a blank space, must be made to modify the file and then import, avoid programming error.

Select this option, will ignore the coordinate file integrity, errors

may result in mounting components.


  • Grab the coordinate file by hand

  • Main interface in the upper right corner click open control system→Grab the coordinate To manually add the new coordinates

    • Manually add the new coordinates

    X Y positioning equipment function


X Y positioning equipment function

Option name







Choose the cursor, nozzle 1, nozzle 2 to grab positioning tool of the coordinate.

Open cursor

Close cursor

Back to Home


Machine return to original state



Stepping set and X Y movement Function


Stepping set and X Y movement Function

Option name



Stepping set


Alternatively the step size of the X Y directions

X Y movement


Up and Down, Leaf and Right button could Operate X Y direction positioning, In operation, please don’t close to the machine tool



Manual input coordinate function


Manual input coordinate function
Option name



Bit No.


General is number, To manager the PCB program more

clearly, fill the PCB current anchor element bit number.

Component Package

Fill the PCB current anchor element component package.

Center X

Automatic acquisition

Operation the movement direction key to the PCB component packaging center, Automatically obtain X Y

coordinate value, please do not modified by hand.

Center Y


Angle of PCB component

Component Type

Type of PCB component

Note: After setting the above operation,, click “OK” to record coordinate current bit number. And then to do the next one. Directly to the center of the moving direction key to enter a number to setting, Click “OK” to finish record

coordinate current bit number.




  • Material Stack Configuration
    • Coil stock and tray stock
      • Coil stock: For the coil stock component putting.
      • tray stock: For the tray stock and tube IC component putting.
    • Material stack configuration function
      • Material stack configuration function


Material stack configuration function

Option name

Coil stock

tray stock

station number

According to the material stack number

Program Component

Click and choice of material stack put components corresponding

component model, choose components are not allowed to repeat

Material System

Click into the system of material select stack corresponding packaging material with



Click into the system components and system interface to select material

with the corresponding system components package


Calibration center

Click on the center coordinate values into the center calibration interface,

moving XY direction calibration feed tray placed in the center of the stack and elements to get set up

Calibration broaching

Click broaching broaching coordinate values into the calibration interface, moving XY direction calibration broaching

center to get set up

Initial angle

Material stack element display angle, the system default 90 ° degrees

Rows , columns line

spacing, column space

Modify the settings for each display from the ranks of the number and the element array tray


Adapter nozzle

2 head: left one is 1,the right one is 2, according to the different elements

of the package material stack, could change any head.

Flight Speed

Normal:30000pps, Special components can be customized flight speed.

The smaller data , the slower operating speed

More materia
l stack

Pick up



Refers to the suction nozzle picking up speed, Normal: 20000pps.

The smaller data , the slower pick up speed

Pick up



Refers to the suction nozzle distance with the end face contact material stack material when pick up the component, Through the calibration can get picked up depth data, Special component separately select pickup


Pick up



To some special material stack, setting the speed the depth separately.




  • Multi-line batch modification Description


Multi-line batch modification Description
Description: Bit column number , hold down the left button to select a number of modifications can

make the following batch modify.

Option Name



Center X  


batch settings calibration center X coordinate of material stack

Center Y

batch settings calibration center Y coordinate of material stack

Broaching partial


batch settings Broaching partial X coordinate of material stack

Broaching partial


batch settings Broaching partial Y coordinate of material stack

Pick up depth

batch settings pick up depth of material stack

Adapter nozzle


batch settings adapter nozzle of material stack



  • Material stack debugging tools, data checking function description


Material stack debugging tools, data checking function description
Option Name



Material stack test  



Pick up test for calibration finished material station configuration


Save material

station to the file

Save the material station file for calibration finished material station configuration list, it could make it easy for the nest use.

Loading the material station

from the file

Can be loaded directly with the saved material station.

Check no material

Check the Program Component in the material station

configuration list for no material.

Check double


Check the Program Component in the material station

configuration list for double material.

Check nozzle



  • Mounting Setting
    • Mount setting function and introduction


Programming parameters automatically get in after the second material Stack Configuration.



  • Calibration Function description

  • PCB information – Align programming origin

    Click the Align program into the coordinate system origin correction interface.

    Calibration Make sure whether the splint placed parallel to the PCB in place, subject to the plywood base point, and then calibrate.

    Calibrating the far two point coordination ( reduce the error), Click OK after finished



  • Setting Mark point ( This setting must be completed – after operating alignment program origin )

    Set Mark Point, choose a more independent square or circular Mark point as calibration points.( (Note: Mark point usage; in the fourth programming due to the PCB board or puzzle on the origin lead to error, click Mark point to automatic correct board )

  • Calibration ( This setting must be completed – after operating alignment program origin )

    Calibration is used to correct a separate placement coordinate with the actual Mark-point calibration.

  • Other Setting

    Reset the default placement coordination, mounting XY coordinate reply for source file coordination.


Check invalid pick up material station, check whether the configuration is complete.


  • Puzzle Setting

    • Quick makeup

It can horizontal and vertical puzzle PCB.



  • Origin offset correction

  • Manual correction and automatic correction
  • Puzzle calibration Make sure whether the splint placed parallel to the PCB in place, subject to the plywood base point, and then calibrate.

    Manual correction: Click the PCB list of coordinates to enter the calibration correction, respectively coordinate 2 far point calibration.( reduce the error), If there is the puzzle PCB, then do the first PCB, and send and so no. The same way to calibrate.



Mark point automatic correction: one-time auto-complete according to automatic Mark point on board.


  • Program Runs

  • Program option function 5.1.1 Function





Option Name



Base plate Depth


Nozzle and plywood PCB contact distance, setting through the


Optimization Option



Dual stepper reel, can improve the placement rate.




The default double election: if canceled a nozzle will not be placement relative programming can not be involved in SMT production process, two nozzles are canceled, the program

can not be generated.


  • Run the patch
    • Function


Option Name




Test mounting


Select the test mounting, roll feed zone does not feed tray,

please do not put components, SMT will simulate patch

End the process when

the error occurred

Selected, SMT work when other material stack error will end the current SMT all the work, and stop running

Speed Stalls


The smaller stalls, The slower SMT run speed

Starting line number

It may be the current line number bit number for starting SMT


Back Home




Back to initial state.


Start SMT run

Pause / Resume

When SMT work, click this button, it could pause, and click

again, it could resume to work.


End the current work.

5.3 Mount coordination Preview

Function: You can preview the imported PCB plots, red for the selected package components , it can zoom right to select the bit number to view the preview package management.

PCB conveyor: every SMT production line to use such a machine

PCB conveyor: every SMT production line to use such a machine

Can be used to connect SMT production lines, but also can be used as PCB buffer, inspection, testing or manual insertion of electronic components.

PCB  conveyor  with  lighting

Characteristics of the equipment

  1. Modular design can be selected and disassembled according to customer requirements
  2. Strong steel structure design enhances the stability of the equipment.

  3. Smooth and parallel ball screw adjusting mode

  4. Variable speed control function

  5. Circuit board detection mode

  6. Use special transmission track aluminum slot design to prevent card board

  7. Bottom weight design, not easy to shift

  8. The machine length can be customized according to customer’s requirements

  9. Compatible SMEMA interface

PCB Conveyor with lighting 2

PCB Conveyor with lighting 2

PCB Conveyor with lighting 2
PCB Conveyor with lighting 2

PCB Conveyor with lighting 2

PCB Conveyor with lighting 2

PCB Conveyor with lighting 2

PCB Conveyor with lighting 2

PCB Conveyor with lighting 2

PCB Conveyor with lighting 2

PCB Conveyor with lighting 2

PCB Conveyor with lighting 2

PCB Conveyor with lighting 2

3D Viewing SMT spare parts in THT PCB Machine


      We  Provide different spare parts and wearing parts of different brands and models.(UIC,TDK,Panasonic,Samsung,Fuji,Juki,SIMMENS……) Only need to tell us your parts‘ machine model and P/N. Fuji TDK Juki Samsung YAMAHA  UIC Panasonic


      Why Choice Us?

      • We owning 10 years experience in providing SMT/EMS services.
      • Familiar design and engineering capability both on Hardware and software.
      • Successful design experience in SMT line.
      • Lean manufacturing.
      • High mixed, high value, low volume business expertise service.
      • Flexible operation, fast response and total satisfaction.
      • Good after-sales and extra value creation services including logistics support, valet procurement, supplier audit service and in factory office offering.

      How to maintain Auto Insertion and SMT machine — ESD Cleaning and Testing Procedures

      Procedures and Adjustments


      The following procedures explain how to properly clean and test an ESD surface.

      Clean an ESD Surface

      Do not use abrasive or highly alkaline cleaners on polycarbonate. Never scrape polycarbonate with squeegees, razor blades, or other sharp instruments. Benzene, gasoline, acetone, or carbon tetra chloride should never be used on polycarbonate. Do not clean polycarbonate in the hot sun or at elevated temperatures.

      1. Using a sponge or soft cloth, wash the ESD-protected surface with either a mild detergent or Windex product and lukewarm water.
      2. After washing, rinse with water and dry thoroughly with a chamois or moist cellulose sponge to prevent water spots.
      3. To protect the ESD surface after rinsing and drying,  recommends applying Kleenmaster Brillianize®. This application helps to maintain the static dissipative coating and reduce the accumulation of dust.

      Test Static Dissipative Covers

      Periodically and after maintenance, check the machine covers to determine if the dissipative qualities of the cover have changed. The following procedure ensures that static dissipative covers are in fact dissipative.


      Surface resistance meter (such as 3M 701 Surface Resistance meter and probe).


      The surface resistance should be less than 109 ohms in all areas. If the cover package is no longer dissipative, contact you Universal Instruments Corporation sales representative.


      1. Clean the static dissipative covers using the Clean ESD Surface procedure to ensure the accuracy of the test.
      2. Using the surface resistance meter, follow the instructions provided by the manufacturer to measure the surface resistance of both the inside and outside of the covers. Measure the resistance at all four corners and at several areas in the middle of the cover. This test checks the integrity of the ESD coating.
      3. Connect the ground path resistance probe to the meter and chassis ground.

      The path to the ground should not be higher than the surface resistance. If it is, clean the frame connections, repair loose or corroded fasteners and ground straps, and check tracks for dirt and/or corrosion.

      4. Measure the ground path from the covers to the chassis ground. Take this measurement from both surfaces and all four corners of each cover.

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      Need to Order Spare Parts?

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      April 2017 - Free Shipping on Spare Part Orders exceeding $1000

      This April 2017 we are extending an extra special offer on spare part orders. Receive Free Shipping on any order that exceeds $1000.

      Southern Machinery wants to see your Factory thrive! That is why we make it convenient and easy to order spare parts from us!

      – Easy & Safe Online Ordering
      – Fast Delivery
      – Quick Turnaround Time
      – Name Brand Parts
      – Lower Cost
      – Friendly Service


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      CPK Test for Fuji NXT W8 feeder for EMS

      CPK Test for Fuji NXT W8 feeder for EMS

      Improving EMS Productivity


      We at Southern Machinery are constantly improving the capabilities for EMS Productivity. We provide the accessories and parts for your needs from various Brands, including Fuji. In the video below we demonstrate a CPK Test for the Fuji NXT W8 Feeder. See how we use these!

      We know that your time and productivity are key to a thriving production line. That is why we have made ordering your various AI/SMT spare parts of all BRANDS quick, easy, and secure! Most parts are held in stock and ready to ship with a 1-Day Lead time. Customized parts are also available as well, inquire for turn-around time on your specific customized part needs.


      The Automobile Industry is demanding more, have you invested in your SMT Equipment?

      Assess Your SMT Equipment Line-up

      Is your SMT Equipment Line-up Prepared for Increased Automotive Demands in 2017?

      Southern Machinery SMT Feeder

      Are you keeping up with SMT demands from the Automotive Industry this year? The demand for automotive electronic products is in direct link with the needs for surface mount technologies. The needs of growing in-car technologies include: embedded infotainment, telematics, connected safety, and security. As car designs continue to become more intelligent and technologically integrated, suppliers must keep up with the ever increasing demands.

      It is imperative that PCB manufacturers serving the Automobile Industry assess their current Equipment Line-up for complete preparation of these growing global trends and automobile advancements.  Is your operation ready for full-scale capabilities to serve the Automobile Industry Demands? Would you like to begin manufacturing to supply these needs? Click the link below to contact us for an evaluation of your current operations.

      Southern Machinery S-600-OF

      Southern Machinery S-600-OF                                         Southern Machine S-600-OF

      PC Board Handling Improvements in AI Equipment and Machines

      PC Board Handling

      Improvements in AI Equipment and Machines

      Improve ROI with fast tracking your current Universal Insertion Machine to an Automatic Board Handling System

      Upgrade Universal stand alone auto insertion machine to Automatic Board Handling System

      Stay ahead of PCB Manufacturing! The digital curve is constantly bending toward demands for digital devices with increased capabilities and FASTER availability. By using the equipment you already own, you can improve upon its capabilities to meet these growing demands. We will use your current Universal Insertion Machine’s capabilities to transition it to an Automatic Board Handling System that will speed up processes and accomplish maximum PCB production successfully.

      We at Southern Machinery have the solution to your distinct Automatic Board Handling needs. Whether you require Magazine-to-Magazine Configuration, Destacker/Conveyor-to-Magazine Loader Configuration, or In-line Configuration, we can serve to improve your PCB assembly line.

      Upgrade Universal stand alone auto insertion machine to Automatic Board Handling System

      Upgrade Universal stand alone auto insertion machine to Automatic Board Handling System

      Ensuring the Best Design for Final PCB Production Stage with Testing!

      Ensuring the Best Design for Final PCB Production Stage with Testing! Ensuring the Best Design for Final PCB Production Stage with Testing!

      Avoiding Design Mistakes with Testing

      Improve EMS Productivity by Testing Early


      PC Board errors are a drain to EMS productivity. Through analysis and testing PCBs in the pilot stages, a smoother and more educated production set-up can be achieved. By performing automatic impedance measurements and testing of components (chip resistors and capacitors) early on, you can ensure the best design for production.

      We recommend applying the best design logics when creating your PCB layout and Test, Test, Test for maximum efficiency and output. According to Circuits Assembly’s December 2016 Magazine, here is the list of 5 Most Common PCB Design Mistakes: “1. The components do not suit the production technology 2. Thermal imbalance 3. Incompatibility between fabrication and assembly technology 4. Component placement at PCB edge 5. Placing fiducials on the PCB’s edge.”

      Once you have planned your PC Board with best practices, Southern Machinery’s High-Speed In-line Circuit Board Test Machine will help with testing by incorporating a visual inspection function which allows mounting status checks on each component (e.g.: typo descriptions in alphanumeric characters, orientation, size) on the operator’s monitor will serve to best analyze testing up close. As well as automatically generating test data from mounting data and component list.