The unit loads your production line automatically by pushing PCB’s out of a magazine onto the conveyor of the down-stream machine
The unit loads your production line automatically by pushing PCB’s out of a magazine onto the conveyor of the down-stream machine
Automated optical inspection machine (AOI) is a new type of testing technology. It has
developed very rapidly in recent years. The structure of AOI consists of four parts: workbench, CCD camera system, electromechanical control and system software. When testing, firstly, the circuit board to be tested is placed on the workbench of the AOI machine, and the detection
procedure of the product to be detected is called out through positioning. The X/Y workbench
will send the circuit board under the lens according to the command of the setting program. With the help of the special light source, the lens will capture the image required by the AOI system and analyze it, then the processor will move the lens toward the lens. The next position is
collected for the next image and then analyzed, and the image is subjected to continuous
analysis and processing to obtain a higher detection speed. The process of AOI image
processing essentially digitizes the extracted image, and then compares it with the pre-stored “standard”. After analysis and judgment, it finds the defect to make a position prompt, and at the same time generates image text, and the operator further confirms or sends the repair station. Overhaul
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1. Purchase all kinds of materials according to order.
2. Frame installation of the entire machine.
3. Installed power motor
4. Install PLC control box.
5. Install sensor and belt.
6.Install the cover
7.Install the LOGO
8. Install the program and test the machine.
10.Use a magazine test machine.
11. Aging operation week
12. Simple packing before shipment.
13. On the day of shipment, use the export wooden box vacuum packing,
14. Arrange forwarders to pick up the goods.
Four machines were shipped and shipped to the United States via freight forwarders.
S-CC200 User’s Manual for Part Counter
三、Chip bonder counter function key and operating instructions… ………………………………………………. …4
四、Chip bonder counter connecting printer operating instructions (Option) ……………………………… …………6
七、After-sale service card………….……… .. …………………..10
Chip bonder counter can precisely count the SMD quantity, by adopting optical and electric sensor theory, using the corresponding relation between guide hole on the carrier and part, and by the special die and massive integrated circuit, chip bonder counter achieve zero error, and achieve convenient, quick counting, it is an effective auxiliary equipment for managing SMT material.
With full automatic way figure part quantity, it is convenient to count and delivery material. Easily operate it, original design defending strip dropping off decrease strip hurt to a smallest extent. It can count in forward direction or in backward direction, and it can be preset value, precisely figure out quantity with zero error. You also can install scanner gun and barcode printer, which is more convenient for managing operation..
Counter range: -99999–99999PCS
Profile size: L470W300H180mm
Suit for SMD strip type of part
Strip wheel diameter: suit for any size
Strip pitch: 1，2，4，8，10，12，16，24，32，44，56mm ( Note: if pitch is smaller or wider, make it according to customer’s request)
Strip width: 4，6，8，12，16，24，32，44，56mm (Note: if width is smaller or wider, make it according to customer’s request)
this product have two types.
2） S-CC202 inspecting missing type chip bonder counter
3、Gear/motive pressing plate
6、free movable shoulder
12、glass fiber amplifier
13、glass fiber head to head emitter
二、Chip bonder counter attention
1，After unpacking, please count and make sure all accessories ready.
2，Before using chip bonder counter, please carefully read operating instructions and safe keeping.
3，Please check whether voltage specification conform to the electric supply.
4，Please check grounding properly, and guarantee safety of human body and part.
三、Chip bonder counter function key and operating instructions
1、Function key introduction
Operation way: enter the key, you can print the counting part and quantity on the barcode by the barcode printer.
Operation way: if the display shows 00000 in the left bottom, you can directly press the number key to input the counting part quantity; press the SET key one more time, the machine switches to manual mode, and the display shows ***** in the left bottom. Switch to manual mode or automatic mode using this key. (note: under automatic mode, you can preset a value before counting material, when machine turn to the presetting value, it will automatically stop, under manual mode, only if you press ” stop/zero clearing” key or it finishes all material, the machine will stop.)
Operation way: after pressing this key, the pitch value in the display will flicker, then you can input the pitch value and press “ENTER” key, if no press after 5 second, automatically memorize, the machine will resume to standby status after one ticking sound.
Operation way: Pressing this key, start clockwise counting part, the numerical value is positive number, “BACKWARD/LEFT” on the contrary.
5） “STOP/ZERO CLEARING”
（1）Under counting or feeding back status, press this key, it will stop counting or feeding back.
（2）If under standby status, press this key over 2 second, the counting value will be cleared up.
（3）If under printing interface, press this key, return to main interface.
6）”SELECT”, this key is switching key for setting parameters in printing interface.
Set counting quantity part quantity
display*****under manual mode
8）”Time/missing stop” key is switching key for motor rotating speed, press this key, LCD display will show motor speed will be switched among H(high speed), M(middle speed), L(low speed).
2、 Operation Flow
1）Connect the power cable to the master machine, and plug the AC220V power.
3）Press PITCH key, set the pitch between counting parts, then Press “ENTER”, and put the part on the left tray.
4）Manually pull out the strip and put it between material guard plate and counting gear, make the first part and blank middle hole aligning the middle line of material guard plate.
5）Press “STOP/ZERO CLEARING” key for 2 seconds, make the value zero clearing. Note: when pulling the strip, counting gear will turn and count, pressing this key, make the value zero clearing.
6）Press “SET” key to switch to manual mode or automatic mode, when you select automatic mode, you should input a value which you are going to count, or the “FORWARD” motor won’t start.
7）Pull strip coiling to the blank tray (right tray) by your hand, press “FOREWARD/RIGHT” to begin counting.
8）When finishing preset value, motor stop. Impacted by the inertia theory, counting number may be more one or less one than the set number,
9）When finishing counting, press “BACKWARD/LEFT”, strip will coil back to the left tray, after finishing, rotation will stop.
四、Chip bonder counter connecting printer operating instructions (Option)
1）Connect part counter and barcode master machine
2）Correctly place the barcode paper in the printer
2、 adjust and test equipment
1）Start power switch of the part counter
2）Start bar code master machine power switch: power pilot light and ready pilot light are on, at moment, press FEED key of bar code master machine (automatic aligning key), make the paper automatically align. ( P.S: if power light is flickering, it denotes the machine is off line, please restart power or repress FEED key)
Press “PRINT” key in the master interface, master interface will display printing interface, the first row in the interface show: company name (you can set it by yourself); the second row show: time, the last row show printing operation.
Note: Saving the content in the editing row, only when cursor is in this row, and then press ENTER, the content can be saved. For example, if you want to save the content in the first row and second row, when cursor is in the first row, you press ENTER key, at the moment, only the content in the first row is saved, the content in the second row can’t be saved.
Tag: when scanner scans barcode, it will display in the printing interface, press PRINT key to print.
五、Easy trouble shoot
|After turning on power, LCD no display, buzzer no sound||Please check if power cable drop off or fuse loosen|
|。After turning on power, LCD no display, buzzer sound||LCD display cable loosens or breakdown, please check or contact dealer to change.|
LCD normally displays, but FOREWARD/BACKWARD can’t be started.
六、After-sale service a: (overall unit maintenance period for one year, master controller board maintenance period for three years, and tended for all life.) the following state happened is not in the free maintenance condition.
After-sale service card
User’s Name： Address：
Machine model： User’s phone number：
Purchasing Date： Dealer’s seal：
User should know that：
（1）Due to wrong operating, carelessly using, natural disaster cause the machine damaged.
Destacker Build Procedure SDM0029
2. Pull the latest Electrical and Mechanical prints.
3. The following procedure is for a 29″ Destacker. Attach leg and control box to main beam. Leg should be flush to left side of main beam. Control box should be 3″ from right side of main beam. Attach width units to main beam, 4-3/8″ from either end square to main beam and Parallel to each other.
4. The following procedure is for the 44″ and 58″ Destackers Attach leg and control box to main beam. Leg 7-5/8″ from left end control box 7-5/8″ from right end. Attach width units to main beam 8.975″ from either end. Square to main beam and parallel to each other.
5. Attach rear rail to width supports parallel to main beam 3/8″ overhand from either end of main beam.
6. Level conveyor from side to side and front to back, off rear rail
7. Attach front rail to width supports. Match level to rear rail, especially front to back. Make parallel to rear rail. Make ends even with rear rail.
8. Install motors, pulleys, UHMW and belts on rails.
9. Attach Destacker assy to rails
10. Assemble valve pack assy and install
11. Attach air input assy
12. Attach front cover and wire into control box
13. Run pneumatic lines, load program software and test.
14. Complete check sheet, turn over to QC
End of Document
Automatic desktop SMT
pick and place machine
SMT system programming tutorial
① PCB coordinate document template, it is the CSV file.
②Open control system main interface – > file – > new file – > import coordinate.
③ The CSV file, PCB general has Top layer and Bottom layer element coordinates, please confirm the current PCB is the top layer or the bottom layer, choose in the lower left corner coordinates. Then click the lower right corner → the import button.
Import the coordinate file function instructions:
Import the coordinate file function instructions
Choose the Top layer and Bottom layer to import coordinate
Select this option, will perform PCB flip horizontal coordinates
When coordinate file have the margin, import coordinate indicates a blank space, must be made to modify the file and then import, avoid programming error.
Select this option, will ignore the coordinate file integrity, errors
may result in mounting components.
① X Y positioning equipment function
X Y positioning equipment function
Choose the cursor, nozzle 1, nozzle 2 to grab positioning tool of the coordinate.
Back to Home
Machine return to original state
② Stepping set and X Y movement Function
Stepping set and X Y movement Function
Alternatively the step size of the X Y directions
X Y movement
Up and Down, Leaf and Right button could Operate X Y direction positioning, In operation, please don’t close to the machine tool
③ Manual input coordinate function
|Manual input coordinate function|
General is number, To manager the PCB program more
clearly, fill the PCB current anchor element bit number.
Operation the movement direction key to the PCB component packaging center, Automatically obtain X Y
coordinate value, please do not modified by hand.
Angle of PCB component
Type of PCB component
Note: After setting the above operation,, click “OK” to record coordinate current bit number. And then to do the next one. Directly to the center of the moving direction key to enter a number to setting, Click “OK” to finish record
coordinate current bit number.
Material stack configuration function
According to the material stack number
Click and choice of material stack put components corresponding
component model, choose components are not allowed to repeat
Click into the system of material select stack corresponding packaging material with
Click into the system components and system interface to select material
with the corresponding system components package
Click on the center coordinate values into the center calibration interface,
moving XY direction calibration feed tray placed in the center of the stack and elements to get set up
Click broaching broaching coordinate values into the calibration interface, moving XY direction calibration broaching
center to get set up
Material stack element display angle, the system default 90 ° degrees
|Rows , columns line |
spacing, column space
Modify the settings for each display from the ranks of the number and the element array tray
2 head: left one is 1,the right one is 2, according to the different elements
of the package material stack, could change any head.
Normal:30000pps, Special components can be customized flight speed.
The smaller data , the slower operating speed
Refers to the suction nozzle picking up speed, Normal: 20000pps.
The smaller data , the slower pick up speed
Refers to the suction nozzle distance with the end face contact material stack material when pick up the component, Through the calibration can get picked up depth data, Special component separately select pickup
To some special material stack, setting the speed the depth separately.
|Multi-line batch modification Description|
|Description: Bit column number , hold down the left button to select a number of modifications can|
make the following batch modify.
|Center X|| |
batch settings calibration center X coordinate of material stack
batch settings calibration center Y coordinate of material stack
batch settings Broaching partial X coordinate of material stack
batch settings Broaching partial Y coordinate of material stack
|Pick up depth|
batch settings pick up depth of material stack
batch settings adapter nozzle of material stack
|Material stack debugging tools, data checking function description|
|Material stack test|| |
Pick up test for calibration finished material station configuration
station to the file
Save the material station file for calibration finished material station configuration list, it could make it easy for the nest use.
|Loading the material station|
from the file
Can be loaded directly with the saved material station.
|Check no material|
Check the Program Component in the material station
configuration list for no material.
Check the Program Component in the material station
configuration list for double material.
Programming parameters automatically get in after the second material Stack Configuration.
① Click the Align program into the coordinate system origin correction interface.
② Calibration Make sure whether the splint placed parallel to the PCB in place, subject to the plywood base point, and then calibrate.
③ Calibrating the far two point coordination ( reduce the error), Click OK after finished
Set Mark Point, choose a more independent square or circular Mark point as calibration points.( (Note: Mark point usage; in the fourth programming due to the PCB board or puzzle on the origin lead to error, click Mark point to automatic correct board )
Calibration is used to correct a separate placement coordinate with the actual Mark-point calibration.
① Reset the default placement coordination, mounting XY coordinate reply for source file coordination.
② Check invalid pick up material station, check whether the configuration is complete.
It can horizontal and vertical puzzle PCB.
① Manual correction: Click the PCB list of coordinates to enter the calibration correction, respectively coordinate 2 far point calibration.( reduce the error), If there is the puzzle PCB, then do the first PCB, and send and so no. The same way to calibrate.
② Mark point automatic correction: one-time auto-complete according to automatic Mark point on board.
Base plate Depth
Dual stepper reel, can improve the placement rate.
The default double election: if canceled a nozzle will not be placement relative programming can not be involved in SMT production process, two nozzles are canceled, the program
can not be generated.
Select the test mounting, roll feed zone does not feed tray,
please do not put components, SMT will simulate patch
End the process when
the error occurred
Selected, SMT work when other material stack error will end the current SMT all the work, and stop running
The smaller stalls, The slower SMT run speed
Starting line number
It may be the current line number bit number for starting SMT
Back to initial state.
Start SMT run
Pause / Resume
When SMT work, click this button, it could pause, and click
again, it could resume to work.
End the current work.
5.3 Mount coordination Preview
Function: You can preview the imported PCB plots, red for the selected package components , it can zoom right to select the bit number to view the preview package management.
Characteristics of the equipment
Strong steel structure design enhances the stability of the equipment.
Smooth and parallel ball screw adjusting mode
Variable speed control function
Circuit board detection mode
Use special transmission track aluminum slot design to prevent card board
Bottom weight design, not easy to shift
The machine length can be customized according to customer’s requirements
Compatible SMEMA interface
We Provide different spare parts and wearing parts of different brands and models.(UIC,TDK,Panasonic,Samsung,Fuji,Juki,SIMMENS……) Only need to tell us your parts‘ machine model and P/N. Fuji TDK Juki Samsung YAMAHA UIC Panasonic
Why Choice Us?
Procedures and Adjustments
The following procedures explain how to properly clean and test an ESD surface.
Clean an ESD Surface
Do not use abrasive or highly alkaline cleaners on polycarbonate. Never scrape polycarbonate with squeegees, razor blades, or other sharp instruments. Benzene, gasoline, acetone, or carbon tetra chloride should never be used on polycarbonate. Do not clean polycarbonate in the hot sun or at elevated temperatures.
Test Static Dissipative Covers
Periodically and after maintenance, check the machine covers to determine if the dissipative qualities of the cover have changed. The following procedure ensures that static dissipative covers are in fact dissipative.
Surface resistance meter (such as 3M 701 Surface Resistance meter and probe).
The surface resistance should be less than 109 ohms in all areas. If the cover package is no longer dissipative, contact you Universal Instruments Corporation sales representative.
The path to the ground should not be higher than the surface resistance. If it is, clean the frame connections, repair loose or corroded fasteners and ground straps, and check tracks for dirt and/or corrosion.
4. Measure the ground path from the covers to the chassis ground. Take this measurement from both surfaces and all four corners of each cover.
This April 2017 we are extending an extra special offer on spare part orders. Receive Free Shipping on any order that exceeds $1000.
Southern Machinery wants to see your Factory thrive! That is why we make it convenient and easy to order spare parts from us!
We at Southern Machinery are constantly improving the capabilities for EMS Productivity. We provide the accessories and parts for your needs from various Brands, including Fuji. In the video below we demonstrate a CPK Test for the Fuji NXT W8 Feeder. See how we use these!
We know that your time and productivity are key to a thriving production line. That is why we have made ordering your various AI/SMT spare parts of all BRANDS quick, easy, and secure! Most parts are held in stock and ready to ship with a 1-Day Lead time. Customized parts are also available as well, inquire for turn-around time on your specific customized part needs.