S-L680/S-H680 Automatic Optical Inspection Machines
User’s Manual
Be sure to carefully read this manual before use * to ensure proper use of the product.
Preface
Thank you for choosing our Automation Optical Inspection (AOI). This professional equipment is mainly used to
check the mounting and welding quality, installation status and solder paste printing effect of the components on the SMT or
plug-in production line, and display the unqualified products through display terminal. It can also be used to inspect other
suitable hardware and plastic products.
When using AOI, please observe the following matters:
Please read this Manual thoroughly and use it correctly on the basis of full understanding.
A copy of this Manual is attached. Please keep it for reference at any time.
This Manual contains relevant information on the mechanical structure, safety maintenance, AOI programming
and operation of this equipment, and is formulated for the personnel using this product.
All information contained herein is subject to change without prior notice. The seller is not responsible for direct
or indirect losses caused by manual changes.
Warning:
Please move the equipment with effective packaging materials and power protection.
Failure to take appropriate safety measures may result in personal injury.
This equipment complies with the wireless interference prevention standards of
industrial/commercial area. Use of this equipment in the vicinity of residential areas may
cause interference to the signals received by radio or television and may affect the
functions of medical equipment. Please use it correctly according to the instructions in
this Manual.
Do not operate the equipment in a place without protection device, and do not ignore the
safety regulations, warnings and precautions. Otherwise, personal injuries may be caused.
It is strictly forbidden to operate the equipment with the lid open. Otherwise, personal
injuries may be caused.
When maintaining the equipment, please disconnect the power supply of the equipment
before starting the operation. Otherwise, personal injuries may be caused.
Note:
Please read this user manual carefully before operating this equipment, remember Caution
Do not install this equipment in the vicinity electromagnetic interference source
Do not modify the electric box of hardware and software programs, the transformation in
danger,
please keep this manual press the manual requires maintenance of equipment
Although the contents of this manual are correct, please contact us if you find any doubts or errors.
Contents
Chapter 1 Introduction
1.1 Overview
AOI (Automatic Optical Inspection) is composed of workbench, camera system, electromechanical control and system software.
This machine features:
A variety of calculation methods to ensure accurate detection results,
high detection,low false positives.
RGB three primary color light source enhanced detection effect
Programming and debugging methods are simple, one-click frame,
quick debugging
Support the placement machine to import coordinate data
Industrial digital camera captures high-definition images at high speed
Million-level pixel HD lens
The servo motor and the grinding ball screw cooperate to form a precision conveying mechanism
Ergonomic design
Applicable to 0201 chip inspection capability
Upgrade space with accurate 01005 chip check
Support automatic connection with front and rear equipment on the production line (online type)
Test results automatically send OK / NG signal to the closingmachine (online type)
Storage inspection results record for future reference
Image library management image data of commonly used components
Support jigsaw fast copy program and bad jigsaw skip detection
Optional: repair station, offline programming
Technical Parameters
| ON LINE S-AO600C | OFF LINE S-AO680C | |
Detection application | Applicable process | Solder paste before and after SMT reflow, before and after DIP wave soldering | |
| Programming mode | Manuor ,auto written,CAD data import automatic corresponding component library | ||
| Detection type | Solder paste printing: presence, offset, less tin, more tin, open circuit,even tin, pollution,scratches, etc. | ||
| Defects in parts:missing parts, multiple pieces, offsets, skews, tombstones,sideways, flips,wrong parts,breakage,reverse,etc. | |||
| Solder joint defects:more tin,solder,tin,solder balls, glue,pins not exposed,copper foil contamination. | |||
| Calculation method | Color calculation, color extraction,grayscale calculation, image contrast, etc. | ||
| Detection mode | Optimized inspection technology covering the entire board, jigsaw and multi-mark, including Bad mark function | ||
| SPC Statistical function | Record test data and perform statistics and analysis throughout, and view production status and quality analysis in any area | ||
| Component angle | Support 0~359° rotation, minimum 1°angular distance | ||
| Mini Component | 15um/Pixel：01005 chip、0.3 pitch IC | ||
| Optical configuration | Camera | Full color high speed industrial digital camera | |
| Lens resolution | 10um/15um/18um/20um/25um | ||
| Light source | Ring stereo multi-channel color light, depending on application selection RGB/RGBW/RGBR/RWBR | ||
| Computer | CPU | Intel core | |
| VGA | NVIDIA 1GB+ | ||
| RAM | 4GB | ||
| HDD | 500GB+ | ||
| OS | Win XP 32bit | ||
| Monitor | 22 inches(Top door)，16:10 | 22 inches，16:10 | |
[pdf-embedder url=”//hk03-1251009151.file.myqcloud.com/smthelp.com/desc/2019/10/AOI-machine-user-manual.pdf” title=”AOI machine user manual”]
