SC-2500S PCB Router Separator
SC-2500S PCB Router Separator
Features:
1, using the next vacuum mode, in line with the theory of free fall, good dust collection effect.
2, special jig fixed more solid, to avoid the poor positioning caused by the cutting accuracy error.
3, the system automatically fixes according to the product installation location, to ensure high-precision product cutting requirements.
4, the static eliminator is installed in addition to electricity, dust blower continued to work to eliminate static electricity generated when cutting high-speed spindle to avoid damage caused by static electricity parts to avoid accumulation of dust due to static electricity.
5, the use of safety doors, reduce noise and dust, improve safety.
Vacuum cleaner with vacuum collection box (according to production capacity or cutting dust collection time scheduled maintenance)
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| PCB Separator also called PWB Depaneling machine. Rotate router bit to cut high-density component PCB panel to single products v-groove or perforated line. Utilize all of our accumulated technology to help minimize dust attach on PCB. Router machine has following features. |
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SC-2500S PCB Router Separator specifications：
| Function Items |
功能项 |
参数/Hardware Demand |
| Model |
型号 |
ASC-2500S |
| Dimension |
机台结构 |
L650*W650*H1765mm |
| Power |
电源 |
220V/50HZ |
| Machine Wattage |
机台功率 |
3.6KW |
| Weight |
重量 |
About 300KG |
| Cleaner Dimension |
吸尘器尺寸 |
内置式(Inside)/L500*W490*H590mm |
| Cleaner Wattage |
吸尘器功率 |
2.2KW/220V |
| Table Dimension |
工作台尺寸 |
260mm*260mm |
| Cutting Speed |
X、Y轴切割速度 |
0-100mm/s |
| X,Y,Z axis Driving Speed | X、Y、Z轴驱动速度 | X、Y轴0-1000mm/s(min)，Z轴0-750mm/s(min)，伺服马达方式驱动X, Y axis 0-1000mm/s (min), Z axis 0-750mm/s (min), servo motor drive |
| Repeatability Accuracy | 机台重复精度 | ±0.01mm |
| Working Area | 工作区域（可加工行程） | X:0-260mm，Y：0-260mm，Z：0-80mm |
| PCB Thickness | 切割PCB厚度范围 | 0.5-5mm |
| Router Bit Diameter | 铣刀直径 | 0.8-3.0mm |
| Cutting Precision | 切割精度 | ±0.01mm |
| Cutting Ability | 切割能力 | 具有切割直线、圆弧、圆、L型和U型的能力 Linear, Circular, U-curve, Arc, L-curve |
| Cutter Change | 刀具更换系统 | 可手动换刀系统，需工具（随机配送） Manual, tools needed |
| Cutter Attrition System | 刀具磨损系统 | 可智能设定铣刀下刀段数（0-5段） The number of milling cutters (0-5 section) |
| Break Detection | 断刀检测 | 无(none) |
| Cutter Life Control | 刀具寿命控制 | 程序控制(controlled by Program) |
| Table Number | Table数量 | 1个 |
| Spindle Speed | 主轴转速 | 60000rpm |
| Spindle Cooling System | 主轴冷却系统 | 气冷方式Air cooling mode |
| Cleaner Mode | 集尘方式 | 下集尘(collect dust downside) |
| Working Power | 工作电源 | 220V ，50HZ |
| Air press | 空压供给 | 0.4Mpa |
| Safety Device | 安全装置 | 采用安全防护门加门锁感应器Safety door and door lock sensor |
| Mode | 机型模式 | 离线机型，手工装载卸载PCBA(offline, load and unload PCBA by hand) |
| Auto failure test and repair mode | 故障自动检知维修模式 | 系统具有自我诊断功能，实时错误信息显示，能直观地查询设备各个IO端口状态，易于排除故障。 Self-diagnosis，display failure information in real time, query IO state visually, easy for troubleshooting |
| Computer & Operation system | 电脑和操作系统 | 工控机、Windows 7 IPC, Windows 7 |
| Program Backup | 程式备份 | USB |
| Software access control | 软件权限管理 | 密码保护，依权限进入对应操作界面，保护系统重要参数。(Password protection，the operator enter corresponding interface according to authority to protect important parameters.) |
| Programming | 编程 | 可视化界面，单个程序切割点容量无限制，切割路径动态模拟。(Visual interface, the cutting point capacity for a single program should be over 400, dynamic simulation of cutting schedule.) |
| Auto correction of the mark point | Mark点自动校准功能 | 具备Mark点自动校准功能(Yes) |
| Fixture | 治具 | 万用治具可供选择(universal fixture) |
| Voice control | 噪音控制 | 运行时，噪声小于60分贝（离设备一米距离测量） ≦78 dB（measured in 1M’s distance ） |
| Maintenance Period | 保修周期 | 整机1年或以上，主轴2年或主轴3000小时保养服务。 1 years or more, spindle for 2 years or spindle maintenance service for 3000 hours. |
| Technology Support | 技术支持及培训 | 提供设备操作、编程，硬件保养，维修培训服务；程序永久免费升级。(Offer service of operation, programming, hardware caring and maintenance training; free upgrade of application. ) |
| 主轴Main axis | S4225-B60 S4225-B60 |
| CCD | IMAGING |
| 丝杆Ball Screw | Hiwin进口精密研磨滚珠丝杠Hiwin precise grinding ball screw imported |
| 导轨Lead Rail | Hiwin进口直线加宽导轨Hiwin straight widened lead rail imported |
| 伺服电机Servo Motor | 松下Panasonic |
| 静电消除器Static Eliminator | ADK-801ADK-801 |
| 工控主机IPC Host | 研华ADHNTECH |
| 运动控制卡Motion control card | 固高ADTECH |
| 显示器Monitor | 华硕ASUSASUS |
| 控制系统Control System | Windows7 |
| 操作界面Operation Inteface | Windows7 |
| 编程Program | 在线方式Online |
| 视觉系统Visual System | ASC视觉分板机系统像素计算型高精度CCD视觉定位校正系统CCD Visual alignment system |
| 设备尺寸Machine size | L1380*W1250*H1875mmL1380*W1250*H1875mm |
| 重量Weight | 约300KG |
| 底脚可调高度Foot Height adjustable | 50~70mm |
| 板最大厚度Max.PCB Thickness | 5mm |
| 整机功率（含集尘器）Power (included dust collector) | 4000w |
| 最大转速Max Rotation Speed | 60000rpm/min |
| 冷却方式Cool Down | 气冷+夹具散热cold air and clamp radiating |
| 更换工具方式Tool replacement | 专用扳手更换by specialized tool |
| 最大切割速度Shear speed | 0~100mm/s |
| 最大移动速度Max Moving Speed | 1000mm/s |
| 切割重复精度Shear Repeat Accuracy | ±0.02mm |
| 集尘器功率Dust Collector Power | 2.2kw 220v三相电机2.2kw 220v three phase motor |
| 气压Pressure | 0.4Mpa以上0.4Mpa above |
| 编程方式Program mode | 在线编程Online program |
| 编辑功能Edit | 直线、孔状、圆弧、圆Straight line, hole, arc, circuit |
| 程序存储Procedure Storage | 根据需要选择存储位置choose storage position according to needs |
| 配置编程Camera | IMAGING高像素彩色CCD IMAGING high pixel color CCD |
| 刀具直径补偿Compensation on Blade DIA | 多种补偿方式供用户选择many choices for option |
| 三色灯Three Color Indicator | LED三角灯监视机器的各种工作状态LED LED indicator monitoring working status of the machine |
| 刀具好坏检测Blade Inspection | 刀具寿命根据用户设定的下沉段数、产品数量及切割长度等方式选择According to PCB quantity and shear length |
| 马达过热检测Motor overheat Inspection | 有过载、过热、低电压等保护功能Protection on overload, overheat, low voltage,etc |
| 伺服过载检测Servo overload Inspection | 有过载、低电压、线路是否正常等保护功能Protection on overload, low voltage, circuit, etc |
| 主轴寿命跟踪Main axis life Tracking | 主轴寿命自动检测Automatic Inspection on Life of main axis |
| 分板计数Shear Qty Counting | 分板计数、计时Counter on shear quantity and Time recording |
| 机器报错记录Error Record | 软件自动记忆机器所有报警记录automatic memory on all error |
| 轴位置精度Axis Position Accuracy | 0.001mm |
| 分板精度Accuracy of Shear | ±0.01mm |
| 工作范围保护罩Safety Shell of working range | 采用四面门窗保护方式Using four door and window protection |
| 门的互锁保护传感器Protection Inductor on Interlocking | 安全门微动开关感应able to induct inches switch of safety door |
| 紧急停止按钮Emergency Stop Button | 有 Yes |
| 铣刀方式Milling | 采用左旋铣刀，直径0.8-3.0MM范围可选Milling by left rotation, DIA of 0.8-3.0mm optional |
| 加工方式Process | 模拟运行和实际加工，单Table可以交替加工不同PCBA板Simulation and actual operation, a single Table can be alternately processed different PCBA board |