Quality Control for Auto Insertion machine manufacturing

   

Quality Control

 

 

Every Auto Insertionl machine
is subjected to a Quality Acceptance Test (QAT) before being shipped to
its customer. There are 4 phases to a QAT:

 

 

Phase I – Pre-Dry Cycle

 

The
appropriate pattern program is loaded and the machine performs a short
part run with all motions and mechanisms functioning to check setups and
speed. All data is recorded on the machine’s event log.

 

 

Phase II – Dry Cycle

 

Can
only occur after successful completion of the Pre-Dry Cycle. The
machine is run with all motions and mechanisms functioning but without
boards or inserting components for a pre-specified period of time. All
data is recorded on the machine’s event log.

 

 

Phase III – Integrity Run (Final Run)

 

Can
only occur after successful completion of the Dry Cycle. This is a
simulated production run to check insertion performance and speed.
Results are recorded on the machine’s event log.

 

 

 

Axial Inserter

S4000

Radial Inserter

S3000

Phase I

         

Parts Run

2000

2000

Insertion PPM *

0

0

Intrinsic Availability **

100%

100%

Phase II

         

Length of Run

12 hrs.

12 hrs.

Intrinsic Availability

95%

95%

Phase III

         

Minimum Parts Run

20000

20000

Allowable Insert Errors

10

20

Intrinsic Availability

95%

95%

Acceptable PPM Levels

500 – 1000

1000

Confidence Level

95%

95%

 

 

* (# of good insertions / total # of insertions)

** (# of hours the machine is ready to run / total # of hours machine planned to run)

 

 

Phase IV – Customer Acceptance (Optional)

 

Can
only occur after successful completion of the Integrity Run. The
customer visits the factory to watch verify the machine’s ability to
meet performance requirements. The customer’s production run is
simulated and all options are verified and explained. 

 

 

 For any further questions regarding the customer acceptance procedure, please  contact:

 

 Albert Wen

 Albert@smthelp.com

 

 

 

Phase V – Preproduction Acceptance (At customer site)

 

Service engineer installs the machine and assures it is setup
and running with the same degree of operational efficiency as at the
factory.

 

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