| IM Through Put Calculator | |||||||||
| Enter only fields in “Red font” | |||||||||
| Product Description | 6241F | 6380B | 6683C | 6683D | 6687C | 6292C | 6293C | ||
| Maximum Insertion Rate (Components per Hour) | 25,000 | 21,000 | 22,500 | 32,500 | 25,000 | 40,000 | 40,000 | ||
| Pattern Derate (Note 1) | 5% | 5% | 5% | 5% | 5% | 5% | 5% | (This derate is only from first insertion to last insertion on the board) | |
| Feeder Derate | 0% | 0% | 0% | 0% | 0% | 0% | 0% | ||
| Insertion Rate (Components per Hour) | 23,750 | 19,950 | 21,375 | 30,875 | 23,750 | 38,000 | 38,000 | ||
| Monthly Production Requirement (Circuits per Year) | 40,000 | 100 | 100 | 100 | 100 | 100 | 100 | ||
| Number of Components per Circuit | 100 | 100 | 100 | 100 | 100 | 100 | 100 | ||
| Number of Circuits per Panel | 1 | 1 | 1 | 1 | 1 | 1 | 1 | ||
| Insertion Time per Panel (sec) | 15.16 | 18.05 | 16.84 | 11.66 | 15.16 | 9.47 | 9.47 | ||
| Machine Variables: | |||||||||
| Time for Table Rotates | 2 | 4 | 4 | 4 | 4 | 4 | 4 | Always 4 for Stand Alone machines if rotate is requred, can be down to 2 if BHS machine. | |
| Manual Load/Unload Time (sec / panel) | 0 | 0 | 0 | 0 | 0 | 0 | 0 | ||
| Auto Load/Unload Time (sec / panel) | 2.5 | 2.5 | 2.5 | 2.5 | 2.5 | 4.0 | 4.0 | ||
| Throughput Analysis: | |||||||||
| Total Cycle Time per Panel | 19.66 | 24.55 | 23.34 | 18.16 | 21.66 | 17.47 | 17.47 | ||
| Total Cycle Time per Circuit | 19.66 | 24.55 | 23.34 | 18.16 | 21.66 | 17.47 | 17.47 | ||
| Machine Throughput (Components per Hour) | 18,313 | 14,667 | 15,423 | 19,824 | 16,622 | 20,602 | 20,602 | ||
| Production Hours / Day | 20 | 20 | 20 | 20 | 20 | 20 | 20 | ||
| Production Days / Week | 5 | 5 | 5 | 5 | 5 | 5 | 5 | ||
| Production Weeks / Month | 4.33 | 4.33 | 4.33 | 4.33 | 4.33 | 4.33 | 4.33 | 4.33 is the average of 52 weeks over 12 months – can be edited to take out weeks for shut downs and other factory closures | |
| Production Capacity (circuits per year) | 951,557 | 762,091 | 801,367 | 1,030,049 | 863,685 | 1,070,501 | 1,070,501 | ||
| Yearly Production Requirement (Insertions) | 48,000,000 | 120,000 | 120,000 | 120,000 | 120,000 | 120,000 | 120,000 | ||
| Yearly Production Requirement (circuits) | 480,000 | 1,200 | 1,200 | 1,200 | 1,200 | 1,200 | 1,200 | ||
| Total Production Hours Required per year | 2621 | 8 | 8 | 6 | 7 | 6 | 6 | ||
| One Machine Utilization | 50% | 0% | 0% | 0% | 0% | 0% | 0% | ||
| Quantity of Machines Required | 1 | 1 | 1 | 1 | 1 | 1 | 1 | ||
| Average Machine Utilization | 50% | 0% | 0% | 0% | 0% | 0% | 0% | ||
| Production Capability (Number of Circuits): | |||||||||
| Per Hour | 183 | 147 | 154 | 198 | 166 | 206 | 206 | ||
| Per Day | 3,660 | 2,931 | 3,082 | 3,962 | 3,322 | 4,117 | 4,117 | ||
| Per Week | 18,299 | 14,656 | 15,411 | 19,809 | 16,609 | 20,587 | 20,587 | ||
| Per Month | 79,296 | 63,508 | 66,781 | 85,837 | 71,974 | 89,208 | 89,208 | ||
| Per Year | 951,557 | 762,091 | 801,367 | 1,030,049 | 863,685 | 1,070,501 | 1,070,501 | ||
Note 1: Pattern derate is only from first insertion to last insertion on the board. It does not take into account board rotates, board transfer times, or other factors that might derate total through put. The derate is largely affected by the amount of table movement from component to component. A good average is 5% | |||||||||
Southern Machinery provides professional SMT peripheral equipment.
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