Category Archives: LED Marketing

3D Model viewing LED lighting SMT assembly machine

      Full Line SMT line for LED info@smthelp.com ROI

      Timely Support for India’s Rapid SMT Growth

      Southern Machinery's LED Solutions

      Timely Support for India's Rapid SMT Growth

      India's LED and Surface Mount Technology market is poised for extensive growth. There is much development, strategic planning, and intelligent decisions to make along the way. But the direction and decisions that key electronics manufacturing players make in India today will speak to a future of leadership in LED Manufacturing as a whole, not just for India but worldwide. The LED market is expected to grow 20% per year and the Surface Mount Industry expected to reach a turnover of $5.42 billion by 2022, that is a CAGR of 8.9% 2017-2022.

      Between SLNP (Street Lighting National Project), UJALA (Unnat Jeevan by Affordable LEDs and Appliances for All) which aims to supply domestic LEDs to constituents, and (DDUGJY) Deen Dayal Upadhyaya Gram Jyoti Yojana which is a government plan designed to provide continuous power supply to rural India as well as distribute 27.3 million LED bulbs, there is a green surge of job and business creation that has so far saved 34,239 mn kWh/year and INR13,696 Cr/ year. In addition to relieving the planet of 2,77,33,505 tons CO2/year these measures are creating an urgent demand for EMS and ODM to become extremely serious about urgent planning and implementation. But this implementation doesn't come without careful analysis of suppliers. Reliable suppliers will be poised for optimal supply chains that build smart factories for the future with traceability, full automation, minimization of costs, top quality and reliability with 24 hour technical and automated support.

      Key players in the India LED market are ramping up their automation and bringing full factory assembly, including SMT circuit board manufacturing, in house. This model will be ideal moving forward into a globalized, longevity-based model. Self-sufficiency in LED and electronic manufacturing will be a driving force toward complete automation process. Key players are aiming, not for just name brand but for high quality, full support systems in this burgeoning market. Key players include:

      Key LED Categories

      • Philips India Limited
      • Havells India Limited
      • Bajaj Electricals Limited
      • Syska LED lights Pvt. Ltd.
      • Surya Roshni Limited

      Key LED Types

      • Street lights & Flood Lights
      • Bulbs/ Lamps
      • Luminaires
      • Strip Lights

      Key LED Categories

      • Roadways & Area lights
      • Residential lights
      • Commercial & Industrial lights

      Urgency to ramp up EMS production facilities are in full swing. Even companies like Everready, known for their battery production are ramping up their LED manufacturing segment. Now is the essential time for factories to move forward with plans based on current and future forecasting.

      Full line manufacturers in India are poised for great advantages as the world not only moves toward solid state lighting and increased EMS demands. Sample Line up:

      Full Line SMT line for LED info@smthelp.com
      Full Line SMT line for LED info@smthelp.com ROI








      Delivering LED Solutions to Market

      Delivering LED Solutions to Market

      The Parallel Evolution of LEDs and EMS

      Delivering LED Solutions to Market

      Delivering LED Solutions to Market

      The symbiotic relationship of the Solid State Lighting Industry with Electronics Manufacturing is an ever-evolving one that requires a needs analysis where Electronics Solutions providers are able to deliver on the promise of full service and complete solutions. LED chips are the integral bond in the relationship of LEDs and electronics manufacturing along with full service provisions for LED Drivers and Power Supplies.

      LED companies that struggle with PCB Design, especially in the age of IoT, require a complete source to assist with full scale projects from design to execution. An Electronics Manufacturing Expert who deeply understands PCB design longevity, lumen/watts issues, and the great many challenges that will rear their head in the near future, is key to a solid LED production line platform.

      There are few go-to electronics industry brands that can truly offer one full scale solution from concept to solution to execution and profit. When considering your options, choose a company that guarentees full scale solutions and 24/7 support for your LED production line.

      VIEW OUR HIGH SPEED LED MANUFACTURING SOLUTIONS





      LEDs lighting for IP camera

      Addressing The Modulation of Light Output – LEDs

      High-Quality LEDs

      Addressing The Modulation of Light Output

      The flicker effect is a big topic in the lighting industry and particularly for LED lighting. Low-end LEDs struggle with correcting for flicker, or modulation of light output. Many issues can contribute to a flicker like the stability of the power source or a low-quality ballast to the lighting source can cause a noticeable flickering. Since LEDs have no inherent ability to continue the flow of light once the current stops, immediately dropping to nearly zero, flickering is a big problem for lower-quality products. Maintaining the highest-quality in your SMT production of LEDs and high-quality parts will produce the quality of LED that the market now demands.



      We help SMT factories that produce high-end LED Lighting. What is a One-Stop LED SMT solution? One-Stop SMT, Full Line Solutions can guarantee your company more profits by cutting down on manufacturing costs, labor, constantly increasing importation taxes, making you an industry leader and ultimately providing you more control of your product.


      The flicker effect is a big topic in the lighting industry and particularly for LED lighting. Low-end LEDs struggle with correcting for flicker, or modulation of light output. Many issues can contribute to a flicker like the stability of the power source or a low-quality ballast to the lighting source can cause a noticeable flickering. Since LEDs have no inherent ability to continue the flow of light once the current stops, immediately dropping to nearly zero, flickering is a big problem for lower-quality products. Maintaining the highest-quality in your SMT production of LEDs and high-quality parts will produce the quality of LED that the market now demands.

      We help SMT factories that produce high-end LED Lighting. What is a One-Stop LED SMT solution? One-Stop SMT, Full Line Solutions can guarantee your company more profits by cutting down on manufacturing costs, labor, constantly increasing importation taxes, making you an industry leader and ultimately providing you more control of your product.

      High End LED Lighting Full SMT Line

      The Continual Rise in LED Manufacturing

      Pick & Place for LED SMT Manufacturing

      The S-320 Machine is low cost and thoroughly fulfills LED Manufacturing Requirements. We use high grade, imported parts for the S-320 that both prolong the life of the machine and also lowers costs. We make the best manufacturing decisions that save you time and costs when developing your LED Assembly Line.

      The Rise in LED.

      The Continual Rise in LED Manufacturing

      According to Google Trends Ranking, when comparing popular lighting source search trends it is clear that LED is the powerhouse lighting source. The expansive reach and use of LEDs in today’s tech world make it almost unfair to compare it to other lighting sources but we’ve done it anyway.

      Below is a graph that displays the overwhelming rise in rank of LEDs since 2004, especially compared to it’s CFL and Incandescent counterparts. Data was collected from Google Search Trends comparison of three lighting sources as a general topic i.e. LED as a general search topic and all related search terms, CFLs as a general search topic with related search terms, and incandescent lighting as a general search topic with related search terms. Click here to see what countries rank highest for the interest in LEDs.

       

      Google Search Trend Rating for 3 Lighting Sources

      Google Trends for LEDs

      Full Line SMT Equipment for LED Production

      Southern Machinery has over 20 years of experience, carefully designing your customized tailor-made SMT machines to fit your production. Investing in a customized FULL SMT line for your LED manufacturing will improve your quality, productivity, and reliability.

      What we provide:
      Full LED solutions tailored to your product
      Core technology with our equipment
      Highly skilled and professional tech service
      Deep experience in LED factory setup
      All Solutions to your LED Assembly for Quality and best ROI

      Ask Us About LEDs HERE

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      Questions to Ask When Looking for a Stencil Cleaning Machine

      PCB Stencil Cleaning Processes

      Stencil Cleaning: Consider Your BEST Options

      Stencil cleaning process checklist smthelp.com

      Did you know that certain stencil cleaners can help cut down your overall costs like labor costs, printing errors, and factory and environmental hazards? We have found that often times SMT Factory Owners and CEOs tend to overlook the costs within the stencil cleaning process that affect many factors down the operation line. It is not just the cost of the machine you are purchasing it is the overall cleaning system that you are investing in which has an effect on many different areas and should be addressed when considering your best stencil cleaning method.Here is a list of questions to consider when addressing your total investment in a Stencil Cleaning Process:
      How many SMT lines are in your factory?
      How many stencils are currently in use?
      How do you currently clean stencils? Manually? Ultrasonic? Fully Pneumatic?
      How much cleaning liquid do you use per month?
      Can the process effectively clean fine and ultra fine- pitch apertures?
      Does the process offer water and chemical reclamation/recycling?
      Is the process fire safe? chemical safe?
      Are there any health or safety hazards to consider?
      What is the maintenance and potential downtime?
      Does the machine consider current and future environmental regulations?
      Is it cost Effective, High ROI?
      Is there a built-in clean checking system?
      Can the process clean dry as well as fresh paste?
      Are there other objects to clean such as misprints?
      What is the environmental impact?
      What are the labor costs of each process?
      What are the operating costs?
      Is the machine fully automatic or semi-automatic? Programmable?
      Does the machine free the operator from the cleaning process?
      Does the machine require a specialized operator?
      Does the machine require manual re-positioning?
      What are the cleaning and drying times?
      Does the drying process leave a film?
      What size stencil does the process clean best?
      Does the machine clean small stencils efficiently?
      Does the machine handle large stencils?
      Does the process recycle cleaning solution?
      Lowers overall cleaning solution usage?
      What is the electricity usage?

      Overall Considerations:

      Total Costs
      Labor
      Productivity
      The Environment
      Time
      PCB Defects
      Misprinted PCB
      Solution Usage

       

       

      If you would like more information or help, we are here to answer any questions you have. We know that the process takes time and there are many considerations. Allow us to help you in your consideration of all factors that can affect your BEST PCB operations! We are always here for any support you need.

       

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      Full Line SMT Solution: Semi-Auto Screen Printer

      ONE STOP: Full Line SMT

      Stage 1: Semi-Auto Screen Printer

      Full Line SMT Solution: Semi-Auto Screen Printer

      What is a One-Stop SMT solution? One-Stop SMT, Full Line Solutions can guarantee your company more profits by cutting down on manufacturing costs, labor, constantly increasing importation taxes, making you an industry leader and ultimately providing you more control of your product.

      High End LED Lighting Full SMT Line
      Requiring only 12.5 M in length, here’s what a Full SMT Line-up consists of:
      > Semi-Auto screen printer  > Buffer conveyor > Pick and place > Conveyor > Reflow Oven > Work table
      SP- 1200 Semi- Auto Screen Printer

      Full Line SMT Solution: Semi-Auto Screen Printer
      Features:
      • Adopts SMC rail and Panasonic speed control motor drive steel squeegee base to ensure printing steady
      • The Squeegee base can be uplifted 45 degrees, easy to disassemble the squeegee and clean the screen
      • The printing base can be move front and rear, and fixed to ensure perfect printing effect
      • The printing table has groove and location pin, suited forth single and double-sided board production
      • Adopts X, Y, Z axes to align the board by using arm (screen stencil) and printing table
      • Microcomputer control equipped with LCD
      • User-Friendly Interface with counting function

       

      CLICK HERE FOR MORE INFORMATION

      LED IoT Movement: How Smart Lighting is Brightening the Future & Your ROI

      LED Smart Lighting.

      Brightening the LED IoT Movement.

      Smthelp.com New Smart Lighting Brightening the LED IoT Movement

      The LED IoT Smart Lighting market is projected to grow over 45% per year by 2020. This multi-billion dollar industry continues to create lighting for all markets meeting demands for efficiency, long lasting lights, and cost cutting on the manufacturing end.

      Looking at how the market for the internet of things (IoT) is expanding and spreading into every industry, the notion that people can control every light switch, electronic device or even plumbing fixtures while monitoring the energy usage of these items, are changing the lighting industry in monumental ways. LED is now a global movement and manufacturing companies are quickly advancing their machines to keep up with the great demand.

      LED ROI Smthelp.com New Smart Lighting Brightening the LED IoT Movement

      It is time to consider LED for your manufacturing…

      CLICK HERE for more HELP with Your LED IoT Future!

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      LED Manufacturing 💡🔦

      Bright Idea! Stop importing from China and Invest in LED Assembly Equipment

      MARKET DEMAND FOR LED MANUFACTURING

      Today, LEDs are used for bulbs and tubes but increasingly they are being used in the many lighting components necessary for automobiles, airplanes, appliances, computers, electronics, televisions and more. LEDs use a whopping 80% less energy than old Incandescent Lighting and 50% less than Compact Fluorescent Lighting. Soon, international mandates to deal with climate change, like the Paris Agreement, will make an already huge market, topple over with growth and opportunity.

      LEDs offer a promising solution to deal with energy agendas set forth by conventional international treaties and local environmental policies that seek to gain quantifiable reductions in fossil fuel usage. LEDs are a simple, yet integral solution to improving energy efficiency and helping to solve the issue of climate change. Are you keeping up with the Paris Agreement and what that means for a BOOMING LED Market?

      Souther Machinery provides full-service equipment for LED Manufacturing Solutions. Please call us at 0755-83203237 if you would like more information about our LED SMT Manufacturing Technologies and to discuss how we can help you participate in this expanding global market.

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      shaoyong@smthelp.com

      Welcome home — Shenzhou XI and Congratulations on Southern Machinery’s Wave Soldering machine successful ship out to overseas

      Today, the Shenzhou XI spaceship will come back to the Earth after a monthlong mission in the space.

      Find below video channel and know how China made SMT AI machine.

      1,SMT pcb assembly LED

      https://www.youtube.com/channel/UClX0iEG2bvJq8yUBEDamgDw

      2, Through hole technilogy
      https://www.youtube.com/channel/UC6Pj74wjjEjtp-jneRoSL9Q

      3,SMT Machine For PCB Assembly
      https://www.youtube.com/channel/UCke0s_OM0eKflD8WmGSLm5A

      4,Odd Form Insertion Machine/Feeder

      https://www.youtube.com/channel/UCactVXP8IrU3l-vItOODRCA

      5,AI SMT spare parts

      https://www.youtube.com/channel/UCMuFHjsSuaIXnc3_3yNcwzw

      6, Stencil Cleaner Machine Southern Machinery

      https://www.youtube.com/channel/UCnMRyXlBFqJZHYuqaZVoK4Q

      7, LED Mounter

      https://www.youtube.com/channel/UC4Z_P3S6qAYLHnlE-DU2OSA