
One: product features
- Transportation system
- Direct-connected plate-in device, using 25B chain, smooth into the board.
- Special high-strength aluminum alloy transport rails, never deformed.
- Auxiliary guide rail adopts 40mm×80mm thick square pass.
- Central support system to prevent deformation of the guide rail
- Titanium alloy reinforced titanium claw, titanium claw thickness 2.0mm, deformation resistance up to 20kg / cm.
- conveying speed 0 -1.8m / min.
- The drive system uses Delta inverter to control the motor.
- Manual angle adjustment device, angle adjustment range 3 °C-7 °C.
- Intrusion board sensor, providing production quantity record function.
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Preheating system
- The preheating tank liner is made of special materials and has high insulation performance.
- The third section of the hot air preheating zone, the length of the preheating zone is about 1800mm
- The surface is specially made of transparent tempered glass to monitor the operation of PCB board.
- Using hot air transport mode, high temperature resistant special motor, long life and low noise.
Special heating wire is a star-shaped heating element that is wound in a special way, with fast
Tin furnace part
- The tin furnace liner is made of titanium alloy and has a capacity of 380kg.
- The tin bath material is made of titanium alloy.
- External modular heating, special stainless steel heating element.
- Power 12KW, room temperature – 260 ° C takes 2 hours, the maximum heating temperature can reach 350 ° C.
- The tin furnace does not pass the set temperature, the automatic protection of the tin pump will not start.
- Delta inverter controls the peak motor speed
- wave crest can reach 12-13mm.
- tin furnace overall electric access system
Spray system
- Driven by stepper motor, the motor is smooth and noiseless;
- spray width, automatically adjust the spray distance with the width of the PCB, equipped with a micro-regulation valve and flow valve.
- Automatically add flux to eliminate manual and frequent operation and shutdown;
- Stainless steel exhaust filter system.
- The sprayer seat is adjustable in height, easy to disassemble, repair and maintenance.
Control System
- The whole machine adopts Dell computer + Siemens PLC control, and the performance is stable and reliable.
- Imported thermocouple detection system, automatic cold junction compensation, stable temperature control
- Siemens temperature control module with imported SSR drive system
- PID temperature control mode, uniform temperature
- Emergency engine, ultra high and low temperature alarm device
- Set the time to automatically switch on and off.
- Imported electrical control, stable and reliable performance.
- conveying speed, peak height can be set directly by computer
- Using Windows system to operate, the system is stable and reliable
- Menu operation interface is easy and fast to operate
- The set temperature and actual value of temperature, hot air speed and running speed in the temperature range are displayed.
- The sinusoidal column animation shows the warming state of each temperature zone, which is intuitive and easy to understand.
- Various PCB board parameter settings can be stored and adjusted for different types of PCB board parameters
Cooling System
- Forced cooling with industrial cooling fan to rapidly cool the welding surface
Washing system
- claw box, the water tank is made of thickness 1.2 stainless steel.
- 10W magnetic pump rehydration.
Rack structure
- The integral bracket is welded with a thickness of 3.0 steel, and the outer sealing plate is extruded with high quality steel.
- The overall appearance of the curved design, clamshell activity visible doors and windows.
- Surface professional anti-rust, phosphating, color is computer white.
Main technical parameters of wave soldering:
- Control Method PC +PLC
- Conveyor Motor 1P AC220V 90W
- Conveyor Speed 300-1800mm/Min.
- PCB Size 50-350mm
- Preheating Length 15KW,1800mm Three PID control
- (Room Temp.-250)
- Preheating Way Hot Air
- Solder Temperature 10KW Room Temp. To 300
- Solder Capacity 360Kg
- Wave Height 0-12mm
- Wave Motor 3P AC220V 0.36KW*2PCS
- Finger Cleaning Pump 1P AC220V 6W
- Cooling Method Ordinary Air/Forced Air
- PCB Transport Direction L-R / R-L
- Flux Capacity 6 LITRES
- Air Pressure of Flux 3-5BAR
- Conveyor Angle 4-6
- Power Supply 3P AC380V 50Hz
- Normal/Starting Power 22KW/5KW
- Dimension 2800x1400x1650
- Appearance Size 3500x1400x1650
- furnace material High quality Titanium alloy
- Weight 1200Kg
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Product configuration list:
NO | Name | Brand | Quantity |
1. | PLC | Siemens | 1 SET |
2. | Computer | Dell | 1 SET |
3. | Guide rail | temperature resistant guide rail | 1 SET |
4. | Chain claws | Titanium alloy stamping parts 2.0mm thickening | 1 SET |
5. | Solid State Relays | Jiale | 6 PCS |
6. | Power supply system | Chint | 1 SET |
7. | Power Circuit Breaker | Chint | 10 PCS |
8. | Contactor | Chint | 3PCS |
9. | Intermediate relay | OMRON | 10 PCS |
10. | Switching power supply | MEANWELL | 1 PCS |
11. | . Flux pump | SMC | 1 PCS |
12. | . Inverter | Taiwan Delta | 3 PCS |
13. | Proximity switch | OMRON | 2 PCS |
14. | Photoelectric sensor | OMRON | 1 PCS |
15. | Transmission motor | OUTA | 1 PCS |
16. | Wave motor, | Tai Chuang | 1 PCS |
17. | Preheating hot air motor | Taiwan Sanyue | 1 PCS |
18. | Nozzle | Meiji, Japan | 1 PCS |
19. | Preheating zone heating | taizhan | 3 SET |
20. | furnace heating plate | taizhan | 9 PCS |
21. | Tin furnace protection temperature control table | OMRON | 1 PCS |
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