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40075420 O-RING
47104702 MOTOR:BRUSHLESS:DC:ENCDR
47405502 SWITCH BRACKET
47636701 COUPLING
49752203 LEAD SCREW, HEAD
47898701 FORMER, R INSIDE
47898801 FORMER,L INSIDE
80031922 MSDP 1.5MM X 8MM
52924402 PUSHER, PRECISION
48241402 SPRING, COMPRESSION
53069001 MSHCS M2 X 10MM
52924701 BEARING, HOLDER SPRING
52946001 BEARING, SQUARE HOLDER
52924501 HOLDER,PRECISION INS PAD
 BLKM06303 RET RING 5100-12
 47631004 CAM,30/135 CENTERING
 46442715 BELT,TIMING
23502002 PAD
40075420 O-RING
40520201  GO-RINGS
47405502   SWITCH BRACKET
47307703 CONTINUITY CABLE ASSY
30953801   PIN
30997611   PUSHER
42502304   HOLDER #44Ñ PUSHER TIP
42502403    ACTUATOR ARM
48241402    SPRING COMPRESSION
41631401     SPRING COMPRESSION
52344901     GUIDE JAW
45729304     RED
47356403      BLACK
47356404      BLUE
47356405       BEIGE
40833022      FUSE
BLKE01244    FUSE
BLKE01241     FUSE
BLKE01251    FUSE
BLKE01234    FUSE

 

17459000
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SMT line solution PCB Board Flow Conveyor Checklist

Customer  ____________________________________        Date  _____________________________

Old Serial Tag #  _______________________________        Equip #  __________________________

Prod Code  _____________ Description  __________________________________________

Qty  _______   RMD Identifier #  _______   Ord #  _____________   Prod Order #  _______________

Builder Name/Initial  ________________________________________           Clock #  __________

QA Technician Name/Initial  __________________________________           Clock #  __________

Shipping Clerk Name/Initial  __________________________________           Clock #  __________

1. Turn For Final Inspection Builder/QA Tech

A. Leveling legs are correct type (standard pass thru ______________

height or special).

B. Conveyor speed verified mode functions and board ______________

sensors set and operational.

C. Parallelism of rails set. ______________

D. Input voltage correct to order requirement. ______________

E. Conveyor length correct to order requirement. ______________

F. Board flow direction is to order requirement. ______________

2. Visual Inspection Builder/QA Tech

A. Check for dents, scratches and poor painting. ______________

B. Check for loose hardware.  ______________

C. Interfacing hardware including. ______________

D. Covers installed. ______________

E. Cables installed or packed in carton. ______________

3. Pre-Shipment Builder/Ship Clerk

A. Run Delivery Note. ______________

Builder/Ship Clerk

B. Verify all items on order are present. ______________

C. Properly package all items in carton(s) and/or power ______________

pack(s).

D. Fill out box content sheet. ______________

E. Label carton(s\) and/or power pack. ______________

F. Notify shipping clerk. ______________

4. Close Out Procedure Builder/Shp Clerk

A. Review Delivery Note with shipping clerk. ______________

B. Turn machine over to shipping clerk. ______________



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Radial Auto Insertion machine POSITIONING SYSTEM Check list

STEP & DESCRIPTION

Builder

Check base casting build.

Thompson shaft oriented torqued and lubed with 10w oil.       

Leveling pads mounted but not tightened.

Foam insulation in place.        

Check y & x frame build.         

Bearings & retainers mounted

Verify the x & y bearing preloads are set.    

Limit rails and limit blocks mounted and activate limit switches.

Tie clamps mounted.               

All brass pneumatics fittings installed.                        

Insure base, y frame, and x frame are mated together. 

Check build & installation of x & y paddles.

Hardware tight dowels in place.  

Bearings installed.               

Check x & y table movement.

Ball screw units installed and lubed.  

Motor, drive belt installed with proper belt tension adjusted.

Rotary disc installed.

Wheels mounted with proper hardware and internal tooth CSK.

Lock assy & drive motor installed & adjusted.       

Wheel cams adjusted so dowel pins fit through disc bushings into the x-frame bushings. 

Safety covers in place.          

Insure the positioning system cable harness is installed.

Insure limit actuators activate the limit switches.

Positioning system installed on lower console.

use loctite 271 and torque to 60 ft/lbs.) Adjust and lock down leveling pads

Insure that base frame leveling pads are seated against the console frame and locknuts tight.

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POSITIONING SYSTEM – Table
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POSITIONING SYSTEM – Table
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POSITIONING SYSTEM – Table
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POSITIONING SYSTEM – Table
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POSITIONING SYSTEM – Table
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TDK Radials

 

 

TDK is a Japanese manufacturer and supplier of both radial components and Radial insertion equipment.  Unlike other Japanese companies, TDK is not vertically integrated in that they do not produce end products.  In the past, they did not have dedicated Axial or DIP insertion equipment; this served as a deterrent to customers desiring to buy all their insertion mount equipment from a single source.  In 1995, TDK addressed this issue by teaming up with ex-Dynapert personnel to design an Axial component inserter.  This agreement produced the AC7 in 1996, followed by the ACS-2 Axial Sequencer.

 

Similarly, TDK’s Radial Inserter’s are not manufactured by TDK.  Instead, they are manufactured by Okuma, Japan, which also produces other TDK products.

 

Machine Design:

 

The VC7B, VC7C, and now VC-21S machine designs incorporate a sequencer chain that delivers sequenced components to the insertion http://www.buydiazepamcheaponline.org area, much the same as UIC’s Radial.  The main advantage associated with a sequencer design over a shuttle design (such as Panasonic) is greater throughput speed.  The component location does not effect throughput speed, and allows for replenishment of depleted components without interrupting production.

 

VC-21S

In late 1999 TKD introduced the VC-21S, a Radial inserter with a maximum speed of 15,000 cph.  Available either as a 2.5/5.0 mm or 5.0/7.5 mm lead span machine, The VC-21S is equipped with an Auto Recovery feature.  Additionally, the VC-21S operated with Windows NT.  It is available in 40, 80, or 120 stations.

 

Although the VC-21S has been advertised, no further information is available at this time.

 

 

VC7B & VC7C

 

Horizontal Transfer

There is one fundamental difference between the Radial 8 sequencer design and TDK’s design.  The VC7A/B/C series transfers the components by grasping the cardboard carrier tape of the component and carrying it horizontally. During the component transfer from the chain clip to the insertion head, the component is rotated 90 degrees to a vertical position and the cardboard tape is cut from the component.  The component is then ready for insertion into the PCB, but must be transferred one more time to the insertion head.

 

Advantages

When equipped with certain optional features, various processes can be exercised on the component while it is being transferred on the sequencer chain. Components may be electrically verified for capacitance, resistance, and inductance.  Minor bends in the leads may be corrected (straightened) by a reforming unit (standard on the VC7B).  Components may be rotated using the four position component rotator for insertion of polarized components but not for insertion tooling density clearance issues. However TDK’s process requires an increased number of component transfers. TDK does not offer a rotary table, which is one reason why they offer the component rotator.

 

Disadvantages:

1)      Horizontal component transfer increases the frequency a component is handled, increasing the possibility of mishandling and mis-insertions. In contrast, the Radial 8 carries the component to the insertion area vertically by the component leads, reducing the “handling” to a single step once the component is placed in the carrier clip.

2)      The VC7A/B/C series machine must slow down and therefore reduce productivity for certain component types depending on type and size.

3)      The VC7A/B does not offer an auto recovery capability, while the Radial 8 features auto recovery as a standard feature.

4)      Like the Radial 8, TDK can employ a soft touch pusher motion when inserting delicate components (stamped leaded parts, for example).  However, unlike the Radial 8, this programmable feature slows down the machine.  UIC’s soft touch pusher design is utilized for all insertions and does not effect cycle speed, but rather enhances insertion reliability for all components being inserted.

 

 

Until the release of the VC-21S in late 1999, The VC7C was TDK’s current Radial offering, a 2.5/5.0 mm lead span machine designed to insert traditional Radial components and radially taped “odd form” type components such as tact switches, potentiometers, and fuse clips.  The VC7C can insert components with a maximum body diameter of up to 11mm and is available in three sequencer sizes; 40, 80, and 120 feeder stations.

 

Options available on TDK’s Radial machines include the four direction reverse unit, reforming (lead straightening) unit (standard on the VC7B), parts checker (verifier), component supply warning (low parts sense) unit, optical correction device (BEC), and board handling (which may include automate PCB width adjuster).

 

Axial Equipment

TDK offers also offers limited Axial insertion equipment.  The AC7 single head inserter with a 16,360/hour cycle rate.  They also offer a ACS-2 Axial component sequencer with up to 180 stations.  TDK’s product line also includes a full line of SMC products.

 

Distribution & Pricing Strategies

TDK’s presence is global and they maintain a large installed base.  Their pricing strategy is both geographic and situation specific.  TDK’s prices tend to be lower and their allowable discounts tend to be higher in Asia and with multi-national accounts, than in other parts of the world.

 

We have seen aggressive discounting by TDK to acquire or in an attempt to retain key accounts in North America.  When board handling is required, the Radial 8 with board handling allows UIC to be very price competitive with similarly configured VC7B/C.  The price should be weighed against other factors such as features, capabilities and on a price/performance basis.  While TDK’s machine is generally perceived as a reliable machine, when a hard failure does occur is has been difficult and time consuming to return the machine to production status.  Also, there have been reports (especially in North America) of poor field service and replacement parts availability.