Automated optical inspection machine (AOI) is a new type of testing technology. It has developed very rapidly in recent years. The structure of AOI consists of four parts: workbench, CCD camera system, electromechanical control and system software. When testing, firstly, the circuit board to be tested is placed on the workbench of the AOI machine, and the detection procedure of the product to be detected is called out through positioning. The X/Y workbench will send the circuit board under the lens according to the command of the setting program. With the help of the special light source, the lens will capture the image required by the AOI system and analyze it, then the processor will move the lens toward the lens. The next position is collected for the next image and then analyzed, and the image is subjected to continuous analysis and processing to obtain a higher detection speed. The process of AOI image processing essentially digitizes the extracted image, and then compares it with the pre-stored “standard”. After analysis and judgment, it finds the defect to make a position prompt, and at the same time generates image text, and the operator further confirms or sends the repair station. Overhaul
Chip bonder counter can precisely count the SMD quantity, by adopting optical and electric sensor theory, using the corresponding relation between guide hole on the carrier and part, and by the special die and massive integrated circuit, chip bonder counter achieve zero error, and achieve convenient, quick counting, it is an effective auxiliary equipment for managing SMT material.
With full automatic way figure part quantity, it is convenient to count and delivery material. Easily operate it, original design defending strip dropping off decrease strip hurt to a smallest extent. It can count in forward direction or in backward direction, and it can be preset value, precisely figure out quantity with zero error. You also can install scanner gun and barcode printer, which is more convenient for managing operation..
Counter range: -99999–99999PCS
Profile size: L470W300H180mm
Suit for SMD strip type of part
Strip wheel diameter: suit for any size
Strip pitch: 1，2，4，8，10，12，16，24，32，44，56mm ( Note: if pitch is smaller or wider, make it according to customer’s request)
Strip width: 4，6，8，12，16，24，32，44，56mm (Note: if width is smaller or wider, make it according to customer’s request)
this product have two types.
S-CC200 Standard chip bonder counter
2） S-CC202 inspecting missing type chip bonder counter
3、Gear/motive pressing plate
6、free movable shoulder
12、glass fiber amplifier
13、glass fiber head to head emitter
二、Chip bonder counter attention
1，After unpacking, please count and make sure all accessories ready.
2，Before using chip bonder counter, please carefully read operating instructions and safe keeping.
3，Please check whether voltage specification conform to the electric supply.
4，Please check grounding properly, and guarantee safety of human body and part.
三、Chip bonder counter function key and operating instructions
1、Function key introduction
Operation way: enter the key, you can print the counting part and quantity on the barcode by the barcode printer.
Operation way: if the display shows 00000 in the left bottom, you can directly press the number key to input the counting part quantity; press the SET key one more time, the machine switches to manual mode, and the display shows ***** in the left bottom. Switch to manual mode or automatic mode using this key. (note: under automatic mode, you can preset a value before counting material, when machine turn to the presetting value, it will automatically stop, under manual mode, only if you press ” stop/zero clearing” key or it finishes all material, the machine will stop.)
Operation way: after pressing this key, the pitch value in the display will flicker, then you can input the pitch value and press “ENTER” key, if no press after 5 second, automatically memorize, the machine will resume to standby status after one ticking sound.
Operation way: Pressing this key, start clockwise counting part, the numerical value is positive number, “BACKWARD/LEFT” on the contrary.
5） “STOP/ZERO CLEARING”
（1）Under counting or feeding back status, press this key, it will stop counting or feeding back.
（2）If under standby status, press this key over 2 second, the counting value will be cleared up.
（3）If under printing interface, press this key, return to main interface.
6）”SELECT”, this key is switching key for setting parameters in printing interface.
2）Start bar code master machine power switch: power pilot light and ready pilot light are on, at moment, press FEED key of bar code master machine (automatic aligning key), make the paper automatically align. ( P.S: if power light is flickering, it denotes the machine is off line, please restart power or repress FEED key)
Press “PRINT” key in the master interface, master interface will display printing interface, the first row in the interface show: company name (you can set it by yourself); the second row show: time, the last row show printing operation.
When entering printing interface, there is a flickering cursor in the third row, you can edit and modify the content in the cursor position.
In the printing interface, pressing LEFT/BACKWARD, you can make the cursor move left, pressing RIGHT/FOREWARD, you can make the cursor move right.
In the cursor position, you can directly input the number or letter, if you continually press any key among 0~9 key in a short time, you can switch between number and letter on the key. Among of them, pressing 1 key, you can switch to special symbol, Capital letter, small letter, and etc.
After editing each row, cursor will stay in the row you are editing, press “ENTER” key, it will display OK in the left of this row, which means the content is saved.
Note: Saving the content in the editing row, only when cursor is in this row, and then press ENTER, the content can be saved. For example, if you want to save the content in the first row and second row, when cursor is in the first row, you press ENTER key, at the moment, only the content in the first row is saved, the content in the second row can’t be saved.
In the printing interface, press SELECT key into printing parameter setting interface, XYWH: XXX XXX XXX XXX showed in this interface separately denote X axis, Y axis, width, height which you can set to the printed barcode paper.
Press STOP/ZERO CLEARING back to master interface
Press PRINT key one more time, you can print the content in the printing interface.
Tag: when scanner scans barcode, it will display in the printing interface, press PRINT key to print.
五、Easy trouble shoot
After turning on power, LCD no display, buzzer no sound
Please check if power cable drop off or fuse loosen
。After turning on power, LCD no display, buzzer sound
LCD display cable loosens or breakdown, please check or contact dealer to change.
LCD normally displays, but FOREWARD/BACKWARD can’t be started.
The counting quantity is more than or equal to the set value, or selecting automatic mode before counting but not set quantity, please refer to operating instructions.
2．Motor signal cable or power cable bad contact.
六、After-sale service a: (overall unit maintenance period for one year, master controller board maintenance period for three years, and tended for all life.) the following state happened is not in the free maintenance condition.
Machine is damaged under carried by your person by himself
In unstable voltage region, due to not using voltage stabilizer, cause component damaged.
Due to not using correct voltage, cause component damaged
Due to altering machine without the written approval of our company, cause the machine damaged..
Not selled by our company, but selled by dealer or other factory.
SMT filter cotton is usually replaced in three months, otherwise it will be blocked, affecting the use effect.
Filter has the following characteristics.
1.Is a high performance and high efficiency filter cotton non-woven processing using organic hot-melt synthetic fiber and;
2, increasing structure, using gradually encrypted multi-layer technology, that is, the fiber density in the direction of pure air will increase gradually, and the higher filtration efficiency can be blocked at different levels of density according to the size of dust, which will more effectively accommodate more dust.
3, efficient filter cotton sticky treatment, filter material after full dipping, because the adhesive penetrated the media completely, so that the dust particles can not pass through, so that the overall filtered air flow evenly diffused, forming laminar flow state, to achieve the best spraying effect.
Does anyone need SMT filter cotton? Factory price.
WARNING Do not perform any preventive maintenance with power on unless specifically instructed otherwise. Failure to observe this warning may result in personal injury.
CAUTION When performing machine maintenance, wear a wrist strap connected to ground to prevent electrostatic discharge damage to printed circuit boards.
500,000 Cycles Check: Perform Maintenance:
Clean the clinch scrap tube with the pipe cleaner (40940101) twice daily (every 250,000 cycles).
3,000,000 Cycles Check: Perform Maintenance:
Check for excessive wear on the pins 1. Lubricate the cutter linkage pins with Magnalube and linkage. Replace if necessary. (40833809).
12,000,000 Cycles Check: Perform Maintenance:
Check for worn cutters and bushings on 1. Replace if necessary. the cut and clinch by observing the quality of the production board component leads. 2. Lubricate the clinch lead screw with Super Blue (BLKM07680). 3. Replace the O-rings and bumpers in the cutter cylinders on the cut and clinch assembly. 4. Lubricate the three surfaces of the notch in the rocker guide Kendall Super Blue (BLKM07680).
48,000,000 Cycles Check: Perform Maintenance: 1. Lubricate the anvil slides with Kendall Super Blue (40833838) and grease gun (47408201).
S-6000 is dedicated to research and develop electronic products, it is a small desktop type machine which suits for small and medium-sized enterprise assembly line is developed by our company. This machine has
superior function 1.small batch production. 2. Experiment, research and development. 3. Sample Preparation and trial-produce. 4. Processing and Mounting LED SMT, etc.
The main characteristic of S-6000 is small volume, Mounting very fast, high precision when it works, simple operation, stable running and competitive price. Not only can help you to avoid the mounting instability by man-made, but also can help you to solve the problem like high labor cost, high site cost, low production efficiency, and so on. Our product can greatly improve the productivity.
Acceleration and deceleration: Adjust the machine speed
Step Distance Button: Adjust the step distance, （step distance: 0.025 0.2 1 5 25 100 mm) Standard step distance: 5
Left and right, Up and down Button: Move the direction key
Start/stop: decide when the machine work start and suspend
Emergency stop button: Machine is in wrong operation, click this button, the machine stops running and in the locked state. After solve the problems, this button will rotate right，will be back to start, open unlock Safe , the machine will work properly
Alarm: Color light alarm, Red is stop state, green is working state. When the machine at work when a fault occurs, the red lights and alarm
Level 1 menu nameLevel 2menu nameMenu functions instructions FileNew FileImport and build new coordinate filesOpen FileOpen the saved file SMT programmingEditCheck the dataCheck list configuration material stand material unit configurationshortcut keyCut and paste, paste, copy, delete
SettingBackup and recovery machine parametersMachine tool fault solvingCheck system failureCalibrationBefore using equipment calibration machineSystem of material stripBuilding material components encapsulation, information and material feed configurationSystem of componentEstablish station components packaging information
ControlUnlockUnlock the machineLockLock the machineHeatingHeating the machineOpen cursorOpen the machine cross cursorClose cursorClose the machine cross cursor ViewToolbarCould show and hide the toolbarList to adapt to the widthReduce and enlarge the programming listHelpAboutView the system version informationMachine debugging toolsCan debug and test the function of each part of the machine
Machine Calibration -> Put Material Strip –> Set Material Station（check material ）-> Put PCB -> Import Coordinates -> Puzzle Set（Check PCB）
Enter the menu- Set -> Calibration, Align the cursor, nozzle, pull needles and other equipment in order one by one, details are in the corresponding instructional videos.
Put Material Strip
Put the material strip on the shelf, details are in the corresponding instructional videos.
Material Station Setting
Set the material stand center coordinates, broaching coordinates (for belt material stand), Set column spacing (for disc material stand), This process is referred to as “Material Station Setting”, details are in the corresponding instructional videos.
Enter the main menu file – > new file, import a coordinate file. Support import the coordinate file and online programming coordinate file PCB software: PADS, CAM350, protel99, Altium Designer and so on, details are in the corresponding instructional videos.
Choose from two of the far patch points, To establish the corresponding relation of the origin and the origin of the machine tool programming, This process is referred to as “Puzzle Set”, details are in the corresponding instructional videos.
Solder Paste -> SMT pick and place machine -> Reflow Soldering
This machine has a certain dangerous, non-professional workers do not operate.
Before using,Please ensure that the machines work platform area no obstacle to run again, in the run process, do not put your hands in the working area and cover the protect shell.
Maintenance and management
Keep the machine clean,do not put anything on the machine, and also close the protection shell. Cover the protection shell and disconnect the power switch under no use the machine circumstance.
Stopped for a long time before using again, put lubricating oil in the X Y axis,keep the machine running smoothly.
Using the nozzle for the long time, please clean and make sure the machine is unblocked.
The needle do not work: Possible reasons:
Pull needle can not move down, check to pull needle power supply.
Needle couldn’t lift, check whether the needle stuck, the system will be an error. If stuck to artificial troubleshooting, to pull the needle back to normal.
The nozzle do not work:
Check whether the suction nozzle is fixed in place.
Whether the suction nozzle deformation or blocked.
We are not in favor of users to repair itself.
The machine warranty is 1 years, When the machine has any problems in this period, we could repair and change. But in any case, our company’s responsibility can’t more than the purchase price of the product.
If the machine have any problems in the using process, according to the common failures suggest and the solution still cannot be solved, the user shall not open the case, please contact our company’s Marketing Department or agents.
For the faults caused by the manufacturing defects, our company is responsible for free repair or
This guarantee is only applicable to normal use of equipment, and the absence of damage or improper use. The warranty does not include the problem/fault caused by the following reasons:
Repair or change the machine without authorization.
The proper use of, inadvertent use or accidental, etc.
Please keep the warranty registration card and the Invoice, for the record when we need to maintenance, Technological innovation, Calibration, etc.
KE2000 series KE2010 KE2020 KE2030 KE2040 KE2050 KE2060 KE2070 KE2080 KE-3010A KE3010ACL KE3020VA JX series JX-100 JX-200 JX-300LED JX-100LED JX-350 , FX series FX-1, FX-2, FX-3, FX-3R, FX-3RA.
Using nano-aviation materials, through ultra-precision machining and grinding, the nozzle will not wear out and become white. It can be durable.
● our advantages:
Production advantages: the use of close CNC / milling machine, lathe, grinder, line cutting 35 world first-line brand processing equipment, to make Seiko quality. Non-standard nozzles and the workpiece can be quickly customized, 2-3 working days can be delivered, ultra-rush orders can be shipped the same day.
Long-term inventory, a large number of conventional suction nozzle stock, immediately after the order can be shipped, order to reach 1,000 US dollars can be shipped for free Price advantage: Suction nozzle and SMT placement machines are a variety of peripheral equipment accessories are sold at preferential prices. Truly Seiko quality, the Chinese price, used to repay customers. We only do Seiko quality, low-end high-margin products do not do! Team advantage: We have a group of 20 years of experience with automatic insertionmachine, SMT machineservice engineer team Payment advantages: As long as you are a factory customer, we can do monthly payment
Please read the instructions carefully before user operation
First of all, we sincerely thank you for choosing the SMT peripheral automation machine produced by our company. This company specialized production: conveyor, automatic feeding detection machine, vacuum suction machine, stacked on the machine, parallel transfer, angle conveyor, turning machine,machine, double buffer for the same reflow furnace system, a series of automated production machine. According to the customer’s requirements, we can develop and design a series of automation machine, in order to meet the customer’s high efficiency, energy saving, downsizing and other production needs. This manual describes the use of methods and machine maintenance and precautions, in front of the machine, please carefully read this manual, and it will be properly preserved, wrong operation may cause the device does not operate normally or damaged parts. Due to man-made machine failure or parts damage, will not apply to the company’s exemption free warranty service range. Without permission of the company, please do not disassemble or replace the machineparts, nor applicable to the company’s free warranty warranty service range. As to the improvement and partial renewal of the product, we will not make further instructions. If you have any doubts, please contact our company for consultation.
一、Important matters and safety instructions
When using this Cleaning Machine, you must abide by these safety devices.
All attention should be taken to avoid accidents and damage to the instrument.
1. please read and understand the user’s manual carefully before using or operating this machine.
2. non – instrument maintenance personnel and untrained personnel should not use this machine at will.
3. please avoid the use of this machine in the vicinity of the strong electromagnetic interference source.
4. please avoid the use of this machine in the environment with high humidity.
5. maintenance, please turn off the power, to prevent damage to components.
6. instruments are used, they should be kept stable to prevent falling.
1、Liquid storage tank：
When the cleaning liquid is completely unused, the liquid can be added, and the addition method is referred to the addition of the solution step.
After pressing the emergency switch, PLC is out of power and the equipment stops working
Store the cleaned liquid and put out of the liquid in time.
Step: the tank is pulled out, carefully put out the liquid.
1. connect the power supply (220V, 50HZ) and gas supply (0.6MPa), turn on the power switch.
2.Check whether there is a liquid on the left level (the grooves pipe), if it‘s no,then add liquid (detailed please refer the step of adding the liquid).
3. Switch is normal opening , and the touch screen appears as the Figure 3.1 interface
4. Click Figure 3.1 [into system], and appear on the interface, such as Figure 3.2. If you need to set parameters, enter the manual tool interface for parameter settings (detailed please refer the parameter settings).When you set it up, Hit [save parameter].
Note: first use the parameters set first ( refer parameter settings) and then do the next step.
5. When nozzle is placed well,closed the door tightly ,and set the parameters(can skip). Confirm that the suitable angle is adjusted well, that is, the nozzle is aligned with the suction nozzle center, otherwise it can’t be cleaned.
6. Click Figure 3.2 [reversion], then click Figure 3.2 [auto start] (after click finish is displayed as automatic stop) or press the boot button of the device
1. click the [manual tool] as shown in Figure 4.1, as shown in Figure 4.2
Input signal monitor(click the interface of Figure 4.2 [ input and monitor].)
Manual control interface(click the interface of Figure 4.2 [ control debug].)
2. click on Figure 4.2 [parameter settings], appear as shown in Figure 4.5, according to actual needs, set up relevant parameters, click figure 4.5 [bottom parameter], the password is 4 “8888”, and then appear as shown in Figure 4.6.
1) nozzle: set the number of nozzle (according to the jig can install the number of nozzle to set)
2) clean time: setting up a single nozzle cleaning time (according to the actual situation)
3) air-dry time: setting the time to complete the air-dry of a single nozzle (according to the actual situation)
4) save parameter: after setting the complete parameter, you need to click the [save parameter].
1) Original correction: to confirm the suitable angle, that is, the angle of the nozzle and the nozzle center to be rearranged, and the setting is set up.
2) Power on air storage time: set according to the actual situation
3) Air storage time before clean: it refers to the setting of the gas storage time before each cleaning, according to the actual situation.
4) Interval air storage time: express the later that later chose not to select the display as “yes”, For example, the clean time is 3 S, and interval air storage time is set to 1S, after cleaning 1S, gas storage for 1 S, and then clean for 1 S.
5) Impulse quantity: it express the impulse quantity for the turn of the turntable to 1o. If the device is not at its origin, it will increase the impulse quantity if it arrives at the origin. If it is found that the device is not at its origin, if it exceeds the origin, it will increase or decrease.
6) Continuous jet: express choose whether to continue the actual situation as yes” no choice later, shown as “no” is that he has chosen to continue.
五、Adding liquid steps
1. after the start of the machine，enter the standby state and enter the interface shown in Figure 5.1.
2. click [pressure relief] has been holding down the nozzle, until no gas ejected and then release the hand off power.
3. open the tank cover, a funnel into the washing solution until close to the reservoir until canful.
4. closed storage tank cover, power off, re-work.
Note: the cleaning solution will never be allowed to splash into the equipment, otherwise the controller will burn out.
六、Daily maintenance project
the water must be emptied after each use.
the water must be cleaned up on the platform after each use.
check whether there is water leakage in the pneumatic cabinet and electrical cabinet.
check the looseness of the screws in each movement mechanism.
check whether the external electrical connector is loose.
cleaning the dust and debris in the electric cabinet and the pneumatic cabinet.
check the air leakage of the pneumatic components and the joint of the trachea.
check the oil mist special oil in the oil mist is too small, less is added.
check whether the internal joint of the electric cabinet is loose.
check the entrainment wheel, whether the belt wear out.
lubricating grease for all bearings of each device.
3. 2. Installation accessories, required energy and precautions
1) The source pressure is : 0.4Mpa~0.6Mpa
2)Taken the air over diameter for ?: 12mm, a quick joint is needed
3) The top of the equipment is designed ?: The 125mm exhaust port shall be connected to the outside by independent air duct
4) matters need attention: In order to ensure safe production, customers must ensure that the following security measures are installed in place. Otherwise, the company does not assume any responsibility for security
?It is at least 3 meters away from the electric equipment, away from fire source and heat source
?The ground wire must be connected, and the earth shall not be connected to any other electrified equipment
?The exhaust duct of this equipment shall not be connected to any equipment that can produce heat source. (such as reflow soldering wave soldering of SMT, etc.)
3.3 installation space
To facilitate the maintenance and replacement of spare parts for equipment operation, please leave more than one meter space around the equipment
4.0 Operations Guide
A Preparation before operation
4.1.1 connect the air source to the machine, the gas source is connected well, the display lamp is highlighted and the subsequent work can be continued
4.1.2 check if air pressure in the standard rating (04-0.6 MPa) range. Lower than 0.4mpa will affect the cleaning effect and reduce production efficiency (too low will not activate the machine).
Higher than 0.6mpa can result in damage to the mechanical gas system and all parts of the system.
Adjust the pressure method: pull upward gently to adjust the knob and rotate to the right————- Increase pressure
Go to the right ————– reduce stress
After reaching the required pressure, press the adjusting knob, air pressure lock and pressure to complete the gas connection, and the lamp is highlighted
4.1.3 check whether the top exhaust duct is unblocked or unblocked, which will result in damage to the environment and other consequences of the cleaning effect
4.1.4 check the glass viewport of the door panel through the liquid road to check the solvent reserves. The normal state is above the M position, and the machine can meet the various cleaning effects. The amount of liquid stored in this model is the maximum amount (40L).
4.1.5 if the solvent is not enough, please add adding method in time: see adding solvent method
4.1.6 the pump access panel is opened with a randomly attached triangle key to check whether the ball valves are in normal condition
Ball (the ball valve of pump outlet filter) A ball valve D (pump inlet connection of the reservoir fluid Xiang ball valve) opens, B ((the ball) of white PE tube pump discharge ball valve C (white PE tube pump inlet ball valve) closed
4.2 time setting
4.2.1The setting of the cleaning time (see figure below), gently rotate the timer protection cap to the left and pull up the cover.
General cleaning time is
Minutes, depending on the actual situation, will be different.
This timer is measured in seconds (S) with a range of 10-999 seconds (S).
It can be set to 0, otherwise the machine will not start and may damage the timer and other components.
4.2.2 setting of drying time
Operation method and cleaning time setting.
The general drying time is 4-6 minutes depending on the actual situation.There will be an elongation of the aqueous solvents.
4.2.3The cleaning and drying time are automatic reset.
That is, one set, multiple times (N times).
When the pressure is less than the required number, the timer can be reset and the device cannot be started.
At this point, the black reset button on the upper row of the timer can be reset manually.
4.2.4The counter’s use of this counter is the increment counter, each cleaning a steel net, automatically into the system,
One of them is going up.
The count range is 0-999999.
Mainly used for cleaning work statistics, timely replacement of consumables (filter element), etc.
The filter cartridge should be changed when cleaning up to 1500.
Specific visual cleaning products are different and different.
When the counter displays the number to reach the target number, press the 4.2.3 method to open the cover, then press the black reset button on the left of the timer and the counter is reset.
4.3 placement of steel mesh
4.3.1 press the inner door safety button to open the cleaning room
4.3.2 lift the steel net with http://topmednorx.com both hands, gently place the front in the cleaning room chute roller and push it gently forward to the sliding channel steel
Fixed fixture on the net.
The steel net is in the middle of the fixture and chute. The top of the steel net is at the top of the cleaning room
Steel mesh fixture middle.(see below.)
4.3.3 when placing the steel mesh, the steel mesh shall not be in contact with the door to avoid damaging the steel net and sealant
4.3.4After the steel net is placed, close the cleaning door.
The inner door should be kept in good condition, otherwise, the solvent will be expelled outside, causing machine damage or environmental damage, more likely to cause personal injury
4.3.5 after the inside door is closed, continue to close the outer security door.
The security door is closed and the light is on, so that the following operation can be continued.
If the security door is not closed, the lamp will be retracted and the machine will not be able to start.
After closing the door again, the machine can be started
For the last 20 years any odd-form components that did not come pre-packaged have been assembled BY HAND. Any PCB Assembly in today’s market can gain quick advantages by automating their assembly line. Huge costs are spent unnecessarily on labor and import fees.
If you are considering automation of odd-form components in your PCBA, consider these questions:
Does your desired component come available in a package?
Is your lead to hole ratio appropriate for automating?
Is the quality and repeatability of the component suitable for automation?
Does your component require lead preparation prior to insertion?
Does your process require that the component is clinched?
Need help with these questions? Let us know and we will help design your Odd-Form Assembly tailored to your needs!