Tag Archives: splicing tools

How to Use Splicing Methods to Improve SMT Machine Efficiency

Increasing Productivity, Efficiency and Costs

How to Implement Splicing in Your SMT Factory

By utilizing the advantageous methods of tape splicing with splicing tools to join component reels together, you reduce the need to reload feeders. In addition, leader tape extenders add extra length to a part reel reducing the waste of components, thus saving costs, materials, and time. Splicing shouldn't only be considered when components run out - tape splicing should also be considered when you have to pull a part reel from stock, swap it across machines with different feeders, or when the tape snaps.



Don't let splicing be an after thought for your machines that do not allow feeder removal and replacement during machine operation. Consider if you can implement splicing ahead of time to improve operation efficiency. Ask these questions: 1) Does your machine have the ability to recognize that a feeder has been removed? 2) What are the pros to adding tape splicing to your process?

How to Implement Splicing in Your SMT Factory


Benefits of Splicing:


• Increased throughput of pick & place machinery.


• A reduction in downtime through reducing reel changes.


• Decreased component cost by using 100% of the components on a reel.



How to SPLICE 8 MM PAPER in SMT. PRE SPLICING (for all carrier tape sizes):

  1. Determine which pins to use to avoid cutting into a pocket.
  2. Make sure the pocket is toward the center of the cutter. (This wilallow for the biggest cutting area.)
  3. Peel back the Mylar up to the first full pocket.
  4. Cut the carrier tape on a new reel, making sure not to leave empty pockets and not to
  5. Cut through the Mylar.
  6. Cut the Mylar leaving a small tab.

SPLICING:

  1. Cut the carrier tape in the feeder, making sure not to leave empty pockets.
  2. Peel backing on splice tape.
  3. Line up the dimples on the splice tape with the holes in the carrier tape in the feeder.
  4. Line up the dimples on the new reel, making sure to mate up the ends and line up the Mylar tab.
  5. Fold over tape and press with fingers.
  6. Remove clear plastic.

SPLICING EMBOSSED TAPE


PRE SPLICING (for all carrier tape sizes):


Determine which pins to use to avoid cutting into pocket. Make sure the pocket is toward the center of the cutter. (This will allow for the biggest cutting area).



  1. Cut the carrier tape on a new reel, making sure to leave one empty pocket.
  2. Lift the Mylar off of the empty pocket.
  3. Cut the carrier tape in the feeder, making sure not to leave empty pockets.
  4. SPLICING:
  5. Place the last full pocket on the feeder into the first empty
  6. pocket of the new reel.
  7. Peel backing on splice tape.
  8. Place on Mylar side of the carrier tape. (To make it easier use hold downs on tool.)
  9. Remove carrier tape from tool. Peel backing on the second
  10. splice tape.
  11. Place on carrier side, making sure to form to pocket. (Do
  12. not place second Mylar on 603 embossed.)
  13. SMT Splicing Tools

We offer many SMT Splicing Tools, Embossed Feeder Tape, Brass Stitch and Tape Splice. Including:

  1. Equipment for Tape Splicing
  2. Spicing staplers
  3. Carrier Tape Cutting Tools
  4. SMT Splicing Cart
  5. Pin Jigs
  6. Splicing Shim (Clip)
  7. AI Splicing
  8. Shim (Clip)

smt splicing tools to improve efficiency

The SMT Splicing Cart is ideal for splicing SMT component tape on-the-fly to dramatically reduce downtime on pick-and-place equipment. The cart rolls up to the feeder bank for easy splicing of reels and features storage space for spliced strips. Additionally, the cart offers storage for three splicing tools and to be used in conjunction with stapler.


Improve Your SMT Machine Efficiency with Splicing

Click here to Learn More or click below to request a quote.

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2 Customer Favorites: Peripheral & Spare Parts

Some of Our Customer's Favorite Peripheral Equipment

Automatic Glue Dispensing & SMT Splicing Tool

We're sharing some of our most popular peripheral equipment & spare parts. We supply many premier factories with our high-quality, low-cost peripheral equipment & spare parts. Here are just two samples of some customer favorites:

1. Automatic Glue Dispensing Machine​

Equipment for dispensing SMT adhesive and glues. With its accurate robot, controller, and pumping system, our automatic glue dispensing machine can effectively dispense glue, saving large volumes of glue and increasing productivity & ROI.

automatic glue dispensing machine

FEATURES:

Fully Automatic and Easy to Operate!

Major functions:

Drawing point, line, surface, arc, circle, irregular curve continuous complement, and triaxial linkage.

Size Setting for gluing area, speed of gluing, dispensing time, stopping glue time.
Stable glue exudation without glue leaking and dripping.

Draws dispensing path and imports from computer, or editable on the touch panel.

Easy operation, high precision.

Big working platform for putting several pieces of product together at a time.

High dispensing efficiency.

Adjustable working platform that adjusts according to the size of products.

Suitable for various kinds of fluid dispensing: UV glue, AB glue,
EPOXY(black glue), white glue, EMI conductive glue, silicon, epoxy resin, instant glue, silver glue,
red glue, paste, thermal grease, welding control paste, transparent paint, screw fixative…

APPLICATIONS:

Mobile phones
computer case
CD-ROM driver
printer
ink folder
PCB board
LCD
LED
DVD
digital camera
switches
connectors
relays
radiators
semiconductors
clocks
toys
medical apparatus

AVAILABLE GLUE:

UV glue
AB glue
EPOXY(black glue)
COB black glue
white glue
EMI conductive glue
silicon
epoxy resin
instant glue
silver glue
red glue
paste
thermal grease,
welding control paste
transparent paint
screw fixative
& MORE!

2. SMT Splicing Tools

We offer many SMT Splicing Tools, Embossed Feeder Tape, Brass Stitch and Tape Splice. Including:

  • Equipment for Tape Splicing
  • Spicing staplers
  • Carrier Tape Cutting Tools
  • SMT Splicing Cart
  • Pin Jigs
  • Splicing Shim (Clip)
  • AI Splicing
  • Shim (Clip)
SMT Splicing Tools