odd feeder

Universal Auto Insertion Machine Spare Parts–Made by Southern Machinery

We offer Universal Auto Insertion Machine spare parts, sub-assembly, retrofit kit, repair kit, upgrading, training, overhaul service.To save 50% purchasing cost and increase machine throughput, we are happy to promote our professional service for your reference:

Below price lists are in stock, welcome inquiry: info@smthelp.com 

Universal Auto Insertion Machine Spare Parts Price List
ItemPART NO.DESCRIPTIONU/P(USD)Remark
110065002PRESSURE ROLLER22.5
210075016BEARING PLANE (BRONGE BUSHING)3.5
310131009BEARING, FLANGED5
410131018BEARING, FLANGED6
510131046BEARING FLANGED7.5
610147145WHEEL,INDEX17.5
710219003BUSHING DRIVER5
810219019BUSHING, 16DU086
910249013SPRING COMPRESSION0.5
1010249029SPRING, COMPRESSION0.5
1110249034SPRING, COMPRESSION0.5
1210249048SPRING, COMPRESSION0.5
1310249058SPRING, COMPRESSION0.5
1410249071SPRING COMPRESSION0.5
1510249095SPRING COMP.0.5
1610249104SPRING COMPRESSION0.5
1710249129SPRING COMPRESSION0.5
1810249214SPRING COMPRESSION (cutter station)0.5
1910249225CARRIER CLIP SPRING0.3
2010249227SPRING COMPRESSION (cutter station)0.5
2110249253SPRING COMP.0.5
2210249257SPRING COMPRESSION (SEQ)0.5
2310249298SPRING COMPRESSION0.5
2410249356SPRING COMPRESSION0.5
2510249378SPRING0.5
261024940410249404 SPRING,COMPRESSION1
2710249432SPRING, COMPRESSION0.5
2810457002COLLAR10
2910457006COLLAR CLAMP6
3010457009CLAMP STEEL COLLAR15
3110463011SCREW, SHOULDER5
3210463030SCREW, SHOULDER6
3310463013SCREW SHOULDER (S02-0775-M00)4
3410687001CUTTER BUSHING6.5
3510887000ACTUATOR0.75
3610894036Spring0.5
3710894107SPRING EXTN.0.5
3810894126SPRING EXTENSION(10894126)0.5
3910894154SPRING EXTENSION0.5
4011037003FEED CYLINDER40
4111252000Micro switch12.5
4211332005SPRING EXTENSION0.5
4311467000PMI MOTOR750
4411505000ACUATOR 4534550225
4512417000COLLAR (feed assy)5
4612426000HUB20
4712427000RATCHET5
4812428000PITCH WHEEL9
4912429000ARM22.5
5012463000SPRING HOLDER6
5112463001SPRING HOLDER7.5
5212487000RAIL, CAM5
5312487001RAIL CAM10
5412516000FEED ARM -LH15
5512516001FEED ARM -RH15
5612520000BLADE, SHEAR-R32.5
5712521000BLADE, SHEAR-L32.5
5812517000SHAFT (FEED)25
5912706000150L050 BELT12.5
6012757000HOOK, LARGE SPRING22.5
6112784000SLEEVE L.H (HEAD ASSY) SMALL7.5
6212788000SLEEVE R.H (HEAD ASSY)7.5
6312813000AIR CYLINDER(SEQ)50
6412825001BUSHING-RH7.5
6512829001BUSHING-LH7.5
6612837000Belt7.5
6713244000ECCENTRIC FEEDER4
6813298000322L050 BELT25
6913570000PMI MOTOR1150
7014076000RETAINER1
7114077000PIN0.75
7214078000ROCKER8.5
7314079000SHOULDER SCREW (CUTTER HEIGHT)1.5
7414080000PIN1
7514084000CLAMP7.5
7614085000CLAMP10
7714329000LOCKNUT7.5
7814584000HOSE FITTING4
7914975000BEARING BALL (TABLE STUD)6
8015055000LMB12UU bearing60
8115179000CLAMP ENCODER12.5
8215234000COUPLING SHAFT20
8315307000PLATE GUIDE LH22.5
8415308000PLATE GUIDE RH22.5
8515426000FAN FOR I/O BOX 6”25
8615540000GASKET2
8715894000ROLLER20
8815947000SHAFT VCD15
8915954000BLOCK MTG (L)90
9015955000BLOCK MTG ( R) feeder housingh75
9116770000PIN2.5
9216784000LINK3
9317191000SHAFT HEAD (SH VCD)10
9417191000SHAFT10
9517277000CLIVIS(Head Cylinder Piston Shaft)12.5
9617293000PULLEY40
9717294000GEARBELT7.5
9817298000PULLEY ( X/Y -Z MOTOR )7.5
9917308001BRACKET GUIDE RH9
10017308002BRACKET GUIDE LH7.5
10117451002PULLEY60
10217454000LOCKING ELEMENT7.5
10317459000Plug0.75
10417525000POT. 6351 R2KL.545
10517550001ROTARY ENCODER ASS’Y250
10617550001ENCODER X/Y240
10717550002ENCODER Z250
10817582000GROOVED PIN3
10917602000SLEEVE BEARING5
11017635000DEPTH PULLEY(S.H- VCD)100
11117638000PULLEY60
11217814000PLUNGER SPRING(feed-vcd)5
11317848001GUIDE37.5
11417848002GUIDE40
11517191000SHAFT10
11618067000ARM17.5
11718070000SHOULDER SCREW2
11818112000ARM (SEQ)30
11918114000ROLLER PRESSURE30
12018164000GUIDE WHEEL25
12118219003HUB,BONDED 3.395 DIA110
12218330000LOCATOR20
12318333000COLLAR6
12419825000KEY, HEX ‘T’HANDLE15
12520129000SWITCH1.5
12620362000PLATE15
12720363000CLEVIS14
12820394000EXTENSION SPRING1
12920427000BUMPER (FEED)10
13020430000BUMPER0.5
13120461000LEAD SCREW VCD M/C120
13220590201HEAT EXCH 8 TUBE CUNI/GLS200used
13320668000VOLUME CHAMBER20
13420699000BEARING NYLINE2
135207430003 WAY VALVE(clippard-mjv0-3)45
13620756001FEEDER PIN6
13720877000BEARING, BALL6
13820981000ADAPTER BUSHING12.5
13921141000GUIDE PLATE, R27.5
14021278000SWITCH, PB ALT,(6292A STEP)HEAD ON/OFF32.5
14121279000PUSH BUTTON SWITCH120used
14221307101BUTTON (SINGLE CYCLE)4
14321307102BUTTON (ZERO) M/F 214
14421307103BUTTON PROGRAM RESTART7.5
14521307104BUTTON (OVER RIDE)4
14621307107BUTTON HEAD 2 ON4
14721307132START BUTTON (COVER)4
14821307205BUTTON AIR OF4
14921307206BUTTON INSERT (SMALL)7.5
15021307401BUTTON (START BLK)4
15121388000GUIDE PLATE, L27.5
15221491000INDEX WHEEL10
15321496000PAWL-RH7.5
15421497000PAWL-LH7.5
15521498001STOP5
15621501000SPACER4
15721502000DRIVER PIN 215020001.5
15821746000ANVIL DUMP VALVE150
15921760002FUSE HOLDER (WITHOUT RING)4
16022305001Wire guide Assy25
16122401000GUIDE WHEEL20
16222505000STACKING VALVE340
16323268000PISTON (LONG) 4496470114
16423436000D-STOP PULLEY30
16523502000PAD0.5
16623502002PAD0.5
16723502003PAD0.5
16823502004PAD0.5
16924244001CYLINDER, AIR60
17024635000DRIVE SHAFT ASSY15
17124783000SWITCH HALL EFFECT ( L)19
17225239000LOCKING ELEMENT5
17325454000NEEDLE VALVE50
17425578001GUIDE SPRCKET15
17525582000SPROCKET CUTTER10
17625584001GUIDE SPROCKET30
17725844000.200 STOP PAWL ASM9
17826092000PUSHBUTTON SWITCH150
17926093000PUSH BUTTON SWITCH90used
18026094000PUSH BUTTON SWITCH90used
18126129000BRACKET6
18226134000PIN0.75
18326462010SCREW0.75
18426462017SCREW0.75
18526998000170XL15
18627199000SPACER2.5
18727380000Light source300
18830013000PLUNGER SPRING6
18930160200BEARING (SEQ DISK SHAFT) 2596A7.5
19030180000INNER GUIDE RH .37517.5
19130223700SHEAR QUILL10
19230363800GEAR/WHEEL DRIVE ASM37.5
19330371500SCREW SPECIAL12.5
19430409700BEARING BALL10
19530410000CONTACT UNIT10
19630431701MOUNTING PLATE17.5
19730481301DETENT1.5
19830486900SPRING0.5
19930491900AIR CYLINDER45
20030500801BEARING27.5
20130508800SLEEVE ADJ50
20230508900WASHER LARGE ( NON METAL) RUBBER0.5
20330535802PIN1.5
20430562905SENSOR CABLE ASSY50
20530568602SEAL1.5
20630568603SEAL1.5
20730576401STOP14
208305804014-WAY-VALVE150
20930590201HEAD FEED PCB250used
21030614800MAGNET ASSY (FEED)7.5
21130647901DRIVE WHEEL (METAL)15
21230647903DRIVE WHEEL15
21330649101CAP, LARGE20
21430649801SET SCREW2
21530652506Sperical bearing30
21630702002Continuity Tube6
21730702003CONTINUITY TUBE7.5
21830726401DOWN STOP BUMPER5
21930780801SPACER3
22030792201RING WIPER1
22130808901SLIDE MOUNTING40
22230810001SPRING4
22330815701PLUNGER7.5
22430819701Connetor3.25
22530820201DAMPING PAD0.5
22630820202DAMPING PAD1
22730862701TABLE MAGNET2.5
22830862701MAGNET (table)2
22930879701LINNK3.25
23030899701SPRING (FEEDER) LEFT0.5
23130899801SPRING RIGHT (feeder)0.5
23230902801BUSHING7.5
23330903003STUD10
23430903901PISTON LOCK PIN (short pin)15
23530920502CUTTER (FOR CUTTER STATION)12.5
23630920804COVER LOCATOR45
23730920901PUSHER30
23830920902PUSHER17.5
23930920904PUSHER15
24030921604CAM10
24130938501PAD1.5
24230946901PIN DRIVE10
24330947001CLAMP PLATE10
24430951601SHAFT15
24530952101Clinch27.5
24630952103ACTUATOR (13.0MM)27.5
24730952105ACTUATOR27.5
24830952106ACTUATOR27.5
24930952301BLOCK RADIAL50
25030952303BLOCK65
25130952304BLOCK50
25230952305BLOCK50
25330952802SHAFT, ECCENTRIC3
25430952901ROLLER5
25530953301SPRING, LATCH2
25630953401LATCH12.5
25730953701SHAFT5
25830953801PIN1
25930997301POST32.5
26030997503SLIDE30
26130997505SLIDE27.5
26230997603PUSHER27.5
26330997607PUSHER27.5
26430997611AI parts50
26531038001SPRING COMPRESSION0.5
26640039001YOKE (S.H)60
26740039101ROCKER ARM65
26840049504RATAINER LEAD12.5
26940051001MOTOR & PULLEY ASSY750
27040052701SHAFT12.5
27140056201STOP30
27240059703HOLDER MAGNET37.5
27340072302R3 bearing7.5
27440075420O-ring .18 X 4mm0.5
27540075421O RING (10X3)0.5
27640075434ORING(22*1)0.5
27740075435O-RING0.5
27840075447O-ring 3.5*10.5
27940086801SWITCH110
28040087001BRAKET SWITCH35
28140088801AIR CYLINDER RETRO7.5
28240151501BLOCK15
28340152204Clip right4
28440152206carrier clip (lift) Axial3.25
28540152306carrier clip (Right)3.25
28640152210carrier clip (Right)3
28740152304Clip left4
28840152310carrier clip (lift)3
28940167601SPRING COMP0.5
29040172401spring for carrier clip0.05
29140172501SPACER BUMPER2.5
29240177503BEARING DURALON (small)4
29340177504BEARING DURALON (big)5
29440189001PLATE15
29540194101SHAFT, BUSHING20
29640222208DRIVER BODY,R75
29740222210DRIVER BODY, R75
29840222308DRIVER BODY,L75
29940222310DRIVER BODY, L75
30040223802CHAIN, VCD525
30140229201PIN GROOVED1.5
30240226804ARM, IDLER50
30340226903ARM, IDLER60
30440233206BUSHING, BALL – SUPE30
30540296004COLLAR (ANVIL PISTON)140
30640296007ACTUATOR110
30740298502CLAMP TRANTORODE60
30840305501JAW CLAMP15
30940305601CLAMP, JAW15
31040323101SLIDE (FEEDER VCD)1250700030
31140398801PIN10
31240399003CAM, CENTERING40
31340401101SPRING TENSION2.5
31440401102SPRING TENSION2.5
31540430701Shaft50
31640447703GEAR BELT (Z-LIMIT)30
31740447704GEAR BELT (Z-LIMIT)30
31840506801END CAP SHIM1
31940510901SPRING EXTN7.5
32040511001SPROCKET17.5
32140520201O-ring 12.2*2.650.45
32240520202O-RING (7.65X1.78)0.5
32340520203O-RING0.45
32440525301cylinder110
32540546701LINK ANVIL2.5
32640546702LINK, ANVIL PISTON3
32740548107Timing belt20
32840563101PC BD PART DETECTOR ASM250used
32940569001PIN1.5
33040569201RETAINER1
33140569601RETAINER0.75
33240579403PULLEY ,GEARBELT30
33340579404Pulley40
33440579405Pulley40
33540579701THRUST WASHER40
33640622703TIMING BELT15
33740622704TIMING BELT35
33840648701BRUSH9
33940652201BELT (Seq.-2596 B/C without verifire15
34040652202BELT20
34140650401MOTOR, AIR1000
34240659524TIMING BELT ( B 210MXL )10
34340662301PULLEY ,MOTOR SEQ20
34440715101AIR CYLINDER150
34540821301BUSHING SEAL II4.5
34640833809GREEN GREASE45
34740833820WHITE GREASE110
34840835901TUBING,PNEU 3/4ODX1/2 ID LENTH 2.5 FEET19
34940839332WASHER, WAVE SPRING1
35040844901BUMPER1.5
35140850401Block40
35240940101PIPE CLEANER3.5
35340995903Gage Sequencer35
35441008201DUST COVER10
35541008601SCREW SHOULDER (RAD)3/16#1/4X1(N TYPE)2
35641014901BRACKET,MAGNET20
35741059801AIR CYLINDER(BIMBA D-25512-A<=1)30
35841059901SLEEVE BEARING (LOCK ASSY)4
35941396501CYLINDER,AIR35
36041143001ENCODER, ROTARY250
36141235502SCREW,SHOULDER1.5
36241340102BUMPER10
36341350102SLEEVE,STAINLESS7.5
36441356401PLATE,BASE VCD CUT&C300
36541395701BUMPER25
36641396101Radial machine base housing1400
36741396501AIR CYLINDER ( ROTATION UIC RADIAL)35
36841428501CLINCH NUT ASM15
36941493801GASKET CAP1.5
37041499603Anvil, Vsl N(T)40
37141499706CUTTER FORMER .200 (FOR ANVIL NO 41499603)45
37241499706CUTTER FORMER .20040
37341577101OUTER GUIDE-RH(45997801)15
37441577201OUTER GUIDE-LH(45997901)15
37541631401SPRING COMPRESSION0.5
376416787084-WAY VALVE190
37741678713VALVE 4WAY225
37841693401PC BD RT SW ASSY120
37941700701ACTUATOR10
38041700703ACTUATOR10
38141700803PIN2.5
38241700805PIN2.5
38341716001PLUNGER SPRING5
38441749801FIBER UNIT ( keyence FU-4F ) (Optical sensor)50
38541835501Sleeve67.5
38641835502SPINDLE COMMON67.5
38741835803Housing150
38841835807Housing350
38941848601CLAMP RETAINER (vcd)13
39041883701GUIDE RAIL FRONT11.5
39141883801GUIDE RAIL REAR11.5
39241884101SPREADER30
39341897211CUTTER -LH4.5
39441897212CUTTER RH4.5
39541920002SCRAP TUBE WELDMENT12.5
39641920201INSULADER ECCNTRIC17.5
39741920203AI parts17.5
39841951702TIP1
39942051701TIMING BELT (210L50)17.5
40042239901RT ANG Illuminator ASM1100Original
40142370101PULLEY (COMBI)35
40242370102PULLEY (COMBI)35
40342370103PULLEY (COMBI)50
40442414303TOOLING PIN (COMBI)5
40542478001AI parts27.5
40642480101ESCAPE LH17.5
40742480201ESCAPE-RH17.5
40842485501AI parts1.5
40942485502INTERPOSER1.5
41042485603SENSOR LED35
41142502301PUSHER, TIP17.5
41242502303PUSHER TIP17.5
41342502304HOLDER17.5
41442502305HOLDER PUSHER TIP17.5
41542502402ACTUATOR ARM18
41642502403ACTUATOR ARM15
41742507901RING,RETAINING25
41842513302RAMP BLK15
41942513303RAMP15
42042570801Wheelpitch60
42142627902SWITCH proximity NOLOC(SEQ)75
422427186022.5/5.0 clamp1.5
42342727001RATCHAT ASM30
42442729102plate17.5
42542740604FITTING MALE ELBOW(BLKM05321)4
42642740613FITTING,MALE ELBOW4.5
42742771501PINION65
42842804703CARRIER CLIP ASSY1.4
42942838002NUT ADJ10
43042841501SPROCKET120
43142851002ST FITTING MALE 1/4X1/45
43242851010FITTING,STRAIGHT2.5
43342863901NUT,LOCK25
43442866701RETAINER1
43542883104CENTERING FINGER6
43642883105CENTERING FINGER6
43742883303Backup Finger5
43842947901FEED WHEEL JUMPER60
43943077004TIP,DRIVER 5MM,LH7
44043077005TIP DRIVER-LH7
44143077009DRIVER TIP-LH7
44243017104AI parts7
44343077105TIP DRIVER-RH7
44443077109DRIVER TIP-RH7
44543147105BLADE CENTRING15
44643147106BLADE CENTRING15
44743168901BEARING & BLOCK ASSY32.5
44843197301BUSHING7.5
44943258902SPACER15
45043261501FITTING,UNION TEE4
45143264307Belt1*5*1667.5
45243264339Belt0.6*5*1527.5
45343264338Belt1*5*15710
45443264339Belt150*0.5*512.5
45543311801RADIAL CHAIN RELAY (GLASS RELAY)85
45643355301BLOCK LEFT42.5
45743355401BLOCK RIGHT42.5
45843366113FORMER,OUTSIDE 5MM L25
45943366114FORMER25
46043366107FORMER,LEFT STD30
46143366207FORMER,RIGHT STANDAR30
46243366113FORMER,OUTSIDE 5MM L25
46343366213FORMER,OUTSIDE 5MM R25
46443366214FORMER25
46543460501WASHER NAYLON (43460501)2.5
46643461501CUT/FORM,INTR 90 DEG15
46743461502CUT/FORM,INTR 60 DEG15
46843461601CUT/FORM,EXT 90 DEG15
46943461602CUT/FORM,EXTR 60 DEG15
47043461701ANVIL,INTR 90 DEG SH17.5
47143461702ANVIL,INTR 60 DEG SH15
47243461801ANVIL,EXTR 90 DEG SH15
47343461802ANVIL,EXTR 60 DEG SH15
47443461812AI parts15
47543469501PIN1.5
47643469503PIN1.5
47743470602Housing Clinch25
47843470603ANVIL HOUSING150
47943556203DUAL CLAMP1.5
48043620601SPRING0.5
48143623601CYLINDER SPECAL250
48243655501AI parts15
48343696901JAW,RIGHT50
48443697001JAW,LEFT50
48543871701CUTTER BUSHING STD6.5
48643871702CUTTER BUSHING (2 EAR)5
48743871802CUTTER4
48843899101GUIDE, JAW55
48943902001CUT/FORMER,INTERIOR15
49043902101ANVIL,INTERIOR15
49143902201CUT/FORM,EXTERIOR15
49243902301ANVIL,EXTERIOR15
49344100804AI parts5
49444066001FUSE HOLDER900used
4954414610315mm CHUTE35
4964414610212.7mm CHUTE35
49744170501DOG .062*.2506
49844170502DOG .062*.2307.5
49944170701CAM UNIT40
50044202008CONTACTOR100
50144236801FEED WHEEL25
50244236802PULLEY17.5
50344239301GIB (mpm ap squeeze)10
50444242008ARM,KICKOUT STD LH22.5
50544241505FORMER, INSIDE L, 5M5
50644241401FORMER,INSIDE 5MM RH5
50744241405FORMER, INSIDE R, 5M5
50844241406INSIDE FORMER5
50944241409INSIDE FORMER RH7
51044241501FORMER,INSIDE 5MM LH5
51144241505FORMER, INSIDE L, 5M5
51244241506INSIDE FORMER5
51344241509INSIDE FORMER- LH7
51444241509INSIDE FORMER LH7
51544241604SHEAR BLOCK6
51644241607SHEAR BLOCK-LONG(5.63MM)6
As per Last shipment
51744241608BLOCK SHEAR 5mm8
51844241701BLADE,SHEAR 5MM RH25
51944241703BLADE,SHEAR STD RH25
52044241801BLADE,SHEAR 5MM LH22.5
52144241803BLADE,SHEAR STD LH25
52244241905ARM,KICKOUT STD RH25
52344241911ARM,KICKOUT 5MM RH22.5
52444241908ARM,KICKOUT STD RH22.5
52544241919ARM, KICKOUT 5MM RH20
52644241920ARM, KICKOUT 5MM RH25
52744242005ARM,KICKOUT STD LH25
52844242011KICK OUR ARM22.5
52944242020ARM KICKOUT-LH20
53044242021ARM KICK OUT COMBI25
53144246704AI parts10
53244246804AI parts10
53344266703DRIVER TIP,R12.5
53444266704DRIVER TIP,R10
53544266803DRIVER TIP,L12.5
53644266804DRIVER TIP,L10
53744281701BUSHING,CUTTER6
53844281703BUSHING CUTTER,5MM6
53944426401DRIVER90
540444266037.5mm2.5
54144426606UPPER PUSHER1
54244426607PUSHER UPPER-2.51
543444266147.5 PUSHER UPER2.5
54444426701PUSHER LOWER1
54544576202AI parts3.25
54644629502GUIDE JAW55
54744629602GUIDE JAW55
54844629606JAW GUIDE55
54944629702CLAMP JAW 10.5 MM15
55044629706CLAMP JAW (13.0MM)15
55144629802CLAMP JAW15
55244629902CLAMP DUAL JAW 10.5 MM15
55344629906JAW CLAMP DUAL15
55444688804AIR CYLINDER150
55544768402MAC,VALVE-4 WAY350
55644802801Belt 740*5m*25w20
55744868502COUPLING40
55844876902SHAFT HEAD(6292-A)12.5
55944896001BASE ADJUST90
56044896201PLATE MTG20
56144896401HOUSING32.5
56244896601HOUSING90
56344896602HOUSING100
56444896801SUPPORT GUIDE22.5
56544896802SUPPORT GUIDE22.5
56644896901GUIDE BOTTOM10
56744896907AI parts10
56844897001GUIDE UPPER20
56944909001ANVIL/CLINCH CABLE A25
57044906901SWITCH P.B.MOM, 6292 D.H VCD, START, SINGLE30
57144916101WHEEL15
57244960804PUSH ROD12.5
57344963002BEARING LINEAR BALL RED22.5
57444963401LARGE CAP22.5
57544964601PISTON LARGE (30649001)14
57644964701PISTON ANVIL15
57744983601FORMER INSIDE ( Jumper M/C 6293)7
57844989806BLADE SHEAR R.H25
57944999501SHAFT (HEAD SHAFT VCD)50
58045003801SMALL CAP20
58145014801AI parts20
58245014901DAP17.5
58345028001AI parts17.5
58445035502CYLINDER,AIR140
58545036101ACTUATOR10
58645043301811C-PP-221BA-152 (head valve 6292-A) D.H340
58745053501HOUSING FIX55
58845053801LATCH6
58945064901LATCH CAM25
59045064902LATCH,CAM25
59145065002BLOCK HOUSING25
59245095201HOLDER LATCH25
59345095202HOLDER LATCH25
59445123601SHAFT,HOLDER2.5
59545104301SUPPORT CLIP27.5
59645121801COUPLING FIX30
59745121802COUPLING FIX25
59845123601SHAFT, HOLDER2.5
59945150101BUMPER7.5
60045173401COVER SPROCKET55
60145177702SWITCH 1 ASSY (BIMBA HSK)40
60245177703SWITCH 2 ASSY40
60345177901Block(IKO CRWU30-85R)925Original
60445194401CHAIN SUPPORT22.5
60545218501SPREADER20
60645218603AI parts50
60745247003AI parts120
60845248801ACTUATOR (6292A FEED ACTUATOR) DH7.5
60945269601GUIDE,TAPE (VCD)45
61045269602GUIDE TAPE (VCD)45
61145269603GUIDE LH VCD SH40
61245269604GUIDE RH VCD SH40
61345284801BUMPER DOWN STOP1.5
61445293601DOWEL SPECIAL4
61545295500Right Index Wheel Assy300
61645295600Left Index Wheel Assy300
61745346101PIN0.5
61845347001KIT,TANDEM SEAL12.5
61945362501PISTON & SHAFT ASSY40
62045373901SPRING0.5
62145390701ACTUATOR15
62245390801CYLINDER60
62345436101SPRING COMPRESSION0.5
62445452001SPRING COMP0.5
62545452301PIN DOWEL5
62645465201ROLLER10
62745465501PIN GROOVED5
62845466601BLOCK ROLLER30
62945537001CUTTER ST SLIDE60
63045575701ANVIL40
63145575702CUTTER ANVIL30
63245575704CUTTER, ANVIL40
63345575705CUTTER ANVIL40
63445576201SUPPORT, COMPONENT3.25
63545592408FORMER, RIGHT STD35
63645592508FORMER, LEFT STD35
63745592414FORMER RH (JUMPER STATION)25
63845592425FORMER OUTSIDE-RH22.5
63945592426FORMER22.5
64045592508OUTSIDE FORMER LH50
64145592514FORMER LH (JUMPER STATION)25
64245592520FORMER,LEFT,5MM25
64345592526FORMER OUTSIDE-LH22.5
64445592603BLADE SHEAR STD25
64545592606BLADE,SHEAR R5V22.5
64645592703BLADE SHEAR STD-LH25
64745592706BLADE SHEAR-LH22.5
64845593001DETENT1.25
64945593002DETENT1.5
65045711601ANVIL CONTINUITY(2J5B)40
65145711604ANVIL CONTINUITY40
65245729301INSERT PAD PUSH1.5
65345729302INSERT PAD PUSHER1.5
65445729304PUSHER,PLAIN ‘V’ PAD1.25
65545744401CUTTER BUSHING (ONE EAR)5
65645744404CUTTER BUSHING5
65745797001REFIRE ASS 2.5/5M30
65845797002REFIRE ASSY11
65945798404CONTINUITY TUBE6
66045798406Continuity Tube6
66145798407Continuity Tube6
66245798802NUT,CLINCH6.5
66345807302BEARING, LINEAR15
66445810806BRACKET45
66545819401PIN (45819401)XG3KDZ-070212.5
66645854201SPRING COMPRESSION (cutter station)0.5
667459477014594770120
66845952901CUTTER FORMER ASSY42.5
66945952902CUTTER FORMER ASSY(30312302)50
67045987901CUTTER3.5
67145987901CUTTER3.5
67245988702LEAD SCREW7.5
67345989301Lead Pawl5
67445996801ESCAPE17.5
67545996901ESCAPE17.5
67646069701Shock absorber275
67746119701Motor1000
67846153701HUB,INDEX67.5
67946178401CABLE,CONTINUITY9
68046178402CABLE,CONTINUITY9
68146182804HOUSING, TOOLING PIN75
68246191101CUTTER HOUSING ASSY LH(46191101)40
68346191201CUTTER HOUSING ASSY RH(46191201)40
684461911044619110440
68546191301INNER GUIDE ASSY LH20
68646191401INNER GUIDE ASSY RH20
687461915014157720117.5
688461916014157710117.5
6894626920746269207 BEARING, RADIAL10
69046287002FLAG MOLDED (RADIAL)1.5
69146287003FLAG1.5
69246293101BALL PLUNGER 462931015
69346295801BALL PLUNGER100
69446364705GUIDE, TOP (A)25
69546364706GUIDE, TOP (A)25
69646411501QUILL SHEAR7.5
69746442706Belt 15*40MM10
69846442707130XL*10w5
69946442711Belt 339*3m*10w5
70046442712Belt 339*3m*10w5
70146442715BELT,TIMING6.5
70246442716BELT, TIMING17.5
70346442717BELT, TIMING17.5
70446475201PLATE17.5
70546475202PLATE (INSERT CYLINDER)4272910317.5
70646482101BUMPER7.5
70746482201BUMPER7.5
70846499301STOP,J/W20
70946564002PULLEY,GEARBELT15
71046564802PULLEY,GEARBELT35
71146564804PULLEY, GEARBELT35
71246587901GEARBELT20
71346646702BRKT, COMPONENT LEAD50
71446665401FIXED FLOW, ANVIL DO65
71546665402FIXED FLOW,ANVIL UP65
71646690401INSERT 2 TOP LINK12.5
71746691001PULLEY, MOTOR VERTIC35
71846691402SHAFT, BEARING LINK7.5
71946737004SCRAP HOUSING ASSY,35
72046750601COVER, CLINCH OFF17.5
72146805213BLADE, SHEAR, STD LH40
72246805306DRIVERBODY,L122.5
72346805401FORMER OUTSIDE-LH (46805401)20
72446805406FORMER STANDAR LEFT27.5
72546806213BLADE SHEAR STANDARD RIGHT30
72646806306DRIVERBODY,R122.5
72746806401FORMER ,OUT -R (46806401)20
72846806406FORMER, STD RIGHT27.5
72946807101RAIL, CAM17.5
73046879401PULLEY, VERTICAL37.5
73146881403GUIDE, UPPER25
73246910201ENCODER,ROTARY (1000225
73346912201BOLT12.5
73446912301NUT15
73546914201ACTUATOR15
73646915701TUBING ASSY20
73746915702TUBING ASSY20
73846915703TUBING ASSY17.5
73946928401COMPONENT LEAD CONDI80
74046928402COMPONENT CONDITIONE80
74146930401GUIDE,DUAL JAW 13.0M55
74246930403GUIDE, JAW, 13MM55
743469304174693041755
74446930501CLAMP,JAW 2.5/5.0MM14
74546930506CLAMP, JAW (13MM)15
74646930601JAW CLAMP DUAL14
74746930603CLAMP, DUAL JAW15
74846977501TIP,DRIVER L 5V020 I7
74946977601TIP,DRIVER R 5V020 I7
75047043701Base, Adj.110
75147047701470477011250
75247048201CRANK, MACHINING100
75347048701SHAFT, CLEVIS, FRONT10
75447048801SHAFT, CRANK PIVOT10
75547049001SHAFT, LINK10
75647049301CYLINDER, AIR 20MM B55
75747062501SPRING EXTENSION0.5
75847060801WHEEL, 15 MM, #140
75947085501DRIVER TIP, L10
76047085601DRIVER TIP, R10
76147115101PIN CAM LATCH2.5
76247152004CLAMP15
76347152006CLAMP35
76447152202FINGER15
76547152203FINGER17.5
76647152303PUNCH25
76747152304PUNCH25
76847182001CYLINDER,AIR,TANDUM125
76947187102WHEEL15
77047200301BEARING, NEEDLE5
77147200302BEARING, NEEDLE10
77247204802PLATE30
77347228302PIN, PIVOT7.5
77447300503Machine Base750
77547306901CLINCH CABLE ASSY200
77647307703Continuity Cable Assy25
77747339401PIN2
77847356402INSERT, PAD PUSHER1.5
77947356403INSERT, PAD PUSHER1.25
78047356404INSERT, PAD PUSHER1.25
78147356405INSERT, PAD PUSHER1.25
78247405502BRACKET, SWITCH32.5
78347614301PULLEY, GEARBELT90
78447614602PULLEY GEARBELT (S02-0780-M00)37.5
7854763000147630001 SHAFT, PIVOT40
7864763010147630101 BUSHING, ECCENTRIC40
7874763020247630202 HOUSING,CENTERING250
78847630911INSERT CENTRING5
78947630915INSERT CENTERING6
79047631004CAM, 30/135 CENTERIN300
7914763120147631201 BUSHING15
7924763190147631901 PIN, FOLLOWER7.5
79347632002PIN PIVOT FINGER2.5
7944763330147633301 SHAFT,FINGER5
79547636701COUPLING30
79647636702COUPLING35
79747639301ROLLER, SPRING10
79847702101MOTOR;BRUSHLESS;DC;E1400
79947748802FINGER, LH CENTERING40
80047748902FINGER, RH CENTERING40
80147792001BEARING, BALL7.5
80247792001BEARING, BALL7.5
80347803002CUT/FORM, INTERIOR17.5
80447803102ANVIL, INTERIOR17.5
80547803202CUT/FORM, EXTERIOR17.5
80647803302ANVIL, EXTERIOR17.5
80747878101BEARING, BLOCK5
80847883301SPROCKET, CUTTER10
80947897601PIN, TOOLING10
81047898701FORMER, R INSIDE9
81147898702FORMER, R INSIDE7
81247898801FORMER, L INSIDE9
81347898802FORMER, L INSIDE (47898802)7
81447898903ARM,5MM R KICKOUT 4789890330
81547899003ARM 5MM L KICKOUT 4789900330
81647999601CHAIN IDLER PULLEY A75
81748172301Centering Finger6
81848236901PUSHROD COUPLER ASSY60
81948241402SPRING, COMPRESSION0.5
82048713501BRUSH50
82148730401SUPPORT, GUIDE45
82248730602LATCH HOLDER ASSY25
82348731301HOUSING, FIX75
82448732302FLAG, MOLDED1.5
8254887003UIMC card1500
82649313901CUTTER/FORMER, STD N17.5
82749314001CUTTER/FORMER, STD N17.5
82849399601ARM, STD R KICKOUT25
82949399603ARM, 5MM R KICKOUT25
83049399701ARM, STD L KICKOUT25
831493967034939670330
83249536201ANVIL, STD N- POS 217.5
83349536301ANVIL, STD N- POS 1/17.5
83449599001CUTTER, STANDARD7.5
83549752203rod(49398401,49752201)475
83649769501CYLINDER, AIR120
837504546015045460117.5
838504548025045480212.5
83950459706504597065
84050057701LAMP4.5
84150520201505202010.5
84250596801guide jaw85
843508233015082330115
844510854015108540135
84551208502512085024
846514357015143570120
84751436701CUTTER/FORMER STD N-POS417.5
84851436801CUTTER/FORMER STD N-POS 1/317.5
84951436901CUTTER/FORMER STD N-POS 217.5
85051437001ANVIL, STD N-POS 217.5
85151437101ANVIL, STD N-POS 1/317.5
85251437201ANVIL STD N-POS 417.5
853514474025144740215
854519772015197720111
85552048401guide jaw110
85652048501CLAMP25
85752048601CLAMP25
85852344802-B2.5/5.0/7.5/10.0mm主爪225
85952344901guide jaw65
86052358502CLAMP75
86152358701CLAMP30
862523572015235720115
863523667015236670175
8645245970310mm carrier clip5
865524597047.5mm carrier clip5
866524597055245970510
86752459706524597065
8685253200210.0 carrier clip7.5
86952556001CARRIER CLIP ASSY6
870525618015256180142.5
87180000102SHCS 4-40 X 1/40.5
87280000105SHCS 4-40 X 5/80.5
87380000106SHCS 4-40 X 3/40.5
87480000108SHCS 4-40 X 1(screap tube weldment-M)0.5
87580000109SHCS 4-40 X 1/80.5
87680000112SHCS 4-40 X 1 1/21
87780000302SHCS 6-32 X 3/80.5
87880000303SHCS 6-32 X 1/2 (CLINCH NUT ASSY)0.5
87980000304SHCS 6-32 X 5/80.5
88080000307SHCS 6-32 X 10.5
88180000308SHOULDER SCREW SHCS 6-32 X 1-1/40.5
88280000309SHCS 6-32 X 1 1/21
88380000402SHCS 8-32 X 3/80.5
88480000403SHCS 8-32 X 1/20.5
88580000404SHCS 8-32 X 5/80.5
88680000405SHCS 8-32 X 3/40.5
88780000407SHCS 8-32 X10.5
88880000507SHCS 10-24 X 1 1/4 ,800005070.5
88980000514SHCS 10-32 X 3/80.5
89080000515SHCS 10-32 X 1/20.5
89180000516SHCS 10-32 X 5/80.5
89280000517SHCS 10-32 X 3/40.5
89380000519SHCS 10-32 X 10.5
89480000520SHCS 10-32 X 1-1/40.75
89580000603SHCS 1/4-20X1/20.5
89680000606SHCS 1/4-20 X 7/80.5
89780000607SHCS 1/4-20 X 10.5
89880000608SHCS ¼ – 20 X 1 ¼0.5
89980000624SHCS 1/4-28 X 11
90080000704SHCS 5/16-18 X 3/40.5
90180000803SHCS 3/8-16 X 3/40.5
90280001301SBHS 4-40 X 1/40.5
90380001303SBHS 4-40* 1/20.5
90480001401SBHS 6-32 X 1/40.5
90580001403SBHS 6-32X1/20.5
90680001406SBHS 6-32 X 1/81
90780001501SBHS 8-32 X 1/40.5
90880001502SBHS 8-32 X 3/80.5
90980001601SBHS 10-24 X 1/40.5
91080001604SBHS 10-24 X 5/80.5
91180001610SBHS 10-32 X 1/20.5
91280001702SBHS 1/4-20X1/20.5
91380001705SBHS 1/4-20X7/80.5
91480002201SFHS 4-40 X 1/4 (cutter)0.5
91580002202SFHS 4-40 X 3/80.5
91680002207SFHS 4-40 X 5/160.5
91780002501SFHS 8-32 X 3/80.5
91880002502SFHS 8-32 X 1/20.5
91980002601SFHS 10-24 X 3/80.5
92080002611SFHS 10-32 X 3/40.5
92180003603SSSCP 6-32 X 1/40.5
92280003613SSSCP 6-40 X 1/40.5
92380003701SSSCPP 8-32 X 1/80.5
92480003707SSSCPP 8-32 X 1/20.5
92580003812SSSCPP 10-32 X 1/40.5
92680003814SSS 10-32 X 3/80.5
92780003817SSS 10-32*3/40.5
92880004002SSSCPP5/16-1/8*5/160.5
92980004602SSSFP 4-40 X 3/16″0.5
93080004703SSSFP 6-32 X 1/4″0.5
93180004705SSSCP 6-32 X 1/20.5
93280004909SSSFP 1032X1/20.5
93380004912SSSFP 10-32 X 1-1/2″0.5
93480005602SSSCNP 6-32 X 3/160.5
93580007204SSSOP 1/4-20 X 3/40.75
93680008305PHMS 2-56*3/80.5
93780008501PHMS 6-32*1/81
93880008503PHMS 6-32 X 1/40.5
93980008602PAN SHS 8-32 X 1/40.5
94080009903SDP 1/8X5/81.5
94180009902SDP 1/8 X 1/21.5
94280009904DOWEL PIN 1/8 X 3/41.5
94380009905SDP 1/8*7/81.5
94480010103SDP 1/4 X 3/41.5
94580010106SDP 1/4 X 1-1/41.5
94680010109SDP 1/4 X 23
94780011001SHSS 1/4 X 3/83
94880011004SHSS1/4*3/42.5
94980011005SHCS 1/4*12
95080011103SHSS 5/16 X 5/82
95180011205SHSS 3/8 x 12.5
95280011211SHSS 3/8 X 2-1/23
9538001301A8001301A0.5
95480013801SPRG PIN .062 X .187(N Type Cutter)0.5
95580013805SPRG PIN .062 X .4370.5
95680013806SPRG PIN .062 X .5000.5
95780014004SPRG PIN 3-32X 7/160.5
95880014102SPRG PIN0.5
95980014113SPRG PIN .125 X1.1250.5
96080014208SPRING PIN .156X .8120.5
96180014212COMBI SPRING PIN .156 X 1.1250.5
96280014302SPRING PIN0.5
96380015104HEX JAM NUT 1/4-200.5
96480015101HEX JAM NUT 5/16-240.5
96580015102HEX JAM NUT 1/4-280.5
96680015106HEX JAM NUT 3/8 X 240.5
96780015110HEX JAM NUT 1/2-202.5
96880016702SHCS NP6-32X3/80.5
96980018705SLWTT 100.5
97080020402SSSKC PP 8-32X3/160.5
97180020505SSKCPP-10-32X3/80.5
97280023502HEX NUT-MS 4-400.5
97380023507HEXNUT-MS 10-240.5
97480023508HEX NUT 10-320.5
97580023606HEX NUT SP 10-320.5
97680024014SS HEX BOLT 10-32 X 10.5
97780025702SPIRING PIN 0.0626X1/81
97880026014DP-PIC .1251 X 11.5
97980028001MSSS-CP M3 X 3MM0.5
98080031304MSHCS M2 X 10 MM0.3
98180032701FHETL 1/41
98280062601BHTSCS 6-32*1/20.5
98380067817SHCS-ZP 1/2-20Xx13/40.5
98490050416ECCENTRIC INSULATED18.5
98590054921PUSHER LOWER1
98690054922CUTTER, 10MM7.5
98790055250REFIRE ASSEMBLY 5/725
98890055282PUSHER UPPER 5 MM GR2.5
98990055283PUSHER UPPER 7.5 MM2.5
99090055316ECCENTRIC KIT (OFFSE30
99190055427CLAMP,LH DUAL JAW TA22.5
99290055428GUIDE, QUAD JAW TALL90
99390055429CLAMP, RH DUAL JAW T22.5
99490054810RATCHET ASSY25
995900548219005482125
99690054883ECCENTRIC,INSULATED19
99790055197CAM,UNIT RAD LD DISP30
99890055250REFIRE ASSEMBLY 5/711
99990055253ACTUATOR,CLAMP JAWS27.5
100090055282PUSHER UPPER 5 MM2.5
100190055283PUSHER UPPER 7.52
1002900554217.5 carrier clip4
100390055428GUIDE, QUAD JAW TALL140
100490055458LATCH, EXTENDED TIP9
100590055542GUIDE, TOP, 4-SPAN35
100690055543BOTTOM GUIDE, 4 SPAN25
100790055558TRIPLE SPAN ANVIL RA60
100890055676LINK, 15MM DSP HEAD25
10099005568510mm4
101090055702TRIPLE SPAN PUNCH II40
101190055703TRIPLE SPAN CLAMP II40
101290055893CLAMP, LH DUAL JAW T25
101390055894GUIDE, QUAD JAW TALL90
101490055895CLAMP, RH DUAL JAW T25
10159005593090055930215
1016100214130Jig Pin Small0.5
1017100291090Jig Pin Small0.5
1018100306150Jig Pin Small0.5
10191042710035Filter1
10201042710035NOZZLE FILTER1.5
10211045908018Filter2
10221047008600SA NOZZLE45
10234546693610MPF Nozzle35
102442560101Link17.5
102543077109JTIP DRIVER-RH7
102643261501FITTING,MALE TEE 1/4 x 1/4 x 1/4(KQ2T07-00)3
102744241405FORMER, INSIDE R, 5M6.5
102844241919JKICK OUT ARM R.H22.5
102944242020JKICK OUT ARM L.H22.5
103044629606JCLAMP JAW60
103144629706ELEFT SIDE PAWL15
103244629706JCLAMP JAW LH15
103344629706JCLAMP JAW LH15
103444629906JJAW CLAMP DUAL16
103544897001GUIDE TOP/GUIDE UPPER(46881401)20
103645649601RPK FOR RAD. HEAD CYLINDER(RPKB0017)9
103745835902PAKET MOLDED17.5
103845880403FITTING, ROTARY ELBO12.5
103946385001BRACKET SWITCH RH 4502800120
104046385101BRACKET SWITCH LH 4501490120
104146805209BLADE,SHEAR 5MM LH 46805209/4680521225
104246806209BLADE,SHEAR 5MM RH 46806209/4680621225
104346910201Encoder245
104446915702Tubing20
104547152203Finger15
104647307703CONTINUITY CABLE ASS25
1047BLKE01234Fuse10
1048BLKE01241Fuse10
1049BLKE01244Fuse10
1050BLKE01251Fuse10
1051BLKE01356LAMP 28V/40MA (WITHOUT LEG)1.5
1052BLKE01367LAMP,14 VOLT1.5
1053BLKE01779Lamp4
1054BLKM05006BEARING, THRUST .2553
1055BLKM05211LINK#251
1056BLKM05216SPRING CLIP#350.5
1057BLKM05308SHORT COUPLING4
1058BLKM05351NIPPLE(HOSE FITTING)2.5
1059BLKM05530CYLINDER PIN2.5
1060BLKM06004O-RING (111 N 70)0.5
1061BLKM06023RING O .549 ID X .103W0.5
1062BLKM06080O-RING0.5
1063BLKM06085O-RING0.5
1064BLKM06093O-RING0.5
1065BLKM06094O-RING (219 N 70)0.5
1066BLKM06095O-RING0.5
1067BLKM06204PLUG SCREW 10-322.5
1068BLKM06300RET-RING0.5
1069BLKM06303RET RING 5100-120.5
1070BLKM06312RET. RING 5555-020.5
1071BLKM06319E-RING0.5
1072BLKM06324RET-RING THRUARC # 5131-180.5
1073BLKM06327E-RING0.5
1074BLKM06329GRP RING 5100-180.5
1075BLKM06331BLKM06331 RING, RETAINING0.5
1076BLKM06333E-RING0.5
1077BLKM06337RET-RING0.5
1078BLKM06358RING, RETAINING0.5
1079BLKM06566SSSCP 6-32 X 5/80.5
1080BLKM06594SSS 6-32 X 9/321
1081BLKM06608SSS 4-40 X 5/32 LG1
1082BLKM07105NYLON WASHER4
1083BLKM07110WASHER THR NYL1.5
1084BLKM07112WASHER THR NYL .250 ID.5000D.062W1
1085BLKM07113WSHR,THR NYL1
1086BLKM07116WASHER, THRUST2.5
1087BLKM07124WASHER,THRUST .188 I2
1088BLKM07137WASHER,CRV SPR .2651
1089BLKM07174WASHER WAVE SPRG.780ID,1.00 (BLKM07174)0.5
1090BLKM07387PARKER OLUBE90
1091C293381565TOOLING TAB(4.00mm)5
1092C30200000Workboard Holder32.5
1093C302020013.0 3.130
1094C65331005WASHER2.5
1095C65331006WASHER0.5
1096C65331010CAP CYLINDER40
1097C65331016HUB MACHINED175
1098C65331038HOLDER MAGNET17.5
1099C65356004BUTTON1.5
1100C65356014CUTTER7.5
1101C65356019ECCENTRIC5
1102C65630041SPRING0.5
1103C65923007HUB15
1104C65923009SPRING7.5
1105C65923010COLLER17.5
1106C66213007PLUNGER SPRING2.5
1107C66213013STOP9
110847306901CLINCH CABLE ASSY225
110943871802CUTTER5
111045744404BUSHINNG,CUTTER6.5
111146805401FORMER,OUT R5V12 CBD25
111246806401FORMER,OUT R5V12 CBD25
111346805212BLADE,SHEAR 5MM LH25
111446806212BLADE,SHEAR 5MM RH25
111546977502TIP,DRIVER L 5.5 MM7
111646977602TIP,DRIVER R 5.5 MM7
111745593002DETENT1.5
111847636601CLAMP,COLLAR20
1119C293381565TOOLING TAB(4.00mm)5
1120C30205001BLANK750
1121C30204000SPRING STOP ASS’Y110
1122800001406BUTTON HD,SCEW1
1123800001401BUTTON HD,SCEW0.5
112445385601S,S,THUNB SCEW #82
112545385701S,S,THUNB SCEW #102
112610249053SPRING1
1127C30201000LOCATO ASS’Y,FIXED30
1128C30202000LOCATO ASS’Y,SLIDING30
1129C30203000LOCATO ASS’Y,SUPPORT30
PCB-baked-machine-1

Deep analysis of PCB board baking method and storage method,help you become an SMT process expert

PCB-baked-machine-1

 

After the PCB is manufactured, it has a shelf life. If the shelf life is exceeded, the PCB needs to be baked. Otherwise, it is easy to cause the PCB to explode when the PCB is produced on the SMT.
Baking can eliminate the internal stress of the PCB, which is to stabilize the size of the PCB. The baked board has a relatively large improvement in warpage.
Advantages of baking: After baking, the moisture in the pad can be dried, the welding effect is enhanced, and the welding and repair rate are reduced.
Disadvantages of baking: The color of the PCB board may change, affecting the appearance.
The main purpose of PCB baking is to remove moisture and remove moisture from the PCB.

First, the specification of PCB management

1, PCB unpacking and storage

(1) PCB board seal can be directly used online within 2 months of unopened manufacturing date
(2) PCB board manufacturing date is within 2 months, the date of unpacking must be marked after unpacking
(3) PCB board manufacturing date is within 2 months, after opening, it must be used within 5 days.

2, PCB baking

(1) If the PCB is sealed and unsealed for more than 5 days within 2 months of the date of manufacture, please bake at 120 ± 5 °C for 1 hour.
(2) If the PCB is more than 2 months from the date of manufacture, please bake at 120 ± 5 °C for 1 hour before going online.
(3) If the PCB is more than 2 to 6 months from the date of manufacture, please bake at 120 ± 5 °C for 2 hours before going online.
(4) If the PCB is more than 6 months to 1 year before the date of manufacture, please bake at 120 ± 5 °C for 4 hours before going online.
(5) The baked PCB must be used within 5 days (input to IR REFLOW). After the bit is used, it needs to be baked for another hour before it can be used.
(6) If the PCB exceeds the manufacturing date of 1 year, please bake at 120 ± 5 °C for 4 hours before going online, and then send it to the PCB factory for re-spraying before it can be used.

 

PCB-baked-machine-1

3, PCB baking method

(1) Large PCB (16 PORT and above including 16 PORT), placed in a flat format, with a maximum of 30 sheets in a stack, and the oven is opened within 10 minutes after baking. The PCB is placed in a flat and natural cooling (requires pressure to prevent the bay fixture)
(2) Small and medium-sized PCB (8PORT below 8PORT) is placed flat, the maximum number of stacks is 40 pieces, the number of uprights is not limited, the oven is opened within 10 minutes after baking, and the PCB is placed flat and naturally cooled (requires pressure protection) Banwan fixtures)

PCB-baked-machine-1
PCB-baked-machine-1

Second, the preservation and baking of PCBs in different regions

The specific storage time and baking temperature of the PCB are not only related to the production capacity and manufacturing process of the PCB manufacturer, but also have a great relationship with the region.

The PCB made by the OSP process and the pure immersion gold process generally has a shelf life of 6 months after packaging, and is generally not recommended for the OSP process.

The storage and baking time of PCB has a great relationship with the area. The humidity in the south is generally heavier. Especially in Guangdong and Guangxi, there will be “returning to the south” weather every year in March and April. It is very wet at this time. The PCB must be used up within 24 hours of exposure to air, otherwise it will be easily oxidized. After normal opening, it is best to use up to 8 hours. For some PCBs that need to be baked, the baking time is longer. In the northern regions, the weather is generally dry, the PCB storage time will be longer, and the baking time can be shorter. The baking temperature is generally 120 ± 5 ° C baking, baking time is determined according to the specific circumstances.

If you need to know more about PCB drying and PCB-baked-machine machin, please contact us.

Email:ming@smthelp.com  Phone /skypy:+8618126316729

Southern Machinery (SMTHELP), which specializes in SMT machines and spare parts. SMTHELP has more than 20 years of experience in the electronics processing equipment industry. Customers all over the world, and win the trust and praise of customers. Long-term customers include BOSCH in Spain and India, DIXION in India, Panasonic in Mexico, Samsung and Cliptechin Brazil.

With the SMTHELP industry experience, philosophy and professional team, adhere to the “One-Stop Solution” belief to serve customers in the electronics processing industry, providing customers with cost-effective, high quality spare parts and equipment with stable performance from China, saving customers time And cost. truly one-stop solution services.

 

How AOI to help SMT product quality

Automated optical inspection machine (AOI) is a new type of testing technology. It has
developed very rapidly in recent years. The structure of AOI consists of four parts: workbench, CCD camera system, electromechanical control and system software. When testing, firstly, the circuit board to be tested is placed on the workbench of the AOI machine, and the detection
procedure of the product to be detected is called out through positioning. The X/Y workbench
will send the circuit board under the lens according to the command of the setting program. With the help of the special light source, the lens will capture the image required by the AOI system and analyze it, then the processor will move the lens toward the lens. The next position is
collected for the next image and then analyzed, and the image is subjected to continuous
analysis and processing to obtain a higher detection speed. The process of AOI image
processing essentially digitizes the extracted image, and then compares it with the pre-stored “standard”. After analysis and judgment, it finds the defect to make a position prompt, and at the same time generates image text, and the operator further confirms or sends the repair station. Overhaul

AOI machine S-AO600C.

Please call me to chat:

46737004 SCRAP HOUSING

                       46737004 SCRAP HOUSING

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We design and manufacture auto insertion machine,SMT equipment, and providing spare parts support. UNIVERSAL AI SPARE PARTS、UNIVERSAL PARTS,UIC,TDK.VCD SEQUENCER.Axial Insertion.AI spare parts
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Electronic Manufacturing
PTH Assembly
Universal 52338901 Motherboard.ATX/ITX/ITX2/MCOS/MVME2100,3100
Tecplam offes fully automatic PTH lines, including radial, axial and jumper wire insertion. We constantly invest in the latest technology machinery,
48820002 Carrier Clip Assembly ,Large Triple Span 5.0/7.5/10.0

SMT-Surface Mount Technology(SMT)
BHS: PCB board handling system, Loader, Unloader, Conveyor,Shuttle
Printer: Solder paste screen printer
SPI: Solder Paste Inspection
Mounter: Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter
AOI Reflow Oven

SMT:FUJI,Siemens,Panasonic,Universal,Assemblon,JUki,Yamaha,Samsung,DEK.ASM

Printed Circuit Boards Assembly (PCBA) Process

Electronics are an integral part of our daily lives. Everything from our smart phones to our cars includes electronic components. At the heart of these electronics is the printed circuit board, also known as a PCB.

Most people recognize printed circuit boards when they see them. These are the small green chips covered in lines and copper parts you’ll find at the heart of gutted electronic devices. Made with fiberglass, copper lines and other metal parts, these boards are held together with epoxy and insulated with a solder mask. This solder mask is where that characteristic green color comes from.

However, have you ever observed those boards with components solidly stuck on? Never regard them as just decorations of a PCB board. An advanced circuit board won’t be able to give its functionality until components are mounted on it. A PCB with components mounted on is called an assembled PCB and the manufacturing process is called PCB assembly or PCBA for short. The copper lines on bare board, called traces, electrically link connectors and components to each other. They run signals between these features, allowing the circuit board to function in a specifically designed way. These functions range from the simple to the complex, and yet the size of PCBs can be smaller than a thumbnail.

So how exactly are these devices made? The PCB assembly process is a simple one, consisting of several automated and manual steps. With each step of the process, a board manufacturer has both manual and automated options from which to choose. To help you better understand the PCBA process from start to finish, we’ve explained each step in detail below.

Step 1: Solder Paste Stencili

The first step of PCB assembly is applying a solder paste to the board. This process is like screen-printing a shirt, except instead of a mask, a thin, stainless-steel stencil is placed over the PCB. This allows assemblers to apply solder paste only to certain parts of the would-be PCB. These parts are where components will sit in the finished PCB.Solder Paste Composition | PCBCart

The solder paste itself is a greyish substance consisting of tiny balls of metal, also known as solder. The composition of these tiny metal balls is 96.5% tin, 3% silver and 0.5% copper. The solder paste mixes solder with a flux, which is a chemical designed help the solder melt and bond to a surface. Solder paste appears as a grey paste and must be applied to the board at exactly the right places and in precisely the right amounts.

In a professional PCBA line, a mechanical fixture holds the PCB and solder stencil in place. An applicator then places solder paste on the intended areas in precise amounts. The machine then spreads the paste across the stencil, applying it evenly to every open area. After removing the stencil, the solder paste remains in the intended locations.

Step 2: Pick and Place

After applying the solder paste to the PCB board, the PCBA process moves on to the pick and place machine, a robotic device places surface mount components, or SMDs, on a prepared PCB. SMDs account for most non-connector components on PCBs today. These SMDs are then soldered on to the surface of the board in the next step of PCBA process.

Traditionally, this was a manual process done with a pair of tweezers, in which assemblers had to pick and place components by hand. These days, thankfully, this step is an automated process among PCB manufacturers. This shift occurred largely because machines tend to be more accurate and more consistent than humans. While humans can work quickly, fatigue and eyestrain tends to set in after a few hours working with such small components. Machines work around the clock without such fatigue.Surface Mount Technology | PCBCart

The device starts the pick and place process by picking up a PCB board with a vacuum grip and moving it to the pick and place station. The robot then orients the PCB at the station and begins applying the SMTs to the PCB surface. These components are placed on top of the soldering paste in preprogrammed locations.

 Step 3: Reflow Soldering

Once the solder paste and surface mount components are all in place, they need to remain there. This means the solder paste needs to solidify, adhering components to the board. PCB assembly accomplishes this through a process called “reflow”.

After the pick and place process concludes, the PCB board is transferred to a conveyor belt. This conveyor belt moves through a large reflow oven, which is somewhat like a commercial pizza oven. This oven consists of a series of heaters which gradually heat the board to temperatures around 250 degrees Celsius, or 480 degrees Fahrenheit. This is hot enough to melt the solder in the solder paste.

Once the solder melts, the PCB continues to move through the oven. It passes through a series of cooler heaters, which allows the melted solder to cool and solidify in a controlled manner. This creates a permanent solder joint to connect the SMDs to the PCB.

Many PCBAs require special consideration during reflow, especially for two-sided PCB Assembly. Two-sided PCB assembly need stenciling and reflowing each side separately. First, the side with fewer and smaller parts is stenciled, placed and reflowed, followed by the other side.

tep 4: Inspection and Quality Control

Once the surface mount components are soldered in place after the reflow process, which doesn’t stand for completion of PCBA and the assembled board needs to be tested for functionality. Often, movement during the reflow process will result in poor connection quality or a complete lack of a connection. Shorts are also a common side effect of this movement, as misplaced components can sometimes connect portions of the circuit that should not connect.

Checking for these errors and misalignments can involve one of several different inspection methods. The most common inspection methods include:
• Manual Checks: Despite upcoming development trend of automated and smart manufacturing, manual checks are still relied on in PCB assembly process. For smaller batches, an in-person visual inspection by a designer is an effective method to ensure the quality of a PCB after the reflow process. However, this method becomes increasingly impractical and inaccurate as the number of inspected boards increases. Looking at such small components for more than an hour can lead to optical fatigue, resulting in less accurate inspections.
• Automatic Optical Inspection: Automatic optical inspection is a more appropriate inspection method for larger batches of PCBAs. An automatic optical inspection machine, also known as an AOI machine, uses a series of high-powered cameras to “see” PCBs. These cameras are arranged at different angles to view solder connections. Different quality solder connections reflect light in different ways, allowing the AOI to recognize a lower-quality solder. The AOI does this at a very high speed, allowing it to process a high quantity of PCBs in a relatively short time.
• X-ray Inspection: Yet another method of inspection involves x-rays. This is a less common inspection method — it’s used most often for more complex or layered PCBs. The X-ray allows a viewer to see through layers and visualize lower layers to identify any potentially hidden problems.

The fate of a malfunctioning board depends on PCBA company’s standards, they will be sent back to be cleared and reworked, or scrapped.

Whether an inspection finds one of these mistakes or not, the next step of the process is to test the part to make sure it does what it’s supposed to do. This involves testing the PCB connections for quality. Boards requiring programming or calibration require even more steps to test proper functionality.

Such inspections can occur regularly after the reflow process to identify any potential problems. These regular checks can ensure that errors are found and fixed as soon as possible, which helps both the manufacturer and the designer save time, labor and materials.

     Thru-Hole Technology (THT) Assembly Process

As a traditional PCB assembly method, thru-hole mounting process is accomplished through collaboration of manual procedure and automatic procedure.
• Step 1: Components Placement – This step is achieved manually by professional engineering staff. Engineers need to quickly, yet precisely place components on corresponding positions based on client’s PCB design files. Component placement must conform to regulations and operation standards of thru-hole mounting process to guarantee high quality end products. For example, they have to clarify polarity and orientation of components, to stop operating component from affecting ambient components, to make completed component placement compatible with corresponding standards and to wear anti-static wristbands when dealing with static-sensitive components like ICs.
• Step 2: Inspection & Rectification – Once component placement is completed, the board is then placed in a matching transport frame where board with components plugged in will be automatically inspected so as to determine whether components are accurately placed. If issues concerning component placement are observed, it’s easy to get them rectified immediately as well. After all, this takes place prior to soldering in PCBA process.
• Step 3: Wave Soldering – Now the THT components should be accurately soldered onto circuit board. In the wave soldering system, the board moves slowly over a wave of liquid solder at high temperature, approximately 500°F. Afterwards, all leads or wires connections can be successfully obtained so that thru-hole components are firmly attached to the board.

Surface Mount Technology (SMT) Assembly Process

Compared with thru-hole mounting process, surface mounting process stands out in terms of manufacturing efficiency because it features a totally automatic mounting PCB assembly process from solder paste printing, pick and place and reflow soldering.
• Step 1: Solder Paste Printing – Solder paste is applied on the board through a solder paste printer. A template ensures that solder paste can be accurately left on correct places where components will be mounted, which is also called stencil or solder screen. Because quality of solder paste printing is directly associated with quality of soldering, PCBA manufacturers focusing on high quality products usually carry out inspections after solder paste printing through a solder paste inspector. This inspection guarantees printing has achieved regulations and standards. If defects are found on solder paste printing, printing has to be reworked or solder paste will be washed off prior to second printing.
• Step 2: Components Mounting – After coming out of solder paste printer, PCB will be auto-sent to pick-and-place machine where components or ICs will be mounted on corresponding pads in the effect of tension of solder paste. Components are mounted on PCB board through component reels in the machine. Similar to film reels, component reels carrying components rotate to provide parts to the machine, which will quickly stick parts to the board.
• Step 3: Reflow Soldering – After every component is placed, the board passes through a 23-foot-long furnace. A temperature of 500°F causes the solder paste to liquefy. Now the SMD components are bound firmly to the board.

THT – Through Hole Technology (AI)
PCB Electronic manufacturing
THT PCB Assembly auto insertion machine.
AI, Auto Insertion : Axial Inserter; Radial Inserter; JW (Jumper Wire) Inserter; Odd form Inserter; PIN inserter; Eyelet Inserter; Terminal Inserter
IM, Insertion Mount,
MI,Manual Insertion,
DIP Wave soldering

SMT-Surface Mount Technology(SMT)
BHS: PCB board handling system, Loader, Unloader, Conveyor,Shuttle
Printer: Solder paste screen printer
SPI: Solder Paste Inspection
Mounter: Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter
AOI Reflow Oven

Shenzhen Southern Machinery Sales and Service Co.,Ltd
Add :Rm 1806,Block 3, Jinyun COFCO, Qianjin 2 Road,Xixiang,Baoan District, Shenzhen City, China
TEL: 0755-83203237; FAX:0755-23240492 website:www.smthelp.com whatsapp:+86 137 6048 1664    shaoyong@smthelp.com

How to prevent static electricity in the process of SMT placement machine?

How to prevent static electricity in the process of SMT placement machine?

Southern Machinery Anti Static Tools & Supplies
Southern Machinery Anti Static Tools & Supplies

In the SMT production line, we will encounter the problem of static electricity, from the friction between the clothes and the dry air to the dry air, which is the end of the duckweed. If the condition is suitable, it is a few volts and the peak is hundreds of kilovolts, so anti static is the need to do in our work, today, the south. Give some measures to introduce mechanical anti electrostatic patch SMT.

static clothing, antistatic shoes (conductive shoes)
static clothing, antistatic shoes (conductive hats)

Http://www.smthelp.com

Static electricity has three: static clothing, antistatic shoes (conductive shoes), electrostatic hand rings, antistatic shoes and electrostatic hand rings to guide the human body to avoid accumulation in the human body.
Ordinary clothes will have great electrostatic voltage in the walk (>1000V). And antistatic clothing does not happen when it moves. This is the main role of antistatic clothing, long strip antistatic clothing can not shield the inside of the clothing produced static (after wearing still >1000V), grid – like antistatic clothing can be shielded (<200V), the static electricity generated through the floor and the grounding line of various parts of the plant to the outside of the general grounding wire.

Http://www.smthelp.com

一,The purpose of preventing static electricity

1, strengthen the consciousness of the workers on the anti static operation

2, reduce the poor production caused by static electricity

3, prevent static electricity from causing damage to the product

二,Scope of application: all SMT production lines

三,The reasons

The generation of static electricity is not perceived, but the static electricity produces the voltage of tens of thousands of volts. When the static electricity comes into the tip (the static release point, such as the human finger), it releases all the energy in a moment, causing the contact material to be struck by electric shock, causing the capacitance, IC, line road and so on to be destroyed and burned, so that the product is strict. In the case of heavy damage, static electricity measures should be taken. .

四,The contents of the operation

Anti Static Tools & Supplies SMT magazine rack&turnover rack
Anti Static Tools & Supplies
SMT magazine rack&turnover rack

(一)Prevention and treatment of human static electricity

1, the workers should wear electrostatic clothing, work shoes;

2, the operator should take electrostatic gloves when working.

3, the operator should take an electrostatic ring in the operation.

(二)Prevention and control of static electricity

  1. Make use of electrostatic materials to produce production tools.

2, the storage place to prevent static electricity;

(三)Prevention and control of static electricity of a worktable / mobile vehicle

1, the anti static film should be pasted on the work table.

2, the operation platform / mobile vehicle must have antistatic grounding chain.Prevention of equipment static electricity: good grounding wire

(四)Prevention and control of material static electricity

  1. When the material is taken, the operator should use the antistatic method: with electrostatic gloves and electrostatic rings.

2, the material storage should be anti static measures: material cabinet to paste electrostatic film, grounding chain.

3, there should be anti-static measures in temporary storage area: installing grounding chain.

(五)Prevention and control of static electricity related to production: anti static measures should be taken when using items related to production: static wires and antistatic films.

 

五, Note:

  1. The online operators should strictly abide by this rule
  2. The online operators are supervised by the team leader, and the engineers are supervised by the engineers.

 

How to use SMT filter to ensure the quality of SMT products?

SMT Filter

SMT filter cotton is usually replaced in three months, otherwise it will be blocked, affecting the use effect.

Filter has the following characteristics.

1.Is a high performance and high efficiency filter cotton non-woven processing using organic hot-melt synthetic fiber and;

2, increasing structure, using gradually encrypted multi-layer technology, that is, the fiber density in the direction of pure air will increase gradually, and the higher filtration efficiency can be blocked at different levels of density according to the size of dust, which will more effectively accommodate more dust.

3, efficient filter cotton sticky treatment, filter material after full dipping, because the adhesive penetrated the media completely, so that the dust particles can not pass through, so that the overall filtered air flow evenly diffused, forming laminar flow state, to achieve the best spraying effect.

 

 

 

 

Does anyone need SMT filter cotton? Factory price.

Please feel free to contact us if necessary.

info@smthelp.com

ming@smthelp.com

 

How SMT magazine installed? And how to use it

How  SMT magazine installed? And how to use it?

ESD SMT magazine 10ESD SMT magazine 13 ESD SMT magazine 12

ESD SMT magazine 14ESD SMT magazine 15ESD SMT magazine 16ESD SMT magazine 17ESD SMT magazine 19ESD SMT magazine 22ESD SMT magazine 21ESD SMT magazine 20

ESD SMT magazine
ESD SMT magazine

ESD SMT magazine 2ESD SMT magazine 3ESD SMT magazine 4ESD SMT magazine 5ESD SMT magazine 6ESD SMT magazine 7ESD SMT magazine 8ESD SMT magazine 18ESD SMT magazine 9ESD SMT magazine 14ESD SMT magazine 25ESD SMT magazine 24

Learn more spare parts:

1, Find us more: https://www.facebook.com/autoinsertion

2, Know more our team: https://cn.linkedin.com/in/smtsupplier

3, Welcome to our factory in Shenzhen China

4, See more machine working video, please Youtube: Auto Insertion

5, Google: Auto+insertion, to get more informations

6,Looking forward to your email: info@smthelp.com

 

S-6000V SPECIFICATION

Catalog

1.Description 2.Specification 3.Feature 4.Operation panel 5.Operation Guide

  • Menu Function
  • Programming Process
    • Calibration
    • Place strip

 

  • Material Station Setting
  • Place PCB board
  • Import coordinate
  • Puzzle Set
  • Operation Procedure
    • Basic Procedure
    • Safety

 

  • Maintenance and management
    • Maintenance
    • Common Faults
  • Configuration
  • Quality Guarantee

 

 

 

 

 

 

 

 

 

 

 

 

  • Description

S-6000 is dedicated to research and develop electronic products, it is a small desktop type machine which suits for small and medium-sized enterprise assembly line is developed by our company. This machine has

 

superior function 1.small batch production. 2. Experiment, research and development. 3. Sample Preparation and trial-produce. 4. Processing and Mounting LED SMT, etc.

The main characteristic of S-6000 is small volume, Mounting very fast, high precision when it works, simple operation, stable running and competitive price. Not only can help you to avoid the mounting instability by man-made, but also can help you to solve the problem like high labor cost, high site cost, low production efficiency, and so on. Our product can greatly improve the productivity.

 

 

 

  • Specification

 

Desktop Automatic Budget SMT Machine
Model

S-6000A

S-6000V

Applicable PCB

18mm*18mm-305mm*368mm

Visual System

up visual system

up and down visual system

Visual function

Mark point positioning function

Placement Head Quantity

2

Feeders

no

20

Strip Roller Quantity

27

26

 

IC Tray

 

no

 

1 Shelves

Mounting Capability

3000PCS/h

3000PCS/h

Mounting Accuracy

±0.03mm

 

Applicable Components

 

0402~24mm, CHIP, SOP, QFP, SOT

Tape Width: 8mm,12mm,16mm,24mm

External Dimension

750*633*430

648*690*470

Weight

59KG( 85.5KG including the package)

63.5KG( 90KG including the package)

Vacuum Pump

-92KPA (Included, Mute Pump)

Vacuum Pump Quantity

2(Included, Mute Pump)

Power Supply

220V , 50Hz

Average Working Power

100W

 

 

  • Feature
    • On the basis of programming and control system of WindowsXP, it is supported to import the coordinate file and online programming
    • vision correction: Mounting vision correction, Machine tool vision correction
    • 2 Placement Heads can work in the same time and the mounting range is big. It supports big and thick component. 4 placement heads can be choosed
    • Laser alignment, online programming
    • Vacuum detection, intelligent discriminant good or bad adsorption
    • Detection of material lack, automatic alarm
    • Support multi-feeding ways: feeder belt, feeder, IC tray, IC material tray
    • Encapsulation apply

 

  • common resistance, capacitance, inductance    and diode

 

  • SOP series

 

  • QFN, TQFP, BGA

 

  • TO252    SMA SMB
 

 

 

 

 

SOP-8 (SO8) narrow

SSOP-20 wide

TSOP-44

 

 

 

SMA

SMB

OT252

5. SOT series 

 

 

 

0402, 0603

0805, 1206

1210, 1812

2010, 2512

3528, 5050

LL34

TQFP-144

 

 

 

SOT-223

SOT-23

SOT-89

 

 

 

  • Operation panel

    • Reset Button:    Reset the system data can be restored to the initial state
    • Lighting Button:    The light switch
    • Acceleration and deceleration: Adjust the machine speed
    • Step Distance Button:    Adjust the step distance, step distance: 0.025    0.2    1    5    25 100    mm) Standard step distance: 5
    • Left and right, Up and down Button:    Move the direction key
    • Start/stop:    decide when the machine work start and suspend
    • Emergency stop button: Machine is in wrong operation, click this button, the machine stops running and in the locked state. After solve the problems, this button will rotate rightwill be back to start, open unlock Safe , the machine will work properly
    • Alarm:    Color light alarm, Red is stop state, green is working state. When the machine at work when a fault occurs, the red lights and alarm

 

  • Operation Guide

    • Menu Function

Level 1 menu
nameLevel 2menu
nameMenu functions instructions
FileNew FileImport and build new coordinate filesOpen FileOpen the saved file SMT programmingEditCheck the dataCheck list configuration material stand material unit
configurationshortcut keyCut and paste, paste, copy, delete

SettingBackup and recovery machine
parametersMachine tool fault
solvingCheck system failureCalibrationBefore using equipment calibration machineSystem of
material stripBuilding material components encapsulation, information and
material feed configurationSystem of
componentEstablish station components packaging information

ControlUnlockUnlock the machineLockLock the machineHeatingHeating the machineOpen cursorOpen the machine cross cursorClose cursorClose the machine cross cursor
ViewToolbarCould show and hide the toolbarList to adapt to
the widthReduce and enlarge the programming listHelpAboutView the system version informationMachine
debugging toolsCan debug and test the function of each part of the machine

Programming Process

Machine Calibration -> Put Material Strip    –> Set Material Stationcheck material -> Put PCB    -> Import Coordinates -> Puzzle SetCheck PCB

  • Calibration

Enter the menu- Set -> Calibration, Align the cursor, nozzle, pull needles and other equipment in order one by one, details are in the corresponding instructional videos.

 

  • Put Material Strip

Put the material strip on the shelf, details are in the corresponding instructional videos.

  • Material Station Setting

Set the material stand center coordinates, broaching coordinates (for belt material stand), Set column spacing (for disc material stand), This process is referred to as “Material Station Setting”, details are in the corresponding instructional videos.

  • Place PCB board

Put empty PCB board with no solder paste on the machine, Carefully adjust the distance of the jig, To ensure that the PCB securely holding.

  • Import coordinate

Enter the main menu file – > new file, import a coordinate file. Support import the coordinate file and online programming coordinate file PCB software: PADS, CAM350, protel99, Altium Designer and so on, details are in the corresponding instructional videos.

  • Puzzle Set

Choose from two of the far patch points, To establish the corresponding relation of the origin and the origin of
the machine tool programming, This process is referred to as “Puzzle Set”, details are in the corresponding
instructional videos.

  • Operation Procedure

    • Basic Procedure

 

 

 

->

 

->

Solder Paste

S-6000V

Reflow

 

Solder Paste -> SMT pick and place machine -> Reflow Soldering

 

 

  • This machine has a certain dangerous, non-professional workers do not operate.
  • Before using,Please ensure that the machines work platform area no obstacle to run again, in the run process, do not put your hands in the working area and cover the protect shell.

 

  • Maintenance and management

    • Maintenance

      • Keep the machine clean,do not put anything on the machine, and also close the protection shell. Cover the protection shell and disconnect the power switch under no use the machine circumstance.
      • Stopped for a long time before using again, put lubricating oil in the X Y axis,keep the machine running smoothly.
      • Using the nozzle for the long time, please clean and make sure the machine is unblocked.
    • Common Faults

      • The needle do not work: Possible reasons:
  • Pull needle can not move down, check to pull needle power supply.
  • Needle couldn’t lift, check whether the needle stuck, the system will be an error. If stuck to artificial troubleshooting, to pull the needle back to normal.
    • The nozzle do not work:

      Possible reasons:

      • Check whether the suction nozzle is fixed in place.
      • Whether the suction nozzle deformation or blocked.

 

 

  • Configuration

 

 

  • Quality Guarantee

We are not in favor of users to repair itself.

The machine warranty is 1 years, When the machine has any problems in this period, we could repair and change. But in any case, our company’s responsibility can’t more than the purchase price of the product.

If the machine have any problems in the using process, according to the common failures suggest and the solution still cannot be solved, the user shall not open the case, please contact our company’s Marketing Department or agents.

For the faults caused by the manufacturing defects, our company is responsible for free repair or

replacement products.

This guarantee is only applicable to normal use of equipment, and the absence of damage or improper use. The warranty does not include the problem/fault caused by the following reasons:

  • Repair or change the machine without authorization.
  • The proper use of, inadvertent use or accidental, etc.

Please keep the warranty registration card and the Invoice, for the record when we need to maintenance, Technological innovation, Calibration, etc.

JUKI nozzle :Which is the most used?

JUKI nozzle

Use black material Seiko forming – wear long life

German technology to create high precision – beyond the original quality

  1. Applicable models: JUKI placement machine

KE2000 series KE2010 KE2020 KE2030 KE2040 KE2050 KE2060 KE2070 KE2080 KE-3010A KE3010ACL KE3020VA JX series JX-100 JX-200 JX-300LED JX-100LED JX-350 , FX series FX-1, FX-2, FX-3, FX-3R, FX-3RA.

  1. Using nano-aviation materials, through ultra-precision machining and grinding, the nozzle will not wear out and become white. It can be durable.

 

 

JUKI nozzle JUKI nozzle JUKI nozzle JUKI nozzle

JUKI nozzle

JUKI nozzle

 

JUKI nozzle

 

● our advantages:

Production advantages: the use of close CNC / milling machine, lathe, grinder, line cutting 35 world first-line brand processing equipment, to make Seiko quality. Non-standard nozzles and the workpiece can be quickly customized, 2-3 working days can be delivered, ultra-rush orders can be shipped the same day.

Long-term inventory, a large number of conventional suction nozzle stock, immediately after the order can be shipped, order to reach 1,000 US dollars can be shipped for free
Price advantage: Suction nozzle and SMT placement machines are a variety of peripheral equipment accessories are sold at preferential prices. Truly Seiko quality, the Chinese price, used to repay customers. We only do Seiko quality, low-end high-margin products do not do!
Team advantage: We have a group of 20 years of experience with automatic insertion machine, SMT machine service engineer team
Payment advantages: As long as you are a factory customer, we can do monthly payment

JUKI nozzle

Buy now for just $ 25, please click on the link for more details

 

We also sell all kinds of brand accessories, such as JUKI,universal, panasonic, yamaha, samsung, Fuji, Siemens, TDK

If you have any needs, please feel free to contact us:

info@smthelp.com

ming@smthelp.com

JUKI nozzle

FUJI XP142/143 2.5/3.7# Nozzle

 SAMSUNG nozzle  CP45FV/SM420 CN065 CN040 CN220 CN400 TN220 TN065

Panasonic nozzle Panasert- smt nozzle for pick and place machine

 

SMT Nozzle Cleaning Machine Operation Manual




Nozzle Cleaning Machine

Operation Manual


Please read the instructions carefully before user operation

Preface

First of all, we sincerely thank you for choosing the SMT peripheral automation machine produced by our company. This company specialized production: conveyor, automatic feeding detection machine, vacuum suction machine, stacked on the machine, parallel transfer, angle conveyor, turning machine,machine, double buffer for the same reflow furnace system, a series of automated production machine. According to the customer’s requirements, we can develop and design a series of automation machine, in order to meet the customer’s high efficiency, energy saving, downsizing and other production needs. This manual describes the use of methods and machine maintenance and precautions, in front of the machine, please carefully read this manual, and it will be properly preserved, wrong operation may cause the device does not operate normally or damaged parts. Due to man-made machine failure or parts damage, will not apply to the company’s exemption free warranty service range. Without permission of the company, please do not disassemble or replace the machine parts, nor applicable to the company’s free warranty warranty service range. As to the improvement and partial renewal of the product, we will not make further instructions. If you have any doubts, please contact our company for consultation.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Important matters and safety instructions

When using this Cleaning Machine, you must abide by these safety devices.

All attention should be taken to avoid accidents and damage to the instrument.

1. please read and understand the user’s manual carefully before using or operating this machine.

2. non – instrument maintenance personnel and untrained personnel should not use this machine at will.

3. please avoid the use of this machine in the vicinity of the strong electromagnetic interference source.

4. please avoid the use of this machine in the environment with high humidity.

5. maintenance, please turn off the power, to prevent damage to components.

6. instruments are used, they should be kept stable to prevent falling.

二、Appearance introduction

 

 

1Liquid storage tank

When the cleaning liquid is completely unused, the liquid can be added, and the addition method is referred to the addition of the solution step.

2Emergency switch

After pressing the emergency switch, PLC is out of power and the equipment stops working

6Storage tank

Store the cleaned liquid and put out of the liquid in time.

Step: the tank is pulled out, carefully put out the liquid.

三、Operation steps

1. connect the power supply (220V, 50HZ) and gas supply (0.6MPa), turn on the power switch.

2.Check whether there is a liquid on the left level (the grooves pipe), if its no,then add liquid (detailed please refer the step of adding the liquid).

3. Switch is normal opening , and the touch screen appears as the Figure 3.1 interface


Figure 3.1

4. Click Figure 3.1 [into system], and appear on the interface, such as Figure 3.2. If you need to set parameters, enter the manual tool interface for parameter settings (detailed please refer the parameter settings).When you set it up, Hit [save parameter].


Figure 3.2

Note: first use the parameters set first ( refer parameter settings) and then do the next step.

5. When nozzle is placed well,closed the door tightly ,and set the parameters(can skip). Confirm that the suitable angle is adjusted well, that is, the nozzle is aligned with the suction nozzle center, otherwise it can’t be cleaned.

6. Click Figure 3.2 [reversion], then click Figure 3.2 [auto start] (after click finish is displayed as automatic stop) or press the boot button of the device

 

四、Parameter setting

1. click the [manual tool] as shown in Figure 4.1, as shown in Figure 4.2

Figure 4.3

Input signal monitor(click the interface of Figure 4.2 [ input and monitor].)

Figure 4.4

Manual control interface(click the interface of Figure 4.2 [ control debug].)

Use in manual debugging


Figure 4.1


Figure 4.2

 


Figure 4.3


Figure 4.4

2. click on Figure 4.2 [parameter settings], appear as shown in Figure 4.5, according to actual needs, set up relevant parameters, click figure 4.5 [bottom parameter], the password is 4 “8888”, and then appear as shown in Figure 4.6.

Figure 4.5

1) nozzle: set the number of nozzle (according to the jig can install the number of nozzle to set)

2) clean time: setting up a single nozzle cleaning time (according to the actual situation)

3) air-dry time: setting the time to complete the air-dry of a single nozzle (according to the actual situation)

4) save parameter: after setting the complete parameter, you need to click the [save parameter].

Figure 4.6

1) Original correction: to confirm the suitable angle, that is, the angle of the nozzle and the nozzle center to be rearranged, and the setting is set up.

2) Power on air storage time: set according to the actual situation

3) Air storage time before clean: it refers to the setting of the gas storage time before each cleaning, according to the actual situation.

4) Interval air storage time: express the later that later chose not to select the display as “yes”, For example, the clean time is 3 S, and interval air storage time is set to 1S, after cleaning 1S, gas storage for 1 S, and then clean for 1 S.

5) Impulse quantity: it express the impulse quantity for the turn of the turntable to 1o. If the device is not at its origin, it will increase the impulse quantity if it arrives at the origin. If it is found that the device is not at its origin, if it exceeds the origin, it will increase or decrease.

6) Continuous jet: express choose whether to continue the actual situation as yes” no choice later, shown as “no” is that he has chosen to continue.

 

五、Adding liquid steps

1. after the start of the machineenter the standby state and enter the interface shown in Figure 5.1.

Figure 5.1

2. click [pressure relief] has been holding down the nozzle, until no gas ejected and then release the hand off power.

3. open the tank cover, a funnel into the washing solution until close to the reservoir until canful.

4. closed storage tank cover, power off, re-work.

Note: the cleaning solution will never be allowed to splash into the equipment, otherwise the controller will burn out.

 

 

 

 

 

 

 

六、Daily maintenance project

Time

Maintenance project

Daily the water must be emptied after each use.
the water must be cleaned up on the platform after each use.
Weeklycheck whether there is water leakage in the pneumatic cabinet and electrical cabinet.
check the looseness of the screws in each movement mechanism.
check whether the external electrical connector is loose.
cleaning the dust and debris in the electric cabinet and the pneumatic cabinet.
check the air leakage of the pneumatic components and the joint of the trachea.
Monthlycheck the oil mist special oil in the oil mist is too small, less is added.
check whether the internal joint of the electric cabinet is loose.
check the entrainment wheel, whether the belt wear out.
lubricating grease for all bearings of each device.