By sy Article auto insertion • eyelet inserter • LED dispaly • Nozzle • PCB Assembly • PCBA • SMT feeder • SMT machine • SMT spare parts • SMT,Surface Mount Technology,AI 0 Comments
Odd-form component mounter
Improve product quality and increase production capacity solution.
odd-form solutions are designed for high volume and high mix production. Odd-form process automation is an efficient way to improve profitability significantly by increasing the throughput and assembly quality.
The benefits can be measured in assembly reliability, accuracy and flexibility, labor savings, assembly yield improvements, floor space savings and optimization of processes.
Equipment size | L× W×H (mm) | 505 ×570 ×500 |
Equipment weight | quality | 70KG |
Cleaning liquor | Cleaning liquor type | Industrial purify water |
consumption | ≤400CC/H | |
Liquid used | Air source | Compressed air |
Pressure range | 0.5 -0.6Mpa(While cleaning) | |
Jet pressure | ≤0.4Mpa | |
Air consumption | 280NL/min.or less | |
Power | Voltage | AC200-240V |
Rated power consumption | Max. 200W | |
Suction nozzle tray | Specification | Default 24 positions |
Object to be cleaned | Mounting nozzle | 01005-2125 |
We designed and manufactured Auto Insertion machine in Shenzhen China, -- Decreasing labor cost -- Easier manufacturing and operations management -- Predictable Product Quality – Less repairs -- No wrong parts nor wrong polarity -- Less risk of damage due to human contact (contamination, ESD, physical damage to components) -- Better clinching, less risk of solder issues. -- Smaller factory space required to produce same volume of product Welcome to visit Through Hole Technology Channel: https://www.youtube.com/channel/UCXvX1BREsZIKMSFBXKVGCCg
Carrier Clip is the very common wearing parts in Radial insertion machine. We manufacture the high copy spare parts , promise the quality and keep low cost .
Waste Streams from Printed Circuit Board Manufacturing
Waste Stream Waste Stream
Waste Source Description Composition
Cleaning/Surface preparation 1. Airborne particulates
2. Acid fumes/organic vapors
3. Spent acid/alkaline solution
4. Spent halogenated solvents
5. Waste rinse water
Catalyst application/
Electroless plating
1. Spent electroless copper bath
2. Spent catalyst solution
3. Spent acid solution
4. Waste rinse water
Pattern printing/masking 1. Spent developing solution
2. Spent resist removal solution
3. Spent acid solution
4. Waste rinse water
Electroplating 1. Spent plating bath
2. Waste rinse water
Etching 1. Spent etchant
2. Waste rinse water
Board materials,
sanding materials,
metals, fluoride,
acids, halogenated
solvents, alkali.
Acids, stannic
oxide, palladium,
complexed metals,
chelating agents.
Vinyl polymers,
chlorinated
hydrocarbons, organic
solvents, alkali.
Copper, nickel, tin,
tin/lead, gold,
fluoride, cyanide, sulfate.
Ammonia, chromium,
copper, iron, acids.
Reels or ammo packs of radial leaded components are loaded on the sequencer module, dispensed, and inserted in the PCB following the programmed sequence. Component dispensing heads remove components from the carrier tape and place them in component carrier clips located on the sequencer chain assembly. The sequencer chain assembly transports the components to the insertion area. While the components are on the sequencer chain assembly, the carrier tape is removed. The component transfer assembly transfers components from the sequencer chain assembly into the insertion head tooling. The insertion tooling guides the leads through the holes in the PC board. The cut and clinch unit cuts and then forms the leads, securing the component in the PC board.
Before manufacturing led lights, it’s very important to conduct SMT factory planning, especially for any newly-built SMT factory. New factories have little experience in SMT factory design layout and SMT workshop design so there may be some details lost during the set-up phase. After production begins, discovering problems after the fact can cause unnecessary losses. So why not design your SMT factory layout and plan with these potential issues in mind and prepare in advance? Learn SMT clean mounting workshop production requirements in this article.
SMT workshop production requirements:
1. Workshop bearing capacity, vibration, noise requirements:
Factory ground bearing capacity should be greater than 8 kn/m2.
Vibration should be controlled in less than 70 db, the maximum value of no more than 80db.
The noise should be controlled within 70 dba.
2. Power supply:
General requirements of single-phase AC220 (220 + / – 10%, 0/60 hz), three-phase AC
380 (380 + / – 10%, 50/60 hz), more than double the power consumption of power supply of power than.
3. Air:
According to the requirement of the equipment configuration of air pressure, can use plant air, and also be configured individually oil-free compressed air machine, general pressure is greater than 7 kg/cm2.
For clean, dry cleaning the air, so the need for compressed air to oil, dust and water treatment.Made from stainless steel or pressure plastic air duct.
4. Exhaust:
Reflow soldering and wave soldering equipment need exhaust fan.For hot blast stove, exhaust pipe of the minimum flow rate value is 500 cubic feet per minute (14.15 m3 / min).
5. Lighting:
In the ideal of the plant Illumination is 800 ~ 1200 lux, at least not less than 300 lux, when low intensity of illumination, in the inspection, repair, measurement work areas should install local lighting.
6. Work environment:
Factory to keep clean, no dust, no corrosivegas.Production workshop should have cleanliness control, control the cleanliness: the class of 500000.
Production workshop environment temperature to 23 + / – 3 ℃ is the best, average of 17 ~ 28℃,relative humidity is 45% ~ 45% RH.
Southern Machinery provide the whole line installation ,training and after sales services. Improve efficiency , reduce cost.