Our high performance cleaning machines are designed to remove all unwanted contamination present in electronic manufacturing and micro-mechanic
WATER BASED ELECTRONIC PCB CLEANING MACHINES – For printed circuit boards, flux no-clean, solder paste misprints, small parts.
In SMT PCB production, solder paste printing is a critical step. Since the solder paste is used to directly form the soldering joint, the quality of solder paste printing affects the performance and reliability of the surface mount assembly. Quality solder paste printing guarantees a quality solder joint and final product. Statistics demonstrate that 60% to 90% of soldering defects are related to solder paste printing defects. So it is very important to understand what causes defects in solder paste printing.
ItemFactorsAnalysis1Solder PastePowder formationThe irregular shape of solder powder will easily clog stencil apertures. This will cause a big slump after printing. It can also cause solder ball and short bridge defects after reflow.
A spherical shape is best, especially for fine-pitch QFP printing.Particle SizeIf the particle size is too small, the results will be poor paste adhesion. It will have a high oxygen content and cause a solder ball after reflow.
The particle size should be controlled to about 25 ~ 45 μm in order to meet the requirements for fine-pitch QFP soldering, If the partical size desired is 25 to 30 μm, it should applied with less than 20 μm solder paste for an ultra fine-pitch IC.FluxFlux contains a thixotropic agent, which allows the solder paste to have pseudoplastic flow characteristics. Since the viscosity decreases when the paste passes through the stencil apertures, the paste can be applied to the PCB pads rapidly. When the external force stops, the viscosity will recover to ensure no deformation occurs.
The flux in the solder paste should be controlled to between 8 and 15 percent. A lower flux content will result in excess amount of solder paste applied. Conversely, a high flux content will result in an insufficient amount of solder applied.2StencilThicknessA stencil that is too thick will cause a solder bridge short.
A stencil that is too thin will cause an insufficient solder to be applied.Aperture sizeWhen the stencil aperature size is too big, a solder bridge short can occur.
When the stencil aperature size is too small, and insufficient solder paste will be applied.Aperture shapeIt is best to use a circular-shaped stencil aperture design. Its size should be slightly smaller than the PCB pad size, preventing a bridging defect during reflow.3Printing parametersBlade Angle Speed & PressureThe blade angle affects the vertical force applied on the solder paste. If the angle is too small, the solder paste will not be squeezed into the stencil apertures. The best blade angle should be set around 45 to 60 degrees.
A higher the printing speed means that less time will be spent in applying the solder paste through the stencil aperture surface. A higher printing speed will cause insufficient solder to be applied.
The speed should be controlled to around 20 ~ 40 mm/s.
When the blade pressure is too small, it will prevent the solder paste from being cleanly applied to the stencil.
When the blade pressure is too high, it will result in more paste leakage. The blade pressure is typically set at about 5N ~ 15N / 25mm.4Printing process controlPCB moistureIf the PCB moisture is too high, the water under the solder paste will quickly evaporate, causing the solder to splash and creating solder balls.
Dry the PCB if it was fabricated over 6 months ago. The recommended drying temperature is 125 degrees for 4 hours.Paste storageIf the solder paste is applied without a temperature recovery period, the water vapour in the surrounding environment will condense and penetrate the solder paste; this will cause the solder to splash.
Solder paste should be stored in a refrigerator at 0 to 5 degrees.Two to fours hours before use, place the paste in a normal temperature environment.
SMT Solder Paste printer Squeegee improving solution
An article to let you know the principle of PANASONIC-MV2V(C/F/B) component recognition.
Edited by ming Gan, please contact ming@smthelp.com for more information.
1 program composition
1) NC PROGRAM: Z-axis components are placed at X, Y positions at θ angle
2) PCB PROGRAM: substrate length, width, thickness and PIN spacing
3) ARRAY PROGRAM: Z specified components
4) PART LIBRARY: Component Information
5) MARK LIBRARY: tag information
2 NC PROGRAM
1) File name: P— [0-9, A-Z, +, -,.] 2) X, Y coordinates
3) Z No: ZA+ZB, K TYPE and Q TYPE, in single and double FEEDER at 8mm width
The difference between K TYPE and Q TYPE: * PIN, no PIN
* PITCH: K-21.5mm Q-20mm
* ORG: FULL is 1, K-Z1, Q-Z2 when HALF
FEEDER: HALF must be used when mixing single and double
Z No: Single input K TYPE: Product number, Q TYPE: Even
4) θ angle: θ1, θ2 two, θ3 origin return
Θ1:0° 90° 180° 270°
Θ2: [set angle – θ1] + correction angle Reverse time is –
5) S&R: STEP REPEAT, PATTERN REPEAT
On time is +
6) NO MOUNTING: 0-normal patch, 1-non-patch
7) SKIP BLOCK: 0 – unconditional execution, 1 to 9 – conditional jump, 7 – unconditional jump
8) MARK: 0 – no MARK, 1 – individual MARK, 2-PCB MARK, 3-PATTERN MARK
9) LAND TEACHING: 0-NO, 1-LAND TEACHING [Recommended for the second leg of each side] 10) BAD MARK: 0-NO, 1-BAD MARK [SENSOR] 2-BAD MARK [PCB CAMERA] 11) PROGRAM OFFSET: X=, Y=, move the first point of the patch to the camera center
The machine automatically finds PROGRAM OFFSET
12) Z ORG is normally 1 and Z No can be set
* NC PROGRAM sequence
S&R->BAD MARK->MARK/PROGRAM->ROGRAM OFFSET->MARK
3 ARRAY PROGRAM
1) File name: P— [0-9, A-Z, +, -,.] 2) Z No: Fixed cannot be changed
3) SHAPE CODE: shape coding [machine] 4) PARTS NAME: component name [person] 5) VACUUM OFFSET: NOZZLE↑ +, NOZZLE↓ – [-3～3mm] 6) MASTER Z No.: master, slave Z axis
4 PCB PROGRAM
1) File name: P— [0-9, A-Z, +, -,.] 2) X: PCB length
3) Y: PCB width
4) T: PCB thickness [NO USED] 5) Whether the PIN is used: 0-not used, 1-automatic adjustment
6) Hole spacing: X-10
7) Conveyor speed: 1[H]~8[L] speed, X, Y table speed when fully automatic control
5 MARK LIBRARY
1) SHAPE CODE: shape coding, —
X, Y: MARK size
PCB material: 0-copper foil, 1-solder
PATTERN: shape
TYPE: 0-shade, 1-binarization
6 PARTS LIBRARY
1) Shape coding: SHAPE CODE [—, 0-9, A-Z, +, -,.] 2) Component type CLASS: 1 to 99 [1 to 19 transmission recognition, 20 to 99 reflection recognition] Reflection recognition: blue light is absorbed on the orange reflector, and the surface of the component is reflected [Figure A] By recognizing: the white light of the halogen lamp shines on the orange reflector, and the reflector reflects the light.
Depending on the component, the edge of the component is reflected to the camera [Figure B] * High reflection recognition accuracy, high passability through recognition, LED off when used
* For identification θ: CHIP angular deviation > 35° NG, QFP angular deviation > 25° NG
TYPE: For component color, normal condition is 1 [black best] 3) SHUTTER [Shutter]: 0-on, 1-in [Generally open] Closed left and right to ensure component identification [Figure D] 4) Component dimensions SIZE: up, down, left, right
Hand-drawn tape to see the reverse side of the component is the same as the camera [Figure C] 5) Component thickness THICKNESS: T-component body thickness
6) Thickness tolerance TOL: T<1 is 20% T≥1 is 15%
7) HEAD SPEED: 1[H]~8[L] X, Y TABLE SPEED: 1[H]~8[L] 8) NOZZLE SELECT: 1~5
9) CAMERA: 0-S, 1-L
10) Component feed direction FEED DIRECTION: 0 to 7, 45° interval
11) Packing method: 0-PAPER [including 32mmPEELING] 1-EMBOSS 2-BULK
12) PUSHPIN: 0-NO USE 1-USE only for 8mm bandwidth
13) Number of feeds FEED COUNT: 1~4 spacing 12mm
14) Auxiliary feed: NO USE
15) Component error correction RECOVERY: 0-NO, 1-YES, 2- large parts are sucking
16) CHIP STAND: 0-NO, 1-YES
[Components stand up, thickness sensor is detected, LINE SENSOR application] 17) VACUUM OFFSET: absorbing, for components [-3mm~+3mm] 18) LEAD OUT SIZE: Up/Down Left/Right
19) LEAD PITCH: leg spacing
20) LEAD PITCH TOL: tube leg tolerance
21) LEAD COUNT: Up/Down Left/Right Legs
22) Electrode part ELECTROD: The length direction of the element is the length direction of the electrode [Fig. E] The width direction of the component is the width direction of the electrode
23) CUT LEAD: cut tube legs SIDE: 1~4, there are cut legs on the side
COUNT: Cut off: POSTION: Position [Figure F]
1,Please visit : www.smthelp.com
2, Find us more: https://www.facebook.com/autoinsertion
3, Know more our team: https://www.linkedin.com/in/specialist/
4, Welcome to our factory in Shenzhen China
5, See more video in Youtube: Auto+Insertion
4, Looking for more informations: ming@smthelp.com
5.Wechat/Whatsapp/skype:+86 18126316729
PCB Unloader \loader and Destacker from production to packaging.
1. Purchase all kinds of materials according to order.
2. Frame installation of the entire machine.
3. Installed power motor
4. Install PLC control box.
5. Install sensor and belt.
6.Install the cover
7.Install the LOGO
8. Install the program and test the machine.
9 .Use PCB board to test machine.
10.Use a magazine test machine.
11. Aging operation week
12. Simple packing before shipment.
13. On the day of shipment, use the export wooden box vacuum packing,
14. Arrange forwarders to pick up the goods.
Four machines were shipped and shipped to the United States via freight forwarders.
ming@smthelp.com
Meet the Needs of the SMT Age
Please read this user manual carefully before running
S-1688 Stencil Cleaner Machine
USER MANUAL
TEL : 0755-83203237
FAX : 0755-23240492
ADD : Room 1806, Block 3, Jinyun COFCO, Qianjin 2nd Road ,Baoan District,
Shenzhen City, China
CONTENTS
1.0 safety warning……………………………………………………………………………….3
2.0 product presentation
…………………………………………………………………3
3.0 installation requirements……………………………………………………………….4
4.0 Operations Guide……………………………………………..…….………………………………..5
5.0 The cleaning of the solvent is added, platoon and storage tank………………………………………………………..………….…………………………………………..13
6.0 Replacement of filter element………………………………………………………15
7.0 Product use precautions……………………………….…………..……………….…………………………………..16
8.0 working principle………………………………………….………………………………………..16
9.0 Maintenance, fault handling ……………………….………………………………………16
1.0 safety warning
1.1 Please read this manual carefully.
1.2 Please strictly follow the installation requirements in this instruction and the guide to operation. The installation and use of this equipment.
1.3 Please equip a person to operate the equipment
1.4 The operator must wear protective glasses, protective gloves, protective respirators and other protective products.
2.0 product presentation
2.1 Name: full pneumatic steel net cleaning machine
2.2 model: S-1688
2.3 Product features
1)
Use full pneumatic logic control, one-click operation, easy to finish cleaning and drying
2) No power supply, no fire hazard.
3) The cleaning frequency system is automatically counted to facilitate the replacement of consumables in time to ensure the quality of cleaning work.
4) The cleaning pressure can be adjusted according to the need to ensure the stability of steel mesh tension, thus ensuring the longer service life of the steel net.
5) The whole operation process is completely closed, avoiding the direct contact between the workers and the cleaning fluid
6) Various types of cleaning fluid can be used for efficient cleaning
7)
Can effectively remove solder paste, such as red glue residue and more from steel mesh, wire mesh, copper mesh, microporous network, scraper, fixture, PCB, etc.
8) The three – level filtration device ensures the recycling of cleaning fluid, and realizes the minimal loss of cleaning fluid.
9)
Asymmetric rotating spray arm: ensure the cleaning of fine PCB holes.
10)
Digital free setting cleaning and drying time
2.5. Main technical parameters:
| Application | stencil, glue screen , copper screen |
| Stencil size | Standard 29 inch and below |
| Clean liquid capacity | Max 50L , Min 20 L |
| Cleaning fluid volume | 40L |
| Cleaning method | Rotary double-sided pressure injection and high-pressure air spraying ( cleaning and drying ) |
| Clean time | 2~4 min (stencil and copper net) |
| Rinse time | 2~4 min (stencil and copper net ) |
| Dry time | 2~5 min |
| External air supply | 0.4Mpa~0.6Mpa |
| Air consumption | 400~600L/Min*2 |
| Air outlet size | ?125*25mm |
| Weight | 320Kg |
| Dimension | 980mm(L)*700mm(W)*1730mm(H) |
| Tin filter method | Three class filter (10?m,5?m,1?m) |
3.0 installation requirements…
3. 1. Installation site
In order to ensure safe production and prevent possible damage to the equipment, the equipment should be installed in a place that meets the following environmental conditions
1) Stay away from sources and heat sources
2?The air is dry and well ventilated
3) Clean, clean, flat and unshaken ground
3. 2. Installation accessories, required energy and precautions
1) The source pressure is : 0.4Mpa~0.6Mpa
2)Taken the air over diameter for ?: 12mm, a quick joint is needed
3) The top of the equipment is designed ?: The 125mm exhaust port shall be connected to the outside by independent air duct
4) matters need attention: In order to ensure safe production, customers must ensure that the following security measures are installed in place. Otherwise, the company does not assume any responsibility for security
?It is at least 3 meters away from the electric equipment, away from fire source and heat source
?The ground wire must be connected, and the earth shall not be connected to any other electrified equipment
?The exhaust duct of this equipment shall not be connected to any equipment that can produce heat source. (such as reflow soldering wave soldering of SMT, etc.)
3.3 installation space
To facilitate the maintenance and replacement of spare parts for equipment operation, please leave more than one meter space around the equipment
4.0 Operations Guide
A Preparation before operation
4.1.1 connect the air source to the machine, the gas source is connected well, the display lamp is highlighted and the subsequent work can be continued
4.1.2 check if air pressure in the standard rating (04-0.6 MPa) range. Lower than 0.4mpa will affect the cleaning effect and reduce production efficiency (too low will not activate the machine).
Higher than 0.6mpa can result in damage to the mechanical gas system and all parts of the system.
Adjust the pressure method: pull upward gently to adjust the knob and rotate to the right————- Increase pressure
Go to the right ————– reduce stress
After reaching the required pressure, press the adjusting knob, air pressure lock and pressure to complete the gas connection, and the lamp is highlighted
4.1.3 check whether the top exhaust duct is unblocked or unblocked, which will result in damage to the environment and other consequences of the cleaning effect
4.1.4 check the glass viewport of the door panel through the liquid road to check the solvent reserves. The normal state is above the M position, and the machine can meet the various cleaning effects. The amount of liquid stored in this model is the maximum amount (40L).
4.1.5 if the solvent is not enough, please add adding method in time: see adding solvent method
4.1.6 the pump access panel is opened with a randomly attached triangle key to check whether the ball valves are in normal condition
Ball (the ball valve of pump outlet filter) A ball valve D (pump inlet connection of the reservoir fluid Xiang ball valve) opens, B ((the ball) of white PE tube pump discharge ball valve C (white PE tube pump inlet ball valve) closed
4.2 time setting
4.2.1The setting of the cleaning time (see figure below), gently rotate the timer protection cap to the left and pull up the cover.
General cleaning time is
Minutes, depending on the actual situation, will be different.
This timer is measured in seconds (S) with a range of 10-999 seconds (S).
It can be set to 0, otherwise the machine will not start and may damage the timer and other components.
4.2.2 setting of drying time
Operation method and cleaning time setting.
The general drying time is 4-6 minutes depending on the actual situation.There will be an elongation of the aqueous solvents.
4.2.3The cleaning and drying time are automatic reset.
That is, one set, multiple times (N times).
When the pressure is less than the required number, the timer can be reset and the device cannot be started.
At this point, the black reset button on the upper row of the timer can be reset manually.
4.2.4The counter’s use of this counter is the increment counter, each cleaning a steel net, automatically into the system,
One of them is going up.
The count range is 0-999999.
Mainly used for cleaning work statistics, timely replacement of consumables (filter element), etc.
The filter cartridge should be changed when cleaning up to 1500.
Specific visual cleaning products are different and different.
When the counter displays the number to reach the target number, press the 4.2.3 method to open the cover, then press the black reset button on the left of the timer and the counter is reset.
4.3 placement of steel mesh
4.3.1 press the inner door safety button to open the cleaning room
4.3.2 lift the steel net with http://topmednorx.com both hands, gently place the front in the cleaning room chute roller and push it gently forward to the sliding channel steel
Fixed fixture on the net.
The steel net is in the middle of the fixture and chute. The top of the steel net is at the top of the cleaning room
Steel mesh fixture middle.(see below.)
4.3.3 when placing the steel mesh, the steel mesh shall not be in contact with the door to avoid damaging the steel net and sealant
4.3.4After the steel net is placed, close the cleaning door.
The inner door should be kept in good condition, otherwise, the solvent will be expelled outside, causing machine damage or environmental damage, more likely to cause personal injury
4.3.5 after the inside door is closed, continue to close the outer security door.
The security door is closed and the light is on, so that the following operation can be continued.
If the security door is not closed, the lamp will be retracted and the machine will not be able to start.
After closing the door again, the machine can be started
4.4 the start of the machine
4.4.1 press the start button lightly and the machine will start to run.
The machine will be automatically restored until the cleaning is completed
4.4.2 use the emergency stop button to press the emergency stop button when the emergency situation is in place. The machine will stop running.
The emergency situation is eliminated and the machine is restarted
4.5 adjustment of cleaning pressure
After the machine starts, pay attention to the pump input air source pressure and output cleaning pressure.
In order to achieve the best cleaning effect and maintain the tension of the steel mesh, the pressure should be adjusted
4.5.1 pump input air source pressure is generally maintained at about 0.4mpa
4.5.2 cleaning pressure is generally maintained at about 0.2-0.3MPa
4.5.3 adjustment of pump pressure: gently pull the adjusting knob of the pressure-reducing valve and turn the pressure on the right to increase the pressure to the left.
After adjusting well, press the adjusting knob to lock and adjust the work.
Note: this valve is the pressure reducing valve, the pressure adjustment will not be higher than the air source
4.6 the setting time is terminated and the machine is automatically stopped.
A cleaning cycle is over
5. Add, drain, and container for the solvent
5.1 addition of solvent
5.1.1 let the machine stop and open the access panel.
5.1.2 close ball valve B, D, open ball valve A, C.
Insert the “IN” pipe IN the ball valve C into the container containing the solvent.
Control the “IN” tube and start the machine until the machine drains the solvent.
5.2 discharge solvent and storage tank cleaning
5.2.1 open the liquid access panel and start the machine according to the normal procedure.
Close the ball valve D, open the ball valve C, and leave the machine idle for 1 minute.
In order to take out the solvent in the filter.
5.2.2 Open 8 screws on the tank and remove the reservoir cover..
5.2.3 press the stop switch to stop the machine.
Close the ball valve A and C, insert the “OUT” pipe of ball valve B into the container and slowly open the ball valve D.
Take care to control the “OUT” pipe at this time so as not to cause an accident.
5.2.4 when the solvent location of the reservoir is lower than the outlet filter of the reservoir, close the ball valve C and open the ball valve D.
Insert the white PE tube into the storage tank to remove the remaining solution
5.2.5When the solvent is removed, loosen the filter to fix the wire, remove the filter bag, remove the filter of the outlet and clean it with water or other means.
When the storage tank is cleaned and reloaded, cover the tank and lock the container
5.2.6 the liquid storage tank shall be cleaned and the solvent shall be drained and the machine shall be turned off.
Use a shovel knife to clean up the thick residues, leaving the small residue with a cloth strip
5.3 precautions for solvents
5.3.1 please wear protective equipment, such as protective gloves, protective glasses, protective masks, etc. to avoid direct contact with the human body and affect health and other safety accidents.
When operating, please pay special attention to the “IN” and “OUT” piping that controls the activity so as not to cause unnecessary security
6. Replacement of filter element
Replace the filter cartridge when cleaning a certain amount of steel net, the filter element needs to be replaced to satisfy the cleaning effect.
The replacement method is as follows
6.1. Remove the bottom of the filter with the left hand of the filter and remove the wrench into the disassembly hole, rotate the wrench to the left, remove the filter, then remove the filter element
6.2 installation of filter element
Wipe the filter clean and put in the new filter. (note that you can install a 5-micron filter on the outside by installing a 1-micron filter.
Then the left hand holds the bottom of the filter, and the right hand moves the filter nut.
When the hands are wrung, remove the wrench and hold it until it is unscrewed.
Pay attention to the filter cartridge when operating, the position of the filter should be put in place, for the positive
6.3 Replacement of seal rings
The sealing ring of the filter shall be soaked in the solvent for a long time because the chemical function will become larger. When the filter is removed, it will be difficult to install again.
The sealing ring should be removed at this time, with the spare ring installed.
Close the sealing ring after getting bigger, and substitute elastic back for backup
7. Use precautions
7.1. The installation site of the equipment is strictly prohibited near the source of fire, heat source and power supply.
The ground wire and exhaust duct must be installed and installed completely independently. It shall not be connected or connected with any other equipment
7.2. Replace the solvent, add, discharge the solvent, change the filter core, and when the steel net is taken, please wear protective equipment.To ensure the operator’s health and safety accidents.
7.3. Require strict access, adjustment and use of air source pressure according to the rated standard.Operate the machine according to the operating instructions and procedures of the machine.
7.4. It is not possible to bring cloth, paper scraps or other sundries into the machine cleaning room, or leave it in the storage tank, or it may cause blockage of the pipe and damage to the machine.
7.5. When operating the machine, please pay attention to the moderate intensity to avoid damage to the machine components.
7.6. No solvent cleaning machine surface or other non-stainless steel components shall be used to ensure the service life of the machine
8. Working principle
9.0 maintenance and fault handling
9.1 maintenance
9.2 fault handling
[Canvasio3DPro templateID=”15″ objectID=”18″]
Volume Requirements
Notes:
IM Lines
SM Lines
MI Lines
LCD TV FA Lines
Procedures and Adjustments
CAUTION
The following procedures explain how to properly clean and test an ESD surface.
Clean an ESD Surface
Do not use abrasive or highly alkaline cleaners on polycarbonate. Never scrape polycarbonate with squeegees, razor blades, or other sharp instruments. Benzene, gasoline, acetone, or carbon tetra chloride should never be used on polycarbonate. Do not clean polycarbonate in the hot sun or at elevated temperatures.
Test Static Dissipative Covers
Periodically and after maintenance, check the machine covers to determine if the dissipative qualities of the cover have changed. The following procedure ensures that static dissipative covers are in fact dissipative.
Tooling
Surface resistance meter (such as 3M 701 Surface Resistance meter and probe).
Comments
The surface resistance should be less than 109 ohms in all areas. If the cover package is no longer dissipative, contact you Universal Instruments Corporation sales representative.
Procedure
The path to the ground should not be higher than the surface resistance. If it is, clean the frame connections, repair loose or corroded fasteners and ground straps, and check tracks for dirt and/or corrosion.
4. Measure the ground path from the covers to the chassis ground. Take this measurement from both surfaces and all four corners of each cover.
While in attendance at the 2017 National Association of Music Merchants (NAMM) Show last month we found one thing to be true… THT Equipment is far from dead. The music industry continues to require robust and durable components for high quality and heavy duty gear. GEAR, GEAR, GEAR! And the better the gear the more likely THT was involved in the assembly. Proving that THT is not just surviving but thriving in our high-tech world.
But there are many missing links! Many of these specialty components are still placed by hand and many more are still IMPORTED. Opportunities abound for manufacturers to bring all assembly, quality control, and profits back home. Quality is the name of the game when it comes to being #1 in any product category but costs sometimes hold back some manufacturers. According to Joel Menchey, Menchey Music Service, import costs for audio manufacturers are the highest of all costs. This doesn’t have to be so.
We at Southern Machinery have the solutions to lower costs and improve your manufacturing assembly quality! Our S-600-OF Through-hole & Surface Mounting Multifunction Machine paves the way to incorporate THT with SMT technologies. We can help you design the exact machine for your needs, ordered to spec. It’s a simple conversation for a huge shift in ideology and savings.
CLICK HERE for more HELP with your THT Equipment!
FEATURES:
| SPECIFICATIONS:Placement Specifications | |
| Number of Placement Heads | 6 |
| Maximum Placement Speed | 25,000 cph |
| Average Practical Placement Speed | 18,000 cph |
| Placement Accuracy | ±0.05 (0.002″) |
| Minimum SMD Size | 1.02 mm × 0.51 mm (0.04 in × 0.02 in) |
| Maximum SMD Size | 15 mm × 15 mm × 10 mm (0.59” × 0.59” × 0.39“) |
| Alignment Method | Bottom vision standard |
| Capability for SMDs | LEDs, Resistors, Capacitors, Inductors, Diodes, Audion, |
| Transistors, SOTs, SOPs, QFP,s QFNs, CSPs | |
| Pick Up Specifications | |
| Negative Pressure Detection | Yes |
| Components Shortage Alarm | Yes |
| Board Handling Specifications | |
| Board Loading Method | Inline Conveyor |
| Maximum Board Length | 400 mm (31.5“) standard |
| Maximum Board Width | 360 mm (17.2“) |
| Minimum Board Length | 50 mm (1.97”) |
| Minimum Board Width | 50 mm (1.97”) |
| Board Thickness | 0.5 mm to 3.0 mm (0.02” to 0.12″) |
| Fiducial Recognition/ | Yes |
| Coordinate Correction | |
| Feeder Capacity | |
| Feeder Type | Pneumatic |
| Maximum No. of Feeder Ports | 30 Or 5 THT components Feeders. |
| Tape Feeder Sizes | 8, 12, 16 and 24 mm |
| Programming | |
| Operating System | Windows XP |
| PC, Keyboard, Mouse | Yes |
| Monitor | Flat LCD |
| Programming Camera | Yes |
| Numeric Data Entry | Yes |
| CSV Import | Yes |
| Step and Repeat for Matrix Boards | Yes |
| Mechanical Specifications | |
| X Axis Drive Mechanism | Ball Screw & Linear Guide Rail |
| X Axis Drive Motor | AC Servo |
| Y Axis Drive Mechanism | Ball Screw & Linear Guide Rail |
| Y Axis Drive Motor | AC Servo |
| Conveyor Drive Mechanism | Ball Screw & Linear Guide Rail |
| Conveyor Drive Motor | AC Servo |
| Transmission Drive Mechanism | Belt |
| Transmission Drive Motor | DC Stepper |
| Z Axis Drive Mechanism | Belt |
| Z Axis Drive Motor | DC Stepper |
| X-Y Axis Resolution | 0.005 mm (0.0002“) |
| Z Axis Resolution | 0.005 mm (0.0002“) |
| T Axis Range of Motion | 360° |
| Physical Specifications | |
| Overall Dimensions | 1300 mm x 1380 mm x 1410 mm (51.2” x 54.3” x 55.5“) |
| (L x W x H) | |
| Approximate Net Weight | 1000 Kg |
| Facility Requirements | |
| Standard Voltage | 220 V – Single Phase, 50Hz |
| Air Pressure | 0.6MPa (6.1kgf/cm2) |
| Service and Support | |
| Remote Diagnostics | On-line |
| Warranty | 1 Year |
Ensuring the Best Design for Final PCB Production Stage with Testing! Ensuring the Best Design for Final PCB Production Stage with Testing!
PC Board errors are a drain to EMS productivity. Through analysis and testing PCBs in the pilot stages, a smoother and more educated production set-up can be achieved. By performing automatic impedance measurements and testing of components (chip resistors and capacitors) early on, you can ensure the best design for production.
We recommend applying the best design logics when creating your PCB layout and Test, Test, Test for maximum efficiency and output. According to Circuits Assembly’s December 2016 Magazine, here is the list of 5 Most Common PCB Design Mistakes: “1. The components do not suit the production technology 2. Thermal imbalance 3. Incompatibility between fabrication and assembly technology 4. Component placement at PCB edge 5. Placing fiducials on the PCB’s edge.”
Once you have planned your PC Board with best practices, Southern Machinery’s High-Speed In-line Circuit Board Test Machine will help with testing by incorporating a visual inspection function which allows mounting status checks on each component (e.g.: typo descriptions in alphanumeric characters, orientation, size) on the operator’s monitor will serve to best analyze testing up close. As well as automatically generating test data from mounting data and component list.
Times have officially changed. Where once there was no reason to invest in your homegrown cell phone manufacturing, now, with equipment that is more affordable than ever before, it makes sense to invest at home. Cell phone suppliers don’t have to rely on other countries to import cell phones any longer with new Smart Factories that are more efficient and affordable than labored hands. Now, businesses can incorporate manufacturing into their business model, and finally stop importing from China.
The SMT, pick and place Industry has revolutionized the way we used to look at manufacturing. The reasons for importing cell phones from China, namely cost and labor, are being reduced with the advancement of PCB AI Assembly equipment. Now you can home-grow your cell phone manufacturing with equipment that is smarter, faster, efficient, and more affordable than human labor force.
The good news is that there are companies that have planned ahead. It is now easier than ever to begin or improve your own manufacturing capabilities. It is not the huge undertaking it once was to establish and expand your own manufacturing equipment. PCB AI Assembly equipment is smarter, faster, efficient, and more affordable than ever before. Now is the time to get on board!
