PCB Assembly LED SMThelp.com

Why SMT? How to EMS?

Why SMT?

Manufacturers continuously evaluate new components and systems technologies in terms of reducing size, increasing design flexibility, improving reliability and reducing cost for systems. SMT satisfies all these requirements. It can provide size reductions of over 40%, assembly cost reductions of almost 50%, and can enhances the performance of electrical circuitry [Lea, 1988].

SMT Reduces Size and weight

The increased density of components can lead to a higher functionality in the same space. This allows the system manufacturer to price differentiate his product in the market by carefully choosing his components.

  • SMT components require less circuit board area and volume than their through-hole equivalent.
  • Components can be mounted on both sides of boards.
  • Lighter components with the same functionality can be significant in the

    aerospace industry as well as portable consumer electronics.

    SMT Increases Performance

  • SMT offers better interconnectivity due to shorter paths, providing lower inductance and capacitance.
  • SMT reduces the package propagation delay, which is the time the signal needs to move from one component to another. Typically the longest delays in the system are off-chip.
  • Electromagnetic interference can be decreased by combining sensitive circuits on a single board and improving its Electromagnetic Induction (EMI) shield design.

    SMT Improves Reliability

  • The smaller and lighter construction of SMC’s allow them to resist shock and vibration better than their through-hole counterparts.
  • The reduced number of PCBs and connectors improves overall reliability at the system level.
  • However, SMT systems require careful attention to mechanical design to avoid overstressing the solder joints.
  • The demanding nature of the SMT process has resulted in extensive automation and corresponding increases in product quality.
  • SMT Reduces Cost

    • Bare Boards
    The use of SMT, typically, results in smaller area PCBs being used due to the reduction in the size of the components being used. In general for two functionally equivalent PCBs, one utilizing surface mount and the other using conventional through hole, the larger the PCB, the more expensive it will be. Increased density on an SMT board generally requires multiple layers as well as smaller line widths and spacings to accommodate the finer pitch components and smaller hole diameters to interconnect the layers. The only time a hole is required is to carry the signal to another layer whereas with through hole components there must be a hole for each lead of each component. In some cases through hole PCB’s may require more layers because there are more larger holes which means there will be less room on the inner layers for circuit routing increasing the layer count.

    • Processing

    Surface mount components have almost all been designed for automatic assembly. Many unusually shaped, through-hole components, called odd- formed components, which were designed for hand assembly, can now be placed automatically as well. Automated assembly of surface mount assemblies can be done using one flexible automated placement machine whereas several machines may be required for the various through hole components.

    As more types of components become available in a surface mount format, correspondingly fewer components are available in through-hole configuration forcing the cost of many SMC devices down. While through-hole components can be automatically inserted, the combined equipment, floor space and processing costs are higher.

    • Factory Operating

    Fewer types of assembly machines are required for an SMC assembly line and they often requires less floor space. Automated SMT assembly lines are considerably more productive than PTH assembly tools. Thus throughput is raised considerably with SMT manufacturing and the cost per unit of assembly is greatly reduced.

    SMT Increases Flexibility

    • SMT provides a wider range of packaging possibilities than insertion mount technology.
    • SMT allows for the use of both surface mount and insertion mount devices in the same assembly.

    SMT Eases Handling And Storage Space Needs

    Surface mount components are easy to handle due to the various storage formats in which they are shipped and presented to the pick and place machines. Tape and reel, cartridge, sticks, magazines, and matrix trays allow effective and safe handling and shipping. The storage formats have the following features:

    • Large number of components per packing unit resulting in less frequent loading of the tools.
    • Small amount of packing materials per component resulting in lower shipping and inventory costs.
    • Protection against transport and handling damage.
    • Standardization, Definite orientation of the components.
    • Protection against electrostatic discharge resulting in fewer defective systems

      and rework.

    • Compatible with highly automated equipment.

      Electronic Industry Organizations and Groups

      Uniform Standards for Surface Mount Technology are still under development in the USA, Europe and Japan. Although much has been accomplished, there is still no single set of industry guidelines. However, efforts are being taken to resolve this problem. For example, there was inconsistency in the standards set by the IPC and the EIA. As this was recognized, they have joined forces to set up a council called Surface Mount Council, to coordinate the various standards between the users and the developers of these standards. These documents have a J-STD- xxx designation. Moreover, other organizations like the International Microelectronics and Packaging Society (IMAPS) are working together on the technical issues in the PCB industry. These developments are promising and should lead to a common industrial standard in the near future.

      IPC- Association Connecting Electronics Industries

      2215 Sanders Road Northbrook, IL 60062-6135 USA Tel: (847) 509-9700 Fax – (847) 509-9798
      Internet: www.ipc.org

      In 1999, IPC changed its name from Institute of Interconnecting and Packaging Electronic Circuits to IPC. The new name is accompanied with an identity statement, Association Connecting Electronics Industries.

      IPC started in 1957 as the Institute for Printed Circuits. As more electronics assembly companies became involved with the association, the name was changed to the Institute for Interconnecting and Packaging Electronic Circuits. In the 1990s, most people in the industry could not remember the name and/or didn’t agree on what the words in the name meant. In addition, the leaders from government or other business groups could not understand the name either.

How to maintain Auto Insertion and SMT machine — ESD Cleaning and Testing Procedures

Procedures and Adjustments

CAUTION

The following procedures explain how to properly clean and test an ESD surface.

Clean an ESD Surface

Do not use abrasive or highly alkaline cleaners on polycarbonate. Never scrape polycarbonate with squeegees, razor blades, or other sharp instruments. Benzene, gasoline, acetone, or carbon tetra chloride should never be used on polycarbonate. Do not clean polycarbonate in the hot sun or at elevated temperatures.

  1. Using a sponge or soft cloth, wash the ESD-protected surface with either a mild detergent or Windex product and lukewarm water.
  2. After washing, rinse with water and dry thoroughly with a chamois or moist cellulose sponge to prevent water spots.
  3. To protect the ESD surface after rinsing and drying,  recommends applying Kleenmaster Brillianize®. This application helps to maintain the static dissipative coating and reduce the accumulation of dust.

Test Static Dissipative Covers

Periodically and after maintenance, check the machine covers to determine if the dissipative qualities of the cover have changed. The following procedure ensures that static dissipative covers are in fact dissipative.

Tooling

Surface resistance meter (such as 3M 701 Surface Resistance meter and probe).

Comments

The surface resistance should be less than 109 ohms in all areas. If the cover package is no longer dissipative, contact you Universal Instruments Corporation sales representative.

Procedure

  1. Clean the static dissipative covers using the Clean ESD Surface procedure to ensure the accuracy of the test.
  2. Using the surface resistance meter, follow the instructions provided by the manufacturer to measure the surface resistance of both the inside and outside of the covers. Measure the resistance at all four corners and at several areas in the middle of the cover. This test checks the integrity of the ESD coating.
  3. Connect the ground path resistance probe to the meter and chassis ground.

The path to the ground should not be higher than the surface resistance. If it is, clean the frame connections, repair loose or corroded fasteners and ground straps, and check tracks for dirt and/or corrosion.

4. Measure the ground path from the covers to the chassis ground. Take this measurement from both surfaces and all four corners of each cover.

How to Upgrade Your Manual Odd-Form Assembly to Machine Automation

ODD-FORM AUTOMATION

Sign up to learn more about Automating Odd-Form Component PCB Assemblies.

This April ONLY – Free Shipping on Spare Part Orders exceeding $1000

Need to Order Spare Parts?

We Have a Deal just for YOU this April, 2017 !

April 2017 - Free Shipping on Spare Part Orders exceeding $1000

This April 2017 we are extending an extra special offer on spare part orders. Receive Free Shipping on any order that exceeds $1000.

Southern Machinery wants to see your Factory thrive! That is why we make it convenient and easy to order spare parts from us!

– Easy & Safe Online Ordering
– Fast Delivery
– Quick Turnaround Time
– Name Brand Parts
– Lower Cost
– Friendly Service

 

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Get the Best in After-Sales Service

Our Process Today Matters

After-Sales Installation Service

SMThelp.com Get the Best in After-Sales Service

Industrial IoT, exciting words that get thrown around in today’s EMS. While we are actively engaged with developing Smart Factories with embedded technologies, we know that today’s after-sales services are vital. Here’s a look at our process and how you can find confidence in our approach to After-Sales Services.

After Sales Service Plan:

  1. We arrange for your engineers to come to China and offer accommodationsincluding meals, and transportation while learning in our facilities.
  2. Installation –  your equipment is delivered and installed by our engineers
  3. We then send our engineers to your home factory
  4. We recommend 7-15 days of Training and Production for full quality control
  5. Our Engineers are responsible for training your team and work with you to produce your products
  6. Follow-up – our team follows-up to ensure things are running smoothly

SMThelp.com Get the Best in After-Sales Service

Our engineers are always here to make sure that your EMS Factory is always performing at top capacity. Here are some of the ways we ensure that you have everything you need to maintain top performing Equipment. We offer video trainings, Skype trainings, troubleshooting via Team Viewer, amongst other channels.

The future of After Installation Service with IoT:

With Industrial IoT, we look toward a future where all sensors will be extremely intelligent and collaborate to perform tasks via an entire network geared toward constant monitoring and improvement. Southern Machinery will continue to provide the customer service you are used to but will also have the capability to offer instant feedback with intelligent sensors that constantly read data and measure equipment output and quality. We look forward to this future with you.

Service Questions HERE!

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LED IoT Movement: How Smart Lighting is Brightening the Future & Your ROI

LED Smart Lighting.

Brightening the LED IoT Movement.

Smthelp.com New Smart Lighting Brightening the LED IoT Movement

The LED IoT Smart Lighting market is projected to grow over 45% per year by 2020. This multi-billion dollar industry continues to create lighting for all markets meeting demands for efficiency, long lasting lights, and cost cutting on the manufacturing end.

Looking at how the market for the internet of things (IoT) is expanding and spreading into every industry, the notion that people can control https://zanaflexhome.com every light switch, electronic device or even plumbing fixtures while monitoring the energy usage of these items, are changing the lighting industry in monumental ways. LED is now a global movement and manufacturing companies are quickly advancing their machines to keep up with the great demand.

LED ROI Smthelp.com New Smart Lighting Brightening the LED IoT Movement

It is time to consider LED for your manufacturing…

CLICK HERE for more HELP with Your LED IoT Future!

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THT Thriving in Specialized Music Industry

THT Thriving in the Pro-Audio Industry

NAMM Show 2017

NAMM THT Music Industry Odd-form automation machines PCB Boards

While in attendance at the 2017 National Association of Music Merchants (NAMM) Show last month we found one thing to be true… THT Equipment is far from dead. The music industry continues to require robust and durable components for high quality and heavy duty gear. GEAR, GEAR, GEAR! And the better the gear the more likely THT was involved in the assembly. Proving that THT is not just surviving but thriving in our high-tech world.

But there are many missing links! Many of these specialty components are still placed by hand and many more are still IMPORTED. Opportunities abound for manufacturers to bring all assembly, quality control, and profits back home. Quality is the name of the game when it comes to being #1 in any product category but costs sometimes hold back some manufacturers. According to Joel Menchey, Menchey Music Service, import costs for audio manufacturers are the highest of all costs. This doesn’t have to be so.

We at Southern Machinery have the solutions to lower costs and improve your manufacturing assembly quality! Our S-600-OF Through-hole & Surface Mounting Multifunction Machine paves the way to incorporate THT with SMT technologies. We can help you design the exact machine for your needs, ordered to spec. It’s a simple conversation for a huge shift in ideology and savings.

CLICK HERE for more HELP with your THT Equipment!

THT Music Industry Odd-form automation machines PCB Boards

FEATURES:

  • Six pick-up heads.
  • Practical placement speed to 18,000 cph.
  • Huge Component Range: places SMDs from 0402 to 15 mm x 15 mm, including resistors, capacitors, inductors, diodes/
    audion , IC, SOTs, SOPs, QFPs and CSPs, and THT components.
  • Feeder racks can accommodate a mix of tape feeders and IC tube/stick feeders or 5 THT components feeder.
  • Teaching/fiducial recognition camera for easy programming & operation
  • Customized nozzles available.
  • Bottom fixed-camera vision system for fast, accurate alignment.
  • Ball screw drive and heavy-duty, uni-body construction ensure smooth, high-speed movement and high accuracy and repeatability.
  • SMEMA-compatible inline
    conveyor.
SPECIFICATIONS:Placement Specifications
Number of Placement Heads6
Maximum Placement Speed25,000 cph
Average Practical Placement Speed18,000 cph
Placement Accuracy±0.05 (0.002″)
Minimum SMD Size1.02 mm × 0.51 mm (0.04 in × 0.02 in)
Maximum SMD Size15 mm × 15 mm × 10 mm (0.59” × 0.59” × 0.39“)
Alignment MethodBottom vision standard
Capability for SMDsLEDs, Resistors, Capacitors, Inductors, Diodes, Audion,
Transistors, SOTs, SOPs, QFP,s QFNs, CSPs
Pick Up Specifications
Negative Pressure DetectionYes
Components Shortage AlarmYes
Board Handling Specifications
Board Loading MethodInline Conveyor
Maximum Board Length400 mm (31.5“) standard
Maximum Board Width360 mm (17.2“)
Minimum Board Length50 mm (1.97”)
Minimum Board Width50 mm (1.97”)
Board Thickness0.5 mm to 3.0 mm (0.02” to 0.12″)
Fiducial Recognition/Yes
Coordinate Correction
Feeder Capacity
Feeder TypePneumatic
Maximum No. of Feeder Ports30 Or 5 THT components Feeders.
Tape Feeder Sizes8, 12, 16 and 24 mm
Programming
Operating SystemWindows XP
PC, Keyboard, MouseYes
MonitorFlat LCD
Programming CameraYes
Numeric Data EntryYes
CSV ImportYes
Step and Repeat for Matrix BoardsYes
Mechanical Specifications
X Axis Drive MechanismBall Screw & Linear Guide Rail
X Axis Drive MotorAC Servo
Y Axis Drive MechanismBall Screw & Linear Guide Rail
Y Axis Drive MotorAC Servo
Conveyor Drive MechanismBall Screw & Linear Guide Rail
Conveyor Drive MotorAC Servo
Transmission Drive MechanismBelt
Transmission Drive MotorDC Stepper
Z Axis Drive MechanismBelt
Z Axis Drive MotorDC Stepper
X-Y Axis Resolution0.005 mm (0.0002“)
Z Axis Resolution0.005 mm (0.0002“)
T Axis Range of Motion360°
Physical Specifications
Overall Dimensions1300 mm x 1380 mm x 1410 mm (51.2” x 54.3” x 55.5“)
(L x W x H)
Approximate Net Weight1000 Kg
Facility Requirements
Standard Voltage220 V – Single Phase, 50Hz
Air Pressure0.6MPa (6.1kgf/cm2)
Service and Support
Remote DiagnosticsOn-line
Warranty1 Year

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CPK Test for Fuji NXT W8 feeder for EMS

CPK Test for Fuji NXT W8 feeder for EMS

Improving EMS Productivity

2870a244-4ff2-4d8d-a098-1bd8cd582056

We at Southern Machinery are constantly improving the capabilities for EMS Productivity. We provide the accessories and parts for your needs from various Brands, including Fuji. In the video below we demonstrate a CPK Test for the Fuji NXT W8 Feeder. See how we use these!

We know that your time and productivity are key to a thriving production line. That is why we have made ordering your various AI/SMT spare parts of all BRANDS quick, easy, and secure! Most parts are held in stock and ready to ship with a 1-Day Lead time. Customized parts are also available as well, inquire for turn-around time on your specific customized part needs.

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PC Board Handling Improvements in AI Equipment and Machines

PC Board Handling

Improvements in AI Equipment and Machines

Improve ROI with fast tracking your https://finasteridehair.com current Universal Insertion Machine to an Automatic Board Handling System

Upgrade Universal stand alone auto insertion machine to Automatic Board Handling System

Stay ahead of PCB Manufacturing! The digital curve is constantly bending toward demands for digital devices with increased capabilities and FASTER availability. By using the equipment you already own, you can improve upon its capabilities to meet these growing demands. We will use your current Universal Insertion Machine’s capabilities to transition it to an Automatic Board Handling System that will speed up processes and accomplish maximum PCB production successfully.

We at Southern Machinery have the solution to your distinct Automatic Board Handling needs. Whether you require Magazine-to-Magazine Configuration, Destacker/Conveyor-to-Magazine Loader Configuration, or In-line Configuration, we can serve to improve your PCB assembly line.

Upgrade Universal stand alone auto insertion machine to Automatic Board Handling System

Upgrade Universal stand alone auto insertion machine to Automatic Board Handling System

Ensuring the Best Design for Final PCB Production Stage with Testing!

Ensuring the Best Design for Final PCB Production Stage with Testing! Ensuring the Best Design for Final PCB Production Stage with Testing!

Avoiding Design Mistakes with Testing

Improve EMS Productivity by Testing Early

https://www.smthelp.com/product/high-speed-in-line-circuit-board-test-machine/

PC Board errors are a drain to EMS productivity. Through analysis and testing PCBs in the pilot stages, a smoother and more educated production set-up can be achieved. By performing automatic impedance measurements and testing of components (chip resistors and capacitors) early on, you can ensure the best design for production.

We recommend applying the best design logics when creating your PCB layout and Test, Test, Test for maximum efficiency and output. According to Circuits Assembly’s December 2016 Magazine, here is the list of 5 Most Common PCB Design Mistakes: “1. The components do not suit the production technology 2. Thermal imbalance 3. Incompatibility between fabrication and assembly technology 4. Component placement at PCB edge 5. Placing fiducials on the PCB’s edge.”

Once you have planned your PC Board with best practices, Southern Machinery’s High-Speed In-line Circuit Board Test Machine will help with testing by incorporating a visual inspection function which allows mounting status checks on each component (e.g.: typo descriptions in alphanumeric characters, orientation, size) on the operator’s monitor will serve to best analyze testing up close. As well as automatically generating test data from mounting data and component list.  

http://image.slidesharecdn.com/highspeedin-linecircuitboardtestmachine-fai-161223080028/95/high-speed-in-line-circuit-board-test-machinefai-14-638.jpg?cb=1482480094

http://image.slidesharecdn.com/highspeedin-linecircuitboardtestmachine-fai-161223080028/95/high-speed-in-line-circuit-board-test-machinefai-3-1024.jpg?cb=1482480094

https://www.smthelp.com/product/high-speed-in-line-circuit-board-test-machine/

Stop Importing & Start Automating!

Automatic Insertion Equipment Manufacturer for PCB Assembly

Stop Importing Cell Phones, Automate Them!

Times have officially changed. Where once there was no reason to invest in your homegrown cell phone manufacturing, now, with equipment that is more affordable than ever before, it makes sense to invest at home. Cell phone suppliers don’t have to rely on other countries to import cell phones any longer with new Smart Factories that are more efficient and affordable than labored hands.  Now, businesses can incorporate manufacturing into their business model, and finally stop importing from China.
The SMT, pick and place Industry has revolutionized the way we used to look at manufacturing. The reasons for importing cell phones from China, namely cost and labor, are being reduced with the advancement of PCB AI Assembly equipment. Now you can home-grow your cell phone manufacturing with equipment that is smarter, faster, efficient, and more affordable than human labor force.

These huge changes will affect all companies that rely on electronics manufactured abroad. These imported items that have been historically low in cost, will no longer have the same low price tag. Intelligent companies are staying ahead of the curve and beginning to create their own reliable manufacturing processes, IN-HOUSE.

The good news is that there are companies that have planned ahead. It is now easier than ever to begin or improve your own manufacturing capabilities. It is not the huge undertaking it once was to establish and expand your own manufacturing equipment. PCB AI Assembly equipment is smarter, faster, efficient, and more affordable than ever before. Now is the time to get on board!

We have your solution! Become an Industry Leader!