Tag Archives: Rad 8
THT – Through Hole Technology.Axial Insertion
PIN & Eyelet Insertion
Radial Historical Matrix
|
Feature |
6346A/6348A Radial II |
6360A Radial III |
6360BRadial IIIXQ |
Benefit |
| Machine Speed |
.5 Sec/Ins** (7,200/Hour) |
.41 Sec/Ins (8,700/Hour) |
.40 Sec/Ins (9,000/Hour) |
Higher throughput. |
| Chain Clip Locating |
No* |
Yes |
Yes |
Reliability |
| Soft Touch Pusher
(STP) |
No* |
No |
No |
Higher throughput reliability. |
| 100 Station Sequencer |
No |
No |
No |
More components/input. |
| Component Transfer Loader Blades |
Loader Blades |
Loader Blades |
Component Transfer |
Increased uptime/reduced wear tooling, fewer adjustments. |
| Auto Recovery |
No |
No |
No* |
Higher PCB quality. |
| Clinch Scrap Lead Enhancement |
No* |
No* |
Yes |
Increased uptime. |
| Odd Form Capability |
Limited |
Yes |
Yes |
Increased component insertion capabilities. |
| In-Line Sequencer Available |
No |
Yes |
Yes |
Manufacturing floor space. |
| Single Pivot Clinch |
No* |
Yes |
Yes |
Increased uptime/longer tooling life, fewer adjustments. |
| 13mm Body Diameter Component Capability |
No |
No |
Yes |
Increased component insertion capabilities. |
| Audible Low Part Warning |
Yes |
No |
Yes |
Audible as well as visual notification to operator. |
| Tech Advisor
(Available Std or Purchase) |
No |
No |
Yes* |
Provides on-line maintenance documentation and step-by-step troubleshooting procedures. |
| CE Mark European Code |
No |
No |
No |
Compliant with European community safety standards. |
|
Feature |
6360C Radial 5 |
6360D Radial 5 |
6360E Radial 5 |
6380A Radial 8 |
Benefit |
| Machine Speed | .39 Sec/Ins (9,200/Hour) | .39 Sec/Ins (9,200/Hour) | .327 Sec/Ins (11,000/Hour) | 0..22 Sec/Ins (16,0000/Hour) | Higher throughput. |
| Triple Span Radial |
No |
No |
Yes |
Yes |
Can insert either 2.5/5.0/7.5 mm span components, or 5.0/74.5/10.0 mm span components. |
| Main Drive System | Pneumatic | Pneumatic | Pneumatic | DC Brushless Servo | Significant reliability increase. Lower noise level and higher machine uptime. |
| Machine Controller |
DEC J11 |
DEC J11 |
DEC J11 |
VME 68000 |
Higher speed, higher resolution capable of running more machine features than the DEC J11. Modern architecture supporting future developments. |
| Man/Machine Interface |
UICS |
UICS |
UICS |
IM-UPS (Like GSM) USOS |
Windows, powerful color interface with CRT, keyboard, trackball, consistent with GSM products. |
| Management Data | Non-user friendly binary format | Non-user friendly binary format | Non-user friendly binary format | Easily accessible management data | Displays management data in graph form at the click of a button. |
| Diagnostics | Non-user friendly binary format | Non-user friendly binary format | Non-user friendly binary format | Menu Driven | Powerful IM diagnostics allow for easy troubleshooting and machine feedback. |
| On Line Documentation |
No |
No |
No |
Yes |
Supports quick on-line retrieval of machine operating and maintenance information. |
| Chain Clip Locating |
Yes |
Yes |
Yes |
Yes |
Reliability |
| Soft Touch Pusher (STP) |
Yes |
Yes |
Yes |
Yes |
Higher throughput reliability. |
|
Feature |
6360C Radial 5 |
6360D Radial 5 |
6360E Radial 5 |
6380A Radial 8 |
Benefit |
| 100 Station Sequencer |
Yes |
Yes |
Yes |
Yes |
More components/input. |
| Component Transfer Loader Blades | Component Transfer | Component Transfer | Component Transfer | Component Transfer | Increased uptime/reduced wear tooling, fewer adjustments. |
| Auto Recovery |
Yes |
Yes |
Yes |
Yes |
Higher PCB quality. |
| Clinch Scrap Lead Enhancement |
Yes |
Yes |
Yes |
Yes |
Increased uptime. |
| Odd Form Capability |
Yes |
Yes |
Yes |
Yes |
Increased component insertion capabilities. |
| In-Line or Straight back Sequencer Available |
Yes |
Yes |
Yes |
Yes |
Manufacturing floor space. |
| Single Pivot Clinch |
Yes |
Yes |
Yes |
Yes |
Increased uptime/longer tooling life, fewer adjustments. |
| 13mm Body Diameter Component Capability |
Yes |
Yes |
Yes |
Yes |
Increased component insertion capabilities. |
| Audible Low Part Warning |
Yes |
Yes |
Yes |
Yes |
Audible as well as visual notification to operator. |
| Uninterruptable Power Supply | Optional | Optional | Optional | Standard | Allow for proper machine shut down and uninterrupted operation in power unstable environments. |
| Tech Advisor
(Available Std or Purchase) |
Yes* |
Yes, standard. |
Yes, standard. |
No
|
Provides on-line maintenance documentation and step-by-step troubleshooting procedures. |
| Product Trainer |
No |
No |
No |
Operation Module Standard |
CD Rom Software that provides on-line training for basic machine operation. |
| CE Mark European Code |
No |
Yes*** |
Yes*** |
Yes, In BHS Only (6388A) |
Compliant with European community safety standards. |
| Sound level for a BHS package |
NA |
NA |
78 dba |
75 dba |
Quieter operation! |
| 4 Tier Light |
No |
Yes* |
Yes |
Yes |
Improved machine status information for more efficient machine operation. |
| CD-ROM for software loading |
No |
No |
No |
Standard |
Allows for fast loading of software updates and on-line documentation. |
Radial 8 Competitive Matrix – Universal vs. TDK
| Comparative Matrix of Universal Radial 8 & TDK
|
||||
|
Feature |
Universal 6380A/6388A |
TDK VC-21S |
TDK VC7C |
TDK VC7B |
| Maximum Board Size | 457 x 508mm (NPT), 406 x 457mm (PT) | 400mm x 300mm (508mm x 381mm – Optional) | 400mm x 300mm | 400mm x 300mm |
| Insertion Span | 2.5/5.0mm | 2.5/5.0 or 5.0/7.5 mm | 2.5/5.0mm | 2.5/5.0mm |
| Cycle Rate | 16,600 cph (0.22 sec./insert.)Constant Speed | 15,000 cph (0.24 sec/insert), for X -Y movements under 30 mm (1.20”) | 12,400 cph Maximum (Speed is dependent on component type.) | 10,500/7,200/6,000 cph (Speed is dependent on component type.) |
| Rotary Table | Yes, 90 and 180 degree increments. | No information | No | No |
| Part Transfer Method | Sequencer | Sequencer | Sequencer | Sequencer |
| 4 Axis Insertion | Yes, by rotating insertion head and/or table. Head rotates in three directions; -90, 0, and +90 degrees. | Orientation: 0, +-90, 180 | Head only rotates 0+90 (std). Part is rotated for polarity at station prior to insertion head. This is possible only with optional 4 direction reverse unit. | Head only rotates 0+90 (std). Part is rotated for polarity at station prior to insertion head. This is possible only with optional 4 direction reverse unit. |
| Number of Input Stations | 20, 40, 60, 80, 100 | 40,80,120 | 40, 80, 120 | 40, 80, 120 |
| Operating system | OS/2, IM-UPS | Windows NT | ||
| Languages | English, Event messages available in: Chinese, Spanish, Polish, French | English, Japanese | ||
| Verification | Yes, value, polarity. | No information | Yes, optional. | Yes, optional. |
| Board Error Correction | Yes, standard. | No information | Yes, optional. | Yes, optional. |
| Low Part Warning | Yes, standard. | No information | Yes, optional. | Yes, optional. |
| Optical Safety Device | Yes, optional. | No information | Yes, optional. | Yes, optional. |
| Maximum Body Diameter/Height (Height measured from center of feedhole to top of component.) | 13.0mm/38.5mm | 13.0mm / 26.0 mm | 10.0mm/32.25mm | 10.0mm/32.25mm |
| Odd Form Comp Insertion – Stamp leaded parts including; potentiometers, tact switches, fuse clips, connectors. | Yes, standard. | No information | Yes, but at a derated insertion speed which is dependent on component shape and size. | Yes, but at a derated insertion speed which is dependent on component shape and size. |
| Comparative Matrix of Universal Radial 8 & TDK (Continued) | ||||||
|
Feature |
Universal 6380A/6388A |
TDK VC-21S |
TDK VC7C |
TDK VC7B |
||
| SIPs | Yes, up to 10 pin. | No information | Yes, up to 9 pin. | |||
| Lead Diameter Range | .3mm – .7mm | No information | .4mm – .65mm | |||
| Insertion Density | Tooling effects footprint.* | No information | Tooling effects footprint.* | |||
| Component Taping Pitch | 12.7/15/25.4**/30mm** | No information | 12.7/15.0mm | |||
| Auto Recovery | Yes | Yes | No | |||
| Board Handling Transfer Time | 3.5 seconds on BHS equipped inserters. | Approx. 2.5 sec. | Approximately 4 seconds. | |||
| Machine Dimensions | 20 Input Stations:W = 2,032mm (80”)
D = 292 mm (115”) H = 1,676mm (66”)
100 Input Stations: W = 6,426 mm (253”) D = 292 mm (115”) H = 1,676mm (66”)
|
40 Input Stations:L = 2,120 mm (83.5”)
W = 1,980 mm (80”) H = 1,850 mm (73”)
80 Input Stations: L = 3,580 mm(141”) W = 1,980 mm (80”)
120 Input Stations: L = 5,100 mm (201”) W = 1,980 mm (80”)
|
40 Input Stations:W = 5,870mm (231”) (Front)
W = 2,890mm (114”) (Seq) D = 2,210 mm (87”) H = 1,390 mm (54.7”)
80 Input Stations: W = 4,160 mm (164”) D = 2,210 mm (87”)
120 Input Stations: W = 5,870mm (231”) (Front) W = 5,430mm (214”) (Seq) D = 2,210 mm (87”) |
|||
Radial 8 N-Clinch tooling
Radial 8 N-Clinch tooling for machines that have the following Product Trees:
Dual Span |
Triple Span (2.5/5.0/7.5) |
Triple Span (5.0/7.5/10.0) |
|
47040006 |
90055555 |
90055556 |
|
47040007 |
NA |
NA |
|
47040008 |
90055838 |
90055848 |
To determine the machine’s Product Tree, refer to the silver tag on the right side of the machine, near the red power switch.
The new N-clinch tooling has been redesigned to increase its strength and wear resistance. This new tooling is easily identified by its black color as opposed to the gold color of the current tooling.
According to our records you have purchased at least one Radial 8 which can benefit from this new tooling. We are informing you of this so that you may consider changing over to this new tooling to take advantage of the enhancements if you have not already done so. We are also informing you that we will cease to offer the current gold color tooling by October 2000.
The new black tooling pieces are not interchangeable with the previous gold tooling. The clinch tooling must be changed as a full set, using one of the retrofit kits in the table below. Replacement parts ordered after the retrofit kit is installed may be ordered individually. The parts we have changed only affect the normal wear tooling pieces that you normally change during preventive maintenance cycles. We recommend that you allow your current gold color tooling to reach the end of its life and then replace it with the enhanced kit.
Please refer to the table below to order the proper part numbers.
Clinch tooling retrofit kits
Radial 8 Dual Span
|
CLINCH STYLE |
RETROFIT KIT P/N |
DESCRIPTION |
NEW P/N |
QTY |
|
90L Offset Higher Pivot (46666601) |
48678201 |
Anvil, Exterior |
43902303 |
2 |
|
|
|
Anvil, Interior |
43902103 |
1 |
|
|
|
Cut/Form, Exterior |
43902204 |
2 |
|
|
|
Cut/Form, Interior |
43902006 |
1 |
|
|
|
|
|
|
|
90S Offset Higher Pivot (47803401) |
48678202 |
Anvil, Exterior |
47803302 |
2 |
|
|
|
Anvil, Interior |
47803102 |
1 |
|
|
|
Cut/Form, Exterior |
47803202 |
2 |
|
|
|
Cut/Form, Interior |
47803002 |
1 |
Radial 8 Triple Span
|
CLINCH STYLE |
RETROFIT KIT P/N |
DESCRIPTION |
NEW P/N |
QTY |
|
2.5/5/7.5 90 SLL RSP (90055732) |
48678203 |
Anvil, Exterior |
47803302 |
2 |
|
|
|
Anvil, Interior |
47803102 |
1 |
|
|
|
Cut/Form, Exterior |
47803202 |
2 |
|
|
|
Cut/Form, Interior |
47803002 |
1 |
|
|
|
Anvil, Exterior 7.5 |
90055841 |
1 |
|
|
|
Cut/Form Exterior 7.5 |
90055840 |
1 |
|
|
|
|
|
|
|
5/7.5/10 90 SLL RSP (90055752) |
48678204 |
Anvil, Exterior |
47803302 |
2 |
|
|
|
Anvil, Interior |
47803102 |
1 |
|
|
|
Cut/Form, Exterior |
47803202 |
2 |
|
|
|
Cut/Form, Interior |
47803002 |
1 |
|
|
|
Anvil, Exterior 7.5 |
90055841 |
2 |
|
|
|
Cut/Form Exterior 7.5 |
90055840 |
2 |
|
2.5/5/7.5 90 LLL RSP (90055729 or 90055743) |
48678207 |
Anvil, Exterior |
90055863 |
2 |
|
|
|
Anvil, Interior |
90055864 |
1 |
|
|
|
Cut/Form, Exterior |
90055865 |
2 |
|
|
|
Cut/Form, Interior |
90055866 |
1 |
|
|
|
Anvil, Exterior 7.5 |
90055839 |
1 |
|
|
|
Cut/Form Exterior 7.5 |
90055819 |
1 |
|
|
|
|
|
|
|
5/7.5/10 90 LLL RSP (90055436 or 90055750) |
48678208 |
Anvil, Exterior |
90055863 |
2 |
|
|
|
Anvil, Interior |
90055864 |
1 |
|
|
|
Cut/Form, Exterior |
90055865 |
2 |
|
|
|
Cut/Form, Interior |
90055866 |
1 |
|
|
|
Anvil, Exterior 7.5 |
90055839 |
2 |
|
|
|
Cut/Form Exterior 7.5 |
90055819 |
2 |
New High Pivot N-Clinch
If you own a Radial 8 with a Product Tree number other than those listed above, or any of our Radial 5 machines, you may also take advantage of this new enhanced clinch tooling by ordering a new style high pivot N clinch. The high pivot N clinch automatically comes with this new tooling. The high pivot N clinches offer greater cutting force than the former low pivot clinches. You will need the high pivot N clinch in order to take advantage of this new tooling.
If you chose not to purchase a high pivot N clinch, the tooling that accommodates the low pivot clinches will still be available.
Since all Universal Instruments Corp. radial machines use the same clinch mounting system, you may simply order the new style high pivot N clinch to replace your low pivot type. It’s a “drop-in” replacement.
|
New High Pivot Clinch |
||
|
Clinch |
Lead spans |
Part number |
| 90 Short lead length |
2.5/5.0 mm |
47803402 |
| 90 Long lead length |
2.5/5.0 mm |
46666602 |
| 90 Short lead length |
2.5/5.0/7.5 mm |
90055850 |
| 90 Long lead length |
2.5/5.0/7.5 mm |
90055868 |
| 90 Short lead length |
5.0/7.5/10.0 mm |
90055852 |
| 90 Long lead length |
5.0/7.5/10.0 mm |
90055862 |