Tag Archives: Pick & Place

Wave Soldering Machine User’s Manual S-WS300


 

Wave Soldering Machine

User’s Manual


Model:

S-WS300

Be sure to carefully read this manual before use * to ensure proper use of the product

 

 

 

 

 

Chapter 1 Overview    3

Chapter 2 Main Technical Indicators    4

Chapter 3 Wave soldering start-up instructions    5-6

Chapter 4 Interface Operation    7-12

Chapter 5 Installation Adjustment and Commissioning    13

Chapter 6 Inverter Description    18

Chapter 7 Spray Rosin Furnaces    18

Chapter 8 Preheater    21

Chapter 9 Tin Furnaces    22

Chapter 10 Maintenance and Precautions    25

Chapter 11 Wiring    26

Chapter 12 General Troubleshooting    27

Chapter 13 Appendix    31

 

 

 

 

 

 

 

 

 

Chapter 1 Overview

Automatic wave soldering machine is currently the mainstream of electronic products welding process, compared with other manual welding with a variety of manual, has unparalleled advantages, and thus widely used by electronics manufacturers. The automatic claw wave soldering machine produced by our company is the most advanced using modern high-tech technology.

The new design of crystallization:

(1) Unique automated preparation program;

(2) Perfect work/adjustment function;

(3) The temperature is controlled by the temperature control table of WINPARK. The speed is high and the precision is high. It is suitable for long-distance transmission in harsh industrial environments and has high reliability.

(4) The chain speed is controlled by the frequency conversion speed control motor, which is easy to adjust.

(5) Solder joints are of high quality, easy operation and good service. They are reliable products in this industry.

Thank you for your inquiry and use this machine, thank you very much! Before use, please read this manual carefully. It will provide you with all the functions of the machine thoroughly, and it will be fully utilized in production.

 

 

 

 

 

 

 

 

Chapter 2 Main Technical indicators

 

PCB Size: Max.50~300mm
Conveyor height:750±50mm
Conveyor speed:0~1.8M?Min
Conveyor Angle:3~7º (adjustable)
Conveyor direction:L->R
Component heigh :Max.100mm
Pre-heating zone:600mm
Solder pot wave:2
Pre-heating power:3kw
Pre-heating zone temp:room temperature–250°C
Cooling zone:1 Fan cooling
Solder pot power:6kw
Solder pot capacity:Approx.200KG
Solder pot temperature:room temperature–300°C±1-2?
Control method:P.I.D+SSR
System Control:PLC + Touch Screen Control
Flux capacity:Max5?2L
Spray Fluxer:ST-6 Spray
Power Supply:3P 380V AC
Total Power:max.9kw
Normal working power:Approx.1.5kw
Air Pressure:4~7KG/CM2
Dimensions:L2460×W1200×H1650MM

Weight?Approx.600KG


 

 

 

 

 

 

 

 

Chapter 3 Wave soldering start-up instructions

 

3.1 The boot step of wave soldering

a) Confirm that the machine is connected to three-phase ac380v, 5- line power supply and ensure the machine is grounded properly.

b) Open the total air switch and the switch in the electric control box, then open the power switch on the operator panel.

c) The machine Time control switch is lit, at this time presses the manual / The automatic switch icon, the time control switch displays On state, touch screen lit

d) Touch ( enter ) the button until you enter the operating interface, please refer to the instructions.

3.2 time-controlled switch operation instructions

 

 

 

 

 

 

 

 

 

 

Instructions for use (Time controller is not used for a long time, every three months need to charge once, the charge times <12 hours)

1. first use, or long time after use, when the controller is not displayed, please after the power, with small items in the lower left corner of the hole open.

2. when powered on, the timer is 24-hour system, please hold the “clock” key for 5 seconds, the monitor will display AMin the upper left corner, indicating that it has been the hour system. Press 5 seconds and return to the hour system, at which time AM display is turned off.

(12 hours When AM is the morning, PM means the afternoon)

3. Set switch time: (if the set opening and closing time is the same, the time controller relay suction for a second ) set steps:

Steps

Keys

Set up a project

1

Press (SET) (??)

Enter timed setting (show 1 on)

2

Press (Week) (??)

set every day the same, or week 1-5 the same, week Six Sunday the same, or daily different (if the same daily, you can not press this key, this time does not show the week, while correcting the clock also

No need to press this key)

3

Press (time) (?)(? )

Set Time to open

4

Press(SET) (??)

Enter the timer setting (show 1 off)

5

Press (time) (? )(? )

Time to set off

6

Press
(week) (
??)

If the date of the set off is the same as open, you may not press this key

7

Repeat 2-6 steps

Set the 2-8 times switch time

8

Press(clock) (??)

End Time setting

* If you do not need 8 switch timing, press (clock) key can be into the clock correction.

* If set error or cancel set this press (clear)(??) key, and then restore the original settings once again

* Display without setting (–:–)

4. Clock Correction:

4.1 Press Live (Clock ) and repeatedly press (week ) to the same day. ( if the daily set switch time is the same, can not press this key, direct correction time, points)

MO

TU

WE

TH

FR

Sa

Su

Monday

Tuesday

Wednesday

Thursday

Friday

Saturday

Sunday

 4.2 Press and hold (the clock) and adjust the time by (time) or (minutes).

5. when you have completed the above operation, press The Open/ Auto/ off ” key, be sure to base your current time on the set of self

 controls the time switch, causes the monitor the most downlink to display as (on / off ) or at off(auto / off)

Explicit shows

Said

On at

Indicates that the timer is in automatic control and in the open state

At off

Indicates that the timer is in automatic control and is off state

On

Indicates that the contact is in a connected state but the timer does not switch on the set switch time

Off

Indicates that the switch time is invalid in the long shutdown state.

6. check: Press (set) key to check whether the time set is correct.

7. Modify : please press (clear ) The key at the setting , then reset the time and week of the timing switch.

8. End check: Press (clock) to finish checking and setting, display clock.

9. Manual control: Press (ON/off/off) key, can realize random switch

Attention matters

1. Open The setting of time, can not cross set, should be set according to the order of time.

2. Implement timing Switch Control system Time to set the state in the auto , that is, show on / off (on) or from Move / Close ( at off).

3. The use of the environment should be in line with the environmental requirements of the controller, to avoid vibration, shock, corrosion, dust, electrostatic, high-temperature, high-temperature, direct sunlight environment to use.

4. Please store it in the rated voltage and temperature and humidity condition.

5. maximum current refers to the maximum current when resistive load, lamp current = rated current x20%, motor current = rated power Flow x30%, please use in the specified voltage and current range, if exceed the specified capacity, please contact the AC contactor.

 

Chapter 4 Interface Operation

 

4.1 when the machine electric source button is opened , touch the screen into the Welcome interface ( figure 1 ), waiting about Ten seconds, after the completion of the PLC , the machine automatically open tin furnace heating function.

Figure 1 Startup initial interface

4. 2 Click to touch the screen into the Secretary to introduce the painting surface, such as ( figure 2) Click into the system


Figure 2 Company Introduction

 

4. 3 Click into the system , touch the screen into the machine to manipulate.the painting surface , as 3.

This painting surface controls all the operation of the machine,

 including the manual mode and the self – moving die style.

4.3.1 : Manual mode: Touch screen left upper corner display manual (click to Automatic), manual mode, click Transport, open the chain claw

transport function; Click Preheat, turn on preheat function (must turn on transport to turn on preheating); Preheat temperature to reach, click on the peak, according to the actual product to open the crest, unicast or double wave (long leg wave soldering only a valid), generally only in the back of the red glue patch components need to open the double wave, at this time the peak has been running , the technical personnel can adjust the crest height according to the actual situation; Click on the spray, click the spraying, spray has been working, at this time can adjust the spray size, close to spray, the spray becomes automatic state.


4.3.2 : Automatic mode: Click on the touch screen in the upper left hand corner of the manual switch to Automatic mode, point Open Transport, preheating, as needed to open the crest, spray fog. In the manual mode after adjusting the machine state, at this time the machine can be normal production, when the circuit board into the machine, machine automatic spray, automatic spray, automatic wave soldering.

Fig . 3 machine operator interface

4. 4 Click on the machine in the lower right corner of the EEG map , the machine into the set interface , as shown in Figure four , this screen is used to set the machine‘s shipping parameters.
Spray Distance: This parameter sets the automatic spray time when PCB The board is

transported to the top of the sprinkler start spray, recommended set value to 7 , if PCB

The office has not reached the top of the nozzle has been opened Start Spray, then change

this parameter large, conversely, if PCB after the board is over the nozzle before

beginning to spray, then the parameter is adjusted small;

Spray coefficient: This parameter is not set;

Wave Distance: This parameter is automatic Qipo parameter, when the PCB board is

transported to the front of the tin Furnace, automatic Qipo, this parameter and spray

distance set the same way;PCB board in distance tin furnace 20cm

The peak effect is the best when it is opened.

Wave time: This parameter is the peak after the automatic start of the operation time, it is recommended to set the 50-80.

Figure 4 parameter setting screen

4. 5 Click Control Screen left -pointing arrow chart , into the machine– like monitoring Screen , this screen is used to monitor the operation Status of PLC .

Fig . 5 The status monitor drawing surface

 

 

 

 

 

 

 

 

 

 

 

Chapter 5 Installation Adjustment and Commissioning

5.1 Machine Adjustment

After the machine positioning, the level adjustment, first the Foot Cup, so that the rubber wheel off the ground water leveling ruler on the machine to adjust, must make it in a horizontal state.

Adjustment of rail height

(Note: Tin furnace before shaking out, the first tin furnace trolley and rack fixed connection code loosened, and then the tin furnace height lowered, so that the tin furnace nozzle and titanium Claw in the height of a certain gap to avoid damage collision.) The tin furnace can be smoothly shaken out. Note: The foot wave soldering furnace to disconnect the titanium claw first

5.2 Adjustment of Plate feeder

Installation of the machine to install the first access to the plate feeder, the board will be connected with screws fixed, with two

PCB Board to adjust the docking plate, a piece of PCB into the titanium claw inside clamping, a PCB board placed in the plate feeder, two PCB board docking up, By adjusting the plate to the side of the four screw wire To adjust the height of the board connection, so that the two PCB board height parallel, through the adjustment of the machine, such as plate connected to the side of the rice screws to adjust the parallel to the plate feeder and titanium Claw, two fast PCB The joint of the plate butt is completely kissed so that the plate feeder has been installed and adjusted.

Adjustment of 5.2 guideway width

The width of the guide rail can be adjusted according to the different width of the printed board, the printed board Pinto on the Import board, and the printed board side to the fixed edge of the import plate, the rotation width adjustment handwheel to the printed circuit board can be placed on the guide, and can be moderately pushed to the conveyor chain claw mechanism

Attention:

1. Can not hold too tight or loose, too tight will cause the chain claw and plate deformation; Taisong may appear drop board or PCB side stop affect the quality of welding.

2. before adjusting the width of the chain to check whether the two sides of the solder furnace nozzle plate, if you can touch, it is necessary to increase the guide or reduce the tin furnace, so that the chain claw higher than tin furnace spout Guide.

5.2 Adjustment of Tin Furnace

The height adjustment of the tin furnace can be completed by the tin Furnace trolley lift, and the height standard is approximately 6mm~8mmfrom the top edge of the nozzle by the base board component foot.

5.3 Conditioning of preheating box

The position of the preheating box is fixed before leaving the factory, and can not be easily changed, the preheating box should ensure the bottom

The temperature of the face is between the 80?-180?.

5.4 adjustment of flux spray height

The spray height adjustment is done by adjusting the nozzle height and adjusting the appropriate air pressure and gas.

Loosen the screw that the nozzle is connected with the shaft, the nozzle can be moved up and down, and appropriate adjustments can be made according to the actual needs.


5.5 Nozzle Air Connection mode

5.6 adjustment of the flow of wash claw liquid

* The adjustment of the volume of wash claw liquid. (see chart below)

1.-Alcohol Pump

2.-Output Pipeline 3.-Control Valve

4.- Chain Claw

5.-Wash Claw

6.-Reflux Pipeline 7.-Alcohol Box

The claw pump has a switch control in the touch screen and requires alcohol in the alcohol box and turns on the drive Chain to open

Claw Washer is to ensure that the chain claw clean, to achieve solder quality one of the factors. The device uses a loop-back -flow design, the chain claw through the alcohol moist brush cleaning, flow through the control valve. The capacity of the alcohol box should be Paute 2/3 or more, otherwise the pump will burn, every two days will wash the claw box out of the tin slag clean.

Note: Do not turn the adjustment switch too large and the alcohol overflow machine, so as not to cause a fire.

5.7 Commissioning

after the equipment is installed, the equipment should be fully checked, and after the system and mechanism are working normally, then put into normal use.

* Prepare Equipment

flux approx . 20L

Cleaning Lotion about 12L

Solder lead -free solder 400kg

Electric Stove 3Kw 1

Stainless steel tank 1

 

 

 

* Molten Tin

The solid solder is poured into the stainless steel container in batches, heated to the furnace to fully melt ( about the? ), and then poured into the tin tank of the equipment, when the solder liquid surface is about 8mm from the tin Groove mouth , Stop feeding start-up equipment, the tin furnace temperature preset for 245?, to tin furnace temperature, start the crest, adjust the crest height, check whether the crest is normal. Josi surface is low, at this time can be the bar-shaped solder directly into the tin furnace, adjust the tin surface to fit. Note:a. Tin Tank for the first time, the Solid Tin Bar ( block ) material directly into the tin furnace to melt, In case a large amount of heat can not be passed to the solid solder in time, resulting in high-temperature burning tin trough and heating pipe. b. Before dissolving the tin, the tin trough and the stainless steel container should be cleaned to prevent the impurity from polluting the solder.

* Check Flux Spray Condition

The flux is injected into the rosin groove, connected to the gas source and activated. “Spray Fog ” , check whether the spray is normal. the proportion of flux in accordance with the requirements of manufacturers and actual use of the situation, can be 0.80~0.87 within the scope of appropriate adjustments. ( manufacturers are best to provide free cleaning flux)

* Other

Check the transmission, adjust the body is normal, respectively, start the transport, washing claws, cooling, preheating and so on, check is normal, commissioning completed.

 

 

Chapter 6 Inverter Description

(See VFD-M Manual and temperature control sheet , This manual is presented in conjunction with the instructions )

 

Chapter 7 Spray Type Rosin Furnace

7.1 composition of rosin furnace

Rosin furnace is made of stainless steel, sealed containers, flux stored in this will not evaporate and absorb moisture in the air, and maintain a stable solvent composition, and with high-precision import nozzle and Germany or the United States rod-free cylinder, imported light eye, is currently the most ideal welding equipment users. The structure is shown in the figure below.


 

 

 


 

7.2 correct use of rosin furnace

the height of the rosin spray can be adjusted (see spray height adjustment), can also adjust the solenoid valve on the airflow regulator or pressure regulator on the air conditioner, the factory has been adjusted so easy to change, to avoid making into the spray system chaos, when working when the substrate through the input photoelectric tube, time control system started, and began to delay spraying and spraying tin until the substrate through the rosin furnace 3-5 seconds to stop spraying.

Note: The flux must be clean-free dapoxetine type, which is characterized by the plate surface after welding without ultrasonic cleaning, clean and beautiful board.

7.3 instructions for the use of nozzles

I, the safe operation of the case of special attention to the following matters:

7.3.1. Take appropriate precautions before use to prevent injury to the human body or damage to the product.

7.3.2. Do not point an open flame or close to an open fire place, to avoid static electricity.

7.3.3. In the installation or maintenance process should be all fittings with raw tape, such as the connection slack, in the gas

Under the pressure of the body, various liquids will be sprayed into the body.

7.3.4. When connecting the air pipe and the solvent pipe, please select different material and pay attention to the pressure of the hose can not exceed the regulation, do not use the damaged old trachea.

7.3.5. Often clean the nozzle on the solvent, the residue on the road, may cause trouble, is in the direction of people can not press the switch.

II. Methods of Use

1. Install despotism M10 stainless steel screws tighten.

2. When installing trachea and solvent fittings, please seal with raw tape, no leakage.

3 . The standard jet pressure is 0. – MPa, standard distance 200-0 mm.

4. Adjust the valve nut ( vent quantity ).

5 . on the nozzle labeled ” F “Then solvent Pipe interface,”N” “C” to connect the air pipe. “N” is a jet input pipe interface.

III. Maintenance and Repair

1. After each class work completes promptly cleans the nozzle the superfluous residue agent.

2 . use a brush or toothbrush when cleaning. (be careful not to damage the gas cap and nozzle “O” rings.)

3. Periodically add grease to the “O” ring to add lubricating oil to the needle clamp. Take care not to tap the needle when removing the clip.

Fault Handling table

Symptoms

Possible causes

Handling countermeasures

 

Solvent Breakpoint

1. Insufficient amount of solvent

2. Liquid tube Hardening is blocked

3. Nozzle slack or damaged

4. Needle Clamp Fixed nut loose

1. Supplemental solvents

2. Replacement of liquid Tube

3. Tighten or replace

4. Tighten or replace the needle clip

 

 

Side Type Spray shape

1. blockage or damage of valve vent empty silo

2. The nozzle has a dirty glue

1. Clean or replace

2. Clean or replace

 

 

 

The spray shape is Crescent type

1. Valve vent empty bin obstruction or damage to the internal wall of the valve adhesion solvent slag valve center hole damage

2. The nozzle has the dirty material adhesion or the nozzle damage

 

Cleaning or replacement

 

 

 

The spray shape is thick type

1. Valve Center hole too large

2. Low Injection pressure

3. High solvent concentration and high pressure

1. Replacement

2. To adjust the high bias pressure

3. Diluted solvents ,Reduce driving pressure

The spray shape is narrow

1. air pressure is too high

2. slag between valve and nozzle

3 Reduce air pressure

4 Cleaning

 

7.4 Daily maintenance and precautions

7.4.1. after Regular cleaning nozzle to ensure smooth nozzle.

7.4.2. always keep the liner slide clean and lubricated, no solvent immersion, so as not to affect the rod the normal use of cylinders.

Chapter 8 Preheater

8.1 the role of Preheater

The role of preheater is to increase the expansion rate on solder pads by preheating the flux activation and

To promote the evaporation of the PCB flux solvent, thus obtaining the best soldering effect. In addition, the circuit board after preheating, reduce the PCB and tin furnace temperature difference, to avoid the thermal impact of electronic components and circuit board sudden thermal deformation.

the optimum temperature for preheating is 120~180?. The temperature is too high can cause undesirable consequences; too low temperature affects welding quality.

8.2 The construction of preheating box

the preheating system is composed of imported blackbody heating pipe. The Preheating box and the guide rail are connected by screws to facilitate the inspection and maintenance of the line.

The best preheating temperature on the circuit board is 120-180 ?, the temperature of the preheating box is passed by the high accuracy temperature probe to the preheating electronic thermostat to adjust, can accurately control the preheating box temperature, protect the circuit board, achieve the most ideal preheating effect.

8.3 Daily Maintenance and Precautions

8.3.1 The temperature of the circuit board’s bottom surface is often tested to ensure that 120~180? between the two to ensure the best solder effect.

8.3.2. Check whether the circuit wire aging, in order to prevent current interruption.

8.3.3. Clear the flux residue in the drawer of preheating box, lest the set will cause fire.

 

Chapter 9 Tin Furnace

Tin furnace structure using stainless steel production. By the wave generator, nozzle filter, impeller, motor and other groups

Yes. The use of pump-type principle to form a crest.

Tin furnace structure is reasonable, high technical content, the use of Japanese and American tin Furnace advantages of the development of high standard tin furnace. Its characteristics:

1 reduce the tin oxidation to a minimum.

2 nozzle wave smooth, tin surface can be adjusted vertically to adapt to different PCB board welding requirements,

3) External heating effectively avoids the phenomenon of explosion tin, good insulation performance, tin furnace durability does not deform.

4) long service life.

Tin furnace body is by corrosion-resistant stainless steel plate welding into, heating tube installed in the tin furnace two outside. Use

Alloy

 

 

 

 


Plate to radiate heat, so that the temperature uniformity of the tin furnace, the overall heat balance does not deform, spray cavity set up without clogging nets,

Can keep the peak smooth and smooth, and not plug, thus reducing maintenance, improve efficiency.

9.2 correct use of tin furnace

Tin Furnace high and low and in and out of the mobile can be used to set up the joint hand wheel and lifting screw adjustment , adjust the tin Furnace crest can be adjusted by the frequency converter, the higher the impeller speed, tin furnace crest is higher;

Solder temperature controlled by the thermocouple in the tin Furnace. First of all, the expected solder temperature set, usually the normal solder temperature is 230-250 ?.

In the back of the tin furnace with a row of tin Tsui, used to clear the tin furnace. The tin furnace to the back of the removal, cleaning and maintenance, before the tin furnace removed, must first be the guide rail high or tin furnace to reduce a certain height to avoid the rail chain claw and tin furnace collision caused by the chain claw deformation.

In the demolition of the furnace, referring to the structure shown above, the nozzle removed first, the motor frame and impeller out, loosen the furnace liner fastening bolts, you can remove the furnace.

9.3 Daily maintenance and precautions

9.3.1. Regularly check the amount of tin to control the “spray tin wave.”

9.3.2 . measure soldering temperature with mercury thermometer ( standard temperature0?). If the preset solder temperature is unstable , it can be adjusted in the temperature control table.

9.3.3. Depending on the resulting oxide, add antioxidant grease. (Anti-oxidation grease and flux supporting use)

9.3.4. Frequently remove oxides from tin furnaces.

9.3.5. Check the tin furnace motor coupling on the machine rice and impeller shaft coupling machine meter and its operation, to ensure its normal operation.

9.3.6. Pay attention to check the wire has no aging, as well as the parts of the screws, nuts are loose.

9.3.7. Spray nozzle every day after work with alcohol automatic cleaning, lest block.

 

 

 

 

 

 

 

 

 

Chapter 10 Maintenance and precautions

1. Often the fuselage, transport, claw pump, cooling fan, such as motor housing cleaning to facilitate the cooling and insulation.

2. Regular inspection of electrical control box in the electrical appliances and fastening the screws on its terminals, such as the discovery of contact ablation, suction and not flexible, etc., should be dealt with in a timely manner.

3. Regular inspection of preheater, tin furnace heating pipe joints, such as the discovery of head loosening, poor contact, insulation aging and other phenomena should be tightened, clean and replace.

4. Regular inspection of equipment to protect the grounding device is good.

5. In the operation of the equipment, pay attention to monitor the shell temperature of each motor, overheating phenomenon should be stopped check.

6. When the general switch on the power supply, should first stop the tin Furnace, preheating and wave crest and other large current load before entering

Yes.

7. After the main power switch trip, you must find out the cause of the failure, before the closing.

8. In the process of melting solder and injecting high temperature liquid solder into the welding furnace, wear protective articles to prevent

Scald.

9. Flux, Wash claw liquid are flammable materials, use should pay attention to fire safety.

Ten after working every day, you need to clear the flux residues in the preheater to prevent accumulation. cause an open flame.

11. The limiter can not be added lubricating oil, so as to avoid the transmission chain claw not go.

12. Anti-oxidation wax (oil) should be used with flux to avoid fire.

13. Each transmission part should maintain the good lubrication, except the angle adjustment mechanism may use the ordinary ointment, other all uses the High-temperature ointment lubrication.

14. The tightness of each transmission chain should be checked and adjusted regularly.

15. Regular inspection of tin furnace speed motor lubrication and operation, to ensure its normal operation.

 

– Tin furnace Nozzle should be based on the peak stability, the peak when the exception to clean the nozzle, so as not to affect welding quality.

18. Spray nozzle should always check the tightness of its connection.

Chapter 11 Wiring

This equipment needs external 3? , ac380v,50HZ power supply ( three-phase five wire system ), power supply capacity

The quantity is not less than 20KVA, the equipment shell should protect the grounding, the grounding resistance ?4?, the grounding conductor is not less than

4mm2, the incoming line should be no less than 6mm2?

 

 

 

 

 

Chapter 12 General Trouble shooting

To ensure high quality, the devices used in the equipment are advanced industrial countries of high-quality products, such as million

In the event of an accident, please check each of the items listed in one table. If you are still unable to resolve, please contact the company directly.

Failure phenomenon

Reason

Check processing

All action buttons are invalid

1. Time is not in the state of timing

2. The tin temperature is not up to the set value

1. Set the scheduled boot time before the current time.

2. Wait until the temperature of the tin furnace, then operation.

 

Control power LED not lit

1. Power supply Missing phase

2. Fuse on the bottom plate of the electric vessel

1. Overhaul power supply.

2. Check whether there is a short-circuit phenomenon in the lights, etc.

In addition to the failure, replace the new insurance pipe (4A).

 

 

 

Power supply Total Switch tripping

 

1. Load and line occurrence short-circuit phenomenon

2. Power supply Total Switch Contact bad

1. Check the load and related lines, troubleshooting short-circuit.

2 . Check the wiring area of the power supply master switch for appearance loosening, heating, oxidation and whether the switch contact point is out contact is bad, ablation and other phenomena, or to be seized

repaired or replaced.

Tin Furnace or preheating

 

Slow warming of the device

1. Power supply is too low

2. Additional Hotline ( tube )partially damaged

1. Improve the quality of power supply.

2. Replace the hotline ( tube ) .

 

 

Transport Claw not running

1. Transport motor shaft end of the drive chain skid, Force nut Loose

2. chain speed set to “0”

3.fx-2da or inverter damage

 

 

1. Fixed nut for fastening drive sprocket.

2. chain speed set to not “0” position.

3. fx-2da or inverter.

 

Failure and solder welding problem analysis

Fault

Possible causes

Press the button to press , But the LEDs are not lit

 

1. Total switch not open, emergency stop switch not open

2. LED light bulb failed

3. Total switch failure

 

 

Press the button to press, but the machine does not run

1. Total Switch not open

2. Press-twist failure

3. Relay failure

When the Rosin furnace is bad

1. The pressure of the rosin furnace is too low

 

 

 

Uneven Rosin Coating

1. The nozzle is damaged

2 . Water, obstruction of trachea

3 . The density of the rosin liquid is too dense

4. Air pressure is too low

5. Pressure regulator failure

Preheater temperature too high and too low or preheater

1. Voltage is too high or too low

Bad use

2. Heating line burnt or terminal loose.

3. Temperature probe Abnormal

4. Temperature control Failure

 

 

 

 

Tin furnace can not maintain enough tin crest

1 . The nozzle has been blocked

2 . Coupling loosening

3. Impeller Wear

4. Motor Transport Instability

5. Tin solder is impure, especially when the zinc content is larger than the specified value

6. The furnace temperature is too high

 

 

Welding problems and Treatment methods

Solder state after soldering

Original for

Branch Square Law

 

 

 

 

Welding is not good

1. Surface oxidation of copper foil pollution

2. Flux preheating is not enough

3. Too little Flux

4. Low solder temperature

5. Conveyor belt speed

6. PCB in the tin solution leaching excessive

7. Copper foil area is too wide

8. Wuxi Protective Film

9. Flux and molten solder do not melt

 

 

 

 

Clean copper foil and component ends; PCB, components for long-term storage, research flux is no problem, for new flux.

 

 

 

 

Out of the tin pillar

1. Copper foil surface, component ends of oxidation and pollution

2. Solder welding of flux is not good

3 . The chemical changes of the coating flux and copper foil 4. Flux metamorphism

Clean copper foil surface, fully preheat, Preheat temperature standard: Aldehyde circuit board to

– ?, epoxy circuit board 120 to?

(Solder surface temperatureadjustment flux, eutectic solder , temperature for250~260? circuit board and tin liquid contact do not exceed the road plate thickness of the 1/2. Reduce the height of the tin liquid to adjust the speed of transmission , research circuit board design, in

Circuit board coating Protective film.

 

 

The occurrence of the lap

1. Copper foil surface, component ends of the oxidation of pollution

2. PCB Solder direction is not good

3. PCB design is not good

4. No Solder protection film

Cleaning the copper foil and the side of the side of the oxidation of dirt, change the direction of the circuit board solder, coating Tin protective film, the study of circuit board set

Millions

 

 

 

No tin on the ends

1. Oxidation of the dirt on the ends

2. There are things that do not touch tin (e.g. paint, organic resin)

3. Solder welding of flux is good

4. Flux time too long quality deterioration

 

Clean copper foil and the end of the surface, do not hang tin, with the pump to remove the attached oxide, dip welding do not exceed the thickness of the PCB 1/2

 

 

 

 

Virtual Welding Baken Bubble

1. Solder temperature is too low

2. Solder welding of flux is not good (low ratio of flux)

3. Oxidation of the dirt on the ends

4. Surface oxidation of copper foil pollution

5. Flux deterioration

6. Conveyor belt speed too fast

7. Wuxi Welding Protective Film

8. The circuit board damp produces the bubble

 

 

solder welding temperature is defined as 250~260? Inspection Welding Agent to remove the ends of the oxide adjustment parts of the ends line Diameters (D) and Aperture d ( e.g.

d=1.d=0.8 conveyor belt speed of one meter per minute, the circuit board in advance drying.

 

Some places do not touch tin

1. A part of copper foil surface pollution

2. Sipo and PCB contact but do not hang tin

3. PCB Bending

Clean the ends of the line (stripping or welding again) to avoid long-term storage, check the flux or change the new

Flux.

 

PCB Bending

1. Solder temperature is too high, preheating temperature

2. Conveyor belt speed is too slow

3. PCB does not press well

Solder Solder temperature is 250~260?, transfer with speed set to standard one metre per minute, line

The corners of the road plate are pressed tightly.

 

 

 

Chapter 13 Appendix

Appendix I: Selection of welding process parameters

The selection of welding process parameters has been described in the relevant chapters for easy access to the present list as follows:

Choose

Process parameters

Select Range

Notes

1.

Tin Furnace Temperature

230~260?

245 ? is generally optional

2.

Preheating temperature

80~180?

PCB welded surface after preheating should reach the single panel 90 ?, double-sided

Board 110 ?

3.

Transport speed

0~1.9m/min

Generally optional for 1.2 m/min

4.

Flux proportion

0.80~0.87

According to the technical requirements of the flux manufacturer and the actual welding situation

Adjustment

5.

Crest Height

Press at 1/2~2/3s

Thickness of s= printed circuit board

 

Appendix II: Technical parameters of lead-free solder


Name

Alloy Composition (wt%)

Melting temperature (?) Solid state line/liquid Line

M  Series Solid state temperature 200~250?
M31

Sn-3.5ag-0.75cu

217

219

SA2515

Sn-2.5ag-1.0bi-0.5cu

214

221

M41

Sn-2.0ag-0.5cu-2.0bi

211

221

M42

Sn-2.0ag-0.75cu-3.0bi

207

218

M702

Sn-3.0ag-0.7cu

217

219

M704

Sn-3.35ag-0.7cu-0.3sb

218

220

M705

Sn-3.0ag-0.5cu

217

220


How SMT magazine installed? And how to use it

How  SMT magazine installed? And how to use it?

ESD SMT magazine 10ESD SMT magazine 13 ESD SMT magazine 12

ESD SMT magazine 14ESD SMT magazine 15ESD SMT magazine 16ESD SMT magazine 17ESD SMT magazine 19ESD SMT magazine 22ESD SMT magazine 21ESD SMT magazine 20

ESD SMT magazine
ESD SMT magazine

ESD SMT magazine 2ESD SMT magazine 3ESD SMT magazine 4ESD SMT magazine 5ESD SMT magazine 6ESD SMT magazine 7ESD SMT magazine 8ESD SMT magazine 18ESD SMT magazine 9ESD SMT magazine 14ESD SMT magazine 25ESD SMT magazine 24

Learn more spare parts:

1, Find us more: https://www.facebook.com/autoinsertion

2, Know more our team: https://cn.linkedin.com/in/smtsupplier

3, Welcome to our factory in Shenzhen China

4, See more machine working video, please Youtube: Auto Insertion

5, Google: Auto+insertion, to get more informations

6,Looking forward to your email: info@smthelp.com

 

S-6000V SPECIFICATION

Catalog

1.Description 2.Specification 3.Feature 4.Operation panel 5.Operation Guide

  • Menu Function
  • Programming Process
    • Calibration
    • Place strip

 

  • Material Station Setting
  • Place PCB board
  • Import coordinate
  • Puzzle Set
  • Operation Procedure
    • Basic Procedure
    • Safety

 

  • Maintenance and management
    • Maintenance
    • Common Faults
  • Configuration
  • Quality Guarantee

 

 

 

 

 

 

 

 

 

 

 

 

  • Description

S-6000 is dedicated to research and develop electronic products, it is a small desktop type machine which suits for small and medium-sized enterprise assembly line is developed by our company. This machine has

 

superior function 1.small batch production. 2. Experiment, research and development. 3. Sample Preparation and trial-produce. 4. Processing and Mounting LED SMT, etc.

The main characteristic of S-6000 is small volume, Mounting very fast, high precision when it works, simple operation, stable running and competitive price. Not only can help you to avoid the mounting instability by man-made, but also can help you to solve the problem like high labor cost, high site cost, low production efficiency, and so on. Our product can greatly improve the productivity.

 

 

 

  • Specification

 

Desktop Automatic Budget SMT Machine
Model

S-6000A

S-6000V

Applicable PCB

18mm*18mm-305mm*368mm

Visual System

up visual system

up and down visual system

Visual function

Mark point positioning function

Placement Head Quantity

2

Feeders

no

20

Strip Roller Quantity

27

26

 

IC Tray

 

no

 

1 Shelves

Mounting Capability

3000PCS/h

3000PCS/h

Mounting Accuracy

±0.03mm

 

Applicable Components

 

0402~24mm, CHIP, SOP, QFP, SOT

Tape Width: 8mm,12mm,16mm,24mm

External Dimension

750*633*430

648*690*470

Weight

59KG( 85.5KG including the package)

63.5KG( 90KG including the package)

Vacuum Pump

-92KPA (Included, Mute Pump)

Vacuum Pump Quantity

2(Included, Mute Pump)

Power Supply

220V , 50Hz

Average Working Power

100W

 

 

  • Feature
    • On the basis of programming and control system of WindowsXP, it is supported to import the coordinate file and online programming
    • vision correction: Mounting vision correction, Machine tool vision correction
    • 2 Placement Heads can work in the same time and the mounting range is big. It supports big and thick component. 4 placement heads can be choosed
    • Laser alignment, online programming
    • Vacuum detection, intelligent discriminant good or bad adsorption
    • Detection of material lack, automatic alarm
    • Support multi-feeding ways: feeder belt, feeder, IC tray, IC material tray
    • Encapsulation apply

 

  • common resistance, capacitance, inductance    and diode

 

  • SOP series

 

  • QFN, TQFP, BGA

 

  • TO252    SMA SMB
 

 

 

 

 

SOP-8 (SO8) narrow

SSOP-20 wide

TSOP-44

 

 

 

SMA

SMB

OT252

5. SOT series  

 

 

 

0402, 0603

0805, 1206

1210, 1812

2010, 2512

3528, 5050

LL34

TQFP-144

 

 

 

SOT-223

SOT-23

SOT-89

 

 

 

  • Operation panel

    • Reset Button:    Reset the system data can be restored to the initial state
    • Lighting Button:    The light switch
    • Acceleration and deceleration: Adjust the machine speed
    • Step Distance Button:    Adjust the step distance, step distance: 0.025    0.2    1    5    25 100    mm) Standard step distance: 5
    • Left and right, Up and down Button:    Move the direction key
    • Start/stop:    decide when the machine work start and suspend
    • Emergency stop button: Machine is in wrong operation, click this button, the machine stops running and in the locked state. After solve the problems, this button will rotate rightwill be back to start, open unlock Safe , the machine will work properly
    • Alarm:    Color light alarm, Red is stop state, green is working state. When the machine at work when a fault occurs, the red lights and alarm

 

  • Operation Guide

    • Menu Function

Level 1 menu
nameLevel 2menu
nameMenu functions instructions
FileNew FileImport and build new coordinate filesOpen FileOpen the saved file SMT programmingEditCheck the dataCheck list configuration material stand material unit
configurationshortcut keyCut and paste, paste, copy, delete

SettingBackup and recovery machine
parametersMachine tool fault
solvingCheck system failureCalibrationBefore using equipment calibration machineSystem of
material stripBuilding material components encapsulation, information and
material feed configurationSystem of
componentEstablish station components packaging information

ControlUnlockUnlock the machineLockLock the machineHeatingHeating the machineOpen cursorOpen the machine cross cursorClose cursorClose the machine cross cursor
ViewToolbarCould show and hide the toolbarList to adapt to
the widthReduce and enlarge the programming listHelpAboutView the system version informationMachine
debugging toolsCan debug and test the function of each part of the machine

Programming Process

Machine Calibration -> Put Material Strip    –> Set Material Stationcheck material -> Put PCB    -> Import Coordinates -> Puzzle SetCheck PCB

  • Calibration

Enter the menu- Set -> Calibration, Align the cursor, nozzle, pull needles and other equipment in order one by one, details are in the corresponding instructional videos.

 

  • Put Material Strip

Put the material strip on the shelf, details are in the corresponding instructional videos.

  • Material Station Setting

Set the material stand center coordinates, broaching coordinates (for belt material stand), Set column spacing (for disc material stand), This process is referred to as “Material Station Setting”, details are in the corresponding instructional videos.

  • Place PCB board

Put empty PCB board with no solder paste on the machine, Carefully adjust the distance of the jig, To ensure that the PCB securely holding.

  • Import coordinate

Enter the main menu file – > new file, import a coordinate file. Support import the coordinate file and online programming coordinate file PCB software: PADS, CAM350, protel99, Altium Designer and so on, details are in the corresponding instructional videos.

  • Puzzle Set

Choose from two of the far patch points, To establish the corresponding relation of the origin and the origin of
the machine tool programming, This process is referred to as “Puzzle Set”, details are in the corresponding
instructional videos.

  • Operation Procedure

    • Basic Procedure

 

 

 

->

 

->

Solder Paste

S-6000V

Reflow

 

Solder Paste -> SMT pick and place machine -> Reflow Soldering

 

 

  • This machine has a certain dangerous, non-professional workers do not operate.
  • Before using,Please ensure that the machines work platform area no obstacle to run again, in the run process, do not put your hands in the working area and cover the protect shell.

 

  • Maintenance and management

    • Maintenance

      • Keep the machine clean,do not put anything on the machine, and also close the protection shell. Cover the protection shell and disconnect the power switch under no use the machine circumstance.
      • Stopped for a long time before using again, put lubricating oil in the X Y axis,keep the machine running smoothly.
      • Using the nozzle for the long time, please clean and make sure the machine is unblocked.
    • Common Faults

      • The needle do not work: Possible reasons:
  • Pull needle can not move down, check to pull needle power supply.
  • Needle couldn’t lift, check whether the needle stuck, the system will be an error. If stuck to artificial troubleshooting, to pull the needle back to normal.
    • The nozzle do not work:

      Possible reasons:

      • Check whether the suction nozzle is fixed in place.
      • Whether the suction nozzle deformation or blocked.

 

 

  • Configuration

 

 

  • Quality Guarantee

We are not in favor of users to repair itself.

The machine warranty is 1 years, When the machine has any problems in this period, we could repair and change. But in any case, our company’s responsibility can’t more than the purchase price of the product.

If the machine have any problems in the using process, according to the common failures suggest and the solution still cannot be solved, the user shall not open the case, please contact our company’s Marketing Department or agents.

For the faults caused by the manufacturing defects, our company is responsible for free repair or

replacement products.

This guarantee is only applicable to normal use of equipment, and the absence of damage or improper use. The warranty does not include the problem/fault caused by the following reasons:

  • Repair or change the machine without authorization.
  • The proper use of, inadvertent use or accidental, etc.

Please keep the warranty registration card and the Invoice, for the record when we need to maintenance, Technological innovation, Calibration, etc.

JUKI nozzle :Which is the most used?

JUKI nozzle

Use black material Seiko forming – wear long life

German technology to create high precision – beyond the original quality

  1. Applicable models: JUKI placement machine

KE2000 series KE2010 KE2020 KE2030 KE2040 KE2050 KE2060 KE2070 KE2080 KE-3010A KE3010ACL KE3020VA JX series JX-100 JX-200 JX-300LED JX-100LED JX-350 , FX series FX-1, FX-2, FX-3, FX-3R, FX-3RA.

  1. Using nano-aviation materials, through ultra-precision machining and grinding, the nozzle will not wear out and become white. It can be durable.

 

 

JUKI nozzle JUKI nozzle JUKI nozzle JUKI nozzle

JUKI nozzle

JUKI nozzle

 

JUKI nozzle

 

● our advantages:

Production advantages: the use of close CNC / milling machine, lathe, grinder, line cutting 35 world first-line brand processing equipment, to make Seiko quality. Non-standard nozzles and the workpiece can be quickly customized, 2-3 working days can be delivered, ultra-rush orders can be shipped the same day.

Long-term inventory, a large number of conventional suction nozzle stock, immediately after the order can be shipped, order to reach 1,000 US dollars can be shipped for free
Price advantage: Suction nozzle and SMT placement machines are a variety of peripheral equipment accessories are sold at preferential prices. Truly Seiko quality, the Chinese price, used to repay customers. We only do Seiko quality, low-end high-margin products do not do!
Team advantage: We have a group of 20 years of experience with automatic insertion machine, SMT machine service engineer team
Payment advantages: As long as you are a factory customer, we can do monthly payment

JUKI nozzle

Buy now for just $ 25, please click on the link for more details

 

We also sell all kinds of brand accessories, such as JUKI,universal, panasonic, yamaha, samsung, Fuji, Siemens, TDK

If you have any needs, please feel free to contact us:

info@smthelp.com

ming@smthelp.com

JUKI nozzle

FUJI XP142/143 2.5/3.7# Nozzle

 SAMSUNG nozzle  CP45FV/SM420 CN065 CN040 CN220 CN400 TN220 TN065

Panasonic nozzle Panasert- smt nozzle for pick and place machine

 

PCB conveyor: every SMT production line to use such a machine

PCB conveyor: every SMT production line to use such a machine

Can be used to connect SMT production lines, but also can be used as PCB buffer, inspection, testing or manual insertion of electronic components.

PCB  conveyor  with  lighting

Characteristics of the equipment

  1. Modular design can be selected and disassembled according to customer requirements
  2. Strong steel structure design enhances the stability of the equipment.

  3. Smooth and parallel ball screw adjusting mode

  4. Variable speed control function

  5. Circuit board detection mode

  6. Use special transmission track aluminum slot design to prevent card board

  7. Bottom weight design, not easy to shift

  8. The machine length can be customized according to customer’s requirements

  9. Compatible SMEMA interface

PCB Conveyor with lighting 2

PCB Conveyor with lighting 2

PCB Conveyor with lighting 2
PCB Conveyor with lighting 2

PCB Conveyor with lighting 2

PCB Conveyor with lighting 2

PCB Conveyor with lighting 2

PCB Conveyor with lighting 2

PCB Conveyor with lighting 2

PCB Conveyor with lighting 2

PCB Conveyor with lighting 2

PCB Conveyor with lighting 2

PCB Conveyor with lighting 2

DIP, PCB Assembly,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter, Wave soldering,LED lighting, LED Lamp, LED Display, LED tube,UPS, Power Converter, Power Adepter, Mobile Charger, PCB board handling system, Loader, Unloader, Conveyor,Shuttle, Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box

Reflow oven technology and precautions

Reflow oven technology and precautions

Far infrared reflow again

In 80s the use of far infrared reflow has the characteristics of fast heating, energy saving, stable operation, but because the printed circuit board and various components for different material, color and thermal radiation absorption rate to have very big difference, caused by a variety of different components and different parts of the circuit temperature is not uniform, the local temperature difference. For example, the black plastic package of integrated circuit will be overheated due to the high radiant absorption rate, and the welding part of it will lead to false welding on the silver lead instead of low temperature. In addition, the heat radiation blocked on printed boards, such as welding pins or small components in the shadow parts of big (high) components, will cause poor welding due to insufficient heating.

1.2 full hot air reflow again

Full hot air reflow oven  is a welding method by which the flow of airflow is forced through a convective nozzle or a heat-resistant fan, so that the welded parts are heated. This kind of equipment began to rise in 90s. Due to the adoption of this heating mode, the temperature of PCB and components is close to the temperature of the given heating area, which completely overcomes the temperature difference and shadowing effect of infrared reflow soldering, so it is widely applied now. In all hot air reflow oven  equipment, the convection velocity of the circulating gas is very important. In order to ensure that the circulating gas acts on any area of the printed board, the air flow must have a fast enough speed. To a certain extent, it is easy to cause the jitter of the printed board and the displacement of the components. In addition, in terms of heat exchange, the efficiency is poor and the power consumption is more.

1.3 infrared hot air reflow again

This kind of reflow oven is a more ideal heating method, which is based on the IR oven with hot air to make the temperature even more uniform insaide the oven. The characteristics of this kind of equipment to make full use of the infrared penetration, high thermal efficiency, energy saving, and effectively overcome the temperature difference of infrared reflow soldering and shadowing effect, and make up the influence of hot air reflow on gas flow caused by excessive demand, therefore  at international this kind of IR+Hot reflow is used most commonly  at present .

With the increase of assembly density and the appearance of fine spacing assembly technology, a reflow oven  furnace with nitrogen protection has appeared. Welding under nitrogen protection conditions can prevent oxidation, improve welding wetting power and speed up wetting speed. It is more suitable for uncleaning process to reduce the welding force and reduce welding beads.

2  The establishment of  temperature curve

The temperature curve is the curve of the temperature of a point on the SMA will change over time when SMA through the reflow oven. The temperature curve provides an intuitive method to analyze the temperature change of a component during the whole reflow process. This is very useful for obtaining the best weldability, avoiding damage to the components due to overheating, and ensuring the quality of the welding.

The following is a brief analysis of the preheating section.

2.1 preheating section

The purpose of this section is to put PCB at room temperature as soon as possible heating, to achieve second specific targets, but the heating rate should be controlled in the appropriate range, if excessive, will produce thermal shock, circuit boards and components may be damaged; if too slow, will not fully solvent, affecting the welding quality. Due to the rapid heating rate, the temperature difference in the rear section of the temperature zone is larger than that in the SMA. In order to prevent the damage of thermal shock to the component, the maximum speed is 4℃/s. However, the normal rise rate is set to 1-3℃/s. The typical heating rate is 2℃/s.

2.2 heat preservation section

The heat preservation section is the area where the temperature rises from 120℃-150℃ to the melting point of the solder paste. Its main purpose is to make the temperature of each element in the SMA stable and minimize the temperature difference.In this area, the temperature of the larger components can have enough time to catch up with the smaller components and ensure that the flux in the solder paste is fully volatile. The oxide of the soldering plate, the solder ball and the pin of the element is removed, and the temperature of the entire circuit board is balanced until the end of heat preservation section. It should be noted that all elements on the SMA should have the same temperature at the end of heat preservation section, otherwise, entering the reflux section will cause various bad welding phenomena due to the uneven temperature of each part.

2.3 reflow  section

In this area, the temperature of the heater is set to the highest, which makes the temperature of the component up to the peak temperature. In reflow sectionthe,the different of peak temperature is according to the solder paste to change, the general recommendation for solder melting point temperature plus 20-40℃. For 63Sn/37Pb solder paste with melting point of 183℃ and Sn62/Pb36/Ag2 solder paste with melting point of 179℃, the peak temperature is generally 210-230℃. Reflow time should not be too long to prevent adverse effects on SMA. The ideal temperature curve is the smallest area covered by the “tip zone” of the solder melting point.

3D Viewing SMT spare parts in THT PCB Machine

       

      We  Provide different spare parts and wearing parts of different brands and models.(UIC,TDK,Panasonic,Samsung,Fuji,Juki,SIMMENS……) Only need to tell us your parts‘ machine model and P/N. Fuji TDK Juki Samsung YAMAHA  UIC Panasonic

      www.smthelp.com

      Why Choice Us?

      • We owning 10 years experience in providing SMT/EMS services.
      • Familiar design and engineering capability both on Hardware and software.
      • Successful design experience in SMT line.
      • Lean manufacturing.
      • High mixed, high value, low volume business expertise service.
      • Flexible operation, fast response and total satisfaction.
      • Good after-sales and extra value creation services including logistics support, valet procurement, supplier audit service and in factory office offering.

      PCB Loader/Unloader The latest introduction to 2017

      PCB  loader/unloader

      The latest introduction of PCB loader/unloader 2017

      Characteristics of the equipment.

      PCB Automatic UNloader PCB conveyor

      1.Special aluminum alloy mechanism to better understand the operation status of magazines.

      1. Stable casting platform structure design, improve the stability of equipment 0.3. Panasonic PLC control, multi-function circuit and program design, performance stability, ensure the smooth and smooth production line.
      2. Humanized programming, 4 kinds of PITCH selection, can set the step distance of receiving/transmitting PCB.

      3. Standard SMEMA communication interface, which can communicate with other automation equipment.

      4. The material box shall be transported by the engineering plate.

      5. Adjustable push plate speed control.

      6. Three-point positioning type upper and lower pneumatic clamping, ensure the location of the material box is accurate.

      7. Push plate protection system to ensure that PCB board is not crushed, reducing process loss. This equipment adopts SMT circuit board production line operation

      PCB size: (mm):   50 x50~330 x445
      Working height (mm): 900 + 20 (STD)
      groove Change time:   bout 6 seconds
      The machine size :1650(L)845(W)1250(H)
      Step selection:  10.20.30.40 mm
      Power supply:  AC 110/220v plus or minus 10V, 50/60hz knife bank
      Dimensions (L * W * H, MM) : 355 (L) * 320 (W) * 565 (H)
      Air pressure and gas flow : 4-6bar / 10 litres/min
      Weight (KG):140 kg

      自动装载机 PCB loader
      loader

       

      This equipment is used SMT circuit board production line operating upper and lower plates

      PCB SIZE:(mm):50×50~330×250
      Working height (mm):900±20(std)
      Tank replacement time: about 6 seconds
      Machine dimensions:1920(L)845(W)1250(H)

      Step Select: 10.20.30.40 mm
      Power Supply: AC 110/220V±10V, 50/60HZ
      Magazine size (LWH,MM):355(L)320(W)565(H)
      Barometric pressure and gas flow rate: 4-6bar/up to 10 l / min
      Weight (KG):260KG

      PCB Automatic UNloader
      PCB Automatic UNloader

      PCB

      SMT loader

      SMT loader
      This equipment is used SMT circuit board production line operating upper and lower plates
      AI smt线
      AI smt line           

      If you want to get more product introductions, please contact us:
      www.smthelp.com
      ming@smthelp.com
      jasonwu@smthelp.com

       

      Optimal SMT stencil cleaning performance to improve Electronic Product Quality

      Advantages of (2)

      Powerful Cleaning Capability

      Two ultrasonic cleansing head panels clear each the back and front sides of the metallic stencil concurrently. Ultrasonic power is utilized on to the stencil offering superior cleansing functionality.

      Ease of Operation

      Just press the beginning button and the method of cleansing and drying might be accomplished. No operator dealing with is required.

      Low-VOC Cleaning Agent

      Low-VOC cleansing agent, VIGON SC200 can be utilized for SC-AH100F-LV. There is not any flash level, low evaporation and virtually no odor. A good working setting might be maintained.

      Reduction of CO2 Emission

      reduces power consumption because of the shortened tact time and accordingly reduces CO2 emissions.

      Cleaning Evaluation

       

       

      Advantages of (2)
      Powerful cialis Cleaning Capability

      Two ultrasonic cleansing head panels clear each the back and front sides of the metallic stencil concurrently. Ultrasonic power is utilized on to the stencil offering superior cleansing functionality.

      Ease of Operation
      Just press the beginning button and the method of cleansing and drying might be accomplished. No operator dealing with is required.

      Low-VOC Cleaning Agent
      Low-VOC cleansing agent, VIGON SC200 can be utilized for SC-AH100F-LV. There is not any flash level, low evaporation and virtually no odor. A good working setting might be maintained.

      Reduction of CO2 Emission
      reduces power consumption because of the shortened tact time and accordingly reduces CO2 emissions.

      Cleaning Evaluation

      Who is one of the SMT solution provider for Global customers

       

       

       

       

      initpintu_副本

       

      Who is one of the SMT solution provider for Global customers, we can supply Automatic Insertion machines spare parts, SMT spare parts, (including feeder ,Nozzle,PCB board,feeder parts,motor,laser,feeder bank,feeder calibration jig ,ect)

      main Service:

      * Supply SMT/ AI spare parts.

      * Supply SMT relate equipment.

      * Supply SMT ancillary products and tools.

      * Repair Service.

      Contact me for more details:

      Tel/WhatsAPP:(+86) 17773027293

      Email: jessica@smthelp.com ;

      Skype: Jessica SMT Sales

       

      What is the NEXT of Through Hole Technology in Electronic Manufacturing

      
      
      We designed and manufactured Auto Insertion machine in Shenzhen China,  -- Decreasing labor cost  -- Easier manufacturing and operations management  -- Predictable Product Quality – Less repairs  -- No wrong parts nor wrong polarity  -- Less risk of damage due to human contact (contamination, ESD, physical damage to components)  -- Better clinching, less risk of solder issues.  -- Smaller factory space required to produce same volume of product
      
      Welcome to visit Through Hole Technology Channel: https://www.youtube.com/channel/UCXvX1BREsZIKMSFBXKVGCCg

      AI/SMT spare parts

      Profesional in AI/SMT machine and spare parts of AI/SMT .
      1.We have original drawing ,what we can make is almost  the same quality with original spare parts.
      2.All the process when manufactured ,our engineer would give guide and test the quality.
      3.Only when the qulity is passed will we let the parts into our store.
      4.Also we can control our spare parts in a very low price, when control it on a good quality.

      AI accessaries4UEDF(J45NAM7Z9K`_OX{N6