Tag Archives: PCBA

SMT,THT,PCB,PCBA,IM,AI,LED,Axial Inserter, Radial Inserter,Odd form Insertion,PIN insertion, Eyelet Insertion, Terminal Insertion,Insertion Mount,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter,PCB board handling system, Loader, Unloader, Conveyor,Shuttle,LED lighting, LED Lamp, LED Display, LED tube,UPS, Power Converter, Power Adepter, Mobile Charger,Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box,PCB Assembly,

PCB board handling system Destacker Build Procedure

Destacker Build Procedure    SDM0029



1.    Obtain the proper shop packet and check order for build information. Pull all parts if any parts are missing,         fill out a shortage sheet and give a copy to the appropriate material coordinator.


2.    Pull the latest Electrical and Mechanical prints.


3.    The following procedure is for a 29″ Destacker. Attach leg and control box to main beam. Leg should be flush to         left side of main beam. Control box should be 3″ from right side of main beam. Attach width units to main beam,         4-3/8″ from either end square to main beam and Parallel to each other.


4.    The following procedure is for the 44″ and 58″ Destackers Attach leg and control box to main beam. Leg 7-5/8″ from     left end control box 7-5/8″ from right end. Attach width units to main beam 8.975″ from either end. Square to main         beam and parallel to each other.


5.    Attach rear rail to width supports parallel to main beam 3/8″ overhand from either end of main beam.


6.    Level conveyor from side to side and front to back, off rear rail


7.    Attach front rail to width supports. Match level to rear rail, especially front to back. Make parallel to rear rail. Make         ends even with rear rail.

8.    Install motors, pulleys, UHMW and belts on rails.


9.    Attach Destacker assy to rails


10.    Assemble valve pack assy and install


11.    Attach air input assy


12.    Attach front cover and wire into control box


13.    Run pneumatic lines, load program software and test.


14.    Complete check sheet, turn over to QC



End of Document



SC-2500S PCB Router Separator

SC-2500S PCB Router Separator

SC-2500S PCB Router Separator



1, using the next vacuum mode, in line with the theory of free fall, good dust collection effect.

2, special jig fixed more solid, to avoid the poor positioning caused by the cutting accuracy error.

3, the system automatically fixes according to the product installation location, to ensure high-precision product cutting requirements.

4, the static eliminator is installed in addition to electricity, dust blower continued to work to eliminate static electricity generated when cutting high-speed spindle to avoid damage caused by static electricity parts to avoid accumulation of dust due to static electricity.

5, the use of safety doors, reduce noise and dust, improve safety.

Vacuum cleaner with vacuum collection box (according to production capacity or cutting dust collection time scheduled maintenance)


PCB Separator also called PWB Depaneling machine. Rotate router bit to cut high-density component PCB panel to single products v-groove or perforated line. Utilize all of our accumulated technology to help minimize dust attach on PCB. Router machine has following features.




SC-2500S PCB Router Separator specifications:

Function Items


参数/Hardware Demand







Machine Wattage




About 300KG
Cleaner Dimension


Cleaner Wattage


Table Dimension


Cutting Speed


X,Y,Z axis Driving Speed X、Y、Z轴驱动速度 X、Y轴0-1000mm/s(min),Z轴0-750mm/s(min),伺服马达方式驱动X, Y axis 0-1000mm/s (min), Z axis 0-750mm/s (min), servo motor drive
Repeatability Accuracy 机台重复精度 ±0.01mm
Working Area 工作区域(可加工行程) X:0-260mm,Y:0-260mm,Z:0-80mm
PCB Thickness 切割PCB厚度范围 0.5-5mm
Router Bit Diameter 铣刀直径 0.8-3.0mm
Cutting Precision 切割精度 ±0.01mm
Cutting Ability 切割能力 具有切割直线、圆弧、圆、L型和U型的能力

Linear, Circular, U-curve, Arc, L-curve

Cutter Change 刀具更换系统 可手动换刀系统,需工具(随机配送)

Manual, tools needed

Cutter Attrition System 刀具磨损系统 可智能设定铣刀下刀段数(0-5段)

The number of milling cutters (0-5 section)

Break Detection 断刀检测 无(none)
Cutter Life Control 刀具寿命控制 程序控制(controlled by Program)
Table Number Table数量 1个
Spindle Speed 主轴转速 60000rpm
Spindle Cooling System 主轴冷却系统 气冷方式Air cooling mode
Cleaner Mode 集尘方式 下集尘(collect dust downside)
Working Power 工作电源 220V ,50HZ
Air press 空压供给 0.4Mpa
Safety Device 安全装置 采用安全防护门加门锁感应器Safety door and door lock sensor
Mode 机型模式 离线机型,手工装载卸载PCBA(offline, load and unload PCBA by hand)
Auto failure test and repair mode 故障自动检知维修模式 系统具有自我诊断功能,实时错误信息显示,能直观地查询设备各个IO端口状态,易于排除故障。

Self-diagnosisdisplay failure information in real time, query IO state visually, easy for troubleshooting

Computer & Operation system 电脑和操作系统 工控机、Windows 7

IPC, Windows 7

Program Backup 程式备份 USB
Software access control 软件权限管理 密码保护,依权限进入对应操作界面,保护系统重要参数。(Password protectionthe operator enter corresponding interface according to authority to protect important parameters.)
Programming 编程 可视化界面,单个程序切割点容量无限制,切割路径动态模拟。(Visual interface, the cutting point capacity for a single program should be over 400, dynamic simulation of cutting schedule.)
Auto correction of the mark point Mark点自动校准功能 具备Mark点自动校准功能(Yes)
Fixture 治具 万用治具可供选择(universal fixture)
Voice control 噪音控制 运行时,噪声小于60分贝(离设备一米距离测量)

≦78 dBmeasured in 1M’s distance

Maintenance Period 保修周期 整机1年或以上,主轴2年或主轴3000小时保养服务。

1 years or more, spindle for 2 years or spindle maintenance service for 3000 hours.

Technology Support 技术支持及培训 提供设备操作、编程,硬件保养,维修培训服务;程序永久免费升级。(Offer service of operation, programming, hardware caring and maintenance training; free upgrade of application. )


主轴Main axis S4225-B60 S4225-B60
丝杆Ball Screw Hiwin进口精密研磨滚珠丝杠Hiwin precise grinding ball screw imported
导轨Lead Rail Hiwin进口直线加宽导轨Hiwin straight widened lead rail imported
伺服电机Servo Motor 松下Panasonic
静电消除器Static Eliminator ADK-801ADK-801
运动控制卡Motion control card 固高ADTECH
显示器Monitor 华硕ASUSASUS
控制系统Control System Windows7
操作界面Operation Inteface Windows7
编程Program 在线方式Online
视觉系统Visual System ASC视觉分板机系统像素计算型高精度CCD视觉定位校正系统CCD Visual alignment system
设备尺寸Machine size L1380*W1250*H1875mmL1380*W1250*H1875mm
重量Weight 约300KG
底脚可调高度Foot Height adjustable 50~70mm
板最大厚度Max.PCB Thickness 5mm
整机功率(含集尘器)Power (included dust collector) 4000w
最大转速Max Rotation Speed 60000rpm/min
冷却方式Cool Down 气冷+夹具散热cold air and clamp radiating
更换工具方式Tool replacement 专用扳手更换by specialized tool
最大切割Shear speed 0~100mm/s
最大移动速度Max Moving Speed 1000mm/s
切割重复精度Shear Repeat Accuracy ±0.02mm
集尘器功率Dust Collector Power 2.2kw 220v三相电机2.2kw 220v three phase motor
气压Pressure 0.4Mpa以上0.4Mpa above
编程方式Program mode 在线编程Online program
编辑功能Edit 直线、孔状、圆弧、圆Straight line, hole, arc, circuit
程序存储Procedure Storage 根据需要选择存储位置choose storage position according to needs
配置编程Camera IMAGING高像素彩色CCD IMAGING high pixel color CCD
刀具直径补偿Compensation on Blade DIA 多种补偿方式供用户选择many choices for option
三色灯Three Color Indicator LED三角灯监视机器的各种工作状态LED LED indicator monitoring working status of the machine
刀具好坏检测Blade Inspection 刀具寿命根据用户设定的下沉段数、产品数量及切割长度等方式选择According to PCB quantity and shear length
马达过热检测Motor overheat Inspection 有过载、过热、低电压等保护功能Protection on overload, overheat, low voltage,etc
伺服过载检测Servo overload Inspection 有过载、低电压、线路是否正常等保护功能Protection on overload, low voltage, circuit, etc
主轴寿命跟踪Main axis life Tracking 主轴寿命自动检测Automatic Inspection on Life of main axis
分板计数Shear Qty Counting 分板计数、计时Counter on shear quantity and Time recording
机器报错记录Error Record 软件自动记忆机器所有报警记录automatic memory on all error
轴位置精度Axis Position Accuracy 0.001mm
分板精度Accuracy of Shear ±0.01mm
工作范围保护罩Safety Shell of working range 采用四面门保护方式Using four door and window protection
门的互锁保护传感器Protection Inductor on Interlocking 安全门微动开关感应able to induct inches switch of safety door
紧急停止按钮Emergency Stop Button Yes
铣刀方式Milling 采用左旋铣刀,直径0.8-3.0MM范围可选Milling by left rotation, DIA of 0.8-3.0mm optional
加工方式Process 模拟运行和实际加工,Table可以交替加工不同PCBASimulation and actual operation, a single Table can be alternately processed different PCBA board



SC-3500S Automatic Inline PCB Separator

SC-3500S Automatic Inline PCB Separator


1, vacuum cleaner built-in vacuum mode, in line with the theory of free fall, dust collection effect is good.

2, the equipment adopts automatic loading and unloading products, can be directly on the wiring body or on the board machine.

3, using a special fixture with products (pcb), to avoid poor placement caused by cutting error.

4, the system automatically fixes the installation error, to ensure product precision cutting requirements.

5.It is equipped with static eliminator. When dividing, the dust remover will work continuously to eliminate the static electricity generated when the high-speed spindle cut. It can avoid the damage caused by the static electricity and avoid the accumulation of dust due to static electricity.

6, the use of safety doors, reduce noise and dust, improve safety.

7, there are follow-up vacuuming function, dust collector attached to the dust collection box (according to capacity cutting needs or dust collection time scheduled maintenance).

8, touch the display as a display, setting, control, can display more content, the operation directly through the touch screen operation, easy to operate.

9, can be directly docking the next equipment, sub-plate processing.

10, in the cutting process, if broken knife, equipment with automatic tool change function, without manual to change the knife.

11, Equipment using Mes system, the factory can control the machine everywhere, equipped with WIFI function can be controlled.


Function Items


Hardware Demand









Machine Wattage




Cleaner Dimension


Cleaner Wattage


Table Dimension


Cutting Speed


X,Y,Z axis Driving Speed X、Y、Z轴驱动速度 X、Y轴至少1000mm/s(min),Z轴至少750mm/s(min),伺服马达方式驱动(driven by servo motor)
Repeatability Accuracy 机台重复精度 ±0.02mm
Mechanical hand X, Z stroke 机械手X、Z行程 X:420mm、I:60mm
Manipulator X, Z running speed 机械手X、Z运行速度 200mm/s
Mechanical hand grasp mode 机械手抓取方式 真空吸附
Precision of repeated positioning of manipulator 机械手重复定位精度 ±0.04mm
Mechanical hand grab products (PCB) dimensions 机械手抓取产品(PCB)尺寸 350mm*350mm
PCB feeding track PCB上料轨道 皮带输送;宽度60~360mm可调
Split plate product 分板产品下料 皮带输送;宽度420mm
Working Area 工作区域(可加工行程) X:300mm,Y:350mm,Z:0-50mm
PCB Thickness 切割PCB厚度范围 0.5-2mm(or thicker),或范围更大
Router Bit Diameter 铣刀直径 0.8-2.0mm
Cutting Precision 切割精度 ±0.01mm
Cutting Ability 切割能力 具有切割直线、圆弧、圆、L型和U型的能力

Linear, Circular, U-curve, Arc, L-curve

Cutter Change 刀具更换系统 自动换刀系统 Automatic tool changing system
Cutter Attrition System 刀具磨损系统 可智能设定铣刀下刀段数(5段)

Smart to set the no. of knife section(0-3)

Break Detection 断刀检测 有(have)
Cutter Life Control 刀具寿命控制 程序控制(controlled by Program)
Product testing 产品检测 有(have)
Table Number Table数量 1个
Table Function Table功能 并行Table运行方式;设备能实现1个Table联动功能(1 tables run in parallel)
Spindle Speed 主轴转速 60000rpm
Spindle Cooling System 主轴冷却系统 风冷方式(air cooling)
Cleaner Mode 集尘方式 下集尘(collect dust downside)
Working Power 工作电源 220V ,50HZ
Air press 空压供给 0.5Mpa以上(above)
Safety Device 安全装置 采用安全防护门或感应器(security door or sensor)
Mode 机型模式 在线机型,全自动装载卸载PCBA(offline, load and unload PCBA by hand)
Auto failure test and repair mode 故障自动检知维修模式 系统具有自我诊断功能,实时错误信息显示,能直观地查询设备各个IO端口状态,易于排除故障。

Self-diagnosisdisplay failure information in real time, query IO state visually, easy for troubleshooting

Computer & Operation system 电脑和操作系统 工控机、Windows 7或以上版本。

PICWindows 7 or more advanced version

Program Backup 程式备份 USB
Software access control 软件权限管理 密码保护,依权限进入对应操作界面,保护系统重要参数。(Password protectionthe operator enter corresponding interface according to authority to protect important parameters.)
Programming 编程 可视化界面,单个程序切割点容量无限制,切割路径动态模拟。(Visual interface, the cutting point capacity for a single program should be over 400, dynamic simulation of cutting schedule.)
Auto correction of the mark point Mark点自动校准功能 具备Mark点自动校准功能(Yes)
Fixture 治具 ASC-3500S专用治具ASC-3500S special fixture
Voice control 噪音控制 运行时,噪声小于60分贝(离设备一米距离测量)

≦78 dBmeasured in 1M’s distance

Maintenance Period 保修周期 整机1年或以上,主轴建议2年以上并在保内提供主轴3000小时保养服务。

Over 1 year for the whole machine, and over 2 years for the spindle, and the spindle enjoys 3000 hours’ maintenance during the period

Technology Support 技术支持及培训 提供设备操作、编程,硬件保养,维修培训服务;程序永久免费升级。(Offer service of operation, programming, hardware caring and maintenance training; free upgrade of application. )

SC-900 Multi-Cutter PCB Separator For cutting: 0.2mm-5mm thickness of the panelized PCB aluminum, copper, FR4, glass


SC-900 Multi-Cutter PCB Separator

For cutting: 0.2mm-5mm thickness of the panelized PCB aluminum, copper, FR4, glass, etc., special plate

SC-900 Separator machine features:

1, the use of multiple sets of upper and lower knife while cutting

2, the bottom of the device with adjustable foot castors, easy to move equipment, non-moving need to be stable and fixed; feet Cup adjustable height 50MM or more;

3, equipped with SMEMA interface communication with other devices can be linked, with reserved network interface, the follow-up factory aspects of networking;

4, the device uses power: AC230V gas source: 4-6KGF / cm2

5, the necessary safety devices;

6, the equipment needs to operate smoothly, the necessary test components;

7, according to the normal production capacity needs to reach 1500PCS / H or more

8, there are data monitoring statistics output: boot time monitoring, capacity monitoring, equipment failure information and automatic rejection system

9, using multiple groups simultaneously cut down on the knife

10, the distance between the knife can be accurately adjusted, sub-board thickness to be met: 0.6MM-3.5MM up and down the distance between the knife can be accurately adjusted, sub-board thickness to be met: 0.6MM-3.5MM

11, the knife and the knife gap can be adjusted according to the PCB board V-CUT spacing, precision control in the 0.1MM

12, the distance between two adjacent blades can be adjusted between 8MM-25MM, can quickly adjust the required width;

13, circuit board material: aluminum, copper, FR4, glass fiber board;

14, Conveyor line speed can be adjusted;

15, the product pick and place institutions can be adjusted according to the width of the product;



Machine Size


Maximum Length


Cutting Speed

80, 120, 200, 400mm/s

Cutting thickness




Machine Weight




Cutting number

9 multi-join

Knife quantity

40 pcs


40 pcs

Software Configuration

English Version

How to use SMT filter to ensure the quality of SMT products?

SMT Filter

SMT filter cotton is usually replaced in three months, otherwise it will be blocked, affecting the use effect.

Filter has the following characteristics.

1.Is a high performance and high efficiency filter cotton non-woven processing using organic hot-melt synthetic fiber and;

2, increasing structure, using gradually encrypted multi-layer technology, that is, the fiber density in the direction of pure air will increase gradually, and the higher filtration efficiency can be blocked at different levels of density according to the size of dust, which will more effectively accommodate more dust.

3, efficient filter cotton sticky treatment, filter material after full dipping, because the adhesive penetrated the media completely, so that the dust particles can not pass through, so that the overall filtered air flow evenly diffused, forming laminar flow state, to achieve the best spraying effect.





Does anyone need SMT filter cotton? Factory price.

Please feel free to contact us if necessary.




How is SMT magazine installed? And how to use it

How is SMT magazine installed? And how to use it?

ESD SMT magazine 10ESD SMT magazine 13 ESD SMT magazine 12

ESD SMT magazine 14ESD SMT magazine 15ESD SMT magazine 16ESD SMT magazine 17ESD SMT magazine 19ESD SMT magazine 22ESD SMT magazine 21ESD SMT magazine 20

ESD SMT magazine
ESD SMT magazine

ESD SMT magazine 2ESD SMT magazine 3ESD SMT magazine 4ESD SMT magazine 5ESD SMT magazine 6ESD SMT magazine 7ESD SMT magazine 8ESD SMT magazine 18ESD SMT magazine 9ESD SMT magazine 14ESD SMT magazine 25ESD SMT magazine 24


…Website detailed product introduction page.:




45798401 Tube Continuity to save Auto Insertion machine running cost



45798407 Tube Continuity

45798406 Tube Continuity

45798405 Tube Continuity

45798404 Tube Continuity

45798403 Tube Continuity

45798402 Tube Continuity

45798401 Tube Continuity



Preventive Maintenance Schedule


WARNING Do not perform any preventive maintenance with power on unless specifically instructed otherwise. Failure to observe this warning may result in personal injury.


CAUTION When performing machine maintenance, wear a wrist strap connected to ground to prevent electrostatic discharge damage to printed circuit boards.


500,000 Cycles Check: Perform Maintenance:

  1. Clean the clinch scrap tube with the pipe cleaner (40940101) twice daily (every 250,000 cycles).


3,000,000 Cycles Check: Perform Maintenance:

  1. Check for excessive wear on the pins 1. Lubricate the cutter linkage pins with Magnalube and linkage. Replace if necessary. (40833809).


12,000,000 Cycles Check: Perform Maintenance:

Check for worn cutters and bushings on 1. Replace if necessary. the cut and clinch by observing the quality of the production board component leads. 2. Lubricate the clinch lead screw with Super Blue (BLKM07680). 3. Replace the O-rings and bumpers in the cutter cylinders on the cut and clinch assembly. 4. Lubricate the three surfaces of the notch in the rocker guide Kendall Super Blue (BLKM07680).

48,000,000 Cycles Check: Perform Maintenance: 1. Lubricate the anvil slides with Kendall Super Blue (40833838) and grease gun (47408201).






1.Description 2.Specification 3.Feature 4.Operation panel 5.Operation Guide

  • Menu Function
  • Programming Process
    • Calibration
    • Place strip


  • Material Station Setting
  • Place PCB board
  • Import coordinate
  • Puzzle Set
  • Operation Procedure
    • Basic Procedure
    • Safety


  • Maintenance and management
    • Maintenance
    • Common Faults
  • Configuration
  • Quality Guarantee













  • Description

S-6000 is dedicated to research and develop electronic products, it is a small desktop type machine which suits for small and medium-sized enterprise assembly line is developed by our company. This machine has


superior function 1.small batch production. 2. Experiment, research and development. 3. Sample Preparation and trial-produce. 4. Processing and Mounting LED SMT, etc.

The main characteristic of S-6000 is small volume, Mounting very fast, high precision when it works, simple operation, stable running and competitive price. Not only can help you to avoid the mounting instability by man-made, but also can help you to solve the problem like high labor cost, high site cost, low production efficiency, and so on. Our product can greatly improve the productivity.




  • Specification


Desktop Automatic Budget SMT Machine



Applicable PCB


Visual System

up visual system

up and down visual system

Visual function

Mark point positioning function

Placement Head Quantity





Strip Roller Quantity




IC Tray




1 Shelves

Mounting Capability



Mounting Accuracy



Applicable Components


0402~24mm, CHIP, SOP, QFP, SOT

Tape Width: 8mm,12mm,16mm,24mm

External Dimension




59KG( 85.5KG including the package)

63.5KG( 90KG including the package)

Vacuum Pump

-92KPA (Included, Mute Pump)

Vacuum Pump Quantity

2(Included, Mute Pump)

Power Supply

220V , 50Hz

Average Working Power




  • Feature
    • On the basis of programming and control system of WindowsXP, it is supported to import the coordinate file and online programming
    • vision correction: Mounting vision correction, Machine tool vision correction
    • 2 Placement Heads can work in the same time and the mounting range is big. It supports big and thick component. 4 placement heads can be choosed
    • Laser alignment, online programming
    • Vacuum detection, intelligent discriminant good or bad adsorption
    • Detection of material lack, automatic alarm
    • Support multi-feeding ways: feeder belt, feeder, IC tray, IC material tray
    • Encapsulation apply


  • common resistance, capacitance, inductance    and diode


  • SOP series




  • TO252    SMA SMB





SOP-8 (SO8) narrow

SSOP-20 wide








5. SOT series  




0402, 0603

0805, 1206

1210, 1812

2010, 2512

3528, 5050












  • Operation panel

    • Reset Button:    Reset the system data can be restored to the initial state
    • Lighting Button:    The light switch
    • Acceleration and deceleration: Adjust the machine speed
    • Step Distance Button:    Adjust the step distance, step distance: 0.025    0.2    1    5    25 100    mm) Standard step distance: 5
    • Left and right, Up and down Button:    Move the direction key
    • Start/stop:    decide when the machine work start and suspend
    • Emergency stop button: Machine is in wrong operation, click this button, the machine stops running and in the locked state. After solve the problems, this button will rotate rightwill be back to start, open unlock Safe , the machine will work properly
    • Alarm:    Color light alarm, Red is stop state, green is working state. When the machine at work when a fault occurs, the red lights and alarm


  • Operation Guide

    • Menu Function

Level 1 menu
nameLevel 2menu
nameMenu functions instructions
FileNew FileImport and build new coordinate filesOpen FileOpen the saved file SMT programmingEditCheck the dataCheck list configuration material stand material unit
configurationshortcut keyCut and paste, paste, copy, delete

SettingBackup and recovery machine
parametersMachine tool fault
solvingCheck system failureCalibrationBefore using equipment calibration machineSystem of
material stripBuilding material components encapsulation, information and
material feed configurationSystem of
componentEstablish station components packaging information

ControlUnlockUnlock the machineLockLock the machineHeatingHeating the machineOpen cursorOpen the machine cross cursorClose cursorClose the machine cross cursor
ViewToolbarCould show and hide the toolbarList to adapt to
the widthReduce and enlarge the programming listHelpAboutView the system version informationMachine
debugging toolsCan debug and test the function of each part of the machine

Programming Process

Machine Calibration -> Put Material Strip    –> Set Material Stationcheck material -> Put PCB    -> Import Coordinates -> Puzzle SetCheck PCB

  • Calibration

Enter the menu- Set -> Calibration, Align the cursor, nozzle, pull needles and other equipment in order one by one, details are in the corresponding instructional videos.


  • Put Material Strip

Put the material strip on the shelf, details are in the corresponding instructional videos.

  • Material Station Setting

Set the material stand center coordinates, broaching coordinates (for belt material stand), Set column spacing (for disc material stand), This process is referred to as “Material Station Setting”, details are in the corresponding instructional videos.

  • Place PCB board

Put empty PCB board with no solder paste on the machine, Carefully adjust the distance of the jig, To ensure that the PCB securely holding.

  • Import coordinate

Enter the main menu file – > new file, import a coordinate file. Support import the coordinate file and online programming coordinate file PCB software: PADS, CAM350, protel99, Altium Designer and so on, details are in the corresponding instructional videos.

  • Puzzle Set

Choose from two of the far patch points, To establish the corresponding relation of the origin and the origin of
the machine tool programming, This process is referred to as “Puzzle Set”, details are in the corresponding
instructional videos.

  • Operation Procedure

    • Basic Procedure







Solder Paste




Solder Paste -> SMT pick and place machine -> Reflow Soldering



  • This machine has a certain dangerous, non-professional workers do not operate.
  • Before using,Please ensure that the machines work platform area no obstacle to run again, in the run process, do not put your hands in the working area and cover the protect shell.


  • Maintenance and management

    • Maintenance

      • Keep the machine clean,do not put anything on the machine, and also close the protection shell. Cover the protection shell and disconnect the power switch under no use the machine circumstance.
      • Stopped for a long time before using again, put lubricating oil in the X Y axis,keep the machine running smoothly.
      • Using the nozzle for the long time, please clean and make sure the machine is unblocked.
    • Common Faults

      • The needle do not work: Possible reasons:
  • Pull needle can not move down, check to pull needle power supply.
  • Needle couldn’t lift, check whether the needle stuck, the system will be an error. If stuck to artificial troubleshooting, to pull the needle back to normal.
    • The nozzle do not work:

      Possible reasons:

      • Check whether the suction nozzle is fixed in place.
      • Whether the suction nozzle deformation or blocked.



  • Configuration



  • Quality Guarantee

We are not in favor of users to repair itself.

The machine warranty is 1 years, When the machine has any problems in this period, we could repair and change. But in any case, our company’s responsibility can’t more than the purchase price of the product.

If the machine have any problems in the using process, according to the common failures suggest and the solution still cannot be solved, the user shall not open the case, please contact our company’s Marketing Department or agents.

For the faults caused by the manufacturing defects, our company is responsible for free repair or

replacement products.

This guarantee is only applicable to normal use of equipment, and the absence of damage or improper use. The warranty does not include the problem/fault caused by the following reasons:

  • Repair or change the machine without authorization.
  • The proper use of, inadvertent use or accidental, etc.

Please keep the warranty registration card and the Invoice, for the record when we need to maintenance, Technological innovation, Calibration, etc.

Automatic desktop SMT pick and place machine

Automatic desktop SMT

pick and  place machine




Model: S-6000V


Programming manual


  • Import Material Order

    • Import the coordinate file
  • Material Stack Configuration
    • Coil stock and tray stock


  • Material stack configuration function
  • Mounting Setting
    • Mount setting function and introduction
  • Puzzle Setting
    • Quick makeup
  • Program Runs


SMT system programming tutorial




  • Import Material Order

    • Import the coordinate file

Import PCB file coordinates directly and scraping PCB components coordinates manual.

  • Import PCB coordinates

PCB coordinate document template, it is the CSV file.

Open control system main interface – > file – > new file – > import coordinate.

The CSV file, PCB general has Top layer and Bottom layer element coordinates, please confirm the current PCB is the top layer or the bottom layer, choose in the lower left corner coordinates. Then click the lower right corner → the import button.

Import the coordinate file function instructions:


Import the coordinate file function instructions

Option name





Choose the Top layer and Bottom layer to import coordinate


Flip coordinate

Select this option, will perform PCB flip horizontal coordinates


Flip Angle


Allow Blank

When coordinate file have the margin, import coordinate indicates a blank space, must be made to modify the file and then import, avoid programming error.

Select this option, will ignore the coordinate file integrity, errors

may result in mounting components.


  • Grab the coordinate file by hand

  • Main interface in the upper right corner click open control system→Grab the coordinate To manually add the new coordinates

    • Manually add the new coordinates

    X Y positioning equipment function


X Y positioning equipment function

Option name







Choose the cursor, nozzle 1, nozzle 2 to grab positioning tool of the coordinate.

Open cursor

Close cursor

Back to Home


Machine return to original state



Stepping set and X Y movement Function


Stepping set and X Y movement Function

Option name



Stepping set


Alternatively the step size of the X Y directions

X Y movement


Up and Down, Leaf and Right button could Operate X Y direction positioning, In operation, please don’t close to the machine tool



Manual input coordinate function


Manual input coordinate function
Option name



Bit No.


General is number, To manager the PCB program more

clearly, fill the PCB current anchor element bit number.

Component Package

Fill the PCB current anchor element component package.

Center X

Automatic acquisition

Operation the movement direction key to the PCB component packaging center, Automatically obtain X Y

coordinate value, please do not modified by hand.

Center Y


Angle of PCB component

Component Type

Type of PCB component

Note: After setting the above operation,, click “OK” to record coordinate current bit number. And then to do the next one. Directly to the center of the moving direction key to enter a number to setting, Click “OK” to finish record

coordinate current bit number.




  • Material Stack Configuration
    • Coil stock and tray stock
      • Coil stock: For the coil stock component putting.
      • tray stock: For the tray stock and tube IC component putting.
    • Material stack configuration function
      • Material stack configuration function


Material stack configuration function

Option name

Coil stock

tray stock

station number

According to the material stack number

Program Component

Click and choice of material stack put components corresponding

component model, choose components are not allowed to repeat

Material System

Click into the system of material select stack corresponding packaging material with



Click into the system components and system interface to select material

with the corresponding system components package


Calibration center

Click on the center coordinate values into the center calibration interface,

moving XY direction calibration feed tray placed in the center of the stack and elements to get set up

Calibration broaching

Click broaching broaching coordinate values into the calibration interface, moving XY direction calibration broaching

center to get set up

Initial angle

Material stack element display angle, the system default 90 ° degrees

Rows , columns line

spacing, column space

Modify the settings for each display from the ranks of the number and the element array tray


Adapter nozzle

2 head: left one is 1,the right one is 2, according to the different elements

of the package material stack, could change any head.

Flight Speed

Normal:30000pps, Special components can be customized flight speed.

The smaller data , the slower operating speed

More materia
l stack

Pick up



Refers to the suction nozzle picking up speed, Normal: 20000pps.

The smaller data , the slower pick up speed

Pick up



Refers to the suction nozzle distance with the end face contact material stack material when pick up the component, Through the calibration can get picked up depth data, Special component separately select pickup


Pick up



To some special material stack, setting the speed the depth separately.




  • Multi-line batch modification Description


Multi-line batch modification Description
Description: Bit column number , hold down the left button to select a number of modifications can

make the following batch modify.

Option Name



Center X  


batch settings calibration center X coordinate of material stack

Center Y

batch settings calibration center Y coordinate of material stack

Broaching partial


batch settings Broaching partial X coordinate of material stack

Broaching partial


batch settings Broaching partial Y coordinate of material stack

Pick up depth

batch settings pick up depth of material stack

Adapter nozzle


batch settings adapter nozzle of material stack



  • Material stack debugging tools, data checking function description


Material stack debugging tools, data checking function description
Option Name



Material stack test  



Pick up test for calibration finished material station configuration


Save material

station to the file

Save the material station file for calibration finished material station configuration list, it could make it easy for the nest use.

Loading the material station

from the file

Can be loaded directly with the saved material station.

Check no material

Check the Program Component in the material station

configuration list for no material.

Check double


Check the Program Component in the material station

configuration list for double material.

Check nozzle



  • Mounting Setting
    • Mount setting function and introduction


Programming parameters automatically get in after the second material Stack Configuration.



  • Calibration Function description

  • PCB information – Align programming origin

    Click the Align program into the coordinate system origin correction interface.

    Calibration Make sure whether the splint placed parallel to the PCB in place, subject to the plywood base point, and then calibrate.

    Calibrating the far two point coordination ( reduce the error), Click OK after finished



  • Setting Mark point ( This setting must be completed – after operating alignment program origin )

    Set Mark Point, choose a more independent square or circular Mark point as calibration points.( (Note: Mark point usage; in the fourth programming due to the PCB board or puzzle on the origin lead to error, click Mark point to automatic correct board )

  • Calibration ( This setting must be completed – after operating alignment program origin )

    Calibration is used to correct a separate placement coordinate with the actual Mark-point calibration.

  • Other Setting

    Reset the default placement coordination, mounting XY coordinate reply for source file coordination.


Check invalid pick up material station, check whether the configuration is complete.


  • Puzzle Setting

    • Quick makeup

It can horizontal and vertical puzzle PCB.



  • Origin offset correction

  • Manual correction and automatic correction
  • Puzzle calibration Make sure whether the splint placed parallel to the PCB in place, subject to the plywood base point, and then calibrate.

    Manual correction: Click the PCB list of coordinates to enter the calibration correction, respectively coordinate 2 far point calibration.( reduce the error), If there is the puzzle PCB, then do the first PCB, and send and so no. The same way to calibrate.



Mark point automatic correction: one-time auto-complete according to automatic Mark point on board.


  • Program Runs

  • Program option function 5.1.1 Function





Option Name



Base plate Depth


Nozzle and plywood PCB contact distance, setting through the


Optimization Option



Dual stepper reel, can improve the placement rate.




The default double election: if canceled a nozzle will not be placement relative programming can not be involved in SMT production process, two nozzles are canceled, the program

can not be generated.


  • Run the patch
    • Function


Option Name




Test mounting


Select the test mounting, roll feed zone does not feed tray,

please do not put components, SMT will simulate patch

End the process when

the error occurred

Selected, SMT work when other material stack error will end the current SMT all the work, and stop running

Speed Stalls


The smaller stalls, The slower SMT run speed

Starting line number

It may be the current line number bit number for starting SMT


Back Home




Back to initial state.


Start SMT run

Pause / Resume

When SMT work, click this button, it could pause, and click

again, it could resume to work.


End the current work.

5.3 Mount coordination Preview

Function: You can preview the imported PCB plots, red for the selected package components , it can zoom right to select the bit number to view the preview package management.

JUKI nozzle :Which is the most used?

JUKI nozzle

Use black material Seiko forming – wear long life

German technology to create high precision – beyond the original quality

  1. Applicable models: JUKI placement machine

KE2000 series KE2010 KE2020 KE2030 KE2040 KE2050 KE2060 KE2070 KE2080 KE-3010A KE3010ACL KE3020VA JX series JX-100 JX-200 JX-300LED JX-100LED JX-350 , FX series FX-1, FX-2, FX-3, FX-3R, FX-3RA.

  1. Using nano-aviation materials, through ultra-precision machining and grinding, the nozzle will not wear out and become white. It can be durable.



JUKI nozzle JUKI nozzle JUKI nozzle JUKI nozzle

JUKI nozzle

JUKI nozzle


JUKI nozzle


● our advantages:

Production advantages: the use of close CNC / milling machine, lathe, grinder, line cutting 35 world first-line brand processing equipment, to make Seiko quality. Non-standard nozzles and the workpiece can be quickly customized, 2-3 working days can be delivered, ultra-rush orders can be shipped the same day.

Long-term inventory, a large number of conventional suction nozzle stock, immediately after the order can be shipped, order to reach 1,000 US dollars can be shipped for free
Price advantage: Suction nozzle and SMT placement machines are a variety of peripheral equipment accessories are sold at preferential prices. Truly Seiko quality, the Chinese price, used to repay customers. We only do Seiko quality, low-end high-margin products do not do!
Team advantage: We have a group of 20 years of experience with automatic insertion machine, SMT machine service engineer team
Payment advantages: As long as you are a factory customer, we can do monthly payment

JUKI nozzle

Buy now for just $ 25, please click on the link for more details


We also sell all kinds of brand accessories, such as JUKI,universal, panasonic, yamaha, samsung, Fuji, Siemens, TDK

If you have any needs, please feel free to contact us:



JUKI nozzle

FUJI XP142/143 2.5/3.7# Nozzle

 SAMSUNG nozzle  CP45FV/SM420 CN065 CN040 CN220 CN400 TN220 TN065

Panasonic nozzle Panasert- smt nozzle for pick and place machine


SMT Nozzle Cleaning MachineOperation Manual

Nozzle Cleaning Machine

Operation Manual

Please read the instructions carefully before user operation


First of all, we sincerely thank you for choosing the SMT peripheral automation machine produced by our company. This company specialized production: conveyor, automatic feeding detection machine, vacuum suction machine, stacked on the machine, parallel transfer, angle conveyor, turning machine,machine, double buffer for the same reflow furnace system, a series of automated production machine. According to the customer’s requirements, we can develop and design a series of automation machine, in order to meet the customer’s high efficiency, energy saving, downsizing and other production needs. This manual describes the use of methods and machine maintenance and precautions, in front of the machine, please carefully read this manual, and it will be properly preserved, wrong operation may cause the device does not operate normally or damaged parts. Due to man-made machine failure or parts damage, will not apply to the company’s exemption free warranty service range. Without permission of the company, please do not disassemble or replace the machine parts, nor applicable to the company’s free warranty warranty service range. As to the improvement and partial renewal of the product, we will not make further instructions. If you have any doubts, please contact our company for consultation.

















Important matters and safety instructions

When using this Cleaning Machine, you must abide by these safety devices.

All attention should be taken to avoid accidents and damage to the instrument.

1. please read and understand the user’s manual carefully before using or operating this machine.

2. non – instrument maintenance personnel and untrained personnel should not use this machine at will.

3. please avoid the use of this machine in the vicinity of the strong electromagnetic interference source.

4. please avoid the use of this machine in the environment with high humidity.

5. maintenance, please turn off the power, to prevent damage to components.

6. instruments are used, they should be kept stable to prevent falling.

二、Appearance introduction



1Liquid storage tank

When the cleaning liquid is completely unused, the liquid can be added, and the addition method is referred to the addition of the solution step.

2Emergency switch

After pressing the emergency switch, PLC is out of power and the equipment stops working

6Storage tank

Store the cleaned liquid and put out of the liquid in time.

Step: the tank is pulled out, carefully put out the liquid.

三、Operation steps

1. connect the power supply (220V, 50HZ) and gas supply (0.6MPa), turn on the power switch.

2.Check whether there is a liquid on the left level (the grooves pipe), if its no,then add liquid (detailed please refer the step of adding the liquid).

3. Switch is normal opening , and the touch screen appears as the Figure 3.1 interface

Figure 3.1

4. Click Figure 3.1 [into system], and appear on the interface, such as Figure 3.2. If you need to set parameters, enter the manual tool interface for parameter settings (detailed please refer the parameter settings).When you set it up, Hit [save parameter].

Figure 3.2

Note: first use the parameters set first ( refer parameter settings) and then do the next step.

5. When nozzle is placed well,closed the door tightly ,and set the parameters(can skip). Confirm that the suitable angle is adjusted well, that is, the nozzle is aligned with the suction nozzle center, otherwise it can’t be cleaned.

6. Click Figure 3.2 [reversion], then click Figure 3.2 [auto start] (after click finish is displayed as automatic stop) or press the boot button of the device


四、Parameter setting

1. click the [manual tool] as shown in Figure 4.1, as shown in Figure 4.2

Figure 4.3

Input signal monitor(click the interface of Figure 4.2 [ input and monitor].)

Figure 4.4

Manual control interface(click the interface of Figure 4.2 [ control debug].)

Use in manual debugging

Figure 4.1

Figure 4.2


Figure 4.3

Figure 4.4

2. click on Figure 4.2 [parameter settings], appear as shown in Figure 4.5, according to actual needs, set up relevant parameters, click figure 4.5 [bottom parameter], the password is 4 “8888”, and then appear as shown in Figure 4.6.

Figure 4.5

1) nozzle: set the number of nozzle (according to the jig can install the number of nozzle to set)

2) clean time: setting up a single nozzle cleaning time (according to the actual situation)

3) air-dry time: setting the time to complete the air-dry of a single nozzle (according to the actual situation)

4) save parameter: after setting the complete parameter, you need to click the [save parameter].

Figure 4.6

1) Original correction: to confirm the suitable angle, that is, the angle of the nozzle and the nozzle center to be rearranged, and the setting is set up.

2) Power on air storage time: set according to the actual situation

3) Air storage time before clean: it refers to the setting of the gas storage time before each cleaning, according to the actual situation.

4) Interval air storage time: express the later that later chose not to select the display as “yes”, For example, the clean time is 3 S, and interval air storage time is set to 1S, after cleaning 1S, gas storage for 1 S, and then clean for 1 S.

5) Impulse quantity: it express the impulse quantity for the turn of the turntable to 1o. If the device is not at its origin, it will increase the impulse quantity if it arrives at the origin. If it is found that the device is not at its origin, if it exceeds the origin, it will increase or decrease.

6) Continuous jet: express choose whether to continue the actual situation as yes” no choice later, shown as “no” is that he has chosen to continue.


五、Adding liquid steps

1. after the start of the machineenter the standby state and enter the interface shown in Figure 5.1.

Figure 5.1

2. click [pressure relief] has been holding down the nozzle, until no gas ejected and then release the hand off power.

3. open the tank cover, a funnel into the washing solution until close to the reservoir until canful.

4. closed storage tank cover, power off, re-work.

Note: the cleaning solution will never be allowed to splash into the equipment, otherwise the controller will burn out.








六、Daily maintenance project


Maintenance project

Daily the water must be emptied after each use.
the water must be cleaned up on the platform after each use.
Weekly check whether there is water leakage in the pneumatic cabinet and electrical cabinet.
check the looseness of the screws in each movement mechanism.
check whether the external electrical connector is loose.
cleaning the dust and debris in the electric cabinet and the pneumatic cabinet.
check the air leakage of the pneumatic components and the joint of the trachea.
Monthly check the oil mist special oil in the oil mist is too small, less is added.
check whether the internal joint of the electric cabinet is loose.
check the entrainment wheel, whether the belt wear out.
lubricating grease for all bearings of each device.

S -1688 Stencil Cleaner Machine USER MANUAL for PCB Assembly

Meet the Needs of the SMT Age



Please read this user manual carefully before running









S-1688 Stencil Cleaner Machine

















TEL : 0755-83203237

FAX : 0755-23240492

ADD : Room 1806, Block 3, Jinyun COFCO, Qianjin 2nd Road ,Baoan District,
Shenzhen City, China





1.0 safety warning……………………………………………………………………………….3


2.0 product presentation


3.0 installation requirements……………………………………………………………….4


4.0 Operations Guide……………………………………………..…….………………………………..5


5.0 The cleaning of the solvent is added, platoon and storage tank………………………………………………………..………….…………………………………………..13


6.0 Replacement of filter element………………………………………………………15


7.0 Product use precautions……………………………….…………..……………….…………………………………..16


8.0 working principle………………………………………….………………………………………..16


9.0 Maintenance, fault handling ……………………….………………………………………16





















1.0 safety warning

1.1 Please read this manual carefully.


1.2 Please strictly follow the installation requirements in this instruction and the guide to operation. The installation and use of this equipment.


1.3 Please equip a person to operate the equipment


1.4 The operator must wear protective glasses, protective gloves, protective respirators and other protective products.


2.0 product presentation


2.1 Name: full pneumatic steel net cleaning machine


2.2 model: S-1688


2.3 Product features


Use full pneumatic logic control, one-click operation, easy to finish cleaning and drying


2) No power supply, no fire hazard.


3) The cleaning frequency system is automatically counted to facilitate the replacement of consumables in time to ensure the quality of cleaning work.


4) The cleaning pressure can be adjusted according to the need to ensure the stability of steel mesh tension, thus ensuring the longer service life of the steel net.


5) The whole operation process is completely closed, avoiding the direct contact between the workers and the cleaning fluid


6) Various types of cleaning fluid can be used for efficient cleaning


Can effectively remove solder paste, such as red glue residue and more from steel mesh, wire mesh, copper mesh, microporous network, scraper, fixture, PCB, etc.


8) The three – level filtration device ensures the recycling of cleaning fluid, and realizes the minimal loss of cleaning fluid.


Asymmetric rotating spray arm: ensure the cleaning of fine PCB holes.


Digital free setting cleaning and drying time



2.5. Main technical parameters:


Application stencil, glue screen , copper screen
Stencil size Standard 29 inch and below
Clean liquid capacity Max 50L , Min 20 L
Cleaning fluid volume 40L
Cleaning method  Rotary double-sided pressure injection and
high-pressure air spraying ( cleaning and drying )
Clean time 2~4 min (stencil and copper net)
Rinse time 2~4 min (stencil and copper net )
Dry time 2~5 min
External air supply 0.4Mpa~0.6Mpa
Air consumption 400~600L/Min*2
Air outlet size Φ125*25mm
Weight  320Kg
Dimension  980mm(L)*700mm(W)*1730mm(H)
Tin filter method Three class filter (10μm,5μm,1μm)


3.0 installation requirements…


3. 1. Installation site


In order to ensure safe production and prevent possible damage to the equipment, the equipment should be installed in a place that meets the following environmental conditions


1) Stay away from sources and heat sources


2The air is dry and well ventilated


3) Clean, clean, flat and unshaken ground


3. 2. Installation accessories, required energy and precautions


1) The source pressure is : 0.4Mpa~0.6Mpa


2)Taken the air over diameter for : 12mm, a quick joint is needed


3) The top of the equipment is designed : The 125mm exhaust port shall be connected to the outside by independent air duct



4) matters need attention: In order to ensure safe production, customers must ensure that the following security measures are installed in place. Otherwise, the company does not assume any responsibility for security

It is at least 3 meters away from the electric equipment, away from fire source and heat source


The ground wire must be connected, and the earth shall not be connected to any other electrified equipment


The exhaust duct of this equipment shall not be connected to any equipment that can produce heat source. (such as reflow soldering wave soldering of SMT, etc.)


3.3 installation space


To facilitate the maintenance and replacement of spare parts for equipment operation, please leave more than one meter space around the equipment


4.0 Operations Guide


A Preparation before operation


4.1.1 connect the air source to the machine, the gas source is connected well, the display lamp is highlighted and the subsequent work can be continued


4.1.2 check if air pressure in the standard rating (04-0.6 MPa) range. Lower than 0.4mpa will affect the cleaning effect and reduce production efficiency (too low will not activate the machine).

Higher than 0.6mpa can result in damage to the mechanical gas system and all parts of the system.

Adjust the pressure method: pull upward gently to adjust the knob and rotate to the right————- Increase pressure

Go to the right ————– reduce stress

After reaching the required pressure, press the adjusting knob, air pressure lock and pressure to complete the gas connection, and the lamp is highlighted



4.1.3 check whether the top exhaust duct is unblocked or unblocked, which will result in damage to the environment and other consequences of the cleaning effect





4.1.4 check the glass viewport of the door panel through the liquid road to check the solvent reserves. The normal state is above the M position, and the machine can meet the various cleaning effects. The amount of liquid stored in this model is the maximum amount (40L).
















4.1.5 if the solvent is not enough, please add adding method in time: see adding solvent method


4.1.6 the pump access panel is opened with a randomly attached triangle key to check whether the ball valves are in normal condition

Ball (the ball valve of pump outlet filter) A ball valve D (pump inlet connection of the reservoir fluid Xiang ball valve) opens, B ((the ball) of white PE tube pump discharge ball valve C (white PE tube pump inlet ball valve) closed















4.2 time setting


4.2.1The setting of the cleaning time (see figure below), gently rotate the timer protection cap to the left and pull up the cover.


General cleaning time is

Minutes, depending on the actual situation, will be different.

This timer is measured in seconds (S) with a range of 10-999 seconds (S).

It can be set to 0, otherwise the machine will not start and may damage the timer and other components.


















4.2.2 setting of drying time

Operation method and cleaning time setting.

The general drying time is 4-6 minutes depending on the actual situation.There will be an elongation of the aqueous solvents.


4.2.3The cleaning and drying time are automatic reset.

That is, one set, multiple times (N times).

When the pressure is less than the required number, the timer can be reset and the device cannot be started.

At this point, the black reset button on the upper row of the timer can be reset manually.






















4.2.4The counter’s use of this counter is the increment counter, each cleaning a steel net, automatically into the system,

One of them is going up.

The count range is 0-999999.

Mainly used for cleaning work statistics, timely replacement of consumables (filter element), etc.

The filter cartridge should be changed when cleaning up to 1500.

Specific visual cleaning products are different and different.

When the counter displays the number to reach the target number, press the 4.2.3 method to open the cover, then press the black reset button on the left of the timer and the counter is reset.


4.3 placement of steel mesh

4.3.1 press the inner door safety button to open the cleaning room








4.3.2 lift the steel net with both hands, gently place the front in the cleaning room chute roller and push it gently forward to the sliding channel steel

Fixed fixture on the net.

The steel net is in the middle of the fixture and chute. The top of the steel net is at the top of the cleaning room

Steel mesh fixture middle.(see below.)



















4.3.3 when placing the steel mesh, the steel mesh shall not be in contact with the door to avoid damaging the steel net and sealant














4.3.4After the steel net is placed, close the cleaning door.

The inner door should be kept in good condition, otherwise, the solvent will be expelled outside, causing machine damage or environmental damage, more likely to cause personal injury













4.3.5 after the inside door is closed, continue to close the outer security door.

The security door is closed and the light is on, so that the following operation can be continued.

If the security door is not closed, the lamp will be retracted and the machine will not be able to start.

After closing the door again, the machine can be started



















4.4 the start of the machine


4.4.1 press the start button lightly and the machine will start to run.

The machine will be automatically restored until the cleaning is completed









4.4.2 use the emergency stop button to press the emergency stop button when the emergency situation is in place. The machine will stop running.

The emergency situation is eliminated and the machine is restarted








4.5 adjustment of cleaning pressure

After the machine starts, pay attention to the pump input air source pressure and output cleaning pressure.

In order to achieve the best cleaning effect and maintain the tension of the steel mesh, the pressure should be adjusted








4.5.1 pump input air source pressure is generally maintained at about 0.4mpa


4.5.2 cleaning pressure is generally maintained at about 0.2-0.3MPa










4.5.3 adjustment of pump pressure: gently pull the adjusting knob of the pressure-reducing valve and turn the pressure on the right to increase the pressure to the left.

After adjusting well, press the adjusting knob to lock and adjust the work.

Note: this valve is the pressure reducing valve, the pressure adjustment will not be higher than the air source









4.6 the setting time is terminated and the machine is automatically stopped.

A cleaning cycle is over


5. Add, drain, and container for the solvent


5.1 addition of solvent

5.1.1 let the machine stop and open the access panel.

5.1.2 close ball valve B, D, open ball valve A, C.

Insert the “IN” pipe IN the ball valve C into the container containing the solvent.

Control the “IN” tube and start the machine until the machine drains the solvent.















5.2 discharge solvent and storage tank cleaning

5.2.1 open the liquid access panel and start the machine according to the normal procedure.

Close the ball valve D, open the ball valve C, and leave the machine idle for 1 minute.

In order to take out the solvent in the filter.

5.2.2 Open 8 screws on the tank and remove the reservoir cover..


5.2.3 press the stop switch to stop the machine.

Close the ball valve A and C, insert the “OUT” pipe of ball valve B into the container and slowly open the ball valve D.

Take care to control the “OUT” pipe at this time so as not to cause an accident.


5.2.4 when the solvent location of the reservoir is lower than the outlet filter of the reservoir, close the ball valve C and open the ball valve D.

Insert the white PE tube into the storage tank to remove the remaining solution


5.2.5When the solvent is removed, loosen the filter to fix the wire, remove the filter bag, remove the filter of the outlet and clean it with water or other means.

When the storage tank is cleaned and reloaded, cover the tank and lock the container



5.2.6 the liquid storage tank shall be cleaned and the solvent shall be drained and the machine shall be turned off.

Use a shovel knife to clean up the thick residues, leaving the small residue with a cloth strip


5.3 precautions for solvents


5.3.1 please wear protective equipment, such as protective gloves, protective glasses, protective masks, etc. to avoid direct contact with the human body and affect health and other safety accidents.

When operating, please pay special attention to the “IN” and “OUT” piping that controls the activity so as not to cause unnecessary security


6. Replacement of filter element

Replace the filter cartridge when cleaning a certain amount of steel net, the filter element needs to be replaced to satisfy the cleaning effect.

The replacement method is as follows


6.1. Remove the bottom of the filter with the left hand of the filter and remove the wrench into the disassembly hole, rotate the wrench to the left, remove the filter, then remove the filter element












6.2 installation of filter element

Wipe the filter clean and put in the new filter. (note that you can install a 5-micron filter on the outside by installing a 1-micron filter.

Then the left hand holds the bottom of the filter, and the right hand moves the filter nut.

When the hands are wrung, remove the wrench and hold it until it is unscrewed.

Pay attention to the filter cartridge when operating, the position of the filter should be put in place, for the positive


6.3 Replacement of seal rings

The sealing ring of the filter shall be soaked in the solvent for a long time because the chemical function will become larger. When the filter is removed, it will be difficult to install again.

The sealing ring should be removed at this time, with the spare ring installed.

Close the sealing ring after getting bigger, and substitute elastic back for backup


7. Use precautions

7.1. The installation site of the equipment is strictly prohibited near the source of fire, heat source and power supply.

The ground wire and exhaust duct must be installed and installed completely independently. It shall not be connected or connected with any other equipment


7.2. Replace the solvent, add, discharge the solvent, change the filter core, and when the steel net is taken, please wear protective equipment.To ensure the operator’s health and safety accidents.


7.3. Require strict access, adjustment and use of air source pressure according to the rated standard.Operate the machine according to the operating instructions and procedures of the machine.


7.4. It is not possible to bring cloth, paper scraps or other sundries into the machine cleaning room, or leave it in the storage tank, or it may cause blockage of the pipe and damage to the machine.


7.5. When operating the machine, please pay attention to the moderate intensity to avoid damage to the machine components.


7.6. No solvent cleaning machine surface or other non-stainless steel components shall be used to ensure the service life of the machine


8. Working principle


S-1688 Stencil Cleaner Machine

9.0 maintenance and fault handling


9.1 maintenance













9.2 fault handling