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Wave Soldering Machine User’s Manual S-WS300


 

Wave Soldering Machine

User’s Manual


Model:

S-WS300

Be sure to carefully read this manual before use * to ensure proper use of the product

 

 

 

 

 

Chapter 1 Overview    3

Chapter 2 Main Technical Indicators    4

Chapter 3 Wave soldering start-up instructions    5-6

Chapter 4 Interface Operation    7-12

Chapter 5 Installation Adjustment and Commissioning    13

Chapter 6 Inverter Description    18

Chapter 7 Spray Rosin Furnaces    18

Chapter 8 Preheater    21

Chapter 9 Tin Furnaces    22

Chapter 10 Maintenance and Precautions    25

Chapter 11 Wiring    26

Chapter 12 General Troubleshooting    27

Chapter 13 Appendix    31

 

 

 

 

 

 

 

 

 

Chapter 1 Overview

Automatic wave soldering machine is currently the mainstream of electronic products welding process, compared with other manual welding with a variety of manual, has unparalleled advantages, and thus widely used by electronics manufacturers. The automatic claw wave soldering machine produced by our company is the most advanced using modern high-tech technology.

The new design of crystallization:

(1) Unique automated preparation program;

(2) Perfect work/adjustment function;

(3) The temperature is controlled by the temperature control table of WINPARK. The speed is high and the precision is high. It is suitable for long-distance transmission in harsh industrial environments and has high reliability.

(4) The chain speed is controlled by the frequency conversion speed control motor, which is easy to adjust.

(5) Solder joints are of high quality, easy operation and good service. They are reliable products in this industry.

Thank you for your inquiry and use this machine, thank you very much! Before use, please read this manual carefully. It will provide you with all the functions of the machine thoroughly, and it will be fully utilized in production.

 

 

 

 

 

 

 

 

Chapter 2 Main Technical indicators

 

PCB Size: Max.50~300mm
Conveyor height:750±50mm
Conveyor speed:0~1.8MMin
Conveyor Angle:3~7º (adjustable)
Conveyor direction:L->R
Component heigh :Max.100mm
Pre-heating zone:600mm
Solder pot wave:2
Pre-heating power:3kw
Pre-heating zone temp:room temperature–250°C
Cooling zone:1 Fan cooling
Solder pot power:6kw
Solder pot capacity:Approx.200KG
Solder pot temperature:room temperature–300°C±1-2
Control method:P.I.D+SSR
System Control:PLC + Touch Screen Control
Flux capacity:Max52L
Spray Fluxer:ST-6 Spray
Power Supply:3P 380V AC
Total Power:max.9kw
Normal working power:Approx.1.5kw
Air Pressure:4~7KG/CM2
Dimensions:L2460×W1200×H1650MM

WeightApprox.600KG


 

 

 

 

 

 

 

 

Chapter 3 Wave soldering start-up instructions

 

3.1 The boot step of wave soldering

a) Confirm that the machine is connected to three-phase ac380v, 5- line power supply and ensure the machine is grounded properly.

b) Open the total air switch and the switch in the electric control box, then open the power switch on the operator panel.

c) The machine Time control switch is lit, at this time presses the manual / The automatic switch icon, the time control switch displays On state, touch screen lit

d) Touch ( enter ) the button until you enter the operating interface, please refer to the instructions.

3.2 time-controlled switch operation instructions

 

 

 

 

 

 

 

 

 

 

Instructions for use (Time controller is not used for a long time, every three months need to charge once, the charge times <12 hours)

1. first use, or long time after use, when the controller is not displayed, please after the power, with small items in the lower left corner of the hole open.

2. when powered on, the timer is 24-hour system, please hold the “clock” key for 5 seconds, the monitor will display AMin the upper left corner, indicating that it has been the hour system. Press 5 seconds and return to the hour system, at which time AM display is turned off.

(12 hours When AM is the morning, PM means the afternoon)

3. Set switch time: (if the set opening and closing time is the same, the time controller relay suction for a second ) set steps:

Steps

Keys

Set up a project

1

Press (SET) (设定)

Enter timed setting (show 1 on)

2

Press (Week) (星期)

set every day the same, or week 1-5 the same, week Six Sunday the same, or daily different (if the same daily, you can not press this key, this time does not show the week, while correcting the clock also

No need to press this key)

3

Press (time) ()( )

Set Time to open

4

Press(SET) (设定)

Enter the timer setting (show 1 off)

5

Press (time) ( )( )

Time to set off

6

Press
(week) (
星期)

If the date of the set off is the same as open, you may not press this key

7

Repeat 2-6 steps

Set the 2-8 times switch time

8

Press(clock) (时钟)

End Time setting

* If you do not need 8 switch timing, press (clock) key can be into the clock correction.

* If set error or cancel set this press (clear)(清除) key, and then restore the original settings once again

* Display without setting (–:–)

4. Clock Correction:

4.1 Press Live (Clock ) and repeatedly press (week ) to the same day. ( if the daily set switch time is the same, can not press this key, direct correction time, points)

MO

TU

WE

TH

FR

Sa

Su

Monday

Tuesday

Wednesday

Thursday

Friday

Saturday

Sunday

 4.2 Press and hold (the clock) and adjust the time by (time) or (minutes).

5. when you have completed the above operation, press The Open/ Auto/ off ” key, be sure to base your current time on the set of self

 controls the time switch, causes the monitor the most downlink to display as (on / off ) or at off(auto / off)

Explicit shows

Said

On at

Indicates that the timer is in automatic control and in the open state

At off

Indicates that the timer is in automatic control and is off state

On

Indicates that the contact is in a connected state but the timer does not switch on the set switch time

Off

Indicates that the switch time is invalid in the long shutdown state.

6. check: Press (set) key to check whether the time set is correct.

7. Modify : please press (clear ) The key at the setting , then reset the time and week of the timing switch.

8. End check: Press (clock) to finish checking and setting, display clock.

9. Manual control: Press (ON/off/off) key, can realize random switch

Attention matters

1. Open The setting of time, can not cross set, should be set according to the order of time.

2. Implement timing Switch Control system Time to set the state in the auto , that is, show on / off (on) or from Move / Close ( at off).

3. The use of the environment should be in line with the environmental requirements of the controller, to avoid vibration, shock, corrosion, dust, electrostatic, high-temperature, high-temperature, direct sunlight environment to use.

4. Please store it in the rated voltage and temperature and humidity condition.

5. maximum current refers to the maximum current when resistive load, lamp current = rated current x20%, motor current = rated power Flow x30%, please use in the specified voltage and current range, if exceed the specified capacity, please contact the AC contactor.

 

Chapter 4 Interface Operation

 

4.1 when the machine electric source button is opened , touch the screen into the Welcome interface ( figure 1 ), waiting about Ten seconds, after the completion of the PLC , the machine automatically open tin furnace heating function.

Figure 1 Startup initial interface

4. 2 Click to touch the screen into the Secretary to introduce the painting surface, such as ( figure 2) Click into the system


Figure 2 Company Introduction

 

4. 3 Click into the system , touch the screen into the machine to manipulate.the painting surface , as 3.

This painting surface controls all the operation of the machine,

 including the manual mode and the self – moving die style.

4.3.1 : Manual mode: Touch screen left upper corner display manual (click to Automatic), manual mode, click Transport, open the chain claw

transport function; Click Preheat, turn on preheat function (must turn on transport to turn on preheating); Preheat temperature to reach, click on the peak, according to the actual product to open the crest, unicast or double wave (long leg wave soldering only a valid), generally only in the back of the red glue patch components need to open the double wave, at this time the peak has been running , the technical personnel can adjust the crest height according to the actual situation; Click on the spray, click the spraying, spray has been working, at this time can adjust the spray size, close to spray, the spray becomes automatic state.


4.3.2 : Automatic mode: Click on the touch screen in the upper left hand corner of the manual switch to Automatic mode, point Open Transport, preheating, as needed to open the crest, spray fog. In the manual mode after adjusting the machine state, at this time the machine can be normal production, when the circuit board into the machine, machine automatic spray, automatic spray, automatic wave soldering.

Fig . 3 machine operator interface

4. 4 Click on the machine in the lower right corner of the EEG map , the machine into the set interface , as shown in Figure four , this screen is used to set the machine‘s shipping parameters.
Spray Distance: This parameter sets the automatic spray time when PCB The board is

transported to the top of the sprinkler start spray, recommended set value to 7 , if PCB

The office has not reached the top of the nozzle has been opened Start Spray, then change

this parameter large, conversely, if PCB after the board is over the nozzle before

beginning to spray, then the parameter is adjusted small;

Spray coefficient: This parameter is not set;

Wave Distance: This parameter is automatic Qipo parameter, when the PCB board is

transported to the front of the tin Furnace, automatic Qipo, this parameter and spray

distance set the same way;PCB board in distance tin furnace 20cm

The peak effect is the best when it is opened.

Wave time: This parameter is the peak after the automatic start of the operation time, it is recommended to set the 50-80.

Figure 4 parameter setting screen

4. 5 Click Control Screen left -pointing arrow chart , into the machine– like monitoring Screen , this screen is used to monitor the operation Status of PLC .

Fig . 5 The status monitor drawing surface

 

 

 

 

 

 

 

 

 

 

 

Chapter 5 Installation Adjustment and Commissioning

5.1 Machine Adjustment

After the machine positioning, the level adjustment, first the Foot Cup, so that the rubber wheel off the ground water leveling ruler on the machine to adjust, must make it in a horizontal state.

Adjustment of rail height

(Note: Tin furnace before shaking out, the first tin furnace trolley and rack fixed connection code loosened, and then the tin furnace height lowered, so that the tin furnace nozzle and titanium Claw in the height of a certain gap to avoid damage collision.) The tin furnace can be smoothly shaken out. Note: The foot wave soldering furnace to disconnect the titanium claw first

5.2 Adjustment of Plate feeder

Installation of the machine to install the first access to the plate feeder, the board will be connected with screws fixed, with two

PCB Board to adjust the docking plate, a piece of PCB into the titanium claw inside clamping, a PCB board placed in the plate feeder, two PCB board docking up, By adjusting the plate to the side of the four screw wire To adjust the height of the board connection, so that the two PCB board height parallel, through the adjustment of the machine, such as plate connected to the side of the rice screws to adjust the parallel to the plate feeder and titanium Claw, two fast PCB The joint of the plate butt is completely kissed so that the plate feeder has been installed and adjusted.

Adjustment of 5.2 guideway width

The width of the guide rail can be adjusted according to the different width of the printed board, the printed board Pinto on the Import board, and the printed board side to the fixed edge of the import plate, the rotation width adjustment handwheel to the printed circuit board can be placed on the guide, and can be moderately pushed to the conveyor chain claw mechanism

Attention:

1. Can not hold too tight or loose, too tight will cause the chain claw and plate deformation; Taisong may appear drop board or PCB side stop affect the quality of welding.

2. before adjusting the width of the chain to check whether the two sides of the solder furnace nozzle plate, if you can touch, it is necessary to increase the guide or reduce the tin furnace, so that the chain claw higher than tin furnace spout Guide.

5.2 Adjustment of Tin Furnace

The height adjustment of the tin furnace can be completed by the tin Furnace trolley lift, and the height standard is approximately 6mm~8mmfrom the top edge of the nozzle by the base board component foot.

5.3 Conditioning of preheating box

The position of the preheating box is fixed before leaving the factory, and can not be easily changed, the preheating box should ensure the bottom

The temperature of the face is between the 80℃-180℃.

5.4 adjustment of flux spray height

The spray height adjustment is done by adjusting the nozzle height and adjusting the appropriate air pressure and gas.

Loosen the screw that the nozzle is connected with the shaft, the nozzle can be moved up and down, and appropriate adjustments can be made according to the actual needs.


5.5 Nozzle Air Connection mode

5.6 adjustment of the flow of wash claw liquid

* The adjustment of the volume of wash claw liquid. (see chart below)

1.-Alcohol Pump

2.-Output Pipeline 3.-Control Valve

4.- Chain Claw

5.-Wash Claw

6.-Reflux Pipeline 7.-Alcohol Box

The claw pump has a switch control in the touch screen and requires alcohol in the alcohol box and turns on the drive Chain to open

Claw Washer is to ensure that the chain claw clean, to achieve solder quality one of the factors. The device uses a loop-back -flow design, the chain claw through the alcohol moist brush cleaning, flow through the control valve. The capacity of the alcohol box should be Paute 2/3 or more, otherwise the pump will burn, every two days will wash the claw box out of the tin slag clean.

Note: Do not turn the adjustment switch too large and the alcohol overflow machine, so as not to cause a fire.

5.7 Commissioning

after the equipment is installed, the equipment should be fully checked, and after the system and mechanism are working normally, then put into normal use.

* Prepare Equipment

flux approx . 20L

Cleaning Lotion about 12L

Solder lead -free solder 400kg

Electric Stove 3Kw 1

Stainless steel tank 1

 

 

 

* Molten Tin

The solid solder is poured into the stainless steel container in batches, heated to the furnace to fully melt ( about the℃ ), and then poured into the tin tank of the equipment, when the solder liquid surface is about 8mm from the tin Groove mouth , Stop feeding start-up equipment, the tin furnace temperature preset for 245℃, to tin furnace temperature, start the crest, adjust the crest height, check whether the crest is normal. Josi surface is low, at this time can be the bar-shaped solder directly into the tin furnace, adjust the tin surface to fit. Note:a. Tin Tank for the first time, the Solid Tin Bar ( block ) material directly into the tin furnace to melt, In case a large amount of heat can not be passed to the solid solder in time, resulting in high-temperature burning tin trough and heating pipe. b. Before dissolving the tin, the tin trough and the stainless steel container should be cleaned to prevent the impurity from polluting the solder.

* Check Flux Spray Condition

The flux is injected into the rosin groove, connected to the gas source and activated. “Spray Fog ” , check whether the spray is normal. the proportion of flux in accordance with the requirements of manufacturers and actual use of the situation, can be 0.80~0.87 within the scope of appropriate adjustments. ( manufacturers are best to provide free cleaning flux)

* Other

Check the transmission, adjust the body is normal, respectively, start the transport, washing claws, cooling, preheating and so on, check is normal, commissioning completed.

 

 

Chapter 6 Inverter Description

(See VFD-M Manual and temperature control sheet , This manual is presented in conjunction with the instructions )

 

Chapter 7 Spray Type Rosin Furnace

7.1 composition of rosin furnace

Rosin furnace is made of stainless steel, sealed containers, flux stored in this will not evaporate and absorb moisture in the air, and maintain a stable solvent composition, and with high-precision import nozzle and Germany or the United States rod-free cylinder, imported light eye, is currently the most ideal welding equipment users. The structure is shown in the figure below.


 

 

 


 

7.2 correct use of rosin furnace

the height of the rosin spray can be adjusted (see spray height adjustment), can also adjust the solenoid valve on the airflow regulator or pressure regulator on the air conditioner, the factory has been adjusted so easy to change, to avoid making into the spray system chaos, when working when the substrate through the input photoelectric tube, time control system started, and began to delay spraying and spraying tin until the substrate through the rosin furnace 3-5 seconds to stop spraying.

Note: The flux must be clean-free type, which is characterized by the plate surface after welding without ultrasonic cleaning, clean and beautiful board.

7.3 instructions for the use of nozzles

I, the safe operation of the case of special attention to the following matters:

7.3.1. Take appropriate precautions before use to prevent injury to the human body or damage to the product.

7.3.2. Do not point an open flame or close to an open fire place, to avoid static electricity.

7.3.3. In the installation or maintenance process should be all fittings with raw tape, such as the connection slack, in the gas

Under the pressure of the body, various liquids will be sprayed into the body.

7.3.4. When connecting the air pipe and the solvent pipe, please select different material and pay attention to the pressure of the hose can not exceed the regulation, do not use the damaged old trachea.

7.3.5. Often clean the nozzle on the solvent, the residue on the road, may cause trouble, is in the direction of people can not press the switch.

II. Methods of Use

1. Install despotism M10 stainless steel screws tighten.

2. When installing trachea and solvent fittings, please seal with raw tape, no leakage.

3 . The standard jet pressure is 0. – MPa, standard distance 200-0 mm.

4. Adjust the valve nut ( vent quantity ).

5 . on the nozzle labeled ” F “Then solvent Pipe interface,”N” “C” to connect the air pipe. “N” is a jet input pipe interface.

III. Maintenance and Repair

1. After each class work completes promptly cleans the nozzle the superfluous residue agent.

2 . use a brush or toothbrush when cleaning. (be careful not to damage the gas cap and nozzle “O” rings.)

3. Periodically add grease to the “O” ring to add lubricating oil to the needle clamp. Take care not to tap the needle when removing the clip.

Fault Handling table

Symptoms

Possible causes

Handling countermeasures

 

Solvent Breakpoint

1. Insufficient amount of solvent

2. Liquid tube Hardening is blocked

3. Nozzle slack or damaged

4. Needle Clamp Fixed nut loose

1. Supplemental solvents

2. Replacement of liquid Tube

3. Tighten or replace

4. Tighten or replace the needle clip

 

 

Side Type Spray shape

1. blockage or damage of valve vent empty silo

2. The nozzle has a dirty glue

1. Clean or replace

2. Clean or replace

 

 

 

The spray shape is Crescent type

1. Valve vent empty bin obstruction or damage to the internal wall of the valve adhesion solvent slag valve center hole damage

2. The nozzle has the dirty material adhesion or the nozzle damage

 

Cleaning or replacement

 

 

 

The spray shape is thick type

1. Valve Center hole too large

2. Low Injection pressure

3. High solvent concentration and high pressure

1. Replacement

2. To adjust the high bias pressure

3. Diluted solvents ,Reduce driving pressure

The spray shape is narrow

1. air pressure is too high

2. slag between valve and nozzle

3 Reduce air pressure

4 Cleaning

 

7.4 Daily maintenance and precautions

7.4.1. after Regular cleaning nozzle to ensure smooth nozzle.

7.4.2. always keep the liner slide clean and lubricated, no solvent immersion, so as not to affect the rod the normal use of cylinders.

Chapter 8 Preheater

8.1 the role of Preheater

The role of preheater is to increase the expansion rate on solder pads by preheating the flux activation and

To promote the evaporation of the PCB flux solvent, thus obtaining the best soldering effect. In addition, the circuit board after preheating, reduce the PCB and tin furnace temperature difference, to avoid the thermal impact of electronic components and circuit board sudden thermal deformation.

the optimum temperature for preheating is 120~180℃. The temperature is too high can cause undesirable consequences; too low temperature affects welding quality.

8.2 The construction of preheating box

the preheating system is composed of imported blackbody heating pipe. The Preheating box and the guide rail are connected by screws to facilitate the inspection and maintenance of the line.

The best preheating temperature on the circuit board is 120-180 ℃, the temperature of the preheating box is passed by the high accuracy temperature probe to the preheating electronic thermostat to adjust, can accurately control the preheating box temperature, protect the circuit board, achieve the most ideal preheating effect.

8.3 Daily Maintenance and Precautions

8.3.1 The temperature of the circuit board’s bottom surface is often tested to ensure that 120~180℃ between the two to ensure the best solder effect.

8.3.2. Check whether the circuit wire aging, in order to prevent current interruption.

8.3.3. Clear the flux residue in the drawer of preheating box, lest the set will cause fire.

 

Chapter 9 Tin Furnace

Tin furnace structure using stainless steel production. By the wave generator, nozzle filter, impeller, motor and other groups

Yes. The use of pump-type principle to form a crest.

Tin furnace structure is reasonable, high technical content, the use of Japanese and American tin Furnace advantages of the development of high standard tin furnace. Its characteristics:

1 reduce the tin oxidation to a minimum.

2 nozzle wave smooth, tin surface can be adjusted vertically to adapt to different PCB board welding requirements,

3) External heating effectively avoids the phenomenon of explosion tin, good insulation performance, tin furnace durability does not deform.

4) long service life.

Tin furnace body is by corrosion-resistant stainless steel plate welding into, heating tube installed in the tin furnace two outside. Use

Alloy

 

 

 

 


Plate to radiate heat, so that the temperature uniformity of the tin furnace, the overall heat balance does not deform, spray cavity set up without clogging nets,

Can keep the peak smooth and smooth, and not plug, thus reducing maintenance, improve efficiency.

9.2 correct use of tin furnace

Tin Furnace high and low and in and out of the mobile can be used to set up the joint hand wheel and lifting screw adjustment , adjust the tin Furnace crest can be adjusted by the frequency converter, the higher the impeller speed, tin furnace crest is higher;

Solder temperature controlled by the thermocouple in the tin Furnace. First of all, the expected solder temperature set, usually the normal solder temperature is 230-250 ℃.

In the back of the tin furnace with a row of tin Tsui, used to clear the tin furnace. The tin furnace to the back of the removal, cleaning and maintenance, before the tin furnace removed, must first be the guide rail high or tin furnace to reduce a certain height to avoid the rail chain claw and tin furnace collision caused by the chain claw deformation.

In the demolition of the furnace, referring to the structure shown above, the nozzle removed first, the motor frame and impeller out, loosen the furnace liner fastening bolts, you can remove the furnace.

9.3 Daily maintenance and precautions

9.3.1. Regularly check the amount of tin to control the “spray tin wave.”

9.3.2 . measure soldering temperature with mercury thermometer ( standard temperature0℃). If the preset solder temperature is unstable , it can be adjusted in the temperature control table.

9.3.3. Depending on the resulting oxide, add antioxidant grease. (Anti-oxidation grease and flux supporting use)

9.3.4. Frequently remove oxides from tin furnaces.

9.3.5. Check the tin furnace motor coupling on the machine rice and impeller shaft coupling machine meter and its operation, to ensure its normal operation.

9.3.6. Pay attention to check the wire has no aging, as well as the parts of the screws, nuts are loose.

9.3.7. Spray nozzle every day after work with alcohol automatic cleaning, lest block.

 

 

 

 

 

 

 

 

 

Chapter 10 Maintenance and precautions

1. Often the fuselage, transport, claw pump, cooling fan, such as motor housing cleaning to facilitate the cooling and insulation.

2. Regular inspection of electrical control box in the electrical appliances and fastening the screws on its terminals, such as the discovery of contact ablation, suction and not flexible, etc., should be dealt with in a timely manner.

3. Regular inspection of preheater, tin furnace heating pipe joints, such as the discovery of head loosening, poor contact, insulation aging and other phenomena should be tightened, clean and replace.

4. Regular inspection of equipment to protect the grounding device is good.

5. In the operation of the equipment, pay attention to monitor the shell temperature of each motor, overheating phenomenon should be stopped check.

6. When the general switch on the power supply, should first stop the tin Furnace, preheating and wave crest and other large current load before entering

Yes.

7. After the main power switch trip, you must find out the cause of the failure, before the closing.

8. In the process of melting solder and injecting high temperature liquid solder into the welding furnace, wear protective articles to prevent

Scald.

9. Flux, Wash claw liquid are flammable materials, use should pay attention to fire safety.

Ten after working every day, you need to clear the flux residues in the preheater to prevent accumulation. cause an open flame.

11. The limiter can not be added lubricating oil, so as to avoid the transmission chain claw not go.

12. Anti-oxidation wax (oil) should be used with flux to avoid fire.

13. Each transmission part should maintain the good lubrication, except the angle adjustment mechanism may use the ordinary ointment, other all uses the High-temperature ointment lubrication.

14. The tightness of each transmission chain should be checked and adjusted regularly.

15. Regular inspection of tin furnace speed motor lubrication and operation, to ensure its normal operation.

 

– Tin furnace Nozzle should be based on the peak stability, the peak when the exception to clean the nozzle, so as not to affect welding quality.

18. Spray nozzle should always check the tightness of its connection.

Chapter 11 Wiring

This equipment needs external 3φ , ac380v,50HZ power supply ( three-phase five wire system ), power supply capacity

The quantity is not less than 20KVA, the equipment shell should protect the grounding, the grounding resistance ≤4Ω, the grounding conductor is not less than

4mm2, the incoming line should be no less than 6mm2。

 

 

 

 

 

Chapter 12 General Trouble shooting

To ensure high quality, the devices used in the equipment are advanced industrial countries of high-quality products, such as million

In the event of an accident, please check each of the items listed in one table. If you are still unable to resolve, please contact the company directly.

Failure phenomenon

Reason

Check processing

All action buttons are invalid

1. Time is not in the state of timing

2. The tin temperature is not up to the set value

1. Set the scheduled boot time before the current time.

2. Wait until the temperature of the tin furnace, then operation.

 

Control power LED not lit

1. Power supply Missing phase

2. Fuse on the bottom plate of the electric vessel

1. Overhaul power supply.

2. Check whether there is a short-circuit phenomenon in the lights, etc.

In addition to the failure, replace the new insurance pipe (4A).

 

 

 

Power supply Total Switch tripping

 

1. Load and line occurrence short-circuit phenomenon

2. Power supply Total Switch Contact bad

1. Check the load and related lines, troubleshooting short-circuit.

2 . Check the wiring area of the power supply master switch for appearance loosening, heating, oxidation and whether the switch contact point is out contact is bad, ablation and other phenomena, or to be seized

repaired or replaced.

Tin Furnace or preheating

 

Slow warming of the device

1. Power supply is too low

2. Additional Hotline ( tube )partially damaged

1. Improve the quality of power supply.

2. Replace the hotline ( tube ) .

 

 

Transport Claw not running

1. Transport motor shaft end of the drive chain skid, Force nut Loose

2. chain speed set to “0”

3.fx-2da or inverter damage

 

 

1. Fixed nut for fastening drive sprocket.

2. chain speed set to not “0” position.

3. fx-2da or inverter.

 

Failure and solder welding problem analysis

Fault

Possible causes

Press the button to press , But the LEDs are not lit

 

1. Total switch not open, emergency stop switch not open

2. LED light bulb failed

3. Total switch failure

 

 

Press the button to press, but the machine does not run

1. Total Switch not open

2. Press-twist failure

3. Relay failure

When the Rosin furnace is bad

1. The pressure of the rosin furnace is too low

 

 

 

Uneven Rosin Coating

1. The nozzle is damaged

2 . Water, obstruction of trachea

3 . The density of the rosin liquid is too dense

4. Air pressure is too low

5. Pressure regulator failure

Preheater temperature too high and too low or preheater

1. Voltage is too high or too low

Bad use

2. Heating line burnt or terminal loose.

3. Temperature probe Abnormal

4. Temperature control Failure

 

 

 

 

Tin furnace can not maintain enough tin crest

1 . The nozzle has been blocked

2 . Coupling loosening

3. Impeller Wear

4. Motor Transport Instability

5. Tin solder is impure, especially when the zinc content is larger than the specified value

6. The furnace temperature is too high

 

 

Welding problems and Treatment methods

Solder state after soldering

Original for

Branch Square Law

 

 

 

 

Welding is not good

1. Surface oxidation of copper foil pollution

2. Flux preheating is not enough

3. Too little Flux

4. Low solder temperature

5. Conveyor belt speed

6. PCB in the tin solution leaching excessive

7. Copper foil area is too wide

8. Wuxi Protective Film

9. Flux and molten solder do not melt

 

 

 

 

Clean copper foil and component ends; PCB, components for long-term storage, research flux is no problem, for new flux.

 

 

 

 

Out of the tin pillar

1. Copper foil surface, component ends of oxidation and pollution

2. Solder welding of flux is not good

3 . The chemical changes of the coating flux and copper foil 4. Flux metamorphism

Clean copper foil surface, fully preheat, Preheat temperature standard: Aldehyde circuit board to

– , epoxy circuit board 120 to

(Solder surface temperatureadjustment flux, eutectic solder , temperature for250~260 circuit board and tin liquid contact do not exceed the road plate thickness of the 1/2. Reduce the height of the tin liquid to adjust the speed of transmission , research circuit board design, in

Circuit board coating Protective film.

 

 

The occurrence of the lap

1. Copper foil surface, component ends of the oxidation of pollution

2. PCB Solder direction is not good

3. PCB design is not good

4. No Solder protection film

Cleaning the copper foil and the side of the side of the oxidation of dirt, change the direction of the circuit board solder, coating Tin protective film, the study of circuit board set

Millions

 

 

 

No tin on the ends

1. Oxidation of the dirt on the ends

2. There are things that do not touch tin (e.g. paint, organic resin)

3. Solder welding of flux is good

4. Flux time too long quality deterioration

 

Clean copper foil and the end of the surface, do not hang tin, with the pump to remove the attached oxide, dip welding do not exceed the thickness of the PCB 1/2

 

 

 

 

Virtual Welding Baken Bubble

1. Solder temperature is too low

2. Solder welding of flux is not good (low ratio of flux)

3. Oxidation of the dirt on the ends

4. Surface oxidation of copper foil pollution

5. Flux deterioration

6. Conveyor belt speed too fast

7. Wuxi Welding Protective Film

8. The circuit board damp produces the bubble

 

 

solder welding temperature is defined as 250~260 Inspection Welding Agent to remove the ends of the oxide adjustment parts of the ends line Diameters (D) and Aperture d ( e.g.

d=1.d=0.8 conveyor belt speed of one meter per minute, the circuit board in advance drying.

 

Some places do not touch tin

1. A part of copper foil surface pollution

2. Sipo and PCB contact but do not hang tin

3. PCB Bending

Clean the ends of the line (stripping or welding again) to avoid long-term storage, check the flux or change the new

Flux.

 

PCB Bending

1. Solder temperature is too high, preheating temperature

2. Conveyor belt speed is too slow

3. PCB does not press well

Solder Solder temperature is 250~260, transfer with speed set to standard one metre per minute, line

The corners of the road plate are pressed tightly.

 

 

 

Chapter 13 Appendix

Appendix I: Selection of welding process parameters

The selection of welding process parameters has been described in the relevant chapters for easy access to the present list as follows:

Choose

Process parameters

Select Range

Notes

1.

Tin Furnace Temperature

230~260

245 is generally optional

2.

Preheating temperature

80~180

PCB welded surface after preheating should reach the single panel 90 , double-sided

Board 110

3.

Transport speed

0~1.9m/min

Generally optional for 1.2 m/min

4.

Flux proportion

0.80~0.87

According to the technical requirements of the flux manufacturer and the actual welding situation

Adjustment

5.

Crest Height

Press at 1/2~2/3s

Thickness of s= printed circuit board

 

Appendix II: Technical parameters of lead-free solder


Name

Alloy Composition (wt%)

Melting temperature () Solid state line/liquid Line

M  Series Solid state temperature 200~250
M31

Sn-3.5ag-0.75cu

217

219

SA2515

Sn-2.5ag-1.0bi-0.5cu

214

221

M41

Sn-2.0ag-0.5cu-2.0bi

211

221

M42

Sn-2.0ag-0.75cu-3.0bi

207

218

M702

Sn-3.0ag-0.7cu

217

219

M704

Sn-3.35ag-0.7cu-0.3sb

218

220

M705

Sn-3.0ag-0.5cu

217

220


Wave soldering pallet 2

Use of PCB Pallets in Wave Soldering

Use of PCB Pallets in  Wave Soldering
Patch components are used more and more on the circuit board, but there are still some perforated components between them. For this kind of board, selective soldering is the best solution, but not every company has enough funds to purchase selective soldering equipment, or the number of this type of circuit board is too small, specifically to buy selective soldering equipment is not Cost-effective. Manual welding is prohibited in certain industries such as the automotive industry

Wave soldering pallet 8

Therefore, in PCB wave soldering, using trays to block those patch components is a good method: reliable, fast production, and adaptability to high-capacity requirements.

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Wave soldering pallet 2

The benefits of using trays:
Lead-free soldering requires higher soldering temperatures. Therefore, the circuit board is more easily bent during welding. The tray provides maximum protection of the circuit board during soldering and prevents bending.

Similarly, in the automotive and consumer electronics industries, many special-shaped circuit boards have emerged for the needs of applications. It is sometimes difficult to transport these shaped plates with conventional chain rails and mesh belts, and placing the circuit board plates in trays allows any type of circuit board to be shipped.

Wave soldering pallet 1

By soldering some of the bottom components through the tray, it is also possible to use PCB wave soldering equipment for selective soldering of the product.

Since most trays are thick (sometimes 15 mm), solder certainly does not flow to the top of the board. The oxide layer on the solder surface will also be washed away by the edge of the tray before the board reaches the peak, so that when the solder starts, the tin is relatively clean.Wave soldering pallet 6

By adding some stiffening strips to the tray, it can increase its hardness to withstand high-strength welding. It is also possible to install heat-absorbing blocks, component fixing devices and some other auxiliary devices on the upper part.

The use of pallets also helps standardize the width of the product line, soldering different circuit boards on the same production line, and can use bar code readers and other identification tools to quickly change process programs for different boards.

Although there are many advantages to using trays in lead-free soldering, it can also cause solder balls.

Requirements for pallet materials:
In order to maximize the service life of the trays, the trays must be made of materials that can withstand high temperatures and harsh process conditions, especially for lead-free soldering.

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Wave soldering  tray 1

To meet these requirements, the material used to make the tray must meet the following characteristics:
• High dimensional stability
• Good thermal shock resistance
• Can remain flat after repeated use
• Corrosion resistance (flux and cleaning agent)
• Does not absorb moisture

The use of the tray brings the process problems:
The flux system must be able to spray the circuit board completely with flux. Poor tray designs can lead to “shadow effects” in flux spraying: Some parts of the board have insufficient flux or no flux at all. The flux must be sprayed onto the board and spread through the capillary action.

Before the tray touches the crest, it must be heated in the preheating unit. A typical preheating configuration is a combination of heat pipes and hot air forced convection. If the temperature drops before contact with the peak, the tray will have an endothermic effect, making the welding process difficult to control.

The use of trays requires a wave height of up to 0.5 inches (12.5 mm). In the case of such a high pump speed, the use of nitrogen can help reduce dross. When using pallets in lead-free soldering, Vitronics Soltec’s perturbed “smart wave” can also promote tinning of the perforated component.

In addition, we must pay special attention to keeping the circuit board in the pallet flat. If there is a gap between the circuit board and the tray, the flux will flow into the gap, and the solder will flow to the board when passing through the peak. This will cause solder residue on the board.

Wave soldering  tray 3

The gap between the circuit board and the tray may cause solder residue on the circuit board

Circuit board and tray design recommendations:
Avoid placing larger components near the piercing element as this can cause shadowing effects and tin difficulties.

Leave proper clearance around the pins and edges of the through-hole components so that solder can flow. These tin guides will guide the solder to the seat of the tray opening, while also greatly improving the solder flowability.

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Wave soldering  tray 4

The tin slot at the tail of the tray allows the solder to flow smoothly back to the tin tank

The opening of the tray should be as large as possible to facilitate the flow of solder. This will reduce some of the welding defects, such as: short circuit and solder balls. At the same time, it is also beneficial to the solder filling of the through hole, because the large opening also means that there is more energy to enter the welding area.

Prepared by :ming@smthelp.com

How to prevent static electricity in the process of SMT placement machine?

How to prevent static electricity in the process of SMT placement machine?

Southern Machinery Anti Static Tools & Supplies
Southern Machinery Anti Static Tools & Supplies

In the SMT production line, we will encounter the problem of static electricity, from the friction between the clothes and the dry air to the dry air, which is the end of the duckweed. If the condition is suitable, it is a few volts and the peak is hundreds of kilovolts, so anti static is the need to do in our work, today, the south. Give some measures to introduce mechanical anti electrostatic patch SMT.

static clothing, antistatic shoes (conductive shoes)
static clothing, antistatic shoes (conductive hats)

Http://www.smthelp.com

Static electricity has three: static clothing, antistatic shoes (conductive shoes), electrostatic hand rings, antistatic shoes and electrostatic hand rings to guide the human body to avoid accumulation in the human body.
Ordinary clothes will have great electrostatic voltage in the walk (>1000V). And antistatic clothing does not happen when it moves. This is the main role of antistatic clothing, long strip antistatic clothing can not shield the inside of the clothing produced static (after wearing still >1000V), grid – like antistatic clothing can be shielded (<200V), the static electricity generated through the floor and the grounding line of various parts of the plant to the outside of the general grounding wire.

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一,The purpose of preventing static electricity

1, strengthen the consciousness of the workers on the anti static operation

2, reduce the poor production caused by static electricity

3, prevent static electricity from causing damage to the product

二,Scope of application: all SMT production lines

三,The reasons

The generation of static electricity is not perceived, but the static electricity produces the voltage of tens of thousands of volts. When the static electricity comes into the tip (the static release point, such as the human finger), it releases all the energy in a moment, causing the contact material to be struck by electric shock, causing the capacitance, IC, line road and so on to be destroyed and burned, so that the product is strict. In the case of heavy damage, static electricity measures should be taken. .

四,The contents of the operation

Anti Static Tools & Supplies SMT magazine rack&turnover rack
Anti Static Tools & Supplies
SMT magazine rack&turnover rack

(一)Prevention and treatment of human static electricity

1, the workers should wear electrostatic clothing, work shoes;

2, the operator should take electrostatic gloves when working.

3, the operator should take an electrostatic ring in the operation.

(二)Prevention and control of static electricity

  1. Make use of electrostatic materials to produce production tools.

2, the storage place to prevent static electricity;

(三)Prevention and control of static electricity of a worktable / mobile vehicle

1, the anti static film should be pasted on the work table.

2, the operation platform / mobile vehicle must have antistatic grounding chain.Prevention of equipment static electricity: good grounding wire

(四)Prevention and control of material static electricity

  1. When the material is taken, the operator should use the antistatic method: with electrostatic gloves and electrostatic rings.

2, the material storage should be anti static measures: material cabinet to paste electrostatic film, grounding chain.

3, there should be anti-static measures in temporary storage area: installing grounding chain.

(五)Prevention and control of static electricity related to production: anti static measures should be taken when using items related to production: static wires and antistatic films.

 

五, Note:

  1. The online operators should strictly abide by this rule
  2. The online operators are supervised by the team leader, and the engineers are supervised by the engineers.

 

PCB Unloader \loader and Destacker from production to packaging.

PCB Unloader \loader and Destacker from production to packaging.

 

1. Purchase all kinds of materials according to order.

 

 

2.     Frame installation of the entire machine.

3. Installed power motor

4.      Install PLC control box.

5.    Install sensor and belt.

 

6.Install the cover

7.Install the LOGO

033018_0837_PCBUnloader10.jpg

 

8. Install the program and test the machine.

9 .Use PCB board to test machine.

10.Use a magazine test machine.


 


11. Aging operation week

 

 

12. Simple packing before shipment.

13. On the day of shipment, use the export wooden box vacuum packing,


 


 

 


 


 


 


 

 

 

 

14. Arrange forwarders to pick up the goods.

 

 

 

 

 

 

 

Four machines were shipped and shipped to the United States via freight forwarders.

 

ming@smthelp.com

S-CC200 User’s Manual for SMT CHIP Part Counter

 

 

S-CC200 User’s Manual for Part Counter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Index

  1. Introduction…………………………. … ……. ….……..3

 

  1. Attention for part counter……… ……………………. . 4

 

三、Chip bonder counter function key and operating instructions… ………………………………………………. …4

 

四、Chip bonder counter connecting printer operating instructions (Option) ……………………………… …………6

 

五、Trouble Shoot……….…………………….……………….8

 

六、After-sale service……………………………………….9

 

七、After-sale service card………….……… .. …………………..10

 

 

 

 

一、Introduction

1、Theory

Chip bonder counter can precisely count the SMD quantity, by adopting optical and electric sensor theory, using the corresponding relation between guide hole on the carrier and part, and by the special die and massive integrated circuit, chip bonder counter achieve zero error, and achieve convenient, quick counting, it is an effective auxiliary equipment for managing SMT material.

2、Product features

With full automatic way figure part quantity, it is convenient to count and delivery material. Easily operate it, original design defending strip dropping off decrease strip hurt to a smallest extent. It can count in forward direction or in backward direction, and it can be preset value, precisely figure out quantity with zero error. You also can install scanner gun and barcode printer, which is more convenient for managing operation..

3、product specification

Power: AC220V,50/60HZ,25W

Counter range: -99999–99999PCS

Profile size: L470W300H180mm

Weight: 10KG

4、Product Utility

Suit for SMD strip type of part

Strip wheel diameter: suit for any size

Strip pitch: 1,2,4,8,10,12,16,24,32,44,56mm ( Note: if pitch is smaller or wider, make it according to customer’s request)

Strip width: 4,6,8,12,16,24,32,44,56mm (Note: if width is smaller or wider, make it according to customer’s request)

5、Product Structure


this product have two types.

  1. S-CC200 Standard chip bonder counter


 

 

 

 

 

 

2) S-CC202 inspecting missing type chip bonder counter





1、material reflector



2、Tray




3、Gear/motive pressing plate



4、monkey wrench



5、rocket head



6、free movable shoulder


7、location knob



8、display


9、key

10、power key


11、handle



12、glass fiber amplifier



13、glass fiber head to head emitter

二、Chip bonder counter attention

1,After unpacking, please count and make sure all accessories ready.

2,Before using chip bonder counter, please carefully read operating instructions and safe keeping.

3,Please check whether voltage specification conform to the electric supply.

4,Please check grounding properly, and guarantee safety of human body and part.

三、Chip bonder counter function key and operating instructions

1、Function key introduction

1)”PRINT”

Operation way: enter the key, you can print the counting part and quantity on the barcode by the barcode printer.

2)”SET”

Operation way: if the display shows 00000 in the left bottom, you can directly press the number key to input the counting part quantity; press the SET key one more time, the machine switches to manual mode, and the display shows ***** in the left bottom. Switch to manual mode or automatic mode using this key. (note: under automatic mode, you can preset a value before counting material, when machine turn to the presetting value, it will automatically stop, under manual mode, only if you press ” stop/zero clearing” key or it finishes all material, the machine will stop.)

3)”PITCH”

Operation way: after pressing this key, the pitch value in the display will flicker, then you can input the pitch value and press “ENTER” key, if no press after 5 second, automatically memorize, the machine will resume to standby status after one ticking sound.

4)”RIGHT” “FOREWARD/RIGHT”

Operation way: Pressing this key, start clockwise counting part, the numerical value is positive number, “BACKWARD/LEFT” on the contrary.

5) “STOP/ZERO CLEARING”

Operation way:

(1)Under counting or feeding back status, press this key, it will stop counting or feeding back.

(2)If under standby status, press this key over 2 second, the counting value will be cleared up.

(3)If under printing interface, press this key, return to main interface.

6)”SELECT”, this key is switching key for setting parameters in printing interface.

7)LCD display

Set pitch

 

Set counting quantity part quantity

display*****under manual mode

8)”Time/missing stop” key is switching key for motor rotating speed, press this key, LCD display will show motor speed will be switched among H(high speed), M(middle speed), L(low speed).

2、 Operation Flow

1)Connect the power cable to the master machine, and plug the AC220V power.

2)Turn on the POWER key on the panel of machine, at this time, LCD panel become light

3)Press PITCH key, set the pitch between counting parts, then Press “ENTER”, and put the part on the left tray.

4)Manually pull out the strip and put it between material guard plate and counting gear, make the first part and blank middle hole aligning the middle line of material guard plate.

5)Press “STOP/ZERO CLEARING” key for 2 seconds, make the value zero clearing. Note: when pulling the strip, counting gear will turn and count, pressing this key, make the value zero clearing.

6)Press “SET” key to switch to manual mode or automatic mode, when you select automatic mode, you should input a value which you are going to count, or the “FORWARD” motor won’t start.

7)Pull strip coiling to the blank tray (right tray) by your hand, press “FOREWARD/RIGHT” to begin counting.

8)When finishing preset value, motor stop. Impacted by the inertia theory, counting number may be more one or less one than the set number,

9)When finishing counting, press “BACKWARD/LEFT”, strip will coil back to the left tray, after finishing, rotation will stop.

 

四、Chip bonder counter connecting printer operating instructions (Option)

1、Check equipment

1)Connect part counter and barcode master machine

2)Correctly place the barcode paper in the printer

2、 adjust and test equipment

1)Start power switch of the part counter

2)Start bar code master machine power switch: power pilot light and ready pilot light are on, at moment, press FEED key of bar code master machine (automatic aligning key), make the paper automatically align. ( P.S: if power light is flickering, it denotes the machine is off line, please restart power or repress FEED key)

3、Print

Press “PRINT” key in the master interface, master interface will display printing interface, the first row in the interface show: company name (you can set it by yourself); the second row show: time, the last row show printing operation.

  1. When entering printing interface, there is a flickering cursor in the third row, you can edit and modify the content in the cursor position.
  2. In the printing interface, pressing LEFT/BACKWARD, you can make the cursor move left, pressing RIGHT/FOREWARD, you can make the cursor move right.
  3. In the cursor position, you can directly input the number or letter, if you continually press any key among 0~9 key in a short time, you can switch between number and letter on the key. Among of them, pressing 1 key, you can switch to special symbol, Capital letter, small letter, and etc.
  4. After editing each row, cursor will stay in the row you are editing, press “ENTER” key, it will display OK in the left of this row, which means the content is saved.

Note: Saving the content in the editing row, only when cursor is in this row, and then press ENTER, the content can be saved. For example, if you want to save the content in the first row and second row, when cursor is in the first row, you press ENTER key, at the moment, only the content in the first row is saved, the content in the second row can’t be saved.

  1. In the printing interface, press SELECT key into printing parameter setting interface, XYWH: XXX XXX XXX XXX showed in this interface separately denote X axis, Y axis, width, height which you can set to the printed barcode paper.
  2. Press STOP/ZERO CLEARING back to master interface
  3. Press PRINT key one more time, you can print the content in the printing interface.

Tag: when scanner scans barcode, it will display in the printing interface, press PRINT key to print.

 

五、Easy trouble shoot

Failure debug method
After turning on power, LCD no display, buzzer no sound Please check if power cable drop off or fuse loosen
。After turning on power, LCD no display, buzzer sound LCD display cable loosens or breakdown, please check or contact dealer to change.

LCD normally displays, but FOREWARD/BACKWARD can’t be started.

  1. The counting quantity is more than or equal to the set value, or selecting automatic mode before counting but not set quantity, please refer to operating instructions.

    2.Motor signal cable or power cable bad contact.

六、After-sale service a: (overall unit maintenance period for one year, master controller board maintenance period for three years, and tended for all life.) the following state happened is not in the free maintenance condition.

  1. Machine is damaged under carried by your person by himself
  2. In unstable voltage region, due to not using voltage stabilizer, cause component damaged.
  3. Due to not using correct voltage, cause component damaged
  4. Due to altering machine without the written approval of our company, cause the machine damaged..
  5. Not selled by our company, but selled by dealer or other factory.
  6. Natural disaster, or act of God.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

After-sale service card

User’s Name:     Address:

Machine model:     User’s phone number:

Purchasing Date:     Dealer’s seal:

User should know that:

  1. From the purchasing date on, overall machine will be maintained for one year, and tended for all life.
  2. The following state is not in maintenance condition:

    (1)Due to wrong operating, carelessly using, natural disaster cause the machine damaged.

    1. Due to operating abnormally, cause the machine not work properly.
    2. Once dismantled or repaired by someone who is not our technician.
    3. Using consumable supplies or component which are not from our company, cause the machine damaged.
    4. Not using the voltage required by our company, cause the machine damaged.
  3. Except this guarantee, any guarantee card supplied by other company or people won’t be approved by our company.
  4. Please safe keeping the card and formal purchasing receipt, when repairing, it will be effective after showing them to our people review.
  5. If the card has no commodity seal and purchasing date, the card automatically become invalid.

 

SMT,THT,PCB,PCBA,IM,AI,LED,Axial Inserter, Radial Inserter,Odd form Insertion,PIN insertion, Eyelet Insertion, Terminal Insertion,Insertion Mount,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter,PCB board handling system, Loader, Unloader, Conveyor,Shuttle,LED lighting, LED Lamp, LED Display, LED tube,UPS, Power Converter, Power Adepter, Mobile Charger,Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box,PCB Assembly,

PCB board handling system Destacker Build Procedure

Destacker Build Procedure    SDM0029
Rev
A

 

 

1.    Obtain the proper shop packet and check order for build information. Pull all parts if any parts are missing,         fill out a shortage sheet and give a copy to the appropriate material coordinator.

 

2.    Pull the latest Electrical and Mechanical prints.

 

3.    The following procedure is for a 29″ Destacker. Attach leg and control box to main beam. Leg should be flush to         left side of main beam. Control box should be 3″ from right side of main beam. Attach width units to main beam,         4-3/8″ from either end square to main beam and Parallel to each other.

 

4.    The following procedure is for the 44″ and 58″ Destackers Attach leg and control box to main beam. Leg 7-5/8″ from     left end control box 7-5/8″ from right end. Attach width units to main beam 8.975″ from either end. Square to main         beam and parallel to each other.

 

5.    Attach rear rail to width supports parallel to main beam 3/8″ overhand from either end of main beam.

 

6.    Level conveyor from side to side and front to back, off rear rail

 

7.    Attach front rail to width supports. Match level to rear rail, especially front to back. Make parallel to rear rail. Make         ends even with rear rail.

8.    Install motors, pulleys, UHMW and belts on rails.

 

9.    Attach Destacker assy to rails

 

10.    Assemble valve pack assy and install

 

11.    Attach air input assy

 

12.    Attach front cover and wire into control box

 

13.    Run pneumatic lines, load program software and test.

 

14.    Complete check sheet, turn over to QC

 

 

End of Document

 

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SC-2500S PCB Router Separator

SC-2500S PCB Router Separator

SC-2500S PCB Router Separator

 

Features:

1, using the next vacuum mode, in line with the theory of free fall, good dust collection effect.

2, special jig fixed more solid, to avoid the poor positioning caused by the cutting accuracy error.

3, the system automatically fixes according to the product installation location, to ensure high-precision product cutting requirements.

4, the static eliminator is installed in addition to electricity, dust blower continued to work to eliminate static electricity generated when cutting high-speed spindle to avoid damage caused by static electricity parts to avoid accumulation of dust due to static electricity.

5, the use of safety doors, reduce noise and dust, improve safety.

Vacuum cleaner with vacuum collection box (according to production capacity or cutting dust collection time scheduled maintenance)


 

PCB Separator also called PWB Depaneling machine. Rotate router bit to cut high-density component PCB panel to single products v-groove or perforated line. Utilize all of our accumulated technology to help minimize dust attach on PCB. Router machine has following features.

 

 

 


SC-2500S PCB Router Separator specifications:

Function Items

功能项

参数/Hardware Demand

Model

型号

ASC-2500S
Dimension

机台结构

L650*W650*H1765mm
Power

电源

220V/50HZ
Machine Wattage

机台功率

3.6KW
Weight

重量

About 300KG
Cleaner Dimension

吸尘器尺寸

内置式(Inside)/L500*W490*H590mm
Cleaner Wattage

吸尘器功率

2.2KW/220V
Table Dimension

工作台尺寸

260mm*260mm
Cutting Speed

X、Y轴切割速度

0-100mm/s
X,Y,Z axis Driving Speed X、Y、Z轴驱动速度 X、Y轴0-1000mm/s(min),Z轴0-750mm/s(min),伺服马达方式驱动X, Y axis 0-1000mm/s (min), Z axis 0-750mm/s (min), servo motor drive
Repeatability Accuracy 机台重复精度 ±0.01mm
Working Area 工作区域(可加工行程) X:0-260mm,Y:0-260mm,Z:0-80mm
PCB Thickness 切割PCB厚度范围 0.5-5mm
Router Bit Diameter 铣刀直径 0.8-3.0mm
Cutting Precision 切割精度 ±0.01mm
Cutting Ability 切割能力 具有切割直线、圆弧、圆、L型和U型的能力

Linear, Circular, U-curve, Arc, L-curveCutter Change刀具更换系统可手动换刀系统,需工具(随机配送)

Manual, tools needed Cutter Attrition System刀具磨损系统可智能设定铣刀下刀段数(0-5段)

The number of milling cutters (0-5 section)Break Detection断刀检测无(none)Cutter Life Control刀具寿命控制程序控制(controlled by Program)Table NumberTable数量1个Spindle Speed主轴转速60000rpmSpindle Cooling System主轴冷却系统气冷方式Air cooling modeCleaner Mode集尘方式下集尘(collect dust downside)Working Power工作电源220V ,50HZAir press空压供给0.4MpaSafety Device安全装置采用安全防护门加门锁感应器Safety door and door lock sensorMode机型模式离线机型,手工装载卸载PCBA(offline, load and unload PCBA by hand)Auto failure test and repair mode故障自动检知维修模式系统具有自我诊断功能,实时错误信息显示,能直观地查询设备各个IO端口状态,易于排除故障。

Self-diagnosisdisplay failure information in real time, query IO state visually, easy for troubleshootingComputer & Operation system电脑和操作系统工控机、Windows 7

IPC, Windows 7Program Backup程式备份USBSoftware access control软件权限管理密码保护,依权限进入对应操作界面,保护系统重要参数。(Password protectionthe operator enter corresponding interface according to authority to protect important parameters.)Programming编程可视化界面,单个程序切割点容量无限制,切割路径动态模拟。(Visual interface, the cutting point capacity for a single program should be over 400, dynamic simulation of cutting schedule.)Auto correction of the mark pointMark点自动校准功能具备Mark点自动校准功能(Yes)Fixture 治具万用治具可供选择(universal fixture)Voice control噪音控制运行时,噪声小于60分贝(离设备一米距离测量)

≦78 dBmeasured in 1M’s distance Maintenance Period保修周期整机1年或以上,主轴2年或主轴3000小时保养服务。

1 years or more, spindle for 2 years or spindle maintenance service for 3000 hours.Technology Support技术支持及培训提供设备操作、编程,硬件保养,维修培训服务;程序永久免费升级。(Offer service of operation, programming, hardware caring and maintenance training; free upgrade of application. )

 

主轴Main axis S4225-B60 S4225-B60
CCD IMAGING
丝杆Ball Screw Hiwin进口精密研磨滚珠丝杠Hiwin precise grinding ball screw imported
导轨Lead Rail Hiwin进口直线加宽导轨Hiwin straight widened lead rail imported
伺服电机Servo Motor 松下Panasonic
静电消除器Static Eliminator ADK-801ADK-801
工控主机IPC Host 研华ADHNTECH
运动控制卡Motion control card 固高ADTECH
显示器Monitor 华硕ASUSASUS
控制系统Control System Windows7
操作界面Operation Inteface Windows7
编程Program 在线方式Online
视觉系统Visual System ASC视觉分板机系统像素计算型高精度CCD视觉定位校正系统CCD Visual alignment system
设备尺寸Machine size L1380*W1250*H1875mmL1380*W1250*H1875mm
重量Weight 约300KG
底脚可调高度Foot Height adjustable 50~70mm
板最大厚度Max.PCB Thickness 5mm
整机功率(含集尘器)Power (included dust collector) 4000w
最大转速Max Rotation Speed 60000rpm/min
冷却方式Cool Down 气冷+夹具散热cold air and clamp radiating
更换工具方式Tool replacement 专用扳手更换by specialized tool
最大切割Shear speed 0~100mm/s
最大移动速度Max Moving Speed 1000mm/s
切割重复精度Shear Repeat Accuracy ±0.02mm
集尘器功率Dust Collector Power 2.2kw 220v三相电机2.2kw 220v three phase motor
气压Pressure 0.4Mpa以上0.4Mpa above
编程方式Program mode 在线编程Online program
编辑功能Edit 直线、孔状、圆弧、圆Straight line, hole, arc, circuit
程序存储Procedure Storage 根据需要选择存储位置choose storage position according to needs
配置编程Camera IMAGING高像素彩色CCD IMAGING high pixel color CCD
刀具直径补偿Compensation on Blade DIA 多种补偿方式供用户选择many choices for option
三色灯Three Color Indicator LED三角灯监视机器的各种工作状态LED LED indicator monitoring working status of the machine
刀具好坏检测Blade Inspection 刀具寿命根据用户设定的下沉段数、产品数量及切割长度等方式选择According to PCB quantity and shear length
马达过热检测Motor overheat Inspection 有过载、过热、低电压等保护功能Protection on overload, overheat, low voltage,etc
伺服过载检测Servo overload Inspection 有过载、低电压、线路是否正常等保护功能Protection on overload, low voltage, circuit, etc
主轴寿命跟踪Main axis life Tracking 主轴寿命自动检测Automatic Inspection on Life of main axis
分板计数Shear Qty Counting 分板计数、计时Counter on shear quantity and Time recording
机器报错记录Error Record 软件自动记忆机器所有报警记录automatic memory on all error
轴位置精度Axis Position Accuracy 0.001mm
分板精度Accuracy of Shear ±0.01mm
工作范围保护罩Safety Shell of working range 采用四面门保护方式Using four door and window protection
门的互锁保护传感器Protection Inductor on Interlocking 安全门微动开关感应able to induct inches switch of safety door
紧急停止按钮Emergency Stop Button Yes
铣刀方式Milling 采用左旋铣刀,直径0.8-3.0MM范围可选Milling by left rotation, DIA of 0.8-3.0mm optional
加工方式Process 模拟运行和实际加工,Table可以交替加工不同PCBASimulation and actual operation, a single Table can be alternately processed different PCBA board

 

 

SC-3500S Automatic Inline PCB Separator

SC-3500S Automatic Inline PCB Separator

Features:

1, vacuum cleaner built-in vacuum mode, in line with the theory of free fall, dust collection effect is good.

2, the equipment adopts automatic loading and unloading products, can be directly on the wiring body or on the board machine.

3, using a special fixture with products (pcb), to avoid poor placement caused by cutting error.

4, the system automatically fixes the installation error, to ensure product precision cutting requirements.

5.It is equipped with static eliminator. When dividing, the dust remover will work continuously to eliminate the static electricity generated when the high-speed spindle cut. It can avoid the damage caused by the static electricity and avoid the accumulation of dust due to static electricity.

6, the use of safety doors, reduce noise and dust, improve safety.

7, there are follow-up vacuuming function, dust collector attached to the dust collection box (according to capacity cutting needs or dust collection time scheduled maintenance).

8, touch the display as a display, setting, control, can display more content, the operation directly through the touch screen operation, easy to operate.

9, can be directly docking the next equipment, sub-plate processing.

10, in the cutting process, if broken knife, equipment with automatic tool change function, without manual to change the knife.

11, Equipment using Mes system, the factory can control the machine everywhere, equipped with WIFI function can be controlled.


Specifications:



Function Items

功能项

Hardware Demand

Model

型号

ASC-3500S(加皮带)
Dimension

机台结构

(含皮带)L1750*W1100*H1850mm

(不含皮带)L1450W1100H1850mmPower

电源

220V/50HZMachine Wattage

机台功率

5.5KWWeight

重量

About1000KGCleaner Dimension

吸尘器尺寸

内置式(Inside)/L450W450H450mmCleaner Wattage

吸尘器功率

2.2KWTable Dimension

工作台尺寸

350mm*350mmCutting Speed

X、Y轴切割速度

0-100mm/sX,Y,Z axis Driving SpeedX、Y、Z轴驱动速度X、Y轴至少1000mm/s(min),Z轴至少750mm/s(min),伺服马达方式驱动(driven by servo motor)Repeatability Accuracy机台重复精度±0.02mmMechanical hand X, Z stroke机械手X、Z行程X:420mm、I:60mmManipulator X, Z running speed机械手X、Z运行速度200mm/sMechanical hand grasp mode机械手抓取方式真空吸附Precision of repeated positioning of manipulator机械手重复定位精度±0.04mmMechanical hand grab products (PCB) dimensions机械手抓取产品(PCB)尺寸350mm*350mmPCB feeding trackPCB上料轨道皮带输送;宽度60~360mm可调Split plate product分板产品下料皮带输送;宽度420mmWorking Area工作区域(可加工行程)X:300mm,Y:350mm,Z:0-50mmPCB Thickness切割PCB厚度范围0.5-2mm(or thicker),或范围更大 Router Bit Diameter铣刀直径0.8-2.0mmCutting Precision切割精度±0.01mmCutting Ability切割能力具有切割直线、圆弧、圆、L型和U型的能力

 

Linear, Circular, U-curve, Arc, L-curveCutter Change刀具更换系统自动换刀系统 Automatic tool changing systemCutter Attrition System刀具磨损系统可智能设定铣刀下刀段数(5段)

Smart to set the no. of knife section(0-3)Break Detection断刀检测有(have)Cutter Life Control刀具寿命控制程序控制(controlled by Program)Product testing产品检测有(have)Table NumberTable数量1个Table FunctionTable功能并行Table运行方式;设备能实现1个Table联动功能(1 tables run in parallel)Spindle Speed主轴转速60000rpmSpindle Cooling System主轴冷却系统风冷方式(air cooling)Cleaner Mode集尘方式下集尘(collect dust downside)Working Power工作电源220V ,50HZAir press空压供给0.5Mpa以上(above)Safety Device安全装置采用安全防护门或感应器(security door or sensor)Mode机型模式在线机型,全自动装载卸载PCBA(offline, load and unload PCBA by hand)Auto failure test and repair mode故障自动检知维修模式系统具有自我诊断功能,实时错误信息显示,能直观地查询设备各个IO端口状态,易于排除故障。

Self-diagnosisdisplay failure information in real time, query IO state visually, easy for troubleshootingComputer & Operation system电脑和操作系统工控机、Windows 7或以上版本。

PICWindows 7 or more advanced versionProgram Backup程式备份USBSoftware access control软件权限管理密码保护,依权限进入对应操作界面,保护系统重要参数。(Password protectionthe operator enter corresponding interface according to authority to protect important parameters.)Programming编程可视化界面,单个程序切割点容量无限制,切割路径动态模拟。(Visual interface, the cutting point capacity for a single program should be over 400, dynamic simulation of cutting schedule.)Auto correction of the mark pointMark点自动校准功能具备Mark点自动校准功能(Yes)Fixture 治具ASC-3500S专用治具ASC-3500S special fixtureVoice control噪音控制运行时,噪声小于60分贝(离设备一米距离测量)

≦78 dBmeasured in 1M’s distance Maintenance Period保修周期整机1年或以上,主轴建议2年以上并在保内提供主轴3000小时保养服务。

Over 1 year for the whole machine, and over 2 years for the spindle, and the spindle enjoys 3000 hours’ maintenance during the periodTechnology Support技术支持及培训提供设备操作、编程,硬件保养,维修培训服务;程序永久免费升级。(Offer service of operation, programming, hardware caring and maintenance training; free upgrade of application. )



SC-900 Multi-Cutter PCB Separator For cutting: 0.2mm-5mm thickness of the panelized PCB aluminum, copper, FR4, glass

 

SC-900 Multi-Cutter PCB Separator

For cutting: 0.2mm-5mm thickness of the panelized PCB aluminum, copper, FR4, glass, etc., special plate

SC-900 Separator machine features:

1, the use of multiple sets of upper and lower knife while cutting

2, the bottom of the device with adjustable foot castors, easy to move equipment, non-moving need to be stable and fixed; feet Cup adjustable height 50MM or more;

3, equipped with SMEMA interface communication with other devices can be linked, with reserved network interface, the follow-up factory aspects of networking;

4, the device uses power: AC230V gas source: 4-6KGF / cm2

5, the necessary safety devices;

6, the equipment needs to operate smoothly, the necessary test components;

7, according to the normal production capacity needs to reach 1500PCS / H or more

8, there are data monitoring statistics output: boot time monitoring, capacity monitoring, equipment failure information and automatic rejection system

9, using multiple groups simultaneously cut down on the knife

10, the distance between the knife can be accurately adjusted, sub-board thickness to be met: 0.6MM-3.5MM up and down the distance between the knife can be accurately adjusted, sub-board thickness to be met: 0.6MM-3.5MM

11, the knife and the knife gap can be adjusted according to the PCB board V-CUT spacing, precision control in the 0.1MM

12, the distance between two adjacent blades can be adjusted between 8MM-25MM, can quickly adjust the required width;

13, circuit board material: aluminum, copper, FR4, glass fiber board;

14, Conveyor line speed can be adjusted;

15, the product pick and place institutions can be adjusted according to the width of the product;

Specifications

ASC-900

Machine Size

L2160*570*1050mm

Maximum Length

Unlimited

Cutting Speed

80, 120, 200, 400mm/s

Cutting thickness

0.2-5mm

Voltage

230V/50Hz110V/60Hz)

Machine Weight

158KG

Power

120W

Cutting number

9 multi-join

Knife quantity

40 pcs

Spacer

40 pcs

Software Configuration

English Version


How to use SMT filter to ensure the quality of SMT products?

SMT Filter

SMT filter cotton is usually replaced in three months, otherwise it will be blocked, affecting the use effect.

Filter has the following characteristics.

1.Is a high performance and high efficiency filter cotton non-woven processing using organic hot-melt synthetic fiber and;

2, increasing structure, using gradually encrypted multi-layer technology, that is, the fiber density in the direction of pure air will increase gradually, and the higher filtration efficiency can be blocked at different levels of density according to the size of dust, which will more effectively accommodate more dust.

3, efficient filter cotton sticky treatment, filter material after full dipping, because the adhesive penetrated the media completely, so that the dust particles can not pass through, so that the overall filtered air flow evenly diffused, forming laminar flow state, to achieve the best spraying effect.

 

 

 

 

Does anyone need SMT filter cotton? Factory price.

Please feel free to contact us if necessary.

info@smthelp.com

ming@smthelp.com

 

S6603 ESD SMT  Anti-static PCB magazine rack

How SMT magazine installed? And how to use it

How  SMT magazine installed? And how to use it?

ESD SMT magazine 10ESD SMT magazine 13 ESD SMT magazine 12

ESD SMT magazine 14ESD SMT magazine 15ESD SMT magazine 16ESD SMT magazine 17ESD SMT magazine 19ESD SMT magazine 22ESD SMT magazine 21ESD SMT magazine 20

ESD SMT magazine
ESD SMT magazine

ESD SMT magazine 2ESD SMT magazine 3ESD SMT magazine 4ESD SMT magazine 5ESD SMT magazine 6ESD SMT magazine 7ESD SMT magazine 8ESD SMT magazine 18ESD SMT magazine 9ESD SMT magazine 14ESD SMT magazine 25ESD SMT magazine 24

Learn more spare parts:

1, Find us more: https://www.facebook.com/autoinsertion

2, Know more our team: https://cn.linkedin.com/in/smtsupplier

3, Welcome to our factory in Shenzhen China

4, See more machine working video, please Youtube: Auto Insertion

5, Google: Auto+insertion, to get more informations

6,Looking forward to your email: info@smthelp.com

 

Automatic desktop SMT pick and place machine

Automatic desktop SMT

pick and  place machine

 

 

 

Model: S-6000V

 

Programming manual

Catalog

  • Import Material Order

    • Import the coordinate file
  • Material Stack Configuration
    • Coil stock and tray stock

 

  • Material stack configuration function
  • Mounting Setting
    • Mount setting function and introduction
  • Puzzle Setting
    • Quick makeup
  • Program Runs

 

SMT system programming tutorial

 

 

 

  • Import Material Order

    • Import the coordinate file

Import PCB file coordinates directly and scraping PCB components coordinates manual.

  • Import PCB coordinates

PCB coordinate document template, it is the CSV file.

Open control system main interface – > file – > new file – > import coordinate.

The CSV file, PCB general has Top layer and Bottom layer element coordinates, please confirm the current PCB is the top layer or the bottom layer, choose in the lower left corner coordinates. Then click the lower right corner → the import button.

Import the coordinate file function instructions:

 

Import the coordinate file function instructions

Option name

Operation

instructions

Coordinate

surface

Choose the Top layer and Bottom layer to import coordinate

components.

Flip coordinate

Select this option, will perform PCB flip horizontal coordinates

 

Flip Angle

Option

Allow Blank

When coordinate file have the margin, import coordinate indicates a blank space, must be made to modify the file and then import, avoid programming error.

Select this option, will ignore the coordinate file integrity, errors

may result in mounting components.

 


  • Grab the coordinate file by hand

  • Main interface in the upper right corner click open control system→Grab the coordinate To manually add the new coordinates


    • Manually add the new coordinates


    X Y positioning equipment function

 

X Y positioning equipment function

Option name

Operation

function

drop-down

 

options

Option

Choose the cursor, nozzle 1, nozzle 2 to grab positioning tool of the coordinate.

Open cursor

Close cursor

Back to Home

Execute

Machine return to original state

 

 


Stepping set and X Y movement Function

 

Stepping set and X Y movement Function

Option name

Operation

Function

Stepping set

Option

Alternatively the step size of the X Y directions

X Y movement

Execute

Up and Down, Leaf and Right button could Operate X Y direction positioning, In operation, please don’t close to the machine tool

 

 


Manual input coordinate function

 

Manual input coordinate function
Option name

Operation

Function

Bit No.

Modify

General is number, To manager the PCB program more

clearly, fill the PCB current anchor element bit number.

Component Package

Fill the PCB current anchor element component package.

Center X

Automatic acquisition

Operation the movement direction key to the PCB component packaging center, Automatically obtain X Y

coordinate value, please do not modified by hand.

Center Y
Angle

Modify

Angle of PCB component

Component Type

Type of PCB component

Note: After setting the above operation,, click “OK” to record coordinate current bit number. And then to do the next one. Directly to the center of the moving direction key to enter a number to setting, Click “OK” to finish record

coordinate current bit number.

 

 


 

  • Material Stack Configuration
    • Coil stock and tray stock
      • Coil stock: For the coil stock component putting.
      • tray stock: For the tray stock and tube IC component putting.
    • Material stack configuration function
      • Material stack configuration function

 

Material stack configuration function

Option name

Coil stock

tray stock

station number

According to the material stack number

Program Component

Click and choice of material stack put components corresponding

component model, choose components are not allowed to repeat

Material System

Click into the system of material select stack corresponding packaging material with

configuration

Component

Click into the system components and system interface to select material

with the corresponding system components package

 

Calibration center

Click on the center coordinate values into the center calibration interface,

moving XY direction calibration feed tray placed in the center of the stack and elements to get set up

Calibration broaching

Click broaching broaching coordinate values into the calibration interface, moving XY direction calibration broaching

center to get set up

Initial angle

Material stack element display angle, the system default 90 ° degrees

Rows , columns line

spacing, column space

Modify the settings for each display from the ranks of the number and the element array tray

material

Adapter nozzle

2 head: left one is 1,the right one is 2, according to the different elements

of the package material stack, could change any head.

Flight Speed

Normal:30000pps, Special components can be customized flight speed.

The smaller data , the slower operating speed

More materia
l stack
option
(Picture
6)

Pick up

 

speed

Refers to the suction nozzle picking up speed, Normal: 20000pps.

The smaller data , the slower pick up speed

Pick up

 

Depth

Refers to the suction nozzle distance with the end face contact material stack material when pick up the component, Through the calibration can get picked up depth data, Special component separately select pickup

depth

Pick up

 

alone

To some special material stack, setting the speed the depth separately.


 

 


 

  • Multi-line batch modification Description

 

Multi-line batch modification Description
Description: Bit column number , hold down the left button to select a number of modifications can

make the following batch modify.

Option Name

Operation

Description

Center X  

Modify

batch settings calibration center X coordinate of material stack

Center Y

batch settings calibration center Y coordinate of material stack

Broaching partial

X

batch settings Broaching partial X coordinate of material stack

Broaching partial

Y

batch settings Broaching partial Y coordinate of material stack

Pick up depth

batch settings pick up depth of material stack

Adapter nozzle

Option

batch settings adapter nozzle of material stack

 

 


  • Material stack debugging tools, data checking function description

 

Material stack debugging tools, data checking function description
Option Name

Operation

Description

Material stack test  

 

Execute

Pick up test for calibration finished material station configuration

list

Save material

station to the file

Save the material station file for calibration finished material station configuration list, it could make it easy for the nest use.

Loading the material station

from the file

Can be loaded directly with the saved material station.

Check no material

Check the Program Component in the material station

configuration list for no material.

Check double

material

Check the Program Component in the material station

configuration list for double material.

Check nozzle

vacancy

 


  • Mounting Setting
    • Mount setting function and introduction

 

Programming parameters automatically get in after the second material Stack Configuration.

 


 


  • Calibration Function description

  • PCB information – Align programming origin

    Click the Align program into the coordinate system origin correction interface.

    Calibration Make sure whether the splint placed parallel to the PCB in place, subject to the plywood base point, and then calibrate.

    Calibrating the far two point coordination ( reduce the error), Click OK after finished

 

calibrate.

  • Setting Mark point ( This setting must be completed – after operating alignment program origin )

    Set Mark Point, choose a more independent square or circular Mark point as calibration points.( (Note: Mark point usage; in the fourth programming due to the PCB board or puzzle on the origin lead to error, click Mark point to automatic correct board )

  • Calibration ( This setting must be completed – after operating alignment program origin )

    Calibration is used to correct a separate placement coordinate with the actual Mark-point calibration.


  • Other Setting

    Reset the default placement coordination, mounting XY coordinate reply for source file coordination.

 

Check invalid pick up material station, check whether the configuration is complete.

 

  • Puzzle Setting

    • Quick makeup

It can horizontal and vertical puzzle PCB.

 

 


  • Origin offset correction

  • Manual correction and automatic correction
  • Puzzle calibration Make sure whether the splint placed parallel to the PCB in place, subject to the plywood base point, and then calibrate.

    Manual correction: Click the PCB list of coordinates to enter the calibration correction, respectively coordinate 2 far point calibration.( reduce the error), If there is the puzzle PCB, then do the first PCB, and send and so no. The same way to calibrate.

 


 

Mark point automatic correction: one-time auto-complete according to automatic Mark point on board.

 


  • Program Runs

  • Program option function 5.1.1 Function

 

 

 

 

Option Name

Operation

Description

Base plate Depth

Calibration

Nozzle and plywood PCB contact distance, setting through the

calibration.

Optimization Option

 

Option

Dual stepper reel, can improve the placement rate.

 

 

Nozzle

The default double election: if canceled a nozzle will not be placement relative programming can not be involved in SMT production process, two nozzles are canceled, the program

can not be generated.

 


  • Run the patch
    • Function

 

Option Name

Operation

Description

 

Test mounting

Option

Select the test mounting, roll feed zone does not feed tray,

please do not put components, SMT will simulate patch

End the process when

the error occurred

Selected, SMT work when other material stack error will end the current SMT all the work, and stop running

Speed Stalls

Set

The smaller stalls, The slower SMT run speed

Starting line number

It may be the current line number bit number for starting SMT

placement

Back Home

 

 

Execute

Back to initial state.

Start

Start SMT run

Pause / Resume

When SMT work, click this button, it could pause, and click

again, it could resume to work.

End

End the current work.


5.3 Mount coordination Preview

Function: You can preview the imported PCB plots, red for the selected package components , it can zoom right to select the bit number to view the preview package management.