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Grease / Oil for Electronic Manufacturing SMT machine

We provide a variety of Grease /  Oil for Electronic Manufacturing SMT machine

NSK Series lubricants

 

 

NSK NSL oil is linear guide for oil.

NSK PS2 is a high- precision high-speed grease lubricants . Use advanced synthetic base oils , urea thickener and special additives , has excellent corrosion resistance and abrasion resistance and long service life , suitable for high speed , the temperature, the use of small high-speed machinery , suitable temperature is 190 degrees.

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NSK LG2 grease lubricants are dedicated clean room , pollution , specifically for semiconductors,

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LCD manufacturing equipment and food machinery.

NSK AS2 oil is heavy , waterproof anti- corrosion grease with precision .

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NSK LR3 grease lubricant is high temperature and high precision .

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NSK GREASE NSL

Lubricants for linear guide for oil, mainly used in our industry Yamaha SMT machines, special screw on the Y -axis X -axis , because the parts at high speed while the ball requires a lot of lubrication, because this oil has excellent wear characteristics , can effectively inhibit the high-speed friction problem when used .

Packing : 80G / branch ;AI spare parts、Universal Parts,UIC,TDK.VCD Sequencer.SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display

Manufacturer : NSK CO, LTD Seiko Corporation . .

Usage: can be used with Japanese NSK HGP oil gun to use , but also with THK MG70 grease guns , shaped nipple tubing complete SMT equipment maintenance refueling dedicated .

 

 

NSK GREASE PS2

● Features

The main component of the base oil used in synthetic and mineral oil , having excellent lubricating properties of the high-speed driving at a low temperature with a light load in terms of grease .

● Use it NSK miniature ball screw linear guide and standards adopted lubricant. Although it is very excellent driving characteristics of low-temperature lubricant , at room temperature, but also has good turning characteristics , it is very suitable for precision load small precision machine.

In our industry, mainly for the private placement on a Yamaha machine, low speed bearings and sliders, shortcomings , the temperature is not high , wear is not very good .

Packing : 80G / branch ;

Manufacturer : NSK CO, LTD Seiko Corporation . .

Usage: can be used with Japanese NSK HGP oil gun to use , but also with THK MG70 grease guns , shaped nipple tubing complete SMT equipment maintenance refuel special .

 

GREEN NS7

NSK GREASE NS7 lubricants, adapt the temperature from -40 ℃ to 140 ℃ to some extent can be used for a wide range of temperatures. The product is a low base oil viscosity , good lubricating properties.

Features:

A high durability and excellent performance, long-life grease

2 low-temperature performance and excellent mechanical properties at high speed during operation , some oil leakage.

3 .. low wear, at room temperature , in order to reduce bearing friction torque.

 

5 grease excellent performance can be maintained for a long period of time.

6 to have excellent water resistance .

(7) The effect of the product can reduce the brine excellent rust device

Which products for FUJI SMT , NXT and CP842 dedicated

Packing : 80G / branch ;

Manufacturer : NSK CO, LTD Seiko Corporation . .

Usage: can be used with Japanese NSK HGP oil gun to use , but also with THK MG70 grease guns , shaped nipple tubing complete SMT equipment maintenance refueling dedicated .

NSK LR3

● Features

     Refined mineral oil in the base oil, grease, and a lithium-based thickener additives of special abrasion resistance, excellent extreme pressure resistance of the pan with a large load with grease. It has the load resistance and excellent oxidation stability , maintain good lubrication performance for a long time , and with high lubrication life. Excellent water absorption , even in the state contains a lot of water under , it will not be washed away by the water softener .

● Use

     It is common grease NSK linear guide and ball screw standards adopted . Oil dynamic viscosity, excellent load resistance , oxidation stability is also very good , it can be widely used for various purposes , is a common type of grease used .

In our industry, mainly for Yamaha SMT machines, special bearing on l , paragraph grease lubricants are high temperature and high precision , large-scale metal processing machine tool spindle bearings specifically for high-speed , high-temperature , high load for the girth greater than 62MM high-speed bearings , which can effectively improve the machining accuracy and extend bearing life.

Packing : 80G / branch ;

Manufacturer : NSK CO, LTD Seiko Corporation . .

Usage: can be used with Japanese NSK HGP oil gun to use , but also with THK MG70 grease guns , shaped nipple tubing complete SMT equipment maintenance refueling dedicated .

 

NSK GREASE LG2 / NSK GREASE LG2 (Clean Room)

Features: The grease used as a clean room of the Department of straight rails and ball screws and other special grease , developed by NSK alone products, with the original clean room compared to the commonly used fluorinated grease , it has a high lubricity, lubricating long life, stable fat torque characteristics ( slip resistance ) , etc. , also have high rust resistance and dust characteristics , to achieve the same grease better than other low dust characteristics. Furthermore, not a special base oil used instead of mineral oil , the same method can be used ordinary lubricants.

Uses: For high cleanliness requirements of semiconductor , liquid crystal lubricant Linear Guides (LCD) manufacturing equipment , such as the use of a ball screw and rotating products. But the pressure of the grease dedicated clean environment , it can not be used in a vacuum environment .

 In our industry, mainly for Yamaha SMT , COB bonding machine.

Packing : 80G / branch ;

Manufacturer : NSK CO, LTD Seiko Corporation . .

Usage: can be used with Japanese NSK HGP oil gun to use , but also with THK MG70 grease guns , shaped nipple tubing complete SMT equipment maintenance refueling dedicated .

 

NSK GREASE AS2

One can withstand , with a gravity well.

Second, the continuing good , good adhesion, good adhesion .

Third, the product has a certain acidity , resistant to corrosion.

Fourth, a strong water resistance.

Disadvantages : The temperature is not good, poor wear resistance.

In our industry, mainly for Yamaha SMT machines , special placement head , because this part of the low-speed operation , while only need to play a minor slip can be lubricated . Packing : 80G / branch ;

Manufacturer : NSK CO, LTD Seiko Corporation . .

Usage: can be used with Japanese NSK HGP oil gun to use , but also with THK MG70 grease guns , shaped nipple tubing complete SMT equipment maintenance refueling dedicated .

AI, Auto Insertion : Axial Inserter; Radial Inserter; JW (Jumper Wire) Inserter; Odd form Inserter; PIN inserter; Eyelet Inserter; Terminal Inserter IM, Insertion Mount, MI,Manual Insertion, DIP, Wave soldering 5, SMT - Souface Mount Technology: BHS: PCB board handling system, Loader, Unloader, Conveyor,Shuttle Printer: Solder paste screen printer SPI: Solder Paste Inspection Mounter: Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter AOI Reflow Oven

Auto Insertion machine CPU board EPC-1316 Boot Sector and BIOS Corruption Procedure for Re-flash

48797301 board
Procedure

Symptoms of corrupted BIOS and/or Boot Block:

  • No video signal from the EPC-1316
  • No activity on
  1. The keyboard, no status lights at power-on
  2. The floppy drive with a disk in or out
  3. The hard disk drive evident by the light off after a certain amount of time
  • The EPC-1316 is trying to access the CD-ROM drive with failed attempts every second or so.
  • The EPC-1316 is in this cycle indefinitely

Steps to take:

  1. Power down the EPC-1316 board/machine.
  2. Make sure that this instructions file is opened on a different computer.
  3. At the last step of these instructions is an embedded object of the .zip folder; it contains all of the files needed for this procedure.
  4. Right click on the .zip folder, select ‘Package Object’ and click on ‘Activate Contents’. If a message regarding a trustworthy source is displayed, confirm that this source can be trusted
  5. Create a new folder on the Desktop and rename it to “EPC-16FBD1.00.10”
  6. Click ‘File’, then select and click on ‘Extract All…’
  7. Extract the .zip folder into the folder on the Desktop, created in Step 3.
  8. Obtain a 3.5in Floppy Disk and insert it into the drive.
  9. Open the “EPC-16FBD1.00.10” folder from the Desktop
  10. To run an MS-DOS program, double click on the CRISDISK.BAT file.
  11. To run a Windows Application, double click on the WINCRIS.EXE file.
  12. Go through prompts of the program attentively; and a crisis disk will be created.
  13. Remove the EPC-16 board from the VME chassis/rack.
  14. At the bottom of the board there are 2 x 5 jumper pins: MFG/Flash. (Figure 1)


Figure 1 EPC-1316 Board jumper pin location

  1. See Figure 2 for PIN-out of the Jumper pins.


Figure 2 EPC-1316 Board jumper pin numbering

  1. Using 2 jumpers (Figure 3): place one to jumper pins 4-6. (jumper setting ‘Write Boot Block’)
  2. Place the second to jumper pins 3-5. (jumper setting ‘Force flash recovery’)


Figure 3 EPC-1316 Board flash jumpers configuration

  1. Replace the EPC-1316 board to the VME chassis/rack.
  2. Insert the 3.5in Floppy Disk that was created from the steps above into the floppy drive.
  3. Power-up the machine/chassis/EPC-1316.
  4. If the status light on the floppy drive comes on and stays on, then the floppy disk is being accessed.
  5. When the floppy drive stops accessing the Floppy Disk, wait about 5 seconds, and then remove the disk.
  6. Power down the EPC-1316, and remove it from the VME interface.
  7. Remove jumpers from the board and replace the board to the VME interface.
  8. Power-up the machine/chassis/EPC-1316 and make sure that it boots the operating system.
  9. Refer to UIC procedures for proper BIOS settings/ configuration

 

UIC, EPC-1316 Boot Sector and BIOS Corruption Procedure for Re-flash

Procedure

Symptoms of corrupted BIOS and/or Boot Block:

  • No video signal from the EPC-1316
  • No activity on
  1. The keyboard, no status lights at power-on
  2. The floppy drive with a disk in or out
  3. The hard disk drive evident by the light off after a certain amount of time
  • The EPC-1316 is trying to access the CD-ROM drive with failed attempts every second or so.
  • The EPC-1316 is in this cycle indefinitely

Steps to take:

    1. Power down the EPC-1316 board/machine.
    2. Make sure that this instructions file is opened on a different computer.
    3. At the last step of these instructions is an embedded object of the .zip folder; it contains all of the files needed for this procedure.
    4. Right click on the .zip folder, select ‘Package Object’ and click on ‘Activate Contents’.  If a message regarding a trustworthy source is displayed, confirm that this source can be trusted
    5. Create a new folder on the Desktop and rename it to “EPC-16FBD1.00.10”
    6. Click ‘File’, then select and click on ‘Extract All…’
    7. Extract the .zip folder into the folder on the Desktop, created in Step 3.
    8. Obtain a 3.5in Floppy Disk and insert it into the drive.
    9. Open the “EPC-16FBD1.00.10” folder from the Desktop
    10. To run an MS-DOS program, double click on the CRISDISK.BAT file.
    11. To run a Windows Application, double click on the WINCRIS.EXE file.
    12. Go through prompts of the program attentively; and a crisis disk will be created.
    13. Remove the EPC-16 board from the VME chassis/rack.
    14. At the bottom of the board there are 2 x 5 jumper pins: MFG/Flash. (Figure 1)

Figure 1 EPC-1316 Board jumper pin location

    1. See Figure 2 for PIN-out of the Jumper pins.

  

Figure 2 EPC-1316 Board jumper pin numbering

    1. Using 2 jumpers (Figure 3): place one to jumper pins 4-6. (jumper setting ‘Write Boot Block’)
    2. Place the second to jumper pins 3-5. (jumper setting ‘Force flash recovery’)

Figure 3 EPC-1316 Board flash jumpers configuration

    1. Replace the EPC-1316 board to the VME chassis/rack.
    2. Insert the 3.5in Floppy Disk that was created from the steps above into the floppy drive.
    3. Power-up the machine/chassis/EPC-1316.
    4. If the status light on the floppy drive comes on and stays on, then the floppy disk is being accessed.
    5. When the floppy drive stops accessing the Floppy Disk, wait about 5 seconds, and then remove the disk.
    6. Power down the EPC-1316, and remove it from the VME interface.
    7. Remove jumpers from the board and replace the board to the VME interface.
    8. Power-up the machine/chassis/EPC-1316 and make sure that it boots the operating system.
    9. Refer to UIC procedures for proper BIOS settings/ configuration

 

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SMT Lead-Free Reflow Over S-R1000 for electronic manufacturing PCB assembly

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CatchBDD7(02-01-(02-01-11-12-19)

 

 

Features:

1.Control System: PC + Siemens PLC control system,accurate temperature control and more stable,ensures temperature stability rate to be more than 99.99%.

2.Hot air system: first-class heating module, the best temperature zone interval design makes optimum temperature uniformity and repeat.The effective utilization and thermal compensation efficiency,it needs less than 20 minutes from temperature control accuracy ± 1 ℃ ambient temperature to a temperature stabilization .

3.Monitoring Software:Windows interface, traditional and simplified Chinese and English online free switch, and operator password management, easy to operate.Operation records, temperature curve measurement and analysis functions, virtual simulation, fault self-diagnosis, process monitoring, automatic generate and save process control documents, substrate transport dynamic display.

4.Cooling System: new cooling zone, quick and easy adjustment, easily reach the cooling requirements of different slopes.

5.Temperature protection: using third-party over-temperature protection, multiple layers protection to ensure safe operation.

6.Products comply with CE, CCC, UL , other standards and specifications.

7.User-friendly design: fault detection (such as heaters abnormal alarm, etc.), regular maintenance reminders, the economy functions and tool-free maintenance, reducing equipment failure rates.

8.Heating module: Transverse reflow design makes temperature from each zone is not influenced by neibour to ensure accurate temperature curve, while ensuring a high production capacity and heat exchange capacity to achieve high adaptability (to meet the soldering of automotive, communications, electronics, computers and mobile phones consumer electronics.)

9.Hot air motor with independently inverter controlled, set operating frequencies depending on different technology to meet a variety of lead-free processes.

10. Machine using zero gas source design, furnace cover with motor lifting, safety rod support, providing significant security.

11.Main parts:Imported main parts ensure equipment runs smoothly and lower the maintenance cost.

12. Customers can choose optional flux processing system according to their own production features  to ensure furnace chamber clean.

13.Closed-loop transmission speed control systems, transportation accuracy ± 2mm / min, ensuring more stable transmission speed.

14.Central support, dual transmission, external water cooling system is optional.

TOP Advantage:

1.Simple: combined with advanced international concepts, based on the Oriental-designed operating system, easy to understand, easy to learn, easy to maintain.

2.Expertise: learn imported reflow oven’s advanced design concepts, and the machine core components are using imported top brands.

3.Hedging: Import hardware configuration,low failure rate in production,more than a decade service life.

4.Safety: Based on the general rules of international design, close to imported reflow rating, the highest security level.

5.Stable: mature software, hardware and top production processes ensures stability of each equipment.

Application  

Widely used in high precision products like 01005-QFP, BGA, CSP, Flip,and POP ,automotive electronics, mobile devices, home appliances, communications, LED, semiconductor and other industries.

Specification:

 

Southern Machinery  Reflow Oven Specifications
S – Standard, O – Option, M – Manual, A – Auto, N/A – Not Availible)
SpecificationsS-R800S-R1000SpecificationsE8E10
Dimension (L*W*H)mm5310x1353x14906100x1353x1490Board Dropped AlarmSS
Standard ColorComputer GreyComputer GreyElectrical SMEMA InterfaceSS
WeightApprox.2150KGApprox.2400KGComputerLenovoLenovo
Number Of Heating ZonesUp8/Bottom8Up10/Bottom10Max.Width Of PCB400mm400mm
Length Of Heating Zones3121mm3891mmTemperature Deviation on PCB± 1.0℃± 1.0℃
Rail Width AdjustmentA and M(Multi mode)A and M(Multi mode)Max. Temp. Gap Between Preheat Zones Setting40℃40℃
Rail Number1 Lane or 2 Land1 Lane or 2 LandTemperature Control Precision± 1.0℃± 1.0℃
Exhaust Volume10M3/minx2 Exhausts10M3/minx2 ExhaustsConveyor Height900+/-20mm900+/-20mm
Control SystemPLC+ComputerPLC+ComputerLength Of Cooling Zones600mm600mm
Transmission Agent Chain + Mesh Chain + MeshCenter SupportOO
Electric Supply Required3phase,380V 50/60Hz3phase,380V 50/60HzSiemens PLCSS
Power For Warm Up30KW36KWLubrication Auto-AffluxSS
Power Consumption8KW12KWUpsSS
Warming TimeApprox.25 minuteApprox.25 minuteTemp. Thermocouple SlotSS
Temp. Setting RangeRoom Temp.– 300℃Room Temp.– 300℃Driven Top Hood OpeningAA
Oil SupplyA and M(Multi mode)A and M(Multi mode)Temperature Control Method PID + SSRSS
Conveyor Speed Range300~2000mm/min300~2000mm/minNumber of Cooling Zones22
Components ClearanceTop/ Bottom is 25mmTop/ Bottom is 25mmOn Line EditingSS
Conveyor DirectionL→R (Option: R→L)L→R (Option: R→L)Max.Temp.Gap Between Preheat & Reflow Setting80℃80℃
Commutated ElementAluminum Alloy Plate (8mm)Aluminum Alloy Plate (8mm)Max. Temp. Gap Between Reflow Zones Setting50℃50℃
Fixed Rail SideFront Fixed  (Option:Rear  Fixed)Front Fixed  (Option:Rear  Fixed)Process Data & Status StorageSS
Cooling MethodForced-Air Motor and fan (Standard)Forced-Air Motor and fan   (Standard)Temperature AlarmSS

 

 

Independent Upper and Lower PID Temperature Controls

Independent Upper and Lower PID Temperature Controls for Each Heating Zone Permit Precise Temperature Profiling

S-R1000’s heating zone temperature controllers have an accuracy of ±1°C and, in conjunction with a high-speed blower adjacent to each heat source for maximum convection, ensure a ΔT of ±2°C across the PCB assembly. The Series diffuser design provides low-velocity, low-turbulence air flow to prevent component shift or disturbance.

Optional thermocouples can be attached at critical locations on the PCB and connected to three built-in inputs (standard) on the oven for communication with  control software for accurate, real-time temperature profiling to match any solder paste manufacturer’s specifications.

CR-10000 SMT Reflow Oven Pin over mesh conveyor

Pin-Over-Mesh Conveyor Meets Virtually Any Product Specification or Production Requirement

The S-R1000 is supplied as standard with an adjustable-rail, pin-type conveyor system that handles PCBs up to a maximum of 450 mm (17.7″) installed over a 570 mm (22″) stainless-steel mesh belt. The pin conveyor permits inline and double-sided processing. The mesh belt is ideal for fast changeovers.

To eliminate the possibility of jamming or dropped PCB assemblies, all components are constructed of high-quality, high-strength, stainless steel and are built to maintain dimensional tolerances at the high temperatures of lead-free processing.

Advanced automatic chain lubrication and motorized width adjustment are standard features on the pin conveyor. Automatic width adjustment of the pin conveyor, based on the parameter settings for specific reflow programs, is available as an option. For processing of larger PCBs at higher lead-free temperatures, a center support system is available to prevent board warpage.

Conveyor speed is programmable from 400-1800 mm (16″-71″) per minute to accommodate any process requirement.

Nitrogen Atmosphere Compatible Models Widen Lead-Free Processing Window Through Reduced Oxidation

While the debate over air or inert reflow atmospheres continues, as an option, offers the S-R1000 in a nitrogen-compatible configuration for manufacturers who want the flexibility for soldering in both environments.

Most experts agree that the reduction of oxygen through the introduction of an inert gas (usually N2) will allow a wider process window and provide better solder joints through reduced oxidation. The enhanced flow design of the heating chamber in the S-R1000 nitrogen compatible system lends itself to efficient heat transfer and ensures low nitrogen consumption while maintaining O2 levels between 300-1000 ppm.

CR-10000 reflow oven internal water-chilled recirculating cooling system available

Internal Water Cooling Provides Maximum Control Over Critical Cooling Rates Required By Some Lead-Free Solders

Because the higher liquidus temperatures required by lead-free solders approach the limits of many SMT components and PCB assemblies, more aggressive cooling is often required to reduce peak temperature exposure times. Some recent studies also indicate that cooling rates have a significant effect on solder joint grain structure.

For these reasons, an internal water-chilled recirculating cooling system is available for the S-R1000. It allows users to alter cooling rates to meet solder paste manufacturers recommendations to a much greater degree than is possible with the exclusive use of air cooling.

CR-10000 reflow oven real-time profiling

Advanced Functionality and Process Management Capability

Operation and control of all  reflow systems is accomplished through an attractive, colorful, visual user interface that features a full-screen, virtual view of the system with display of pre-set and actual zone temperatures, system status and conveyor speed.

The Windows-based operating system and control software includes advanced functions for temperature profiling, timed automatic startup and shutdown, audible and visual alarms, and password protection.

A PC-controller with 15″ flat screen monitor, keyboard and trackball allow unlimited storage and networking capability.

All systems employ UPS battery backup to ensure removal of all product from the oven in the event of a power outage.

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1 Video let you see what is auto insertion for electronic manufacturing Axial Component assembly

Axial Sequencer – The axial sequencer machine takes axial leaded through-hole components from reels and creates a tape chain of components in order of insertion for use on the axial insertion machine.

 

Component Lead Hole Guidelines

PCBs should be punched or drilled for component lead insertion to the following recommended hole diameters for optimum performance:

Hole Diameter = Lead Diameter + 0.48 mm (0.019 in.) ± 0.08 mm (0.003 in.)

Hole sizes:

• Less than recommended – Might result in reduced insertion reliability

• Greater than recommended – Might result in loose components in the PCB

Holes used for board error correction should be 1.0 mm (0.040 in.) ± 0.5 mm (0.020 in.). Plated holes or translucent PCBs might affect performance

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One Video show you how to auto insertion Odd form Component for Electronic manufacturing

PCBA Auto Insertion  – Axial, DIP, Radial, Pin, Odd-Form

We design and manufacture Odd Form component auto insertion machine,SMT equipment, and providing spare parts service. Worldwide Installation and on site support and training.

The primary sources for (new) automated through hole component insertion or through hole component assembly equipment today, are: Contact Systems, Fuji, Panasonic, TDK and Universal Instruments. All (5) OEMs have contributed to the advancements in equipment and technology that we use today to assemble printed circuit boards, and all provide spare parts and varying levels of technical support.

 

Contact System’s semi-automatic component insertion systems are capable of processing a wide range of components, including: axial, radial, dip, sip and even many odd-form devices. Although Contact’s machine are most commonly used to augment fully automatic assembly processes, it is not unusual to see the Contact Systems CS 400D and CS 400E component locators being used as the primary means of assembling printed circuit boards at many low to moderate volume manufacturing facilities. All CS 400 systems are ergonomically designed to minimize operator fatigue and maximize productivity by combining a convenient operator to machine interface with several types of parts delivery systems, including their: CS 210 Rotary Bin, CS 400LPD – Large Parts Dispenser, CS 241 Lighted DIP Dispenser and the CS 740 JIT Component Delivery Systems which are available in single ( CS 740BS ) and double picker ( CS 740BD ) configurations.

Contact System’s Ultra Clinch offers the unique feature of allowing the user to program lead lengths and clinch angles for each and every component being assembled.

Component insertion rates of 600 pph to 1,500 pph are typical.

Universal Instruments Corporation manufactures a complete line of through hole insertion equipment. Also known as Insertion Mounted Component ( IMC ) and pin in hole assembly equipment, UIC offers automatic component insertion platforms for: Axial, DIP, Pin, Radial, SIP, LED, Transistor and Odd-form devices.

Universal’s IMC line of axial component processing equipment includes:

Axial component sequencers that are available in the following models: 2596R, 2596A, 2596B, 2596C and 2596D. The expandable axial sequencers can be configured with: 20 to 220 stations using (20) station add-on modules, expanded range verifiers (ERV), refire, pass-thru or single board transfer – SBT . The typical yield rate of a Universal sequencer ranges from 12,000 pph to 25,000 pph.

To compliment the 2596 sequencer, Universal offers the following axial component insertion systems: 6285, 6287, 6287A, 6287B, Generation 8, VCD single head 8 and model 6295 dual head VCD. Other VCD based inserters include the Jumper wire single head 8 and Jumper wire dual head 8. The cycle rates of these machines range from 8,500 pph to 40,000 pph depending on their configuration and vintage. Aside from cycle rates their operating parameters are similar.

As an alternative to stand alone equipment, Universal also offers a combined sequencer/inserter for axial leaded devices. Referred to as: 6241, 6241A, 6241B, 6241C, 6241D, 6248/48F, VCD Sequencer 8 Inserter, these axial lead sequencer / inserters can be configured with the same features as stand alone equipment.

Universal’s DIP Inserter product line include: Uni-module, Multi-module and SIP platforms. Available options include: 4 Pin DIP LED Tooling, DIP/Socket tooling, Autostick, and Single Board Transfer. The single head Uni-mod or model 6796 will typically yield 2,500 pph to 3,200 pph. The dual head Multi-mod or model 6772 typically yields 3,400 pph to 4,200 pph.

Universal’s Radial Sequencer/Inserter product line inserts radially taped and reeled components with body diameters up to 13mm and lead spans of 2.5/5mm at speeds ranging from 6,500 pph to 11,000 pph. Often referred to as Rad 1, Rad 2, Rad 3, Rad 5 and Rad 8 machines, these platforms can be configured with: 20 to 80 stations, single board transfer – SBT and expanded range verifiers – ERV. Model numbers associated with the Radial products include: 6346, 6348, 6358, 6360 and 6380.

Fuji, Panasonic Factory Automation and TDK offer competitive products, including: Fuji’s Flexible Board Assembler – FBA, Panasonic’s RH & AV and TDK’s RH.

 

 

 

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SMT Pick And Place machine Spare parts

We can supply smt machine parts, smt spare parts, replacement parts for pick and place machine, Brands including FUJI, SIEMENS, PANASONIC, JUKI, YAMAHA, , etc.

 

Part of product list: 

Compatible for

Part name

Part No.

Usage

fuji NXT H01

H01 Filter (with plastic BKT)

AA1FZ01

Consumable parts

fuji NXT H12

H12 Filter (with plastic BKT)

AA19H02

Consumable parts

fuji NXT H01

H01 smt filter

XH00560

Consumable parts

fuji

smt pin thick pin

ADCQK8010

replacement parts

fuji

smt pin thin pin

ADCQK8010

replacement parts

fuji XP243

XP243 U axis PULLEY

AGFTR8220

replacement parts

fuji XP243

XP243 U axis PULLEY

AGFTR8230

replacement parts

fuji

fuji sliding block and thimble

O0186

replacement parts

fuji CP6

CP6 HOLDER

AWPH3110

replacement parts

fuji CP43

CP43 CLUTCH

MPH0501

replacement parts

fuji QP242

QP242 Filter

H3022T

Consumable parts

fuji CP41

CP41 press button

O0191

replacement parts

fuji IP3

IP3 Filter

H30215

Consumable parts

fuji CP6

cylinder

WPA5150

Consumable parts

fuji CP7 CP8

smt filter

DCPH3780

Consumable parts

 

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H10212
angela@smthelp.com
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H13362
angela@smthelp.com
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H30105
angela@smthelp.com
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H42693
angela@smthelp.com
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K1006L COUPLING
angela@smthelpl.com
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H3022T
angela@smthelp.com
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H3022L
angela@smthelp.com
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H2002Y
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GFPH2540
angela@smthelp.com
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GFPN1160
angela@smthelp.com
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H1124D
angela@smthelp.com
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A10397
angela@smthelp.com
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2MGKCF001600
angela@smthelp.com
XS01802=XS03693 SPOOL NXT 原装全新..

What is IA — for Auto Insertion machine

“Intrinsic
availability” is the percentage of time that a machine would operate
based on downtime attributed to relevant interrupts and active repair or
recovery only.                    

IA = Productive time /  (Productive time + Repair time)  *100%

Field studies
indicate that Intrinsic Availability typically ranges from 95% to 99%. A
95% Intrinsic Availability means that 95% of the time the machine runs
without requiring operator intervention, beyond normal tasks such as
loading components. Five percent of the time requires operator
attention. 95% Intrinsic Availability translates into 24 minutes of
unexpected down time during an 8-hour full production shift. “Full
production” excludes scheduled maintenance, operators breaks, set-ups.
Intrinsic Availability does not affect board quality, but it does impact
throughput and utilization.


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SMT line solution PCB Board Flow Conveyor Checklist

Customer  ____________________________________        Date  _____________________________

Old Serial Tag #  _______________________________        Equip #  __________________________

Prod Code  _____________ Description  __________________________________________

Qty  _______   RMD Identifier #  _______   Ord #  _____________   Prod Order #  _______________

Builder Name/Initial  ________________________________________           Clock #  __________

QA Technician Name/Initial  __________________________________           Clock #  __________

Shipping Clerk Name/Initial  __________________________________           Clock #  __________

1. Turn For Final Inspection Builder/QA Tech

A. Leveling legs are correct type (standard pass thru ______________

height or special).

B. Conveyor speed verified mode functions and board ______________

sensors set and operational.

C. Parallelism of rails set. ______________

D. Input voltage correct to order requirement. ______________

E. Conveyor length correct to order requirement. ______________

F. Board flow direction is to order requirement. ______________

2. Visual Inspection Builder/QA Tech

A. Check for dents, scratches and poor painting. ______________

B. Check for loose hardware.  ______________

C. Interfacing hardware including. ______________

D. Covers installed. ______________

E. Cables installed or packed in carton. ______________

3. Pre-Shipment Builder/Ship Clerk

A. Run Delivery Note. ______________

Builder/Ship Clerk

B. Verify all items on order are present. ______________

C. Properly package all items in carton(s) and/or power ______________

pack(s).

D. Fill out box content sheet. ______________

E. Label carton(s\) and/or power pack. ______________

F. Notify shipping clerk. ______________

4. Close Out Procedure Builder/Shp Clerk

A. Review Delivery Note with shipping clerk. ______________

B. Turn machine over to shipping clerk. ______________



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Radial Auto Insertion machine POSITIONING SYSTEM Check list

STEP & DESCRIPTION

Builder

Check base casting build.

Thompson shaft oriented torqued and lubed with 10w oil.       

Leveling pads mounted but not tightened.

Foam insulation in place.        

Check y & x frame build.         

Bearings & retainers mounted

Verify the x & y bearing preloads are set.    

Limit rails and limit blocks mounted and activate limit switches.

Tie clamps mounted.               

All brass pneumatics fittings installed.                        

Insure base, y frame, and x frame are mated together. 

Check build & installation of x & y paddles.

Hardware tight dowels in place.  

Bearings installed.               

Check x & y table movement.

Ball screw units installed and lubed.  

Motor, drive belt installed with proper belt tension adjusted.

Rotary disc installed.

Wheels mounted with proper hardware and internal tooth CSK.

Lock assy & drive motor installed & adjusted.       

Wheel cams adjusted so dowel pins fit through disc bushings into the x-frame bushings. 

Safety covers in place.          

Insure the positioning system cable harness is installed.

Insure limit actuators activate the limit switches.

Positioning system installed on lower console.

use loctite 271 and torque to 60 ft/lbs.) Adjust and lock down leveling pads

Insure that base frame leveling pads are seated against the console frame and locknuts tight.

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POSITIONING SYSTEM – Table
AI spare parts、Universal Parts,UIC,TDK.VCD Sequencer.SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display,FUJI,SMT,Cp,XP,NXT,AIM,IP,DEK,Stencil,Screen printer,TDK
POSITIONING SYSTEM – Table
AI spare parts、Universal Parts,UIC,TDK.VCD Sequencer.SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display,FUJI,SMT,Cp,XP,NXT,AIM,IP,DEK,Stencil,Screen printer,TDK
POSITIONING SYSTEM – Table
AI spare parts、Universal Parts,UIC,TDK.VCD Sequencer.SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display,FUJI,SMT,Cp,XP,NXT,AIM,IP,DEK,Stencil,Screen printer,TDK
POSITIONING SYSTEM – Table
AI spare parts、Universal Parts,UIC,TDK.VCD Sequencer.SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display,FUJI,SMT,Cp,XP,NXT,AIM,IP,DEK,Stencil,Screen printer,TDK
POSITIONING SYSTEM – Table
AI spare parts、Universal Parts,UIC,TDK.VCD Sequencer.SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display,FUJI,SMT,Cp,XP,NXT,AIM,IP,DEK,Stencil,Screen printer,TDK