The unit loads your production line automatically by pushing PCB’s out of a magazine onto the conveyor of the down-stream machine
Southern Machinery provides professional SMT peripheral equipment
S-CC200 User’s Manual for SMT CHIP Part Counter
S-CC200 User’s Manual for Part Counter
Index
- Introduction…………………………. … ……. ….……..3
- Attention for part counter……… ……………………. . 4
三、Chip bonder counter function key and operating instructions… ………………………………………………. …4
四、Chip bonder counter connecting printer operating instructions (Option) ……………………………… …………6
五、Trouble Shoot……….…………………….……………….8
六、After-sale service……………………………………….9
七、After-sale service card………….……… .. …………………..10
一、Introduction
1、Theory
Chip bonder counter can precisely count the SMD quantity, by adopting optical and electric sensor theory, using the corresponding relation between guide hole on the carrier and part, and by the special die and massive integrated circuit, chip bonder counter achieve zero error, and achieve convenient, quick counting, it is an effective auxiliary equipment for managing SMT material.
2、Product features
With full automatic way figure part quantity, it is convenient to count and delivery material. Easily operate it, original design defending strip dropping off decrease strip hurt to a smallest extent. It can count in forward direction or in backward direction, and it can be preset value, precisely figure out quantity with zero error. You also can install scanner gun and barcode printer, which is more convenient for managing operation..
3、product specification
Power: AC220V，50/60HZ，25W
Counter range: -99999–99999PCS
Profile size: L470W300H180mm
Weight: 10KG
4、Product Utility
Suit for SMD strip type of part
Strip wheel diameter: suit for any size
Strip pitch: 1，2，4，8，10，12，16，24，32，44，56mm ( Note: if pitch is smaller or wider, make it according to customer’s request)
Strip width: 4，6，8，12，16，24，32，44，56mm (Note: if width is smaller or wider, make it according to customer’s request)
5、Product Structure
this product have two types.
- S-CC200 Standard chip bonder counter
2） S-CC202 inspecting missing type chip bonder counter
1、material reflector
2、Tray
3、Gear/motive pressing plate
4、monkey wrench
5、rocket head
6、free movable shoulder
7、location knob
8、display
9、key
10、power key
11、handle
12、glass fiber amplifier
13、glass fiber head to head emitter
二、Chip bonder counter attention
1，After unpacking, please count and make sure all accessories ready.
2，Before using chip bonder counter, please carefully read operating instructions and safe keeping.
3，Please check whether voltage specification conform to the electric supply.
4，Please check grounding properly, and guarantee safety of human body and part.
三、Chip bonder counter function key and operating instructions
1、Function key introduction
1）”PRINT”
Operation way: enter the key, you can print the counting part and quantity on the barcode by the barcode printer.
2）”SET”
Operation way: if the display shows 00000 in the left bottom, you can directly press the number key to input the counting part quantity; press the SET key one more time, the machine switches to manual mode, and the display shows ***** in the left bottom. Switch to manual mode or automatic mode using this key. (note: under automatic mode, you can preset a value before counting material, when machine turn to the presetting value, it will automatically stop, under manual mode, only if you press ” stop/zero clearing” key or it finishes all material, the machine will stop.)
3）”PITCH”
Operation way: after pressing this key, the pitch value in the display will flicker, then you can input the pitch value and press “ENTER” key, if no press after 5 second, automatically memorize, the machine will resume to standby status after one ticking sound.
4）”RIGHT” “FOREWARD/RIGHT”
Operation way: Pressing this key, start clockwise counting part, the numerical value is positive number, “BACKWARD/LEFT” on the contrary.
5） “STOP/ZERO CLEARING”
Operation way:
（1）Under counting or feeding back status, press this key, it will stop counting or feeding back.
（2）If under standby status, press this key over 2 second, the counting value will be cleared up.
（3）If under printing interface, press this key, return to main interface.
6）”SELECT”, this key is switching key for setting parameters in printing interface.
7）LCD display
Set pitch
Set counting quantity part quantity
display*****under manual mode
8）”Time/missing stop” key is switching key for motor rotating speed, press this key, LCD display will show motor speed will be switched among H(high speed), M(middle speed), L(low speed).
2、 Operation Flow
1）Connect the power cable to the master machine, and plug the AC220V power.
2）Turn on the POWER key on the panel of machine, at this time, LCD panel become light
3）Press PITCH key, set the pitch between counting parts, then Press “ENTER”, and put the part on the left tray.
4）Manually pull out the strip and put it between material guard plate and counting gear, make the first part and blank middle hole aligning the middle line of material guard plate.
5）Press “STOP/ZERO CLEARING” key for 2 seconds, make the value zero clearing. Note: when pulling the strip, counting gear will turn and count, pressing this key, make the value zero clearing.
6）Press “SET” key to switch to manual mode or automatic mode, when you select automatic mode, you should input a value which you are going to count, or the “FORWARD” motor won’t start.
7）Pull strip coiling to the blank tray (right tray) by your hand, press “FOREWARD/RIGHT” to begin counting.
8）When finishing preset value, motor stop. Impacted by the inertia theory, counting number may be more one or less one than the set number,
9）When finishing counting, press “BACKWARD/LEFT”, strip will coil back to the left tray, after finishing, rotation will stop.
四、Chip bonder counter connecting printer operating instructions (Option)
1、Check equipment
1）Connect part counter and barcode master machine
2）Correctly place the barcode paper in the printer
2、 adjust and test equipment
1）Start power switch of the part counter
2）Start bar code master machine power switch: power pilot light and ready pilot light are on, at moment, press FEED key of bar code master machine (automatic aligning key), make the paper automatically align. ( P.S: if power light is flickering, it denotes the machine is off line, please restart power or repress FEED key)
3、Print
Press “PRINT” key in the master interface, master interface will display printing interface, the first row in the interface show: company name (you can set it by yourself); the second row show: time, the last row show printing operation.
- When entering printing interface, there is a flickering cursor in the third row, you can edit and modify the content in the cursor position.
- In the printing interface, pressing LEFT/BACKWARD, you can make the cursor move left, pressing RIGHT/FOREWARD, you can make the cursor move right.
- In the cursor position, you can directly input the number or letter, if you continually press any key among 0~9 key in a short time, you can switch between number and letter on the key. Among of them, pressing 1 key, you can switch to special symbol, Capital letter, small letter, and etc.
- After editing each row, cursor will stay in the row you are editing, press “ENTER” key, it will display OK in the left of this row, which means the content is saved.
Note: Saving the content in the editing row, only when cursor is in this row, and then press ENTER, the content can be saved. For example, if you want to save the content in the first row and second row, when cursor is in the first row, you press ENTER key, at the moment, only the content in the first row is saved, the content in the second row can’t be saved.
- In the printing interface, press SELECT key into printing parameter setting interface, XYWH: XXX XXX XXX XXX showed in this interface separately denote X axis, Y axis, width, height which you can set to the printed barcode paper.
- Press STOP/ZERO CLEARING back to master interface
- Press PRINT key one more time, you can print the content in the printing interface.
Tag: when scanner scans barcode, it will display in the printing interface, press PRINT key to print.
五、Easy trouble shoot
| Failure | debug method |
| After turning on power, LCD no display, buzzer no sound | Please check if power cable drop off or fuse loosen |
| 。After turning on power, LCD no display, buzzer sound | LCD display cable loosens or breakdown, please check or contact dealer to change. |
LCD normally displays, but FOREWARD/BACKWARD can’t be started. |
|
六、After-sale service a: (overall unit maintenance period for one year, master controller board maintenance period for three years, and tended for all life.) the following state happened is not in the free maintenance condition.
- Machine is damaged under carried by your person by himself
- In unstable voltage region, due to not using voltage stabilizer, cause component damaged.
- Due to not using correct voltage, cause component damaged
- Not selled by our company, but selled by dealer or other factory.
- Natural disaster, or act of God.
After-sale service card
User’s Name： Address：
Machine model： User’s phone number：
Purchasing Date： Dealer’s seal：
User should know that：
- From the purchasing date on, overall machine will be maintained for one year, and tended for all life.
- The following state is not in maintenance condition:
（1）Due to wrong operating, carelessly using, natural disaster cause the machine damaged.
- Due to operating abnormally, cause the machine not work properly.
- Once dismantled or repaired by someone who is not our technician.
- Using consumable supplies or component which are not from our company, cause the machine damaged.
- Not using the voltage required by our company, cause the machine damaged.
- Due to operating abnormally, cause the machine not work properly.
- Except this guarantee, any guarantee card supplied by other company or people won’t be approved by our company.
- Please safe keeping the card and formal purchasing receipt, when repairing, it will be effective after showing them to our people review.
- If the card has no commodity seal and purchasing date, the card automatically become invalid.
45798401 Tube Continuity to save Auto Insertion machine running cost
45798407 Tube Continuity
45798406 Tube Continuity
45798405 Tube Continuity
45798404 Tube Continuity
45798403 Tube Continuity
45798402 Tube Continuity
45798401 Tube Continuity
Preventive Maintenance Schedule
WARNING Do not perform any preventive maintenance with power on unless specifically instructed otherwise. Failure to observe this warning may result in personal injury.
CAUTION When performing machine maintenance, wear a wrist strap connected to ground to prevent electrostatic discharge damage to printed circuit boards.
500,000 Cycles Check: Perform Maintenance:
- Clean the clinch scrap tube with the pipe cleaner (40940101) twice daily (every 250,000 cycles).
3,000,000 Cycles Check: Perform Maintenance:
- Check for excessive wear on the pins 1. Lubricate the cutter linkage pins with Magnalube and linkage. Replace if necessary. (40833809).
12,000,000 Cycles Check: Perform Maintenance:
Check for worn cutters and bushings on 1. Replace if necessary. the cut and clinch by observing the quality of the production board component leads. 2. Lubricate the clinch lead screw with Super Blue (BLKM07680). 3. Replace the O-rings and bumpers in the cutter cylinders on the cut and clinch assembly. 4. Lubricate the three surfaces of the notch in the rocker guide Kendall Super Blue (BLKM07680).
48,000,000 Cycles Check: Perform Maintenance: 1. Lubricate the anvil slides with Kendall Super Blue (40833838) and grease gun (47408201).
JUKI nozzle :Which is the most used?
Use black material Seiko forming – wear long life
German technology to create high precision – beyond the original quality
- Applicable models: JUKI placement machine
KE2000 series KE2010 KE2020 KE2030 KE2040 KE2050 KE2060 KE2070 KE2080 KE-3010A KE3010ACL KE3020VA JX series JX-100 JX-200 JX-300LED JX-100LED JX-350 , FX series FX-1, FX-2, FX-3, FX-3R, FX-3RA.
- Using nano-aviation materials, through ultra-precision machining and grinding, the nozzle will not wear out and become white. It can be durable.
● our advantages:
Production advantages: the use of close CNC / milling machine, lathe, grinder, line cutting 35 world first-line brand processing equipment, to make Seiko quality. Non-standard nozzles and the workpiece can be quickly customized, 2-3 working days can be delivered, ultra-rush orders can be shipped the same day.
Long-term inventory, a large number of conventional suction nozzle stock, immediately after the order can be shipped, order to reach 1,000 US dollars can be shipped for free
Price advantage: Suction nozzle and SMT placement machines are a variety of peripheral equipment accessories are sold at preferential prices. Truly Seiko quality, the Chinese price, used to repay customers. We only do Seiko quality, low-end high-margin products do not do!
Team advantage: We have a group of 20 years of experience with automatic insertion machine, SMT machine service engineer team
Payment advantages: As long as you are a factory customer, we can do monthly payment
Buy now for just $ 25, please click on the link for more details
We also sell all kinds of brand accessories, such as JUKI,universal, panasonic, yamaha, samsung, Fuji, Siemens, TDK
If you have any needs, please feel free to contact us：
info@smthelp.com
ming@smthelp.com
FUJI XP142/143 2.5/3.7# Nozzle
SAMSUNG nozzle CP45FV/SM420 CN065 CN040 CN220 CN400 TN220 TN065
Panasonic nozzle Panasert- smt nozzle for pick and place machine
SMT Nozzle Cleaning Machine Operation Manual
Nozzle Cleaning Machine
Operation Manual
Please read the instructions carefully before user operation
Preface
First of all, we sincerely thank you for choosing the SMT peripheral automation machine produced by our company. This company specialized production: conveyor, automatic feeding detection machine, vacuum suction machine, stacked on the machine, parallel transfer, angle conveyor, turning machine,machine, double buffer for the same reflow furnace system, a series of automated production machine. According to the customer’s requirements, we can develop and design a series of automation machine, in order to meet the customer’s high efficiency, energy saving, downsizing and other production needs. This manual describes the use of methods and machine maintenance and precautions, in front of the machine, please carefully read this manual, and it will be properly preserved, wrong operation may cause the device does not operate normally or damaged parts. Due to man-made machine failure or parts damage, will not apply to the company’s exemption free warranty service range. Without permission of the company, please do not disassemble or replace the machine parts, nor applicable to the company’s free warranty warranty service range. As to the improvement and partial renewal of the product, we will not make further instructions. If you have any doubts, please contact our company for consultation.
一、Important matters and safety instructions
When using this Cleaning Machine, you must abide by these safety devices.
All attention should be taken to avoid accidents and damage to the instrument.
1. please read and understand the user’s manual carefully before using or operating this machine.
2. non – instrument maintenance personnel and untrained personnel should not use this machine at will.
3. please avoid the use of this machine in the vicinity of the strong electromagnetic interference source.
4. please avoid the use of this machine in the environment with high humidity.
5. maintenance, please turn off the power, to prevent damage to components.
6. instruments are used, they should be kept stable to prevent falling.
二、Appearance introduction
1、Liquid storage tank：
When the cleaning liquid is completely unused, the liquid can be added, and the addition method is referred to the addition of the solution step.
2、Emergency switch：
After pressing the emergency switch, PLC is out of power and the equipment stops working
6、Storage tank：
Store the cleaned liquid and put out of the liquid in time.
Step: the tank is pulled out, carefully put out the liquid.
三、Operation steps
1. connect the power supply (220V, 50HZ) and gas supply (0.6MPa), turn on the power switch.
2.Check whether there is a liquid on the left level (the grooves pipe), if it‘s no,then add liquid (detailed please refer the step of adding the liquid).
3. Switch is normal opening , and the touch screen appears as the Figure 3.1 interface
Figure 3.1
4. Click Figure 3.1 [into system], and appear on the interface, such as Figure 3.2. If you need to set parameters, enter the manual tool interface for parameter settings (detailed please refer the parameter settings).When you set it up, Hit [save parameter].
Figure 3.2
Note: first use the parameters set first ( refer parameter settings) and then do the next step.
5. When nozzle is placed well,closed the door tightly ,and set the parameters(can skip). Confirm that the suitable angle is adjusted well, that is, the nozzle is aligned with the suction nozzle center, otherwise it can’t be cleaned.
6. Click Figure 3.2 [reversion], then click Figure 3.2 [auto start] (after click finish is displayed as automatic stop) or press the boot button of the device
1. click the [manual tool] as shown in Figure 4.1, as shown in Figure 4.2
Figure 4.3
Input signal monitor(click the interface of Figure 4.2 [ input and monitor].)
Figure 4.4
Manual control interface(click the interface of Figure 4.2 [ control debug].)
Use in manual debugging
Figure 4.1
Figure 4.2
Figure 4.3
Figure 4.4
2. click on Figure 4.2 [parameter settings], appear as shown in Figure 4.5, according to actual needs, set up relevant parameters, click figure 4.5 [bottom parameter], the password is 4 “8888”, and then appear as shown in Figure 4.6.
Figure 4.5
1) nozzle: set the number of nozzle (according to the jig can install the number of nozzle to set)
2) clean time: setting up a single nozzle cleaning time (according to the actual situation)
3) air-dry time: setting the time to complete the air-dry of a single nozzle (according to the actual situation)
4) save parameter: after setting the complete parameter, you need to click the [save parameter].
Figure 4.6
1) Original correction: to confirm the suitable angle, that is, the angle of the nozzle and the nozzle center to be rearranged, and the setting is set up.
2) Power on air storage time: set according to the actual situation
3) Air storage time before clean: it refers to the setting of the gas storage time before each cleaning, according to the actual situation.
4) Interval air storage time: express the later that later chose not to select the display as “yes”, For example, the clean time is 3 S, and interval air storage time is set to 1S, after cleaning 1S, gas storage for 1 S, and then clean for 1 S.
5) Impulse quantity: it express the impulse quantity for the turn of the turntable to 1o. If the device is not at its origin, it will increase the impulse quantity if it arrives at the origin. If it is found that the device is not at its origin, if it exceeds the origin, it will increase or decrease.
6) Continuous jet: express choose whether to continue the actual situation as yes” no choice later, shown as “no” is that he has chosen to continue.
1. after the start of the machine，enter the standby state and enter the interface shown in Figure 5.1.
Figure 5.1
2. click [pressure relief] has been holding down the nozzle, until no gas ejected and then release the hand off power.
3. open the tank cover, a funnel into the washing solution until close to the reservoir until canful.
4. closed storage tank cover, power off, re-work.
Note: the cleaning solution will never be allowed to splash into the equipment, otherwise the controller will burn out.
六、Daily maintenance project
| Time | Maintenance project |
| Daily | the water must be emptied after each use. |
| the water must be cleaned up on the platform after each use. | |
| Weekly | check whether there is water leakage in the pneumatic cabinet and electrical cabinet. |
| check the looseness of the screws in each movement mechanism. | |
| check whether the external electrical connector is loose. | |
| cleaning the dust and debris in the electric cabinet and the pneumatic cabinet. | |
| check the air leakage of the pneumatic components and the joint of the trachea. | |
| Monthly | check the oil mist special oil in the oil mist is too small, less is added. |
| check whether the internal joint of the electric cabinet is loose. | |
| check the entrainment wheel, whether the belt wear out. | |
| lubricating grease for all bearings of each device. |
3D Viewing SMT spare parts in THT PCB Machine
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We Provide different spare parts and wearing parts of different brands and models.(UIC,TDK,Panasonic,Samsung,Fuji,Juki,SIMMENS……) Only need to tell us your parts‘ machine model and P/N. Fuji TDK Juki Samsung YAMAHA UIC Panasonic
www.smthelp.com
Why Choice Us?
- We owning 10 years experience in providing SMT/EMS services.
- Familiar design and engineering capability both on Hardware and software.
- Successful design experience in SMT line.
- Lean manufacturing.
- High mixed, high value, low volume business expertise service.
- Flexible operation, fast response and total satisfaction.
- Good after-sales and extra value creation services including logistics support, valet procurement, supplier audit service and in factory office offering.
3D viewing SMT nozzle in THT PCB machine
[Canvasio3DPro templateID=”10″ objectID=”10″][/Canvasio3DPro]
We Provide different spare parts and wearing parts of different brands and models.(UIC,TDK,Panasonic,Samsung,Fuji,Juki,SIMMENS……) Only need to tell us your parts‘ machine model and P/N. Fuji TDK Juki Samsung YAMAHA UIC Panasonic
www.smthelp.com
Why Choice Us?
- We owning 10 years experience in providing SMT/EMS services.
- Familiar design and engineering capability both on Hardware and software.
- Successful design experience in SMT line.
- Lean manufacturing.
- High mixed, high value, low volume business expertise service.
- Flexible operation, fast response and total satisfaction.
- Good after-sales and extra value creation services including logistics support, valet procurement, supplier audit service and in factory office offering.
3D to show how SMT machine works
[Canvasio3DPro templateID=”7″ objectID=”5″][/Canvasio3DPro] [Canvasio3DPro templateID=”6″ objectID=”4″][/Canvasio3DPro] [Canvasio3DPro templateID=”5″ objectID=”3″][/Canvasio3DPro] [Canvasio3DPro templateID=”8″ objectID=”1″][/Canvasio3DPro]
