Tag Archives: AXIAL

SMT,THT,PCB,PCBA,IM,AI,LED,Axial Inserter, Radial Inserter,Odd form Insertion,PIN insertion, Eyelet Insertion, Terminal Insertion,Insertion Mount,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter,PCB board handling system, Loader, Unloader, Conveyor,Shuttle,LED lighting, LED Lamp, LED Display, LED tube,UPS, Power Converter, Power Adepter, Mobile Charger,Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box,PCB Assembly,

PCB board handling system Destacker Build Procedure

Destacker Build Procedure    SDM0029
Rev
A

 

 

1.    Obtain the proper shop packet and check order for build information. Pull all parts if any parts are missing,         fill out a shortage sheet and give a copy to the appropriate material coordinator.

 

2.    Pull the latest Electrical and Mechanical prints.

 

3.    The following procedure is for a 29″ Destacker. Attach leg and control box to main beam. Leg should be flush to         left side of main beam. Control box should be 3″ from right side of main beam. Attach width units to main beam,         4-3/8″ from either end square to main beam and Parallel to each other.

 

4.    The following procedure is for the 44″ and 58″ Destackers Attach leg and control box to main beam. Leg 7-5/8″ from     left end control box 7-5/8″ from right end. Attach width units to main beam 8.975″ from either end. Square to main         beam and parallel to each other.

 

5.    Attach rear rail to width supports parallel to main beam 3/8″ overhand from either end of main beam.

 

6.    Level conveyor from side to side and front to back, off rear rail

 

7.    Attach front rail to width supports. Match level to rear rail, especially front to back. Make parallel to rear rail. Make         ends even with rear rail.

8.    Install motors, pulleys, UHMW and belts on rails.

 

9.    Attach Destacker assy to rails

 

10.    Assemble valve pack assy and install

 

11.    Attach air input assy

 

12.    Attach front cover and wire into control box

 

13.    Run pneumatic lines, load program software and test.

 

14.    Complete check sheet, turn over to QC

 

 

End of Document

 

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PCB Board handling system in Smart factory

The Southern Machinery is a Shenzhen-based company, providing professional automatic insertion machines tailor-made for Electronic Manufacturing Factory. Our team works with recognized experts that have many years of working experience in the industry.

As an industry leader with over 20 years of experience in electronic manufacturing, we provide comprehensive guidance from the AI / PCB design (DFM), AIprocess (NPI) to equipment importing, installation, and auto insertion technology (THT) training, machine troubleshooting/ upgrading/ overhauling / relocating/ fittings. We also offer an affordable line-up of all brand spare parts.
By saving your time and money through getting your PCB Assembly automated, your long-term return on invest (ROI) will also increase with producing PCBs in-house. Working with a proven industry leader allows you to focus on your core business with PCB assembly handled by the proven specialists at Southern Machinery.
We are committed to conducting any level of EMS design work and providing electronic design services. These value-added design services can verify the accuracy and precision of electronic designs, leading to significant improvements for production output and resulting in superior products with higher quality that your target market will love.

       

       

       

       

      How to invest LCD TV Final Assembly factory

      Volume Requirements

      • Total estimated time to complete weekly- production volumes with proposed equipment set = 160 hours/per week (+/- 10%)

      Notes:

      • Available time is 80 hours (16hours x 5days)!
      • Factory efficiency not optimum due to:
      • Weekly Scheduling
      • Bottle Neck is SM Lines (Top/Bottom)
      • Occupation of Lines, High Volume PC’s
      • For schedule improvements we propose:
      • To add and reconfigure SMT lines, create dedicated HV PC & PC Monitor SM lines
      • Increase inventory, make longer runs, increase weekly batches, warming up Factory

      IM Lines

      DIP, PCB Assembly,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter, Wave soldering,LED lighting, LED Lamp, LED Display, LED tube,UPS, Power Converter, Power Adepter, Mobile Charger, PCB board handling system, Loader, Unloader, Conveyor,Shuttle, Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box

      • Number of Lines : 3
      • Machine Set: Radial S-3000 x 3, Axial S-4000 x 3
      • Cycle time: Average 15 seconds
      • Intrinsic Availability: 90%
      • Mean Time To Repair: 120 seconds

      SM Lines

      • Number of Lines : 4
      • Machine Set: High Speed Chip mounter x 2, IC mounter x 1
      • Cycle time: between 12.60 & 25.29 seconds
      • Intrinsic Availability: 90%
      • Mean Time To Repair: 120 seconds

      DIP, PCB Assembly,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter, Wave soldering,LED lighting, LED Lamp, LED Display, LED tube,UPS, Power Converter, Power Adepter, Mobile Charger, PCB board handling system, Loader, Unloader, Conveyor,Shuttle, Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box

      MI Lines

      • Number of Lines : 4
      • Machine Set:
      • 10 x Assembly stations,each line
      • Delta 5 Wave Solder, each line
      • 4 x Test & Inspect stations, each line
      • Average Cycle Time: 25 seconds

       

      DIP, PCB Assembly,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter, Wave soldering,LED lighting, LED Lamp, LED Display, LED tube,UPS, Power Converter, Power Adepter, Mobile Charger, PCB board handling system, Loader, Unloader, Conveyor,Shuttle, Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box

       

       

       

       

       

       

      LCD TV FA Lines

      • Number of Lines : 2
      • Machine Set:
      • 16 x Assembly stations
      • 3 x L-Shape Soak System 30 min
      • Simulation Soak is 30 min with 30 stations x 3
      • Final QC/Test and Pack Out, 3 stations
      • Two identical Lines (19” to 42”) for optimum Efficiency & Flexibility
      • Average Cycle Time: 24 seconds/station

      DIP, PCB Assembly,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter, Wave soldering,LED lighting, LED Lamp, LED Display, LED tube,UPS, Power Converter, Power Adepter, Mobile Charger, PCB board handling system, Loader, Unloader, Conveyor,Shuttle, Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box

       

       

       

       

       

       

       

       

      PCB Assembly,SMT,PCB,AI,THT,LED DIP, PCB Assembly,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter, Wave soldering,LED lighting, LED Lamp, LED Display, LED tube,UPS, Power Converter, Power Adepter, Mobile Charger, PCB board handling system, Loader, Unloader, Conveyor,Shuttle, Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box 1 S-4000_副本 S4000-Specification-3 PastedGraphic-3

       

       

       

      How to improve Auto insertion machine spare parts lifetime ?

      Continuity Tube Life Expectancy

      Applies to tubes used in Generation 8 clinch units.

      The expected life span of a Continuity Tube is dependent upon a number of factors including:

      • Lead Composition

      A Continuity Tube that is subjected to steel leaded components will cause more stress between the cutter, the cutter Bushing, and the continuity Tube. Expect to experience a higher wear rate on a continuity tube that is subjected to stiffer lead material than a continuity tube that is subjected to softer leaded material.

      • Lead Diameter

      A larger lead diameter will cause more stress between the cutter, the cutter bushing, and the continuity tube. Larger leads being cut will accelerate the wear of a Continuity Tube.

      • Tooling Maintenance

      Worn Tooling (cutters and cutter bushings) will cause the scrap lead to ‘tear’ instead of cut with a sharp clean cut. This ‘tear’ in the lead will accelerate continuity tube on both the metal tube and the plastic surrounding the metal tube. The tooling should be changed at recommended intervals, sooner if tearing of leads is noticed.

      • Working Environment (dust, humidity, temperature, etc.)

      The continuity tube should be kept as clean as possible. Dust buildup caused as a result of the cut/form process and clinching process will grind into the metal tube and the plastic surrounding the metal tube possibly causing accelerated wear of the continuity tube.

      There are too many variables associated with the performance of a continuity tube to allow Universal to list it as ‘consumable tooling’ and publish an estimated life span. The greatest life span will be generated by keeping the continuity tube as clean as possible, keeping the lead length within the middle of acceptable lead length range, and changing the cutters and cutter bushings on a regular basis.

      Continuity Tubes and False Insertion Errors

      Proper continuity lead sense is dependent upon the relationship between:

      • the continuity tube
      • the cutter
      • the angle of the lead being cut
      • the lead length as the leads are cut.

      It is important the lead is bent and touches the continuity tube before the cut takes place, making the position where the lead enters the cut and clinch assembly very important.

      As the cutter moves across to the cut position, the lead begins to bend in the direction of the continuity tube.  However, once the lead is pinched between the cutter and the cutter bushing, the scrap portion of the lead will no longer be pushed toward the continuity tube.  At this point the scrap portion of the lead will actually be forced in the opposite direction of the continuity tube as the cutter shears through the lead.

      The following scenario describes what happens if the lead length is set too short.  In other words, the lead entrance to the cutter bushing set so the lead is very close the cutter bushing shear point.

      By setting the lead length too short, (the lead too close to the cut point of the cutter bushing), the scrap portion of the lead will not be bent far enough to reach the continuity tube as the cutter bends the lead, resulting in a false insertion error.  In other words, if the lead reaches the cut point before it has been bent far enough to touch the continuity tube, a false continuity error may occur.

      On the other hand, having the lead length too long may cause accelerated wear and damage to the continuity tubes.  Forcing the lead into the continuity tube with too much force will cause denting of the continuity tube and wear of the plastic insulation, resulting in premature failure and false continuity errors over time. 

      Cutter Stroke Speed and false Continuity Errors

      The length of time necessary to drive the Cutter from the home position, to the extended ‘cut’ position, can affect continuity sensing.  If the cutter speed is set too slow, the cutter air pressure is insufficient, or a mechanical assembly used in the operation of the cutter stroke binds, the cutter will not reach the component lead in the ‘window’ of time necessary for continuity to be sensed.  This will result in a false continuity error.  Examples of cutter stroke speed problems:

      • Pneumatic flow control for the cutters not properly set
      • Poor air flow from the valve to the cutter
      • Binding in the mechanical linkage from the cutter piston to the cutter
      • Lack of sufficient lubrication in the mechanical linkage from the cutter piston to the cutter
      • Incorrectly set cutter backstroke (the starting position for the cutter)
      • A torn O-ring on the cutter piston which causes a bind in the cylinder
      • Lack of sufficient lubrication on the O-ring for the cutter piston

      END

      PC Board Handling Improvements in AI Equipment and Machines

      PC Board Handling

      Improvements in AI Equipment and Machines

      Improve ROI with fast tracking your current Universal Insertion Machine to an Automatic Board Handling System

      Upgrade Universal stand alone auto insertion machine to Automatic Board Handling System

      Stay ahead of PCB Manufacturing! The digital curve is constantly bending toward demands for digital devices with increased capabilities and FASTER availability. By using the equipment you already own, you can improve upon its capabilities to meet these growing demands. We will use your current Universal Insertion Machine’s capabilities to transition it to an Automatic Board Handling System that will speed up processes and accomplish maximum PCB production successfully.

      We at Southern Machinery have the solution to your distinct Automatic Board Handling needs. Whether you require Magazine-to-Magazine Configuration, Destacker/Conveyor-to-Magazine Loader Configuration, or In-line Configuration, we can serve to improve your PCB assembly line.

      Upgrade Universal stand alone auto insertion machine to Automatic Board Handling System

      Upgrade Universal stand alone auto insertion machine to Automatic Board Handling System

      50% PCBA cost saving for your current AI SMT spare parts purchasing ;

      After the PCB is completed, the electric elements ought to be attached in order that a functional PCB assembly is formed. There are two construction processes which can be utilized to be able to type the PCB assembly. One could be the through-hole building in which the component leads are inserted within the holes although the other one may be the surface-mount building wherein the components are situated on pads positioned around the external surfaces on the PCB. Each sorts of construction have element leads that are fixed mechanically also as electrically towards the board through a metal solder which has melted.

      Additionally, you’ll find a variety of soldering solutions to become utilized as a way to connect the PCB elements to ensure that PCB assembly could be achievable.

      Production that is definitely of higher volume have to be carried out by means of machine placement and bulk wave sort of soldering. Having said that, expert technicians possess the capability to solder incredibly minute parts by the hand beneath a microscope. This is typically completed together with the use of tweezers and a soldering iron with a fine tip which is made for compact volume prototypes. Yet, there are parts that are impossible to solder together with the hands just like the ball grid array.

      Visit PCB auto to know more about

      PCB’s which would make up the PCB assembly have conformal coating that is certainly applied by way of dipping or spraying once the elements are carried out soldering. This coat will generally protect against corrosion plus the leaking of present or achievable shorting because of condensation. PCB assembly is static sensitive, thereby; it should be placed inside antistatic bags although it can be becoming transported. Improper techniques in handling could transmit static charge by way of the board and because of this may well damage the elements.

      图片2

      图片1Odd-form Component Mounter

      35000 CPH ! High Speed SMT pick&Place machine

       S-520 Pick&Place machine
      Thickening marble platform,No shaking when working, guarantee the fuselage stability and accuracy !
      Core motor adopts imported servo motor, 35000 CPH !
      PCB max size: 1200 * 390, meet the demand of market LED diversity !

      SMT line
      Provide SMT whole line solution

      Assembly inspection training

      Inspection to IPC-610D With its comprehensive criteria for printed circuit board assemblies, IPC-A-610 is the most widely used inspection standard in the electronics industry and has earned an international reputation as
      the source for end-product acceptance criteria for consumer and high reliability printed circuit
      assemblies. Now updated to lead free, and available in many languages, IPC-A-610 has been
      embraced by original equipment manufacturers and electronics manufacturing services companies worldwide.
         Continue reading Assembly inspection training

      PCB Design Glossary

      Activating
      A treatment that renders non-conductive material receptive to electroless deposition.

      Active component
      A device that requires an external source of power to operate upon its input signal(s). Examples of
      active devices: transistors, rectifiers, diodes, amplifiers, oscillators, mechanical relays.

      Additive Process
      Deposition or addition of conductive material on clad or unclad base material.

      AlN
      Aluminum Nitride, a compound of aluminum with nitrogen.

      AlN Substrate
      A substrate of aluminum nitride.

      Air gap
      The minimum distance between features pad – pad, pad û traces and trace û trace

      Alumina
      A ceramic used for insulators in electron tubes or substrates in thin film circuits. It can withstand
      continuously with high temperatures and has a low dielectric loss over a wide frequency range.
      Aluminum oxide (Al2O3)

      Ambient
      The surrounding environment coming into contact with the system or component in question Annular Ring: The width of the conductor pad surrounding a drilled hole. The pad area that remainsafter a hole is drilled through the pad. Designer tip: Try using teardrop shaped pads. They allow for anydrill wander and / or Image shift during manufacturing and will help keep a healthy (over .002ö) annularring, at trace junction (required by IPC: A: 600).

      Analog Circuit
      An electrical circuit that provides a continuous quantitative output as a response from its input.

      Aperture
      An indexed shape with a specified x and y dimension, or line type with a specified width, used as a basic element or object by a photoplotter in plotting geometric patterns on film. The index of the aperture is its Position (a number used in an aperture list to identify an aperture) or D code.

      Aperture wheel
      A component of a vector photoplotter, it is a metal disk having cutouts with brackets and screw holes arranged near its rim for attaching apertures. Its center hole is attached to a motorized spindle on the lamp head of the photoplotter. When a D code denoting a particular position on the wheel is retrieved from a Gerber file by the photoplotter, the wheel is caused to rotate so that the aperture in that positionis placed between the lamp and the film. In preparation for a photo plotting, the aperture wheel is set up by a technician who reads a printed aperture list, selects the correct aperture from a set of them stored in a box with compartments and, using a small screw driver, installs the aperture onto the position on the wheel which is called for on the list. This process is subject to human error and is one of the disadvantages of vector photoplotter as compared with laser photoplotter.

      Aperture Information
      This is a text file describing the size and shape of each element on the board. Also known as a D:codelist. This report is not necessary if your files are saved as Extended Gerber with embedded Apertures(RS274X).

      ApertureList/ApertureTable
      A list of the shapes and sizes for describing the pads and tracks used to create a layer of a circuit board.Assembly File: A drawing describing the locations of components on a PCB.

      AOI

      (Automated Optical Inspection): Automatic laser/video inspection of traces and pads on the surface of inner layer cores or outer layer panels. The machine uses cam data to verify copper feature positioning, size and shape. Instrumental in locating “open” traces, missing features or “shorts”.

      AQL
      (Acceptance Quality Level): The maximum number of defectives likely to exist within a population (lot)that can be considered to be contractually tolerable, normally associated with statistically derived sampling plans.

      Array
      A group of elements or circuits arranged in rows and columns on a base material.

      Artwork Master
      The photographic image of the PCB pattern on film used to produce the circuit board, usually on a 1:1 scale.

      Aspect Ratio
      The ratio of the PCB thickness to the diameter of the smallest hole.
      The ratio of the board thickness to the smallest drilled hole. (Ex. 0.062ö thick board 0.0135ö drill = aspect ratio of 4.59:1). Designer tip: Minimizing the aspect ratio of the holes improves through hole plating and minimizes the chance of via failures

      Artwork
      Artwork for printed circuit design is photoplotted film (or merely the Gerber files used to drive the photoplotter), NC Drill file and documentation which are all used by a board house to manufacture a bare printed circuit board. See also Valuable Final Artwork.

      ASCII
      American Standard Code for Information Interchange. ASCII is the basis of character sets used in almost all present day computers.

      Assembly
      The process of positioning and soldering components to a PCB. 2. Act or process of fitting together parts to make a9+ whole.

      Assembly drawing
      A drawing depicting the locations of components, with their reference designators, on a printedcircuit. Also called “component locator drawing.”

      Assembly house
      A manufacturing facility for attaching and soldering components to a printed circuit.

      ASTM
      American Society of Testing and Materials.

      AWG
      American Wire Gauge. A PCB Designer needs to know diameters of wire gauges to properly size E pads. The American Wire Gauge, formerly known as the Brown and Sharp (B + S) Gauge, originated in the wire drawing industry. The gauge is calculated so that the next largest diameter always has a cross-sectional area that is 26% greater.

      Automated Test Equipment (ATE)
      Equipment that automatically test and analyzes functional parameters to evaluate performance of the tested electronic devices.

      Automatic component placement
      Machines are used to automate component placement. High-speed component placement machines,known as chip shooters, place the smaller, lower pin count components. More complex componentswith higher pin counts are placed by fine pitch machines that have greater precision.

      Automatic optical component inspection
      Post placement optical inspection of component presence/absence using automated systems.

      Automatic X-Ray component/pin inspection
      These inspection machines use X-Ray images to look under components are inside of the joints to determine the structural integrity of the solder connections.

      Autorouter
      Automatic router, a computer program that routes a PC board design (or a silicon chip design) automatically.

      Array
      A group of elements or circuits (or circuit boards) arranged in rows and columns on a base material.

      BareBoard
      A finished printed circuit board (PCB) that has no components mounted yet.It is also known as BBT.

      BaseLaminate
      The substrate material upon which the conductive pattern may be formed. The base material can be rigid or flexible.

      Buriedvia
      A via connects two or more inner layers but no outer layer, and cannot be seen from either side of the board.

      Built in Self Test
      An electrical testing method that allows the tested devices to test itself with specific added on hardware.

      B:Stage
      An intermediate stage in the reaction of a thermosetting resin in which the material softens whenheated and swells, but does not entirely fuse or dissolve, when it is in contact with certain liquids.

      Barrel
      The cylinder formed by plating the walls of a drilled hole.

      Base Material
      The insulating material used to form the conductive pattern. It may be rigid or flexible or both. It may be a dielectric or insulated metal sheet.

      Base Material Thickness
      The thickness of the base material excluding metal foil or material deposited on the surface.

      Bed of Nails
      A test fixture consisting of a frame and a holder containing a field of spring loaded pins that make electrical contact with a planar test object.

      Blister
      A localized swelling and/or separation between any of the layers of a laminated base material, or between base material or conductive foil. It is a form of Delamination.

      Board House
      Board vendor. A manufacturer of printed circuit boards.

      Board Thickness
      The overall thickness of the base material and all conductive material deposited thereon. Almost any thickness of pcb can be produced, but 0.8mm, 1.6mm, 2.4, and 3.2mm are the commonest.

      Book
      A specified number of Prepreg plies which are assembled along with inner layer cores in preparation for curing in a lamination press.

      Bond Strength
      The force per unit area required to separate two adjacent layers of a board by a force perpendicular to the board surface.

      Bow
      The deviation from flatness of a board characterized by a roughlycylindrical or spherical curvature such that, if the product is rectangle, its four corners are in the same plane.

      Border Area
      The region of a base material that is external to that of the end product being fabricated within it.

      Burr
      A ridge surrounding the hole left on the outside copper surface after drilling.

      Ball grid array – (Abbrev. BGA)
      A flip chip type of package in which the internal die terminals form a grid style array, and are in contact with solder balls ( solder bumps ), which carry the electrical connection to the outside of the package.
      The PCB footprint will have round landing pads to which the solder balls will be soldered when the package and PCB are heated in a reflow oven. Advantages of the ball grid array package are (1) that its size is compact and (2) its leads do not get damaged in handling (unlike the formed “gull wing” leads of a QFP) and thus has a long shelf life. Disadvantages of the BGA are 1) they, or their solder joints, are subject to stress related failure. For example, the intense vibration of rocket powered space vehicles can pop them right off the PCB, 2) they cannot be hand soldered (they require a reflow oven), making first article prototypes a bit more expensive to stuff, 3) except for the outer rows, the solder joints cannot be visually inspected and 4) they are difficult to rework.

      Base
      The electrode of a transistor which controls the movements of electrons or holes by means of an electric field on it. It is the element which corresponds to the control grid of an electron tube.

      Beam lead
      A metal beam (flat metallic lead which extends from the edge of a chip much as wooden beams extend from a roof overhang) deposited directly onto the surface of the die as part of the wafer processing cycle in the fabrication of an integrated circuit. Upon separation of the individual die (normally by chemical etching instead of the conventional scribe:and:break technique), the cantilevered beam is left protruding from the edge of the chip and can be bonded directly to interconnecting pads on the circuit substrate without the need for individual wire interconnections. This method is an example of flip:chip bonding, contrasted with solder bump.

      Board
      Printed circuit board: A CAD database which represents the layout of a printed circuit.

      Body
      The portion of an electronic component exclusive of its pins or leads.
      BOM [pronounced “bomb”]Bill of Materials A list of components to be included on an assembly such as a printed circuit board. For a PCB the BOM must include reference designators for the components used and descriptions which uniquely identify each component. A BOM is used for ordering parts and, along with an assembly drawing, directing which parts go where when the board is stuffed.

      Boundary Scan test
      Edge connector test systems that utilize the IEEE 1149 standard for describing test functionality that may be embedded within certain components.

      Base Copper
      The thin copper foil portion of a copper clad laminate for PCBs. It can be present on one or both sides of the board, and on inner layers.
      Bevel.An angled edge of a printed board.

      Blind Via
      A conductive surface hole that connects an outer layer with an inner layer of a multilayer board.

      B:Stage Material
      Sheet material impregnated with a resin cured to an intermediate stage (B:stage resin). Prepreg is the popular term.

      B:Stage Resin
      A thermosetting resin that is in an intermediate state of cure.

      Buildtime
      The cutoff time for receiving orders and files is 2:00 pm (PST) Monday through Friday forFull Featured boards. Some files have been known to take 45 minutes to navigate the web, so please allow for this. Build time starts the following business day, unless a “hold” occurs.

      CAD -(Computer Aided Design)
      A system where engineers create a design and see the proposed product in front of them on a graphics screen or in the form of a computer printout or plot. In electronics, the result would be a printed circuit layout.

      CAM -(Computer Aided Manufacturing)
      The interactive use of computer systems, programs, and procedures in various phases of a manufacturing process wherein, the decision making activity rests with the human operator and a computer provides the data manipulation functions.

      CAM Files
      v The data files used directly in the manufacture of printed wiring. The file types are: (1) Gerber files,which control a photoplotter. (2) NC Drill file, which controls an NC Drill machine. (3) Fabrication drawings in Gerber, HPGL or any other electronic format. Hard copy prints may be available also. CAM files represent the final product of PCB design. These files are given to the board house which further refines and manipulates CAM in their processes, for example in step and repeat panelization.

      Chamfer
      A broken corner to eliminate an otherwise sharp edge.

      Card
      Another name for a printed circuit board.

      Capacitance
      The property of a system of conductors and dielectrics that allows the storage of electricity when a potential difference exists between the conductors.

      Catalyst
      A chemical that is used to initiate the reaction or increase the speed of the reaction between a resin and a curing agent.

      Ceramic Ball Grid Array (CBGA)
      A ball grid array package with a ceramic substrate.

      CEM1orCEM3
      PCB board materials, standard epoxy resin with woven glass reinforcement over a paper core,differing only in the type of paper used. They are less expensive than Fr4.

      Center to Center Spacing
      The nominal distance between the centers of adjacent features on any single layer of a printed board,e.g.; gold fingers and surface mounts.

      Check Plots
      Pen plots, or plotted film, that are suitable for checking and for design approval by customers.

      Chip on Board (COB)
      A configuration in which a chip is directly attached to a printed circuit board or substrate by solder or conductive adhesives.

      Check plots
      Pen plots that are suitable for checking only. Pads are represented as circles and thick traces as rectangular outlines instead of filled in artwork. This technique is used to enhance transparency of multiple layers.

      Chip
      An integrated circuit manufactured on a semiconductor substrate and then cut or etched away from the silicon wafer. (Also called a die.) A chip is not ready for use until packaged and provided with external connections. Commonly used to mean a packaged semiconductor device.

      Chip scale package
      A chip package in which the total package size is no more than 20% greater than the size of the die within. Eg: Micro BGA.

      Circuit
      A number of electrical elements and devices that have been interconnected to perform a desired electrical function.

      Circuit Board
      A shortened version of PCB.

      CIM (Computer Integrated Manufacturing)
      Used by an assembly house, this software inputs assembly data from a PCB CAM/CAD package, such as Gerber and BOM, as input and, using a predefined factory modeling system, outputs routing of components to machine programming points and assembly and inspection documentation. In higher end systems, CIM can integrate multiple factories with customers and suppliers.

      Circuitry Layer
      A layer of a printed board containing conductors, including ground and voltage planes.

      Clad
      A copper object on a printed circuit board. Specifying certain text items for a board to be “in clad,” means that the text should be made of copper, not silkscreen

      Clearances
      A clearance (or isolation) is a term we use to describe the space from power / ground layer copper to through hole. To prevent shorting, ground and power layer clearances need to be .025ö larger than the finish hole size for the inner layers. This allows for registration, drilling, and plating tolerances.

      Clearance Hole
      A hole in the conductive pattern that is larger than, and coaxial with a hole in the base material of a printed board.

      CNC (Computer Numerical Control)
      A system that utilizes a computer and software as the primary numerical control technique.

      Component
      Any of the basic parts used in building electronic equipment, such as a resister, capacitor, DIP or connector, etc.

      Component Hole
      A hole that is used for the attachment and/or electrical connection of component terminations, including pins and wires, to a printed board.

      ComponentSide
      In order to prevent building a board inside out, we must be able to identify the correct orientation of your design. Component, layer 1, or ‘top’ layer should read in facing up. All other layers should line up as though looking through the board from the topside.

      Conductive Pattern
      The configuration pattern or design of the conductive material on a base material. (This includes conductors, lands, vias, heat sinks and passive components when those are integral parts of the printed board manufacturing process.

      Conductor Spacing
      The observable distance between adjacent edges (not center to center spacing) of isolated patterns in a conductor layer.

      Continuity
      An uninterrupted path for the flow of electrical current in a circuit.

      Conformal Coating
      An insulating & protective coating that conforms to the configuration of the object coated and is applied on the completed board assembly.

      Connection
      One leg of a net.

      Connectivity
      The intelligence inherent in PCB CAD software which maintains the correct connections between pins of components as defined by the schematic.

      Connector
      A plug or receptacle, which can be easily joined to or be separated from its mate. Multiple contact connectors join two or more conductors with others in one mechanical assembly.

      Connector Area
      The portion of the circuit board that is used for providing electrical connections.

      Controlled Impedance
      The matching of substrate material properties with trace dimensions and locations in an effort to create specific electric impedance for a signal moving along a trace. Conventional PCB: A rigid PCB with thickness 0.062ö with wire leaded components, mounted only on one side of PCB, with all lead through hole soldered and clipped. Conventional circuitry is easier to debug and repair the surface mount.

      Core Thickness
      The thickness of the laminate base without copper.

      Coating
      A thin layer of material, conductive, magnetic or dielectric, deposited on a substance surface.

      Coefficient of Thermal Expansion (CTE)
      The ratio of dimensional change of an object to the original dimension when temperature changes,expressed in %/¦C or ppm/¦C.

      Contact Angle (Wetting Angle)
      The angle between the contact surfaces of two objects when bonding. The contact angle is determined by the physical and chemical properties of these two materials.

      Copper Foil (Base Copper Weight)
      Coated copper layer on the board. It can either be characterized by weight or thickness of the coated copper layer. For instance, 0.5, 1 and 2 ounces per square foot are equivalent to 18, 35 and 70 um:thick copper layers.

      CopperFoil
      Finished copper weight = 1oz.

      Control Code
      A non-printing character which is input or output to cause some special action rather than to appear as a part of data.

      Core Thickness
      The thickness of the laminate base without copper.

      Corrosive Flux
      A flux that contains corrosive chemicals such as halides, amines, inorganic or organic acids that can cause oxidation of copper or tin conductors.

      Crosshatching
      The breaking up of large conductive area by the use of a pattern of voids in the conductive material.

      Curing
      The irreversible process of polymerizing a thermosetting epoxy in a temperature time profile.

      Curing Time
      The time needed to complete curing of an epoxy at a certain temperature.

      Cutlines
      A cut line is what our system uses to program the router specifications. It represents the outer dimensions of your board. This is required for the board to finish as the size you want it.

      Database
      A collection of interrelated data items stored together without unnecessary redundancy, to serve one or more applications.

      Date Code
      Marking of products to indicate their date of manufacture. ACI standard is WWYY (weekweekyearyear).

      Datum
      The theoretically: exact point, axis or plane that is the origin from which the location of geometric characteristics of features of a part are established.

      Delamination
      A separation between plies within a base material, between a base material and a conductive foil, or any other planner separation with a printed board.

      Design Rule Checking
      The use of a computer: aided program to perform continuity verification of all conductors routing in accordance with appropriate design rules.

      Desmear
      The removal of friction melted resin and drilling debris from a hole wall.
      Destructive testing: Sectioning a portion of printed circuit panel and examining the sections with a microscope. This is performed on coupons, not the funtional part of the PCB.

      Dewetting
      A condition that results when molten solder has coated a surface and then receded. It leaves irregularly shaped mounds separated by areas of thin solder. The base material is not exposed.

      DFSM
      Dry Film Solder Mask.

      Die
      Integrated circuit chip as diced or cut from a finished wafer.

      Die Bonder
      The placement machine bonding IC chips onto a chip on board substrate.

      Die Bonding
      The attachment of an IC chip to a substrate.

      Dimensional Stability
      A measure of the dimensional change of a material that is caused by factors such as temperature changes, humidity changes, chemical treatment, and stress exposure.

      Dimensioned Hole
      A hole in a printed board whose location is determined by physical dimensions or coordinate values that do not necessarily coincide with the stated grid.

      DoubleSidePCB
      The PCB having two circuit layers with pads & traces are on both sides of the board.
      Double sided Laminate: A bare PCB laminate having tracks on both sides, normally PTH holes connecting circuitry two sides together.

      Double side component assembly
      Mounting component on both sides of PCB, for e.g. SMD technology.

      DrillToolDescription
      This is a text file describing drill tool number and corresponding size. Some reports also include quantity. Please Note: All drill sizes will be interpreted as plated through finished sizes unless otherwise specified.

      DrillFile
      In order to process your order, we require a drill file (with x:y coordinates) that is viewable in any text editor.

      Dry Film Resists
      Coated photosensitive film on the copper foil of PCB using photographic methods. They are resistant to electroplating and etching processes in the manufacturing process of PCB.

      Dry Film Solder Mask
      A solder mask film applied to a printed board using photographic methods. This method can manage the higher resolution required for fine line design and surface mount.

      Edge Connector
      A connector on the circuit board edge in the form of gold plated pads or lines of coated holes used to connect other circuit board or electronic device.

      Edge Clearance
      The smallest distance from any conductors or components to the edge of the PCB.

      Electrode deposition
      The deposition of a conductive material from a plating solution by the application of electrical current.

      Electroless Desposition/Plating
      The deposition of conductive material from an auto catalytic reduction of a metal ion on certain catalytic surfaces.

      Electroplating
      The electrode position of a metal coating on a conductive object. The object to be plated is placed in an electrolyte and connected to one terminal of a DC voltage source. The metal to be deposited is similarly immersed and connected to the other terminal. Ions of the metal provide transfer to metal as they make up the current flow between the electrodes.

      Electrical Test
      (1-sided / 2-sided) Testing is used primarily to test for opens and shorts. PCBpro recommends testing for all surface mount boards and multi-layer orders (3 layers & up). The quoted price is accurate up to 1000 test points for a one-sided test fixture, and up to 600 points for a double-sided surface mount test fixture.

      End-to-end design
      A version of CAD,CAM and CAE in which the software packages used and their inputs and outputs are integrated with each other and allow design to flow smoothly with no manual intervention necessary (other than a few keystrokes or menu selections) to get from one step to the other. Flow can occur in both directions. In the field of PCB design, end-to-end design sometimes refers to only the electronic schematic/pcb layout interface, but this is a narrow view of the potentialities of the concept

      E-pad
      “Engineering-pad.” A plated-through hole or surface mount pad on a PCB placed on the board for the purpose of attaching a wire by soldering. These are usually labeled with silkscreen. E-pads are used to facilitate proto-typing, or simply because wires are used for interconnections instead of headers or terminal blocks.

      Epoxy
      A family of thermosetting resins. Epoxies form a chemical bond to many metal surfaces.

      Epoxy Smear
      Epoxy resin that has been deposited on edges of copper in holes during drilling either as uniform coating or in scattered patches. It is undesirable because it can electrically isolate the conductive layers from the plated-through-hole interconnections.

      ESR
      Electro-statically applied Solder Resist.

      Etching
      Removing unwanted metallic substance by chemical or chemical/electrolytic process

      Etch back
      The controlled removal by a chemical process, to a specific depth, of nonmetallic materials from the sidewalls of holes in order to remove resin smear and to expose additional internal conductor surfaces.

      Excellon Drill File
      In order to process your order, we require a drill file (with x-y coordinates) that is viewable in any text editor.

      Fab
      Fabrication.

      Fabrication Drawing
      A drawing used to aid the construction of a printed circuit board. It shows all of the locations of the holes to be drilled, their sizes and tolerances, dimensions of the board edges, and notes on the materials and methods to be used. Called “fab Drawing” for short. It relates the board edge to at least one hole location as a reference point so that the NC Drill file can be properly aligned.

      Fast Turnaround
      Circuit boards made and dispatched within days rather than weeks of being

      ordered.

      Fiducial Mark
      A printed board feature (or features) that is created in the same process as the conductive pattern and that provides a common measurable point for component mounting with respect to a land pattern or land patterns.

      Fine Pitch
      Refers to chip packages with lead pitches below .050. The largest pitch in this class of parts is about.031. Lead pitches as small as .020 are used.

      Finger
      A gold-plated terminal of a card-edge connector. (Derived from its shape.)

      First Article
      A sample part or assembly typically manufactured prior to the start of production for the purpose of ensuring that the manufacturer is capable of producing a product that will meet specified requirements.

      Files: Gerber
      Our Industry standard format for files used to generate artwork necessary for circuit board imaging.PCBpro’s preferred Gerber format is RS274X, which embeds the apertures within the specific files(see Aperture information). If files are not saved in RS274X, PCBpro will need “One” aperture list sent with the files.When your software outputs more than one list, there is a risk of the wrong d-codes being applied, or, risk of an added cost to you if we need to hand enter the values. It is file viewer that will allow you to preview your Gerber files as interpreted by our plotting software.

      Files Ivex
      You can output the Gerber RS274X and Excellon Drill files from your Ivex .brd file. It is a viewer that will allow you to preview the production files as interpreted by our plotting software.

      Files: Eagle
      You can output the Gerber RS274X and Excellon Drill files from your Eagle.brd file. It is a viewer that will allow you to preview the production files as interpreted by our plotting software.

      FilesProtel
      You can output the Gerber RS274X and Excellon Drill files from your Protel file. It is a viewer that will allow you to preview the production files as interpreted by our plotting software.

      File Submission
      Extra files add confusion and missing files add delays. When ordering a 4-layer board with Soldermask and One side Silkscreen, send in 7 layers and a drill file. A missing file layer will mean a delay. Extra files will delay if they contain information in conflict with the order form i.e. print, readme,old tool file which was not changed etc. Sending in every thing that the program will output will onlyadd confusion and possible delay

      Finished Copper
      This is the finished weight of the base and electroplated copper per square foot of material.

      Fine Pitch
      Fine pitch is more commonly referred to surface-mount components with a lead pitch of 25 mils or less.

      Fine line design
      Printed circuit design permitting two (rarely three) traces between adjacent DIP pins. It entails the use of a either dry film solder mask or liquid photoimageable solder mask (LPI), both of which are more accurate than wet solder mask.

      Flex circuit
      Flexible circuit, or flex circuit; a printed circuit made of thin, flexible material.

      Flux
      The material used to remove oxides from metal surfaces and enable wetting of the metal with solder.

      Flying Probe
      A type of bare board electrical test machine that uses probes on the ends of mechanical arms to locate and touch the pads on the board. The probes move quickly across the board verifying continuity of each net as well as resistance to adjacent nets.

      FR-1
      A paper material with a phenolic resin binder. FR-1 has a TG of about 130°C.

      FR-2
      A paper material with phenolic resin binder similar to FR-1 – but with a TG of about 105°C.l

      FR-3
      A paper material that is similar to FR-2 – except that an epoxy resin is used instead of phenolic resin as a binder. Used mainly in Europe.

      FR-4
      The most commonly used PCB board material. “FR” stands for Flame Retardant and “4” means woven glass reinforced epoxy resin.

      FR-6
      Fire-Retardant glass-and-polyester substrate material for electronic circuits. Inexpensive; popular for automobile electronics

      Functional Test
      The electrical testing of an assembled electronic device with simulated function generated by the test hardware and software.

      Gerber Files
      Industry standard format for files used to generate artwork necessary for circuit board imaging. The preferred Gerber format is RS274X, which embeds the apertures within the specific files. The apertures assign specific values to design data (specific pad size, trace width, etc.), and these values make up a D-code list. When files are not saved as RS274X, a text file with values must be included because the values must be hand-entered by our CAM operators. This slows down the process and
      increases the margin for human error, as well as lead-time and cost.

      G10
      A laminate consisting of woven epoxy-glass cloth impregnated with epoxy resin under pressure and heat. G10 lacks the anti-flammability properties of FR-4. Used mainly for thin circuits such as in watches.

      Gerber CAM Viewer
      There are many Gerber viewers in the market. Here is a short list: GC Prevue, View Mate, GerbTool,CAM 350, CAMTASTIC, CAMCAD, CAM Expert, Evgraver, View Plot etc.Gerber Viewer Recommendations – View mate :Use the parameters on our pcb capabilities page to learn about our manufacturing capabilities prior to layout of your design, and prevent processing failures. By setting the pad sizes, clearances, minimum traces and spaces so your design will make it through the manufacturing process and will prevent board failures.

      GI
      The woven glass fiber laminate impregnated with polyimide resin.

      Glob top
      A blob of non-conductive plastic, often black in color, which protects the chip and wire bonds on a packaged IC and also on a chip on board . This specialized plastic has a low coefficient of thermal expansion so that ambient temperature changes will not rip loose the wire bonds it is designed to protect. In high-volume chip on board production, these are deposited by automated machinery and are round. In prototype work, they are deposited by hand and can be custom-shaped; however, in designing for manufacturability, one assumes a prototype product will “take- off” and ultimately have high market demand, and so lays out chip on board to accommodate a round glob top with adequate tolerance for machine-driven “slop-over”.

      Glue deposit
      Glue is automatically placed at the center of a component for extra structural integrity as a bonding agent between the component and the board.

      Gold Finger
      The gold-plated terminal of a card-edge connector.

      Gold plated
      Certain areas of PCB are for use of contact pad. Unless the whole PCB is process for etching, this technique is limited in this application, normally to pads of edge of PCB as an electrolytic plating bar must be attached to the pads and then removed part away through the PCB manufacturing process.

      the PCB manuf

      Ground
      A common reference point for electrical circuits returns, shielding or heat sinking.

      Ground Plane
      A conductive plane as a common ground reference in a multilayer PCB for current returns of the circuit elements and shielding.

      HASL -(Hot Air Solder Leveling)
      A method of coating exposed copper with solder by inserting a panel into a bath of molten solder then passing the panel rapidly past jets of hot air.

      HDI – (High Density Interconnect)
      Ultra fine-geometry multi-layer PCB constructed with conductive microvia connections. These boards also usually include buried and/or blind vias and are made by sequential lamination.

      Hermetic
      Airtight sealing of an object.

      Header
      The portion of a connector assembly which is mounted on a printed circuit board.

      Hole Breakout
      A condition in which a hole is not completely surrounded by the land.

      Hole Density
      The quantity of holes in a unit area of a printed board.

      Hole pattern
      The arrangement of all holes in a printed board with respect to a refrence point.

      Imaging
      The process of transferring electronic data to the photo-plotter, which in turn uses light to transfer a negative image circuitry pattern onto the panel or film.

      Immersion Plating
      The chemical deposition of a thin metallic coating over certain basis metals that is achieved by a partial displacement of the basis metal.

      Impedance
      The resistance to the flow of current, represented by an electrical network of combined resistance,capacitance and inductance reaction, in a conductor as seen by an AC source of varying time voltage.The unit of measure is ohms.

      Inclusions
      Foreign particles, metallic or nonmetallic, that may be entrapped in an insulating material, conductive layer, plating, base material, or solder connection.

      In-Circuit Test
      Electrical test of individual component or part of the circuit in a PCB assembly instead of testing the whole circuit.

      Inkjetting
      The dispersal of well-defined ink “dots” onto a PCB. Inkjet equipment uses heat to liquefy a solid ink pellet and change the ink into a liquid, which is then dropped via a nozzle onto the printed surface,where it quickly dries.

      Insulation Resistance
      The electrical resistance of an insulating material that is determined under specific conditions between any pair of contacts, conductors, or grounding devices in various combinations.

      Inspection Guidelines
      All boards meet IPC Class 2 Guidelines.

      Internal Layer
      A conductive pattern which is contained entirely within a multilayer printed board

      Internal Power and Ground Layers
      These are usually solid copper plains of a multi-layer board that carry power or are ground. Please generate these layers as negatives. Make any clearances on these layers .035” over the drill / tool size. This will prevent shorting from occurring with layer shifting on inner layers.

      Interconnect Stress Test
      The IST system is designed to quantify the ability of the total interconnect to withstand the thermal and mechanical strains, from the as manufactured state, until the product reaches the point of interconnect failure.

      Interstitial Via Hole
      An embedded through-hole with connection of two or more conductor layers in a multilayer PCB.

      Immersion coating
      Electroless coating of copper in traditional pcb manufacture to achieve the basis of through hole plating, and/or the electroless deposition of tin, silver, or nickel and gold to pads and holes to offer a solderable finish to the circuitry. Tracks might also be coated in this way for particular reasons.IPC-(The Institute for Interconnecting and Packaging Electronic Circuits)The final American authority on how to design and manufacture printed Circuit Board.

      Jump Scoring
      It simply allows for a score line to jump over most of the panel border, leaving the border largely intact,and as a result, stronger and more rigid, resulting in a stiffer and stronger assembly panel.

      KGB -(Known Good Board)
      A board or assembly that is verified to be free of defects. Also known as a Golden Board.

      Laminate
      A composite material made by bonding together several layers of same or different materials.

      Lamination
      The process of manufacturing a laminate using pressure and heat.

      Laminate Thickness
      Thickness of the metal-clad base material, single or double-sided, prior to any subsequent processing.

      Laminate Void
      An absence of epoxy resin in any cross-sectional area that should normally contain epoxy resin.

      Land
      The portion of the conductive pattern on printed circuits designated for the mounting or attachment of components. Also called a pad.

      Laser Photo-Plotter
      A plotter that uses a laser, which simulates a vector photo-plotter by using software to create a raster image of the individual objects in a CAD database, then plots the image as a series of lines of dots at a very fine resolution. A laser photo-plotter is capable of more accurate and consistent plots than a vector plotter.

      Layer Sequence
      Layer sequence helps to build the layer stack up from top to bottom and one can and its very help to CAD to identify the type of layer.

      Layers
      The layers give indication of different sides of PCB. On-board text such as company name, logo, or part number that is oriented right-reading on the top layer will quickly allow us to determine that files have been imported correctly. This simple step can save a time-consuming hold notice and potential hold up. Please note: any traces on outer layer that are 0.010″ wide or less will require ½ ounce copper starting weight to prevent excessive trace width reduction.

      Lay up
      The process in which treated prepegs and copper foils are assembled for pressing.

      Leakage Current
      A small amount of current that flows across a dielectric area between two adjacent conductors.

      Legend
      A format of printed letters or symbols on the PCB, such as part numbers and product number or logos.

      Lot
      A quantity of circuit board that share a common design.

      Lot Code
      Some Customers require a manufacturer’s lot code to be placed on the board for future tracking purposes. A drawing can specify the location, what layer and if it is to be in copper, mask opening, or silkscreen. This option is available on the Full-Featured instant quote.

      LPI -(Liquid Photo-Imageable Solder Mask)
      An ink that is developed off using photographic imaging techniques to control deposition. It is the most accurate method of mask application and results in a thinner mask than dry film solder mask. It is often preferred for dense SMT. Application can be spray or curtain coat.

      Major Defect
      A defect that is likely to result in failure of a unit or product by materially reducing its usability for its intended purpose.

      Mask
      A material applied to enable selective etching, plating, or the application of solder to a PCB. Also called solder mask or resist.

      Master aperture list
      Any aperture list which is used for two or more PCBÆs is called master aperture list for that set of PCB.

      Measling
      Discrete white spots or crosses below the surface of the base laminate that reflect a separation of fibers in the glass cloth at the weave intersection.

      Metal Foil
      The plane of conductive material of a printed board from which circuits are formed. Metal foil is generally copper and is provided in sheets or rolls.

      Micro-Sectioning
      The preparation of a specimen of a material, or materials, used in metallographic examination. This usually consists of cutting out a cross-section followed by encapsulation, polishing, etching, and staining.

      Microvia
      Usually defined as a conductive hole with a diameter of 0.005″ or less that connects layers of a multi-layer PCB. Often used to refer to any small geometry connection holes created by laser drilling.

      Mil
      One thousandth of an inch.

      Minimum Traces & Spacing
      Traces are the ôWiresö of the Printed Circuit Board (also known as tracks). Spaces are the distancesbetween traces, the distances between pads, or the distances between a pad and a trace. How wide is the smallest trace (line, track, wire), or space between traces or pads? Whichever is less of the two governs the order form selection.

      Mounting Hole
      A hole that is used for the mechanical support of a printed board or for the mechanical attachment of components to a printed board.

      Minimum Conductor Width
      The smallest width of any conductors, such as traces, on a PCB.

      Minimum Conductor Space
      The smallest distance between any two adjacent conductors, such as traces, in a PCB.

      Minor Defect
      A defect that is not likely to result in the failure of a unit of product or that does not reduce the usability
      for its intended purpose.

      Multilayer PCB
      The pads and traces are on both sides and also there are traces embedded within the board. Such PCB’s are called Multilayer PCB.

      NC Drill
      Numeric Control drill machine used to drill holes at exact locations of a PCB specified in NC Drill File.

      NC drill file
      A text file which tells an NC drill where to drill its holes.

      Negative
      A reverse-image copy of a positive, useful for checking revisions of a PCB and is often used for representing inner layer planes. When a negative image is used for an inner-layer it would typically have clearances (solid circles) and thermals (segmented donuts) that either isolate holes from the plane or make thermally relieved connections respectively.

      Net
      A collection of terminals all of which are, or must be, connected electrically. Also known as signal.

      Netlist
      List of names of symbols or parts and their connection points which are logically connected in each net of a circuit. A netlist can be captured from properly prepared schematic-drawing files of an electrical CAE application.

      Node
      A pin or lead to which at least two components are connected through conductors.

      Notation
      A diagram on PCB to indicate the orientation and location of components.

      Nomenclature
      Identification symbols applied to the board by means of screen printing, inkjetting, or laser processes.

      Notch
      It is also called a slot, it can be seen only on the external side of the board, generally seen in mechanical layers used for routing.

      NPTH
      Non-plated Through Hole. We recommend that you include a drill drawing to identify the non-plated holes in your design. Because design packages often calculate the amount of clearance around a non-plated hole differently than a plated hole, the non-plated holes can end up with less allowance for passing through solid copper ground and power planes. While this is not a problem when the non-plated information is supplied in a drill drawing, it only becomes one if the non-plated information is omitted. The result being mounting holes that short the power and ground planes together. Remember to always identify your non-plated holes.

      Number of Holes
      This is the total number of holes in the board. There is no influence on price and no limit to quantity of holes on PCB.

      Open
      Open circuit. An unwanted break in the continuity of an electrical circuit which prevents current from flowing.

      OSP
      Organic solder preservative also known as Organic Surface Protection is the lead-free procedure and meets the full requirements of the RoHS-Compliance.

      Outer-Layer
      The top and bottom sides of any type of circuit board.

      Pad
      The portion of the conductive pattern on printed circuits designated for the mounting or attachment of components.

      Pad annulus
      Typically refers to the width of the ring of metal around a hole in a pad.

      Part Number
      The name or number associated with your printed circuit board for your convenience.

      Panel
      A rectangular sheet of base material or metal-clad material of predetermined size that is used for the processing of printed boards and, when required, one or more test coupons.

      Pattern
      The configuration of conductive and nonconductive materials on a panel or printed board. Also, the circuit configuration on related tools, drawing, and masters.

      Pattern Plating
      The selective plating of a conductive pattern.

      PCB
      Printed Circuit Board. Also called Printed Wiring Board (PWB).

      PCB database
      All of the data fundamental to a PCB design , stored as one or more files on a computer.

      PCB-Design-Software/Tools
      Software that helps designer to do schematic, layout design, routing and optimizations, etc. There are many design software and tools in the market. Some of them are free PCB design software. Here is a
      short list: ExpressPCB, EAGLE, PROTEL, CADSTAR, ORCAD, CIRCUIT MAKER, P-CAD 2000, PCB ELEGANCE, EDWIN, VISUALPC, BPECS32, AUTOENGINEER, EXPERT PCB, CIRCAD, LAYOUT,CIRCUIT LAYOUT, MCCAD, DREAM CAD, E-CAD, POWERPCB, PCB ASSISTANT, PCB DESIGNER,QCAD, QUICK ROUTE, TARGET 3001, WIN CIRCUIT 98, BOARD EDITOR, PCB, VUTRAX, CIRCUIT CREATOR, PADSPCB, DESIGN WORKS, OSMOND PPC, LAY01, SCORE, GElectronic, PRO-Board,PRO-Net , CSIEDA, VISUALPCB, WINBOARD, ULTIBOARD, EASY PC, RANGER, PROTEUS, EPD –
      Electronics Packaging Designer , AutoTrax Eda, Sprint Layout, CADINT, KICAD, Merlin PCB Designer,FREE-PCB, TinyCAD, WINQCAD, Pulsonix, DIPTRACE.

      PCB Fabrication Process
      A general process can be simplified as: Copper laminate -> Drill board -> Deposit Cu ->Photolithography -> Tin lead plate or finishing -> Etch -> Hot air level -> Solder mask -> E-Testing -> Routing/V-scoring -> Product inspection -> Final cleanning -> Packaging . (Note : Procedure is same for manufacturing but varies with respect to different manufacturer)

      PCMCIA
      Personal Computer Memory Card International Association.

      PEC
      Printed Electronic Component.

      Phenolic PCB
      It is cheaper laminate material different from fibre glass material.

      Photographic Image
      An image in a photo mask or in an emulsion that is on a film or plate.

      Photo Print
      The process of forming a circuit pattern image by hardening a photosensitive polymeric material by passing light through a photographic film.

      Photo-Plotting
      A photographic process whereby an image is generated by a controlled light beam that directly exposes a light-sensitive material.

      Photo-Resist
      A material that is sensitive to portions of the light spectrum and that, when properly exposed can mask portions of a base metal with a high degree of integrity.

      Photo-tool
      A transparent film that contains the circuit pattern, which is represented by a series of lines of dots at a high resolution.

      Pin
      A terminal on a component, whether SMT or through-hole. Also called a lead.

      Pitch
      The center-to-center spacing between conductors, such as pads and pins, on a PCB.

      Pick-and-Place
      A manufacturing operation of assembly process in which components are selected and placed onto specific locations according to the assembly file of the circuit.

      PTH
      Plated Through Hole, a hole with the plated copper on its sides to provide electrical connections between conductive patterns at the levels of a printed circuit board. There are two types of PTH. One is for mounting components and the other is not used to mount component.

      Plating
      The chemical or electrochemical process in which metal is deposited on a surface.

      Plating Void
      The area of absence of a specific metal from a specific cross-sectional area.

      Plastic Leaded Chip Carrier (PLCC)
      A component package with J-leads.

      Plating Resist
      Material deposited as a covering film on an area to prevent plating on this area.

      Plots
      The masters for photo-tools produced from Gerber files.

      Positive
      Developed images of photo-plotted file, where the areas selectively exposed by the photo-plotter appear black and unexposed areas are clear. For outer-layers, color will indicate copper. Positive inner-layers will have clear areas to indicate copper.

      Prepreg
      A sheet of material that has been impregnated with a resin cured to an intermediate stage. I.e. B-stage resin.

      Platen
      A flat plate of metal within the lamination press in between in which stacks are placed during pressing.

      Prototype
      A pcb made and built to test a design.

      Quantity
      This is used to generate the information in the Price Matrix price table.

      QFP
      Quad Flat Pack, a fine-pitch SMT package that is rectangular or square with gull-wing shaped leads on all four sides.

      Ratsnest
      A bunch of straight lines (unrouted connections) between pins which represents graphically the connectivity of a PCB CAD database.

      Reference Designator
      The name of components on a printed circuit by convention beginning with one or two letters followed by a numeric value. The letter designates the class of component; e.g. “Q” is commonly used as a prefix for transistors. Reference designators appear as usually white or yellow epoxy ink (the “silkscreen”) on a circuit board. They are placed close to their respective components but not underneath them. So that they are visible on the assembled board.

      Reference Dimension
      A dimension without a tolerance that is used only for informational purposes that does not govern inspection or other manufacturing operations.

      Registration
      The degree of conformity to the position of a pattern, or a portion thereof, a hole or other feature to its intended position on a product.

      Readme File
      A text file included in the zip file, which provides necessary information needed to manufacture your order. Phone numbers or email addresses of designer or engineer contacts for this project should be included to expedite resolution of any potential manufacturing problems that could delay your order.

      Reflow oven
      Boards pass through an oven in which the solder paste was deposited earlier.

      Reflow Soldering
      Melting, joining and solidification of two coated metal layers by application of heat to the surface and predeposited solder paste.

      Resist
      Coating material used to mask or to protect selected areas of a pattern from the action of an etchant,solder, or plating.

      Resin (Epoxy) Smear
      Resin transferred from the base material onto the surface of the conductive pattern in the wall of a drilled hole.

      Rigid-flex
      A PCB construction combining flexible circuits and rigid multi-layers usually to provide a built-in connection or to make a three-dimension form that includes components.

      Revision
      If you have the same drawing number but updated revisions, please enter it here. This will avoid any confusion for manufacturing your desired boards. Please make sure that your revision number is included with your drawings.

      RF (radio frequency) and wireless design
      A circuit design that operates in a range of electromagnetic frequencies above the audio range and below visible light. All broadcast transmission, from AM radio to satellites, falls into this range, which is between 30KHz and 300GHz.

      RoHS
      Restriction of Hazardous Substances is one of a handful of European legislation intended to eliminate or severely curtail the use of cadmium, hexavalent chromium, and lead in all products from automobiles to consumer electronics.

      RoHS Compliant PCB
      PCB boards that are processed under RoHS regulations.
      Route (or Track): A layout or wiring of an electrical connection.

      Router
      A machine that cuts away portions of the laminate to form the desired shape and size of the printed board.

      Schematic
      A diagram which shows, by means of graphic symbols, the electrical connections and functions of a specific circuit arrangement.

      Scoring
      A technique in which grooves are machined on opposite sides of a panel to a depth that permits individual boards to be separated from the panel after component assembly.

      Screen Printing
      A process for transferring an image from a patterned screen to a substrate through a paste forced by a squeegee of a screen printer.

      Short: Short circuit
      An abnormal connection of relatively low resistance between two points of a circuit. The result is excess (often damaging) current between these points. Such a connection is considered to have occurred in a printed wiring CAD database or artwork anytime conductors from different nets either touch or come closer than the minimum spacing allowed for the design rules being used.

      Short run
      Depends on the size of the manufacturing facility and the size of the printed circuit boards to be made. A short manufacturing run of printed circuits means from one to tens of panels of pcbs required to fulfill the order rather than hundreds.

      Silk Screen (Silk Legend)
      Epoxy-ink Legend printed on PCB. The most common colors used are white and yellow.

      Sieber Meyer
      In order to process your order, we require a drill file (with x:y coordinates) that is viewable in any text editor

      Single Side PCB
      The pads and traces are on the one side of the board only.

      Single track
      PCB design with only one route between adjacent DIP pins.

      Small Outline Integrated Circuit (SOIC)
      An integrated circuit with two parallel rows of pins in surface mount package.

      Size X & Y
      All dimensions are in inches or metric. If board is in metric, please convert to inches. Please note,maximum X & Y configuration 108″ This means if the width (X) is 14″, then the maximum length (Y) is7.71″.

      SMOBC
      Solder mask over bare copper.

      SMD
      Surface Mount Device.

      SMT
      Surface Mount Technology.

      Solder Bridging
      Solder connecting, in most cases, misconnecting, two or more adjacent pads that come into contact to form a conductive path.

      Solder Bumps
      Round solder balls bonded to the pads of components used in face-down bonding techniques.

      Solder Coat
      A layer of solder that is applied directly from a molten solder bath to a conductive pattern.

      Solder Leveling
      The process by which the board is exposed to hot oil or hot air to remove excess solder from holes and lands.

      Solder Mask or Solder resist
      Coating to prevent solder to deposit on.

      Solder Mask
      Used to protect the board and circuitry during the assembly and packaging operations. Among other things, the solder mask helps prevents solder bridges between adjacent pads and traces during the wave soldering process.

      Solder Mask (Artwork)
      To generate your Soldermask artwork, add your smallest space measurement to the pad size. For boards with 0.006″ spaces, use a pad size up to +0.006″ up to 0.010″ for 0.010″. Spaces larger than 0.010″ should have a pad size of +0.010″.Please noteWhile we make every attempt to leave a mask “dam” between surface mounts, fine pitch areas will berelieved in strips. Our manufacturing process needs at least 0.005″ mask “dam” between pads in order to adhere to the board. Pad-to-pad spacing less than 0.013″ may not have solder mask between them.

      SolderMaskColor
      There are different types of colour used for solder mask, for e,g Green, Red, Blue and white etc..

      Solder paste
      Associated with SMT. A paste screened onto a pcb or panel of pcbs to facilitate the placing and soldering of surface mount components. Also used to refer to the Gerber file used to produce the stencil/screen.

      Solder Wick
      A band of wire removes molten solder away from a solder joining or a solder bridge or just for desoldering.

      SPC
      Statistical Process Control. The collection of process data and creation of control charting is a tool used to monitor processes and to assure that they remain in control or stable. Control charts help distinguish process variation due to assignable causes from those due to unassignable causes.

      Step-and-Repeat
      The successive exposure of a single image on order to produce a multiple-image production master.Also used in CNC programs.

      Stuff
      Components are attached and soldered to a printed circuit board. Often done by an assembly house.

      Sub-Panel
      A group of printed circuits arrayed in a panel and handled by both the board house and the assembly house as though it were a single printed wiring board. The sub-panel is usually prepared at the board house by routing most of the material separating individual modules leaving small tabs.

      Substrate
      A material on whose surface adhesive substance is spread for bonding or coating. Also, any material that provides a supporting surface for other materials used to support printed circuit patterns.

      Surface Mount
      The pitch of the surface mount is defined as the dimension in inches from center to center of surface mount pads. Standard pitch is >0.025″, fine pitch is 0.011″-0.025″, and ultra fine pitch is <0.011″.As boards contain finer pitch, processing and test fixture costs increase.

      Surface finish
      It is the type of finish required by customer for his board. The different surface finishing processes are HASL, OSP Immersion gold, Immersion silver, Gold plating for all of regular boards.,

      TAB
      Tape Automated Bonding

      Tab Routing (with & without perforation holes)
      Rather that completing the route path around the board edge, ôTabsö are left so as to leave boards attached in pallets for ease in assembly. And it also provides good mechanical strength to the board.

      Temperature Coefficient (TC)
      The ratio of a quantity change of an electrical parameter, such as resistance or capacitance, of an electronic component to the original value when temperature changes, expressed in %/ºC or ppm/ºC.

      Tented Via
      A via with dry film solder mask completely covering both its pad and its plated-thru hole. This completely insulates the via from foreign objects, thus protecting against accidental shorts, but it also renders the via unusable as a test point. Sometimes vias are tented on the topside of the board and left uncovered on the bottom side to permit probing from that side only with a text fixture.

      Tenting
      The covering of holes in a printed board and the surrounding conductive pattern with a dry film resist.

      Terminal
      A point of connection for two or more conductors in an electrical circuit; one of the conductors is usually an electrical contact or lead of a component.

      Test Board
      A printed board that is deemed to be suitable for determining the acceptability of a group of boards that were. Or will be, produced with the same fabrication process.

      Test Fixture
      A device that interfaces between test equipment and the unit under test.

      Test Point
      A specific point in a circuit board used for specific testing for functional adjustment or quality test in the circuit-based device.

      Testing
      A method for determining whether sub-assemblies, assemblies and/or a finished product conform to a set of parameter and functional specifications. Test types include: in-circuit, functional, system-level, reliability, environmental.

      Test Coupon
      A portion of a printed board or of a panel containing printed coupons used to determine the acceptability of such a board.

      TG (Tg)
      Glass transition temperature. The point at which rising temperatures cause resin inside the solid base laminate to start to exhibit soft, plastic-like symptoms. This is expressed in degrees Celsius (°C).

      Thief
      An extra cathode placed as to divert to itself some of the current from portions of the board which otherwise would receive too high a current density.

      Through-Hole
      Having pins designed to be inserted into holes and soldered to pads on a printed board. Also spelled “thru-hole”.

      Tooling
      The processes and/or costs of setting up to manufacture a run of pcbs for the first time.

      Tooling Holes
      The general term for holes placed on a PCB or a panel of PCBs for registration and hold-down purposes during the manufacturing process.

      Trace/Track
      Segment of a conductor route or net.

      Traveler
      The list of instructions describing the board, including any specific processing requirements. Also called a shop traveler, routing sheet, job order, or production order.

      Turnkey
      A type of outsourcing method that turns over to the subcontractor all aspects of manufacturing including material acquisition, assembly and testing. Its opposite is consignment, where the outsourcing company provides all materials required for the products and the subcontractor provides only assembly equipment and labour.

      Twist
      A laminate defect in which deviation from planarity results in a twisted arc.

      UL: (Underwriters Laboratories Inc.)
      A corporation supported by some underwriters for the purpose of establishing safety standards on types of equipment or components.

      Underwriters Symbol
      A logotype denoting that a product has been recognized (accepted) by Underwriters Laboratories Inc.(UL).

      Unclad
      Cured Epoxy glass without any copper layer(s).

      UV Curing
      Polymerizing, hardening, or cross linking a low molecular weight resinous material in a wet coating ink using ultra violet light as an energy source.

      Valuable Final Artwork
      A term used in “Streamlined PCB Designô.Artwork for electronic circuits which have been laid out and documented in forms, perfectly suited to the photo-imaging and numeric-controlled tooling processes of printed circuit manufacture. It is termed “final” because it has been thoroughly checked for errors and any corrected as needed and is now ready for manufacture without further work by the PCB designer . It is valuable because it could be exchanged with a customer for money or other support.

      Via
      A plated through hole (PTH) in a Printed Circuit Board that is used to provide electrical connection between a trace on one layer of the Printed Circuit Board to a trace on another layer. Since it is not used to mount component leads, it is generally a small hole and pad diameter.

      Void
      The absence of any substances in a localized area. (e.g. missing plating in a hole, or missing track).

      V-Scoring
      Rather than completing a route path around the board edge, the edges are “scored” to allow breaking boards apart after assembly. This is another way to palletize / panelized the boards. This method creates two beveled scoring lines along the perimeter of your boards. This makes it easier to break apart the boards at a later date. You would receive your boards in panel form like tab routing.

      Wave Soldering
      A process in which assembled printed boards are brought in contact with a continuously flowing and circulating mass of solder, typically in a bath to connect the leads of components to through hole pads and barrels, is called wave soldering.

      Wet solder mask
      A wet solder mask is a distribution of wet epoxy ink through a silk screen, has a resolution suitable for single-track design, but is not accurate enough for fine-line design.

      Wicking
      Migration of copper salts into the glass fibers of the insulating material found in the barrel of a plated hole.

      Wire
      Besides its usual definition of a strand of conductor, wire on a printed board also means a route or track.

      Wire wrap area
      A portion of a board riddled with plated-through holes on a 100-mil grid. Its purpose is for accepting circuits which may be found necessary after a PCB has been manufactured, stuffed, tested and debugged.

      X-Axis
      The horizontal or left-to-right direction in a two-dimensional system of coordinates.

      Y-Axis
      The vertical or bottom-to-top direction in a two-dimensional system of coordinates.

      Zip File
      All files needed for the processing of your order must be compressed in a zip file. Due to the large amount of orders received. WinZip or Pkzip can be downloaded from pcb links page.

      Z-Axis
      The axis perpendicular to the plane formed by the X and Y datum reference. This axis usually represents the thickness of the boards.

      Supply Accessory

      We not only provide the solutions of AI/SMT ,but also  supply accessory long time for you:

      • Equipment online 7*24hours in cloudy, we can provide equipment space parts list according the times status of equipment, and supply to using equipment computer to buying of direct order.
      • We owned more year old experience for designation of accessory of insertion machine, production and manufacturing.
      • We feeling to the use time of accessory, efficiency from the accessory with equipment machine and production quality, willing to helping with it for our clients.
      • We not only provided exchange for fault accessory, but also providing technical guiding for clients.
      • We owned professional engineers team to provide repair service for electronic board card ,motor etc.

       

      2.5mm chainS4000cuttingS1000  silinder pin