odd feeder

Universal Auto Insertion Machine Spare Parts–Made by Southern Machinery

We offer Universal Auto Insertion Machine spare parts, sub-assembly, retrofit kit, repair kit, upgrading, training, overhaul service.To save 50% purchasing cost and increase machine throughput, we are happy to promote our professional service for your reference:

Below price lists are in stock, welcome inquiry: info@smthelp.com 

Universal Auto Insertion Machine Spare Parts Price List
110065002PRESSURE ROLLER22.5
810219019BUSHING, 16DU086
1510249095SPRING COMP.0.5
1810249214SPRING COMPRESSION (cutter station)0.5
2010249227SPRING COMPRESSION (cutter station)0.5
2110249253SPRING COMP.0.5
261024940410249404 SPRING,COMPRESSION1
2910457006COLLAR CLAMP6
3110463011SCREW, SHOULDER5
3210463030SCREW, SHOULDER6
3310463013SCREW SHOULDER (S02-0775-M00)4
3410687001CUTTER BUSHING6.5
3710894107SPRING EXTN.0.5
3810894126SPRING EXTENSION(10894126)0.5
4011037003FEED CYLINDER40
4111252000Micro switch12.5
4311467000PMI MOTOR750
4411505000ACUATOR 4534550225
4512417000COLLAR (feed assy)5
4812428000PITCH WHEEL9
5012463000SPRING HOLDER6
5112463001SPRING HOLDER7.5
5212487000RAIL, CAM5
5312487001RAIL CAM10
5412516000FEED ARM -LH15
5512516001FEED ARM -RH15
5612520000BLADE, SHEAR-R32.5
5712521000BLADE, SHEAR-L32.5
5812517000SHAFT (FEED)25
5912706000150L050 BELT12.5
6012757000HOOK, LARGE SPRING22.5
6212788000SLEEVE R.H (HEAD ASSY)7.5
6312813000AIR CYLINDER(SEQ)50
6813298000322L050 BELT25
6913570000PMI MOTOR1150
7814584000HOSE FITTING4
8015055000LMB12UU bearing60
8115179000CLAMP ENCODER12.5
8215234000COUPLING SHAFT20
8315307000PLATE GUIDE LH22.5
8415308000PLATE GUIDE RH22.5
8515426000FAN FOR I/O BOX 6”25
8815947000SHAFT VCD15
8915954000BLOCK MTG (L)90
9015955000BLOCK MTG ( R) feeder housingh75
9317191000SHAFT HEAD (SH VCD)10
9517277000CLIVIS(Head Cylinder Piston Shaft)12.5
9817298000PULLEY ( X/Y -Z MOTOR )7.5
10017308002BRACKET GUIDE LH7.5
10217454000LOCKING ELEMENT7.5
10417525000POT. 6351 R2KL.545
10517550001ROTARY ENCODER ASS’Y250
10617550001ENCODER X/Y240
10717550002ENCODER Z250
10817582000GROOVED PIN3
10917602000SLEEVE BEARING5
11017635000DEPTH PULLEY(S.H- VCD)100
11217814000PLUNGER SPRING(feed-vcd)5
11718070000SHOULDER SCREW2
11818112000ARM (SEQ)30
11918114000ROLLER PRESSURE30
12018164000GUIDE WHEEL25
12118219003HUB,BONDED 3.395 DIA110
12419825000KEY, HEX ‘T’HANDLE15
12920427000BUMPER (FEED)10
13120461000LEAD SCREW VCD M/C120
13220590201HEAT EXCH 8 TUBE CUNI/GLS200used
13320668000VOLUME CHAMBER20
13420699000BEARING NYLINE2
135207430003 WAY VALVE(clippard-mjv0-3)45
13620756001FEEDER PIN6
13720877000BEARING, BALL6
13820981000ADAPTER BUSHING12.5
13921141000GUIDE PLATE, R27.5
14021278000SWITCH, PB ALT,(6292A STEP)HEAD ON/OFF32.5
14121279000PUSH BUTTON SWITCH120used
14321307102BUTTON (ZERO) M/F 214
14521307104BUTTON (OVER RIDE)4
14621307107BUTTON HEAD 2 ON4
14721307132START BUTTON (COVER)4
14821307205BUTTON AIR OF4
14921307206BUTTON INSERT (SMALL)7.5
15021307401BUTTON (START BLK)4
15121388000GUIDE PLATE, L27.5
15221491000INDEX WHEEL10
15721502000DRIVER PIN 215020001.5
15821746000ANVIL DUMP VALVE150
16022305001Wire guide Assy25
16122401000GUIDE WHEEL20
16222505000STACKING VALVE340
16323268000PISTON (LONG) 4496470114
16423436000D-STOP PULLEY30
16924244001CYLINDER, AIR60
17024635000DRIVE SHAFT ASSY15
17124783000SWITCH HALL EFFECT ( L)19
17325454000NEEDLE VALVE50
17425578001GUIDE SPRCKET15
17525582000SPROCKET CUTTER10
17625584001GUIDE SPROCKET30
17725844000.200 STOP PAWL ASM9
17926093000PUSH BUTTON SWITCH90used
18026094000PUSH BUTTON SWITCH90used
18727380000Light source300
18830013000PLUNGER SPRING6
18930160200BEARING (SEQ DISK SHAFT) 2596A7.5
19030180000INNER GUIDE RH .37517.5
19130223700SHEAR QUILL10
19230363800GEAR/WHEEL DRIVE ASM37.5
19330371500SCREW SPECIAL12.5
19430409700BEARING BALL10
19530410000CONTACT UNIT10
19630431701MOUNTING PLATE17.5
19930491900AIR CYLINDER45
20130508800SLEEVE ADJ50
20430562905SENSOR CABLE ASSY50
20930590201HEAD FEED PCB250used
21030614800MAGNET ASSY (FEED)7.5
21130647901DRIVE WHEEL (METAL)15
21230647903DRIVE WHEEL15
21330649101CAP, LARGE20
21430649801SET SCREW2
21530652506Sperical bearing30
21630702002Continuity Tube6
21730702003CONTINUITY TUBE7.5
21830726401DOWN STOP BUMPER5
22030792201RING WIPER1
22130808901SLIDE MOUNTING40
22530820201DAMPING PAD0.5
22630820202DAMPING PAD1
22730862701TABLE MAGNET2.5
22830862701MAGNET (table)2
23030899701SPRING (FEEDER) LEFT0.5
23130899801SPRING RIGHT (feeder)0.5
23430903901PISTON LOCK PIN (short pin)15
23630920804COVER LOCATOR45
24230946901PIN DRIVE10
24330947001CLAMP PLATE10
24630952103ACTUATOR (13.0MM)27.5
24930952301BLOCK RADIAL50
25330952802SHAFT, ECCENTRIC3
25530953301SPRING, LATCH2
26430997611AI parts50
26640039001YOKE (S.H)60
26740039101ROCKER ARM65
26840049504RATAINER LEAD12.5
26940051001MOTOR & PULLEY ASSY750
27240059703HOLDER MAGNET37.5
27340072302R3 bearing7.5
27440075420O-ring .18 X 4mm0.5
27540075421O RING (10X3)0.5
27840075447O-ring 3.5*10.5
28040087001BRAKET SWITCH35
28140088801AIR CYLINDER RETRO7.5
28340152204Clip right4
28440152206carrier clip (lift) Axial3.25
28540152306carrier clip (Right)3.25
28640152210carrier clip (Right)3
28740152304Clip left4
28840152310carrier clip (lift)3
28940167601SPRING COMP0.5
29040172401spring for carrier clip0.05
29140172501SPACER BUMPER2.5
29240177503BEARING DURALON (small)4
29340177504BEARING DURALON (big)5
29540194101SHAFT, BUSHING20
29640222208DRIVER BODY,R75
29740222210DRIVER BODY, R75
29840222308DRIVER BODY,L75
29940222310DRIVER BODY, L75
30040223802CHAIN, VCD525
30140229201PIN GROOVED1.5
30240226804ARM, IDLER50
30340226903ARM, IDLER60
30440233206BUSHING, BALL – SUPE30
30540296004COLLAR (ANVIL PISTON)140
30840305501JAW CLAMP15
30940305601CLAMP, JAW15
31040323101SLIDE (FEEDER VCD)1250700030
31240399003CAM, CENTERING40
31340401101SPRING TENSION2.5
31440401102SPRING TENSION2.5
31640447703GEAR BELT (Z-LIMIT)30
31740447704GEAR BELT (Z-LIMIT)30
31840506801END CAP SHIM1
31940510901SPRING EXTN7.5
32140520201O-ring 12.2*2.650.45
32240520202O-RING (7.65X1.78)0.5
32540546701LINK ANVIL2.5
32640546702LINK, ANVIL PISTON3
32740548107Timing belt20
32840563101PC BD PART DETECTOR ASM250used
33240579403PULLEY ,GEARBELT30
33540579701THRUST WASHER40
33640622703TIMING BELT15
33740622704TIMING BELT35
33940652201BELT (Seq.-2596 B/C without verifire15
34140650401MOTOR, AIR1000
34240659524TIMING BELT ( B 210MXL )10
34340662301PULLEY ,MOTOR SEQ20
34440715101AIR CYLINDER150
34540821301BUSHING SEAL II4.5
34640833809GREEN GREASE45
34740833820WHITE GREASE110
34840835901TUBING,PNEU 3/4ODX1/2 ID LENTH 2.5 FEET19
35240940101PIPE CLEANER3.5
35340995903Gage Sequencer35
35441008201DUST COVER10
35541008601SCREW SHOULDER (RAD)3/16#1/4X1(N TYPE)2
35741059801AIR CYLINDER(BIMBA D-25512-A<=1)30
36041143001ENCODER, ROTARY250
36441356401PLATE,BASE VCD CUT&C300
36641396101Radial machine base housing1400
36841428501CLINCH NUT ASM15
36941493801GASKET CAP1.5
37041499603Anvil, Vsl N(T)40
37141499706CUTTER FORMER .200 (FOR ANVIL NO 41499603)45
37241499706CUTTER FORMER .20040
37341577101OUTER GUIDE-RH(45997801)15
37441577201OUTER GUIDE-LH(45997901)15
376416787084-WAY VALVE190
37741678713VALVE 4WAY225
37841693401PC BD RT SW ASSY120
38341716001PLUNGER SPRING5
38441749801FIBER UNIT ( keyence FU-4F ) (Optical sensor)50
38641835502SPINDLE COMMON67.5
38941848601CLAMP RETAINER (vcd)13
39041883701GUIDE RAIL FRONT11.5
39141883801GUIDE RAIL REAR11.5
39341897211CUTTER -LH4.5
39441897212CUTTER RH4.5
39541920002SCRAP TUBE WELDMENT12.5
39741920203AI parts17.5
39942051701TIMING BELT (210L50)17.5
40042239901RT ANG Illuminator ASM1100Original
40142370101PULLEY (COMBI)35
40242370102PULLEY (COMBI)35
40342370103PULLEY (COMBI)50
40442414303TOOLING PIN (COMBI)5
40542478001AI parts27.5
40642480101ESCAPE LH17.5
40842485501AI parts1.5
41042485603SENSOR LED35
41142502301PUSHER, TIP17.5
41242502303PUSHER TIP17.5
41442502305HOLDER PUSHER TIP17.5
41542502402ACTUATOR ARM18
41642502403ACTUATOR ARM15
41842513302RAMP BLK15
42142627902SWITCH proximity NOLOC(SEQ)75
422427186022.5/5.0 clamp1.5
42342727001RATCHAT ASM30
42542740604FITTING MALE ELBOW(BLKM05321)4
42642740613FITTING,MALE ELBOW4.5
42842804703CARRIER CLIP ASSY1.4
42942838002NUT ADJ10
43142851002ST FITTING MALE 1/4X1/45
43742883303Backup Finger5
43842947901FEED WHEEL JUMPER60
43943077004TIP,DRIVER 5MM,LH7
44043077005TIP DRIVER-LH7
44143077009DRIVER TIP-LH7
44243017104AI parts7
44343077105TIP DRIVER-RH7
44443077109DRIVER TIP-RH7
44543147105BLADE CENTRING15
44643147106BLADE CENTRING15
44743168901BEARING & BLOCK ASSY32.5
45643355301BLOCK LEFT42.5
45743355401BLOCK RIGHT42.5
45843366113FORMER,OUTSIDE 5MM L25
46043366107FORMER,LEFT STD30
46243366113FORMER,OUTSIDE 5MM L25
46343366213FORMER,OUTSIDE 5MM R25
46543460501WASHER NAYLON (43460501)2.5
46643461501CUT/FORM,INTR 90 DEG15
46743461502CUT/FORM,INTR 60 DEG15
46843461601CUT/FORM,EXT 90 DEG15
46943461602CUT/FORM,EXTR 60 DEG15
47043461701ANVIL,INTR 90 DEG SH17.5
47143461702ANVIL,INTR 60 DEG SH15
47243461801ANVIL,EXTR 90 DEG SH15
47343461802ANVIL,EXTR 60 DEG SH15
47443461812AI parts15
47743470602Housing Clinch25
47843470603ANVIL HOUSING150
47943556203DUAL CLAMP1.5
48143623601CYLINDER SPECAL250
48243655501AI parts15
48543871701CUTTER BUSHING STD6.5
48643871702CUTTER BUSHING (2 EAR)5
48843899101GUIDE, JAW55
49344100804AI parts5
49444066001FUSE HOLDER900used
4954414610315mm CHUTE35
4964414610212.7mm CHUTE35
49744170501DOG .062*.2506
49844170502DOG .062*.2307.5
49944170701CAM UNIT40
50144236801FEED WHEEL25
50344239301GIB (mpm ap squeeze)10
50444242008ARM,KICKOUT STD LH22.5
50544241505FORMER, INSIDE L, 5M5
50644241401FORMER,INSIDE 5MM RH5
50744241405FORMER, INSIDE R, 5M5
50844241406INSIDE FORMER5
50944241409INSIDE FORMER RH7
51044241501FORMER,INSIDE 5MM LH5
51144241505FORMER, INSIDE L, 5M5
51244241506INSIDE FORMER5
51344241509INSIDE FORMER- LH7
51444241509INSIDE FORMER LH7
51544241604SHEAR BLOCK6
51644241607SHEAR BLOCK-LONG(5.63MM)6
As per Last shipment
51744241608BLOCK SHEAR 5mm8
51844241701BLADE,SHEAR 5MM RH25
51944241703BLADE,SHEAR STD RH25
52044241801BLADE,SHEAR 5MM LH22.5
52144241803BLADE,SHEAR STD LH25
52244241905ARM,KICKOUT STD RH25
52344241911ARM,KICKOUT 5MM RH22.5
52444241908ARM,KICKOUT STD RH22.5
52544241919ARM, KICKOUT 5MM RH20
52644241920ARM, KICKOUT 5MM RH25
52744242005ARM,KICKOUT STD LH25
52844242011KICK OUR ARM22.5
52944242020ARM KICKOUT-LH20
53044242021ARM KICK OUT COMBI25
53144246704AI parts10
53244246804AI parts10
53344266703DRIVER TIP,R12.5
53444266704DRIVER TIP,R10
53544266803DRIVER TIP,L12.5
53644266804DRIVER TIP,L10
53844281703BUSHING CUTTER,5MM6
54144426606UPPER PUSHER1
54244426607PUSHER UPPER-2.51
543444266147.5 PUSHER UPER2.5
54444426701PUSHER LOWER1
54544576202AI parts3.25
54644629502GUIDE JAW55
54744629602GUIDE JAW55
54844629606JAW GUIDE55
54944629702CLAMP JAW 10.5 MM15
55044629706CLAMP JAW (13.0MM)15
55144629802CLAMP JAW15
55244629902CLAMP DUAL JAW 10.5 MM15
55344629906JAW CLAMP DUAL15
55444688804AIR CYLINDER150
55544768402MAC,VALVE-4 WAY350
55644802801Belt 740*5m*25w20
55844876902SHAFT HEAD(6292-A)12.5
55944896001BASE ADJUST90
56044896201PLATE MTG20
56444896801SUPPORT GUIDE22.5
56544896802SUPPORT GUIDE22.5
56644896901GUIDE BOTTOM10
56744896907AI parts10
56844897001GUIDE UPPER20
57044906901SWITCH P.B.MOM, 6292 D.H VCD, START, SINGLE30
57244960804PUSH ROD12.5
57444963401LARGE CAP22.5
57544964601PISTON LARGE (30649001)14
57644964701PISTON ANVIL15
57744983601FORMER INSIDE ( Jumper M/C 6293)7
57844989806BLADE SHEAR R.H25
57944999501SHAFT (HEAD SHAFT VCD)50
58045003801SMALL CAP20
58145014801AI parts20
58345028001AI parts17.5
58645043301811C-PP-221BA-152 (head valve 6292-A) D.H340
58745053501HOUSING FIX55
58945064901LATCH CAM25
59145065002BLOCK HOUSING25
59245095201HOLDER LATCH25
59345095202HOLDER LATCH25
59545104301SUPPORT CLIP27.5
59645121801COUPLING FIX30
59745121802COUPLING FIX25
59845123601SHAFT, HOLDER2.5
60045173401COVER SPROCKET55
60145177702SWITCH 1 ASSY (BIMBA HSK)40
60245177703SWITCH 2 ASSY40
60345177901Block(IKO CRWU30-85R)925Original
60445194401CHAIN SUPPORT22.5
60645218603AI parts50
60745247003AI parts120
60845248801ACTUATOR (6292A FEED ACTUATOR) DH7.5
60945269601GUIDE,TAPE (VCD)45
61045269602GUIDE TAPE (VCD)45
61145269603GUIDE LH VCD SH40
61245269604GUIDE RH VCD SH40
61345284801BUMPER DOWN STOP1.5
61445293601DOWEL SPECIAL4
61545295500Right Index Wheel Assy300
61645295600Left Index Wheel Assy300
61845347001KIT,TANDEM SEAL12.5
61945362501PISTON & SHAFT ASSY40
62445452001SPRING COMP0.5
62545452301PIN DOWEL5
62745465501PIN GROOVED5
62845466601BLOCK ROLLER30
62945537001CUTTER ST SLIDE60
63145575702CUTTER ANVIL30
63245575704CUTTER, ANVIL40
63345575705CUTTER ANVIL40
63445576201SUPPORT, COMPONENT3.25
63545592408FORMER, RIGHT STD35
63645592508FORMER, LEFT STD35
63845592425FORMER OUTSIDE-RH22.5
64045592508OUTSIDE FORMER LH50
64345592526FORMER OUTSIDE-LH22.5
64445592603BLADE SHEAR STD25
64545592606BLADE,SHEAR R5V22.5
64645592703BLADE SHEAR STD-LH25
64745592706BLADE SHEAR-LH22.5
65045711601ANVIL CONTINUITY(2J5B)40
65245729301INSERT PAD PUSH1.5
65345729302INSERT PAD PUSHER1.5
65445729304PUSHER,PLAIN ‘V’ PAD1.25
65645744404CUTTER BUSHING5
65745797001REFIRE ASS 2.5/5M30
65845797002REFIRE ASSY11
66045798406Continuity Tube6
66145798407Continuity Tube6
66345807302BEARING, LINEAR15
66545819401PIN (45819401)XG3KDZ-070212.5
66645854201SPRING COMPRESSION (cutter station)0.5
66845952901CUTTER FORMER ASSY42.5
66945952902CUTTER FORMER ASSY(30312302)50
67245988702LEAD SCREW7.5
67345989301Lead Pawl5
67646069701Shock absorber275
68246191101CUTTER HOUSING ASSY LH(46191101)40
68346191201CUTTER HOUSING ASSY RH(46191201)40
68546191301INNER GUIDE ASSY LH20
68646191401INNER GUIDE ASSY RH20
6894626920746269207 BEARING, RADIAL10
69046287002FLAG MOLDED (RADIAL)1.5
69246293101BALL PLUNGER 462931015
69346295801BALL PLUNGER100
69446364705GUIDE, TOP (A)25
69546364706GUIDE, TOP (A)25
69646411501QUILL SHEAR7.5
69746442706Belt 15*40MM10
69946442711Belt 339*3m*10w5
70046442712Belt 339*3m*10w5
70246442716BELT, TIMING17.5
70346442717BELT, TIMING17.5
70546475202PLATE (INSERT CYLINDER)4272910317.5
71146564804PULLEY, GEARBELT35
71446665401FIXED FLOW, ANVIL DO65
71546665402FIXED FLOW,ANVIL UP65
71646690401INSERT 2 TOP LINK12.5
71846691402SHAFT, BEARING LINK7.5
71946737004SCRAP HOUSING ASSY,35
72046750601COVER, CLINCH OFF17.5
72146805213BLADE, SHEAR, STD LH40
72346805401FORMER OUTSIDE-LH (46805401)20
72446805406FORMER STANDAR LEFT27.5
72746806401FORMER ,OUT -R (46806401)20
72846806406FORMER, STD RIGHT27.5
72946807101RAIL, CAM17.5
73046879401PULLEY, VERTICAL37.5
73146881403GUIDE, UPPER25
73246910201ENCODER,ROTARY (1000225
73646915701TUBING ASSY20
73746915702TUBING ASSY20
73846915703TUBING ASSY17.5
74146930401GUIDE,DUAL JAW 13.0M55
74246930403GUIDE, JAW, 13MM55
74446930501CLAMP,JAW 2.5/5.0MM14
74546930506CLAMP, JAW (13MM)15
74646930601JAW CLAMP DUAL14
74746930603CLAMP, DUAL JAW15
74846977501TIP,DRIVER L 5V020 I7
74946977601TIP,DRIVER R 5V020 I7
75047043701Base, Adj.110
75247048201CRANK, MACHINING100
75347048701SHAFT, CLEVIS, FRONT10
75447048801SHAFT, CRANK PIVOT10
75547049001SHAFT, LINK10
75647049301CYLINDER, AIR 20MM B55
75747062501SPRING EXTENSION0.5
75847060801WHEEL, 15 MM, #140
75947085501DRIVER TIP, L10
76047085601DRIVER TIP, R10
76147115101PIN CAM LATCH2.5
77047200301BEARING, NEEDLE5
77147200302BEARING, NEEDLE10
77347228302PIN, PIVOT7.5
77447300503Machine Base750
77547306901CLINCH CABLE ASSY200
77647307703Continuity Cable Assy25
77847356402INSERT, PAD PUSHER1.5
77947356403INSERT, PAD PUSHER1.25
78047356404INSERT, PAD PUSHER1.25
78147356405INSERT, PAD PUSHER1.25
78247405502BRACKET, SWITCH32.5
78347614301PULLEY, GEARBELT90
78447614602PULLEY GEARBELT (S02-0780-M00)37.5
7854763000147630001 SHAFT, PIVOT40
7864763010147630101 BUSHING, ECCENTRIC40
7874763020247630202 HOUSING,CENTERING250
79047631004CAM, 30/135 CENTERIN300
7914763120147631201 BUSHING15
7924763190147631901 PIN, FOLLOWER7.5
79347632002PIN PIVOT FINGER2.5
7944763330147633301 SHAFT,FINGER5
79747639301ROLLER, SPRING10
80147792001BEARING, BALL7.5
80247792001BEARING, BALL7.5
80347803002CUT/FORM, INTERIOR17.5
80447803102ANVIL, INTERIOR17.5
80547803202CUT/FORM, EXTERIOR17.5
80647803302ANVIL, EXTERIOR17.5
80747878101BEARING, BLOCK5
80847883301SPROCKET, CUTTER10
80947897601PIN, TOOLING10
81047898701FORMER, R INSIDE9
81147898702FORMER, R INSIDE7
81247898801FORMER, L INSIDE9
81347898802FORMER, L INSIDE (47898802)7
81447898903ARM,5MM R KICKOUT 4789890330
81547899003ARM 5MM L KICKOUT 4789900330
81748172301Centering Finger6
82148730401SUPPORT, GUIDE45
82248730602LATCH HOLDER ASSY25
82348731301HOUSING, FIX75
82448732302FLAG, MOLDED1.5
8254887003UIMC card1500
82649313901CUTTER/FORMER, STD N17.5
82749314001CUTTER/FORMER, STD N17.5
82849399601ARM, STD R KICKOUT25
82949399603ARM, 5MM R KICKOUT25
83049399701ARM, STD L KICKOUT25
83249536201ANVIL, STD N- POS 217.5
83349536301ANVIL, STD N- POS 1/17.5
83449599001CUTTER, STANDARD7.5
83649769501CYLINDER, AIR120
84250596801guide jaw85
84751436701CUTTER/FORMER STD N-POS417.5
84851436801CUTTER/FORMER STD N-POS 1/317.5
84951436901CUTTER/FORMER STD N-POS 217.5
85051437001ANVIL, STD N-POS 217.5
85151437101ANVIL, STD N-POS 1/317.5
85251437201ANVIL STD N-POS 417.5
85552048401guide jaw110
85952344901guide jaw65
8645245970310mm carrier clip5
865524597047.5mm carrier clip5
8685253200210.0 carrier clip7.5
87180000102SHCS 4-40 X 1/40.5
87280000105SHCS 4-40 X 5/80.5
87380000106SHCS 4-40 X 3/40.5
87480000108SHCS 4-40 X 1(screap tube weldment-M)0.5
87580000109SHCS 4-40 X 1/80.5
87680000112SHCS 4-40 X 1 1/21
87780000302SHCS 6-32 X 3/80.5
87880000303SHCS 6-32 X 1/2 (CLINCH NUT ASSY)0.5
87980000304SHCS 6-32 X 5/80.5
88080000307SHCS 6-32 X 10.5
88180000308SHOULDER SCREW SHCS 6-32 X 1-1/40.5
88280000309SHCS 6-32 X 1 1/21
88380000402SHCS 8-32 X 3/80.5
88480000403SHCS 8-32 X 1/20.5
88580000404SHCS 8-32 X 5/80.5
88680000405SHCS 8-32 X 3/40.5
88780000407SHCS 8-32 X10.5
88880000507SHCS 10-24 X 1 1/4 ,800005070.5
88980000514SHCS 10-32 X 3/80.5
89080000515SHCS 10-32 X 1/20.5
89180000516SHCS 10-32 X 5/80.5
89280000517SHCS 10-32 X 3/40.5
89380000519SHCS 10-32 X 10.5
89480000520SHCS 10-32 X 1-1/40.75
89580000603SHCS 1/4-20X1/20.5
89680000606SHCS 1/4-20 X 7/80.5
89780000607SHCS 1/4-20 X 10.5
89880000608SHCS ¼ – 20 X 1 ¼0.5
89980000624SHCS 1/4-28 X 11
90080000704SHCS 5/16-18 X 3/40.5
90180000803SHCS 3/8-16 X 3/40.5
90280001301SBHS 4-40 X 1/40.5
90380001303SBHS 4-40* 1/20.5
90480001401SBHS 6-32 X 1/40.5
90580001403SBHS 6-32X1/20.5
90680001406SBHS 6-32 X 1/81
90780001501SBHS 8-32 X 1/40.5
90880001502SBHS 8-32 X 3/80.5
90980001601SBHS 10-24 X 1/40.5
91080001604SBHS 10-24 X 5/80.5
91180001610SBHS 10-32 X 1/20.5
91280001702SBHS 1/4-20X1/20.5
91380001705SBHS 1/4-20X7/80.5
91480002201SFHS 4-40 X 1/4 (cutter)0.5
91580002202SFHS 4-40 X 3/80.5
91680002207SFHS 4-40 X 5/160.5
91780002501SFHS 8-32 X 3/80.5
91880002502SFHS 8-32 X 1/20.5
91980002601SFHS 10-24 X 3/80.5
92080002611SFHS 10-32 X 3/40.5
92180003603SSSCP 6-32 X 1/40.5
92280003613SSSCP 6-40 X 1/40.5
92380003701SSSCPP 8-32 X 1/80.5
92480003707SSSCPP 8-32 X 1/20.5
92580003812SSSCPP 10-32 X 1/40.5
92680003814SSS 10-32 X 3/80.5
92780003817SSS 10-32*3/40.5
92980004602SSSFP 4-40 X 3/16″0.5
93080004703SSSFP 6-32 X 1/4″0.5
93180004705SSSCP 6-32 X 1/20.5
93280004909SSSFP 1032X1/20.5
93380004912SSSFP 10-32 X 1-1/2″0.5
93480005602SSSCNP 6-32 X 3/160.5
93580007204SSSOP 1/4-20 X 3/40.75
93680008305PHMS 2-56*3/80.5
93780008501PHMS 6-32*1/81
93880008503PHMS 6-32 X 1/40.5
93980008602PAN SHS 8-32 X 1/40.5
94080009903SDP 1/8X5/81.5
94180009902SDP 1/8 X 1/21.5
94280009904DOWEL PIN 1/8 X 3/41.5
94380009905SDP 1/8*7/81.5
94480010103SDP 1/4 X 3/41.5
94580010106SDP 1/4 X 1-1/41.5
94680010109SDP 1/4 X 23
94780011001SHSS 1/4 X 3/83
94980011005SHCS 1/4*12
95080011103SHSS 5/16 X 5/82
95180011205SHSS 3/8 x 12.5
95280011211SHSS 3/8 X 2-1/23
95480013801SPRG PIN .062 X .187(N Type Cutter)0.5
95580013805SPRG PIN .062 X .4370.5
95680013806SPRG PIN .062 X .5000.5
95780014004SPRG PIN 3-32X 7/160.5
95880014102SPRG PIN0.5
95980014113SPRG PIN .125 X1.1250.5
96080014208SPRING PIN .156X .8120.5
96180014212COMBI SPRING PIN .156 X 1.1250.5
96280014302SPRING PIN0.5
96380015104HEX JAM NUT 1/4-200.5
96480015101HEX JAM NUT 5/16-240.5
96580015102HEX JAM NUT 1/4-280.5
96680015106HEX JAM NUT 3/8 X 240.5
96780015110HEX JAM NUT 1/2-202.5
96880016702SHCS NP6-32X3/80.5
96980018705SLWTT 100.5
97080020402SSSKC PP 8-32X3/160.5
97280023502HEX NUT-MS 4-400.5
97380023507HEXNUT-MS 10-240.5
97480023508HEX NUT 10-320.5
97580023606HEX NUT SP 10-320.5
97680024014SS HEX BOLT 10-32 X 10.5
97780025702SPIRING PIN 0.0626X1/81
97880026014DP-PIC .1251 X 11.5
97980028001MSSS-CP M3 X 3MM0.5
98080031304MSHCS M2 X 10 MM0.3
98180032701FHETL 1/41
98280062601BHTSCS 6-32*1/20.5
98380067817SHCS-ZP 1/2-20Xx13/40.5
98590054921PUSHER LOWER1
98690054922CUTTER, 10MM7.5
98790055250REFIRE ASSEMBLY 5/725
98890055282PUSHER UPPER 5 MM GR2.5
98990055283PUSHER UPPER 7.5 MM2.5
99190055427CLAMP,LH DUAL JAW TA22.5
99290055428GUIDE, QUAD JAW TALL90
99390055429CLAMP, RH DUAL JAW T22.5
99490054810RATCHET ASSY25
99790055197CAM,UNIT RAD LD DISP30
99890055250REFIRE ASSEMBLY 5/711
99990055253ACTUATOR,CLAMP JAWS27.5
100090055282PUSHER UPPER 5 MM2.5
100190055283PUSHER UPPER 7.52
1002900554217.5 carrier clip4
100390055428GUIDE, QUAD JAW TALL140
100490055458LATCH, EXTENDED TIP9
100590055542GUIDE, TOP, 4-SPAN35
100690055543BOTTOM GUIDE, 4 SPAN25
100790055558TRIPLE SPAN ANVIL RA60
100890055676LINK, 15MM DSP HEAD25
101090055702TRIPLE SPAN PUNCH II40
101190055703TRIPLE SPAN CLAMP II40
101290055893CLAMP, LH DUAL JAW T25
101390055894GUIDE, QUAD JAW TALL90
101490055895CLAMP, RH DUAL JAW T25
1016100214130Jig Pin Small0.5
1017100291090Jig Pin Small0.5
1018100306150Jig Pin Small0.5
10201042710035NOZZLE FILTER1.5
10221047008600SA NOZZLE45
10234546693610MPF Nozzle35
102543077109JTIP DRIVER-RH7
102643261501FITTING,MALE TEE 1/4 x 1/4 x 1/4(KQ2T07-00)3
102744241405FORMER, INSIDE R, 5M6.5
102844241919JKICK OUT ARM R.H22.5
102944242020JKICK OUT ARM L.H22.5
103044629606JCLAMP JAW60
103144629706ELEFT SIDE PAWL15
103244629706JCLAMP JAW LH15
103344629706JCLAMP JAW LH15
103444629906JJAW CLAMP DUAL16
103544897001GUIDE TOP/GUIDE UPPER(46881401)20
103745835902PAKET MOLDED17.5
103845880403FITTING, ROTARY ELBO12.5
103946385001BRACKET SWITCH RH 4502800120
104046385101BRACKET SWITCH LH 4501490120
104146805209BLADE,SHEAR 5MM LH 46805209/4680521225
104246806209BLADE,SHEAR 5MM RH 46806209/4680621225
1051BLKE01356LAMP 28V/40MA (WITHOUT LEG)1.5
1052BLKE01367LAMP,14 VOLT1.5
1054BLKM05006BEARING, THRUST .2553
1056BLKM05216SPRING CLIP#350.5
1060BLKM06004O-RING (111 N 70)0.5
1061BLKM06023RING O .549 ID X .103W0.5
1065BLKM06094O-RING (219 N 70)0.5
1067BLKM06204PLUG SCREW 10-322.5
1069BLKM06303RET RING 5100-120.5
1070BLKM06312RET. RING 5555-020.5
1072BLKM06324RET-RING THRUARC # 5131-180.5
1074BLKM06329GRP RING 5100-180.5
1079BLKM06566SSSCP 6-32 X 5/80.5
1080BLKM06594SSS 6-32 X 9/321
1081BLKM06608SSS 4-40 X 5/32 LG1
1084BLKM07112WASHER THR NYL .250 ID.5000D.062W1
1087BLKM07124WASHER,THRUST .188 I2
1088BLKM07137WASHER,CRV SPR .2651
1089BLKM07174WASHER WAVE SPRG.780ID,1.00 (BLKM07174)0.5
1091C293381565TOOLING TAB(4.00mm)5
1092C30200000Workboard Holder32.5
1093C302020013.0 3.130
1096C65331010CAP CYLINDER40
1097C65331016HUB MACHINED175
1098C65331038HOLDER MAGNET17.5
1106C66213007PLUNGER SPRING2.5
110847306901CLINCH CABLE ASSY225
111146805401FORMER,OUT R5V12 CBD25
111246806401FORMER,OUT R5V12 CBD25
111346805212BLADE,SHEAR 5MM LH25
111446806212BLADE,SHEAR 5MM RH25
111546977502TIP,DRIVER L 5.5 MM7
111646977602TIP,DRIVER R 5.5 MM7
1119C293381565TOOLING TAB(4.00mm)5
1121C30204000SPRING STOP ASS’Y110
1122800001406BUTTON HD,SCEW1
1123800001401BUTTON HD,SCEW0.5
112445385601S,S,THUNB SCEW #82
112545385701S,S,THUNB SCEW #102
1127C30201000LOCATO ASS’Y,FIXED30

3D showing SMT nozzle for EMS factory

How to layout EMS smart SMT production line for Industrial 4.0

Main content of lean factory design
The traditional way of plant layout begins with equipment and tooling, and finally considers the flow of processes. Unlike traditional factory layouts, lean factory design layout begins with the customer and then designs the process flow around the workforce.
Lean factory design should comprehensively apply the knowledge of lean production ideas, system engineering, enterprise management, etc., and use parallel technology, information technology and other means to determine the factory design plan that meets the requirements of lean production concept. The main design contents are as follows:

(1) Production line layout based on lean thinking
The design of the best production line must be independent of the current legacy workflow and should reduce or eliminate large amounts of moving time for products and materials. According to the assembly requirements, placing the part loading process on the assembly point where the material of the production line is consumed will reduce the movement and waiting time.

(2) Lean logistics system design
According to the lean production point of view, logistics is not a value-added link. Therefore, the goal of lean logistics system design is to minimize the logistics and strive to minimize the waste in the logistics process while meeting the production requirements. To break the limitations of the profession, try to set up and no intermediate inventory area, and completely follow the process flow layout. All ideas that minimize the amount of movement and optimize the flow of the product should be tested. Ultimately, a practical and appropriate approach should be taken to finalize the production line in order to maximize the benefits of the production process. .

(3) Lean selection and arrangement of equipment
It is necessary to fully consider the relationship between the various production links, and on the basis of realizing the capacity requirements, try to achieve a balanced production capacity and reflect the idea of ​​lean flow. At the same time, the choice of equipment is not based on the most advanced standards, but the small size, low investment, flexibility and other indicators are put in the first place, in order to meet the needs of flexible production in the future.

(4) Lean staffing
Traditional factories use the “scheduled system” staffing, but this method increases the cost of the enterprise and reduces the response speed of the enterprise under the multi-variety and small-batch production methods. Lean factory design, it is recommended to use the least staff to achieve the same production needs, through the training of employees, so that it has a variety of skills, so that with the change in production, flexible arrangements for operators.

(5) Lean selection of auxiliary equipment
Although the fixtures and tools required for production assistance are not resource equipment, they must be considered for lean production. It must be designed to accommodate the movement of the required materials, such as the passage of the automatic loading and unloading trucks and large material containers. It is necessary to design the station to be more compact, but at the same time, the operator should be considered to be as ergonomic as possible.

In addition, the design of the lean factory should also include the planning of the public facilities of the factory, the design of the information system, etc., and should be carried out according to the specific needs of the factory and the actual situation of the enterprise.
The goal of lean plant design is to minimize waste and overload in the work process while enhancing visual communication on site.





Deep analysis of PCB board baking method and storage method,help you become an SMT process expert



After the PCB is manufactured, it has a shelf life. If the shelf life is exceeded, the PCB needs to be baked. Otherwise, it is easy to cause the PCB to explode when the PCB is produced on the SMT.
Baking can eliminate the internal stress of the PCB, which is to stabilize the size of the PCB. The baked board has a relatively large improvement in warpage.
Advantages of baking: After baking, the moisture in the pad can be dried, the welding effect is enhanced, and the welding and repair rate are reduced.
Disadvantages of baking: The color of the PCB board may change, affecting the appearance.
The main purpose of PCB baking is to remove moisture and remove moisture from the PCB.

First, the specification of PCB management

1, PCB unpacking and storage

(1) PCB board seal can be directly used online within 2 months of unopened manufacturing date
(2) PCB board manufacturing date is within 2 months, the date of unpacking must be marked after unpacking
(3) PCB board manufacturing date is within 2 months, after opening, it must be used within 5 days.

2, PCB baking

(1) If the PCB is sealed and unsealed for more than 5 days within 2 months of the date of manufacture, please bake at 120 ± 5 °C for 1 hour.
(2) If the PCB is more than 2 months from the date of manufacture, please bake at 120 ± 5 °C for 1 hour before going online.
(3) If the PCB is more than 2 to 6 months from the date of manufacture, please bake at 120 ± 5 °C for 2 hours before going online.
(4) If the PCB is more than 6 months to 1 year before the date of manufacture, please bake at 120 ± 5 °C for 4 hours before going online.
(5) The baked PCB must be used within 5 days (input to IR REFLOW). After the bit is used, it needs to be baked for another hour before it can be used.
(6) If the PCB exceeds the manufacturing date of 1 year, please bake at 120 ± 5 °C for 4 hours before going online, and then send it to the PCB factory for re-spraying before it can be used.



3, PCB baking method

(1) Large PCB (16 PORT and above including 16 PORT), placed in a flat format, with a maximum of 30 sheets in a stack, and the oven is opened within 10 minutes after baking. The PCB is placed in a flat and natural cooling (requires pressure to prevent the bay fixture)
(2) Small and medium-sized PCB (8PORT below 8PORT) is placed flat, the maximum number of stacks is 40 pieces, the number of uprights is not limited, the oven is opened within 10 minutes after baking, and the PCB is placed flat and naturally cooled (requires pressure protection) Banwan fixtures)


Second, the preservation and baking of PCBs in different regions

The specific storage time and baking temperature of the PCB are not only related to the production capacity and manufacturing process of the PCB manufacturer, but also have a great relationship with the region.

The PCB made by the OSP process and the pure immersion gold process generally has a shelf life of 6 months after packaging, and is generally not recommended for the OSP process.

The storage and baking time of PCB has a great relationship with the area. The humidity in the south is generally heavier. Especially in Guangdong and Guangxi, there will be “returning to the south” weather every year in March and April. It is very wet at this time. The PCB must be used up within 24 hours of exposure to air, otherwise it will be easily oxidized. After normal opening, it is best to use up to 8 hours. For some PCBs that need to be baked, the baking time is longer. In the northern regions, the weather is generally dry, the PCB storage time will be longer, and the baking time can be shorter. The baking temperature is generally 120 ± 5 ° C baking, baking time is determined according to the specific circumstances.

If you need to know more about PCB drying and PCB-baked-machine machin, please contact us.

Email:ming@smthelp.com  Phone /skypy:+8618126316729

Southern Machinery (SMTHELP), which specializes in SMT machines and spare parts. SMTHELP has more than 20 years of experience in the electronics processing equipment industry. Customers all over the world, and win the trust and praise of customers. Long-term customers include BOSCH in Spain and India, DIXION in India, Panasonic in Mexico, Samsung and Cliptechin Brazil.

With the SMTHELP industry experience, philosophy and professional team, adhere to the “One-Stop Solution” belief to serve customers in the electronics processing industry, providing customers with cost-effective, high quality spare parts and equipment with stable performance from China, saving customers time And cost. truly one-stop solution services.


How AOI to help SMT product quality

Automated optical inspection machine (AOI) is a new type of testing technology. It has
developed very rapidly in recent years. The structure of AOI consists of four parts: workbench, CCD camera system, electromechanical control and system software. When testing, firstly, the circuit board to be tested is placed on the workbench of the AOI machine, and the detection
procedure of the product to be detected is called out through positioning. The X/Y workbench
will send the circuit board under the lens according to the command of the setting program. With the help of the special light source, the lens will capture the image required by the AOI system and analyze it, then the processor will move the lens toward the lens. The next position is
collected for the next image and then analyzed, and the image is subjected to continuous
analysis and processing to obtain a higher detection speed. The process of AOI image
processing essentially digitizes the extracted image, and then compares it with the pre-stored “standard”. After analysis and judgment, it finds the defect to make a position prompt, and at the same time generates image text, and the operator further confirms or sends the repair station. Overhaul

AOI machine S-AO600C.

Please call me to chat:

Wave Soldering Machine User’s Manual S-WS300


Wave Soldering Machine

User’s Manual



Be sure to carefully read this manual before use * to ensure proper use of the product






Chapter 1 Overview    3

Chapter 2 Main Technical Indicators    4

Chapter 3 Wave soldering start-up instructions    5-6

Chapter 4 Interface Operation    7-12

Chapter 5 Installation Adjustment and Commissioning    13

Chapter 6 Inverter Description    18

Chapter 7 Spray Rosin Furnaces    18

Chapter 8 Preheater    21

Chapter 9 Tin Furnaces    22

Chapter 10 Maintenance and Precautions    25

Chapter 11 Wiring    26

Chapter 12 General Troubleshooting    27

Chapter 13 Appendix    31










Chapter 1 Overview

Automatic wave soldering machine is currently the mainstream of electronic products welding process, compared with other manual welding with a variety of manual, has unparalleled advantages, and thus widely used by electronics manufacturers. The automatic claw wave soldering machine produced by our company is the most advanced using modern high-tech technology.

The new design of crystallization:

(1) Unique automated preparation program;

(2) Perfect work/adjustment function;

(3) The temperature is controlled by the temperature control table of WINPARK. The speed is high and the precision is high. It is suitable for long-distance transmission in harsh industrial environments and has high reliability.

(4) The chain speed is controlled by the frequency conversion speed control motor, which is easy to adjust.

(5) Solder joints are of high quality, easy operation and good service. They are reliable products in this industry.

Thank you for your inquiry and use this machine, thank you very much! Before use, please read this manual carefully. It will provide you with all the functions of the machine thoroughly, and it will be fully utilized in production.









Chapter 2 Main Technical indicators


PCB Size: Max.50~300mm
Conveyor height:750±50mm
Conveyor speed:0~1.8M?Min
Conveyor Angle:3~7º (adjustable)
Conveyor direction:L->R
Component heigh :Max.100mm
Pre-heating zone:600mm
Solder pot wave:2
Pre-heating power:3kw
Pre-heating zone temp:room temperature–250°C
Cooling zone:1 Fan cooling
Solder pot power:6kw
Solder pot capacity:Approx.200KG
Solder pot temperature:room temperature–300°C±1-2?
Control method:P.I.D+SSR
System Control:PLC + Touch Screen Control
Flux capacity:Max5?2L
Spray Fluxer:ST-6 Spray
Power Supply:3P 380V AC
Total Power:max.9kw
Normal working power:Approx.1.5kw
Air Pressure:4~7KG/CM2










Chapter 3 Wave soldering start-up instructions


3.1 The boot step of wave soldering

a) Confirm that the machine is connected to three-phase ac380v, 5- line power supply and ensure the machine is grounded properly.

b) Open the total air switch and the switch in the electric control box, then open the power switch on the operator panel.

c) The machine Time control switch is lit, at this time presses the manual / The automatic switch icon, the time control switch displays On state, touch screen lit

d) Touch ( enter ) the button until you enter the operating interface, please refer to the instructions.

3.2 time-controlled switch operation instructions











Instructions for use (Time controller is not used for a long time, every three months need to charge once, the charge times <12 hours)

1. first use, or long time after use, when the controller is not displayed, please after the power, with small items in the lower left corner of the hole open.

2. when powered on, the timer is 24-hour system, please hold the “clock” key for 5 seconds, the monitor will display AMin the upper left corner, indicating that it has been the hour system. Press 5 seconds and return to the hour system, at which time AM display is turned off.

(12 hours When AM is the morning, PM means the afternoon)

3. Set switch time: (if the set opening and closing time is the same, the time controller relay suction for a second ) set steps:



Set up a project


Press (SET) (??)

Enter timed setting (show 1 on)


Press (Week) (??)

set every day the same, or week 1-5 the same, week Six Sunday the same, or daily different (if the same daily, you can not press this key, this time does not show the week, while correcting the clock also

No need to press this key)


Press (time) (?)(? )

Set Time to open


Press(SET) (??)

Enter the timer setting (show 1 off)


Press (time) (? )(? )

Time to set off


(week) (

If the date of the set off is the same as open, you may not press this key


Repeat 2-6 steps

Set the 2-8 times switch time


Press(clock) (??)

End Time setting

* If you do not need 8 switch timing, press (clock) key can be into the clock correction.

* If set error or cancel set this press (clear)(??) key, and then restore the original settings once again

* Display without setting (–:–)

4. Clock Correction:

4.1 Press Live (Clock ) and repeatedly press (week ) to the same day. ( if the daily set switch time is the same, can not press this key, direct correction time, points)















 4.2 Press and hold (the clock) and adjust the time by (time) or (minutes).

5. when you have completed the above operation, press The Open/ Auto/ off ” key, be sure to base your current time on the set of self

 controls the time switch, causes the monitor the most downlink to display as (on / off ) or at off(auto / off)

Explicit shows


On at

Indicates that the timer is in automatic control and in the open state

At off

Indicates that the timer is in automatic control and is off state


Indicates that the contact is in a connected state but the timer does not switch on the set switch time


Indicates that the switch time is invalid in the long shutdown state.

6. check: Press (set) key to check whether the time set is correct.

7. Modify : please press (clear ) The key at the setting , then reset the time and week of the timing switch.

8. End check: Press (clock) to finish checking and setting, display clock.

9. Manual control: Press (ON/off/off) key, can realize random switch

Attention matters

1. Open The setting of time, can not cross set, should be set according to the order of time.

2. Implement timing Switch Control system Time to set the state in the auto , that is, show on / off (on) or from Move / Close ( at off).

3. The use of the environment should be in line with the environmental requirements of the controller, to avoid vibration, shock, corrosion, dust, electrostatic, high-temperature, high-temperature, direct sunlight environment to use.

4. Please store it in the rated voltage and temperature and humidity condition.

5. maximum current refers to the maximum current when resistive load, lamp current = rated current x20%, motor current = rated power Flow x30%, please use in the specified voltage and current range, if exceed the specified capacity, please contact the AC contactor.


Chapter 4 Interface Operation


4.1 when the machine electric source button is opened , touch the screen into the Welcome interface ( figure 1 ), waiting about Ten seconds, after the completion of the PLC , the machine automatically open tin furnace heating function.

Figure 1 Startup initial interface

4. 2 Click to touch the screen into the Secretary to introduce the painting surface, such as ( figure 2) Click into the system

Figure 2 Company Introduction


4. 3 Click into the system , touch the screen into the machine to manipulate.the painting surface , as 3.

This painting surface controls all the operation of the machine,

 including the manual mode and the self – moving die style.

4.3.1 : Manual mode: Touch screen left upper corner display manual (click to Automatic), manual mode, click Transport, open the chain claw

transport function; Click Preheat, turn on preheat function (must turn on transport to turn on preheating); Preheat temperature to reach, click on the peak, according to the actual product to open the crest, unicast or double wave (long leg wave soldering only a valid), generally only in the back of the red glue patch components need to open the double wave, at this time the peak has been running , the technical personnel can adjust the crest height according to the actual situation; Click on the spray, click the spraying, spray has been working, at this time can adjust the spray size, close to spray, the spray becomes automatic state.

4.3.2 : Automatic mode: Click on the touch screen in the upper left hand corner of the manual switch to Automatic mode, point Open Transport, preheating, as needed to open the crest, spray fog. In the manual mode after adjusting the machine state, at this time the machine can be normal production, when the circuit board into the machine, machine automatic spray, automatic spray, automatic wave soldering.

Fig . 3 machine operator interface

4. 4 Click on the machine in the lower right corner of the EEG map , the machine into the set interface , as shown in Figure four , this screen is used to set the machine‘s shipping parameters.
Spray Distance: This parameter sets the automatic spray time when PCB The board is

transported to the top of the sprinkler start spray, recommended set value to 7 , if PCB

The office has not reached the top of the nozzle has been opened Start Spray, then change

this parameter large, conversely, if PCB after the board is over the nozzle before

beginning to spray, then the parameter is adjusted small;

Spray coefficient: This parameter is not set;

Wave Distance: This parameter is automatic Qipo parameter, when the PCB board is

transported to the front of the tin Furnace, automatic Qipo, this parameter and spray

distance set the same way;PCB board in distance tin furnace 20cm

The peak effect is the best when it is opened.

Wave time: This parameter is the peak after the automatic start of the operation time, it is recommended to set the 50-80.

Figure 4 parameter setting screen

4. 5 Click Control Screen left -pointing arrow chart , into the machine– like monitoring Screen , this screen is used to monitor the operation Status of PLC .

Fig . 5 The status monitor drawing surface












Chapter 5 Installation Adjustment and Commissioning

5.1 Machine Adjustment

After the machine positioning, the level adjustment, first the Foot Cup, so that the rubber wheel off the ground water leveling ruler on the machine to adjust, must make it in a horizontal state.

Adjustment of rail height

(Note: Tin furnace before shaking out, the first tin furnace trolley and rack fixed connection code loosened, and then the tin furnace height lowered, so that the tin furnace nozzle and titanium Claw in the height of a certain gap to avoid damage collision.) The tin furnace can be smoothly shaken out. Note: The foot wave soldering furnace to disconnect the titanium claw first

5.2 Adjustment of Plate feeder

Installation of the machine to install the first access to the plate feeder, the board will be connected with screws fixed, with two

PCB Board to adjust the docking plate, a piece of PCB into the titanium claw inside clamping, a PCB board placed in the plate feeder, two PCB board docking up, By adjusting the plate to the side of the four screw wire To adjust the height of the board connection, so that the two PCB board height parallel, through the adjustment of the machine, such as plate connected to the side of the rice screws to adjust the parallel to the plate feeder and titanium Claw, two fast PCB The joint of the plate butt is completely kissed so that the plate feeder has been installed and adjusted.

Adjustment of 5.2 guideway width

The width of the guide rail can be adjusted according to the different width of the printed board, the printed board Pinto on the Import board, and the printed board side to the fixed edge of the import plate, the rotation width adjustment handwheel to the printed circuit board can be placed on the guide, and can be moderately pushed to the conveyor chain claw mechanism


1. Can not hold too tight or loose, too tight will cause the chain claw and plate deformation; Taisong may appear drop board or PCB side stop affect the quality of welding.

2. before adjusting the width of the chain to check whether the two sides of the solder furnace nozzle plate, if you can touch, it is necessary to increase the guide or reduce the tin furnace, so that the chain claw higher than tin furnace spout Guide.

5.2 Adjustment of Tin Furnace

The height adjustment of the tin furnace can be completed by the tin Furnace trolley lift, and the height standard is approximately 6mm~8mmfrom the top edge of the nozzle by the base board component foot.

5.3 Conditioning of preheating box

The position of the preheating box is fixed before leaving the factory, and can not be easily changed, the preheating box should ensure the bottom

The temperature of the face is between the 80?-180?.

5.4 adjustment of flux spray height

The spray height adjustment is done by adjusting the nozzle height and adjusting the appropriate air pressure and gas.

Loosen the screw that the nozzle is connected with the shaft, the nozzle can be moved up and down, and appropriate adjustments can be made according to the actual needs.

5.5 Nozzle Air Connection mode

5.6 adjustment of the flow of wash claw liquid

* The adjustment of the volume of wash claw liquid. (see chart below)

1.-Alcohol Pump

2.-Output Pipeline3.-Control Valve

4.- Chain Claw

5.-Wash Claw

6.-Reflux Pipeline7.-Alcohol Box

The claw pump has a switch control in the touch screen and requires alcohol in the alcohol box and turns on the drive Chain to open

Claw Washer is to ensure that the chain claw clean, to achieve solder quality one of the factors. The device uses a loop-back -flow design, the chain claw through the alcohol moist brush cleaning, flow through the control valve. The capacity of the alcohol box should be Paute 2/3 or more, otherwise the pump will burn, every two days will wash the claw box out of the tin slag clean.

Note: Do not turn the adjustment switch too large and the alcohol overflow machine, so as not to cause a fire.

5.7 Commissioning

after the equipment is installed, the equipment should be fully checked, and after the system and mechanism are working normally, then put into normal use.

* Prepare Equipment

flux approx . 20L

Cleaning Lotion about 12L

Solder lead -free solder 400kg

Electric Stove 3Kw 1

Stainless steel tank 1




* Molten Tin

The solid solder is poured into the stainless steel container in batches, heated to the furnace to fully melt ( about the? ), and then poured into the tin tank of the equipment, when the solder liquid surface is about 8mm from the tin Groove mouth , Stop feeding start-up equipment, the tin furnace temperature preset for 245?, to tin furnace temperature, start the crest, adjust the crest height, check whether the crest is normal. Josi surface is low, at this time can be the bar-shaped solder directly into the tin furnace, adjust the tin surface to fit. Note:a. Tin Tank for the first time, the Solid Tin Bar ( block ) material directly into the tin furnace to melt, In case a large amount of heat can not be passed to the solid solder in time, resulting in high-temperature burning tin trough and heating pipe. b. Before dissolving the tin, the tin trough and the stainless steel container should be cleaned to prevent the impurity from polluting the solder.

* Check Flux Spray Condition

The flux is injected into the rosin groove, connected to the gas source and activated. “Spray Fog ” , check whether the spray is normal. the proportion of flux in accordance with the requirements of manufacturers and actual use of the situation, can be 0.80~0.87 within the scope of appropriate adjustments. ( manufacturers are best to provide free cleaning flux)

* Other

Check the transmission, adjust the body is normal, respectively, start the transport, washing claws, cooling, preheating and so on, check is normal, commissioning completed.



Chapter 6 Inverter Description

(See VFD-M Manual and temperature control sheet , This manual is presented in conjunction with the instructions )


Chapter 7 Spray Type Rosin Furnace

7.1 composition of rosin furnace

Rosin furnace is made of stainless steel, sealed containers, flux stored in this will not evaporate and absorb moisture in the air, and maintain a stable solvent composition, and with high-precision import nozzle and Germany or the United States rod-free cylinder, imported light eye, is currently the most ideal welding equipment users. The structure is shown in the figure below.





7.2 correct use of rosin furnace

the height of the rosin spray can be adjusted (see spray height adjustment), can also adjust the solenoid valve on the airflow regulator or pressure regulator on the air conditioner, the factory has been adjusted so easy to change, to avoid making into the spray system chaos, when working when the substrate through the input photoelectric tube, time control system started, and began to delay spraying and spraying tin until the substrate through the rosin furnace 3-5 seconds to stop spraying.

Note: The flux must be clean-free dapoxetine type, which is characterized by the plate surface after welding without ultrasonic cleaning, clean and beautiful board.

7.3 instructions for the use of nozzles

I, the safe operation of the case of special attention to the following matters:

7.3.1. Take appropriate precautions before use to prevent injury to the human body or damage to the product.

7.3.2. Do not point an open flame or close to an open fire place, to avoid static electricity.

7.3.3. In the installation or maintenance process should be all fittings with raw tape, such as the connection slack, in the gas

Under the pressure of the body, various liquids will be sprayed into the body.

7.3.4. When connecting the air pipe and the solvent pipe, please select different material and pay attention to the pressure of the hose can not exceed the regulation, do not use the damaged old trachea.

7.3.5. Often clean the nozzle on the solvent, the residue on the road, may cause trouble, is in the direction of people can not press the switch.

II. Methods of Use

1. Install despotism M10 stainless steel screws tighten.

2. When installing trachea and solvent fittings, please seal with raw tape, no leakage.

3 . The standard jet pressure is 0. – MPa, standard distance 200-0 mm.

4. Adjust the valve nut ( vent quantity ).

5 . on the nozzle labeled ” F “Then solvent Pipe interface,”N” “C” to connect the air pipe. “N” is a jet input pipe interface.

III. Maintenance and Repair

1. After each class work completes promptly cleans the nozzle the superfluous residue agent.

2 . use a brush or toothbrush when cleaning. (be careful not to damage the gas cap and nozzle “O” rings.)

3. Periodically add grease to the “O” ring to add lubricating oil to the needle clamp. Take care not to tap the needle when removing the clip.

Fault Handling table


Possible causes

Handling countermeasures


Solvent Breakpoint

1. Insufficient amount of solvent

2. Liquid tube Hardening is blocked

3. Nozzle slack or damaged

4. Needle Clamp Fixed nut loose

1. Supplemental solvents

2. Replacement of liquid Tube

3. Tighten or replace

4. Tighten or replace the needle clip



Side Type Spray shape

1. blockage or damage of valve vent empty silo

2. The nozzle has a dirty glue

1. Clean or replace

2. Clean or replace




The spray shape is Crescent type

1. Valve vent empty bin obstruction or damage to the internal wall of the valve adhesion solvent slag valve center hole damage

2. The nozzle has the dirty material adhesion or the nozzle damage


Cleaning or replacement




The spray shape is thick type

1. Valve Center hole too large

2. Low Injection pressure

3. High solvent concentration and high pressure

1. Replacement

2. To adjust the high bias pressure

3. Diluted solvents ,Reduce driving pressure

The spray shape is narrow

1. air pressure is too high

2. slag between valve and nozzle

3 Reduce air pressure

4 Cleaning


7.4 Daily maintenance and precautions

7.4.1. after Regular cleaning nozzle to ensure smooth nozzle.

7.4.2. always keep the liner slide clean and lubricated, no solvent immersion, so as not to affect the rod the normal use of cylinders.

Chapter 8 Preheater

8.1 the role of Preheater

The role of preheater is to increase the expansion rate on solder pads by preheating the flux activation and

To promote the evaporation of the PCB flux solvent, thus obtaining the best soldering effect. In addition, the circuit board after preheating, reduce the PCB and tin furnace temperature difference, to avoid the thermal impact of electronic components and circuit board sudden thermal deformation.

the optimum temperature for preheating is 120~180?. The temperature is too high can cause undesirable consequences; too low temperature affects welding quality.

8.2 The construction of preheating box

the preheating system is composed of imported blackbody heating pipe. The Preheating box and the guide rail are connected by screws to facilitate the inspection and maintenance of the line.

The best preheating temperature on the circuit board is 120-180 ?, the temperature of the preheating box is passed by the high accuracy temperature probe to the preheating electronic thermostat to adjust, can accurately control the preheating box temperature, protect the circuit board, achieve the most ideal preheating effect.

8.3 Daily Maintenance and Precautions

8.3.1 The temperature of the circuit board’s bottom surface is often tested to ensure that 120~180? between the two to ensure the best solder effect.

8.3.2. Check whether the circuit wire aging, in order to prevent current interruption.

8.3.3. Clear the flux residue in the drawer of preheating box, lest the set will cause fire.


Chapter 9 Tin Furnace

Tin furnace structure using stainless steel production. By the wave generator, nozzle filter, impeller, motor and other groups

Yes. The use of pump-type principle to form a crest.

Tin furnace structure is reasonable, high technical content, the use of Japanese and American tin Furnace advantages of the development of high standard tin furnace. Its characteristics:

1 reduce the tin oxidation to a minimum.

2 nozzle wave smooth, tin surface can be adjusted vertically to adapt to different PCB board welding requirements,

3) External heating effectively avoids the phenomenon of explosion tin, good insulation performance, tin furnace durability does not deform.

4) long service life.

Tin furnace body is by corrosion-resistant stainless steel plate welding into, heating tube installed in the tin furnace two outside. Use






Plate to radiate heat, so that the temperature uniformity of the tin furnace, the overall heat balance does not deform, spray cavity set up without clogging nets,

Can keep the peak smooth and smooth, and not plug, thus reducing maintenance, improve efficiency.

9.2 correct use of tin furnace

Tin Furnace high and low and in and out of the mobile can be used to set up the joint hand wheel and lifting screw adjustment , adjust the tin Furnace crest can be adjusted by the frequency converter, the higher the impeller speed, tin furnace crest is higher;

Solder temperature controlled by the thermocouple in the tin Furnace. First of all, the expected solder temperature set, usually the normal solder temperature is 230-250 ?.

In the back of the tin furnace with a row of tin Tsui, used to clear the tin furnace. The tin furnace to the back of the removal, cleaning and maintenance, before the tin furnace removed, must first be the guide rail high or tin furnace to reduce a certain height to avoid the rail chain claw and tin furnace collision caused by the chain claw deformation.

In the demolition of the furnace, referring to the structure shown above, the nozzle removed first, the motor frame and impeller out, loosen the furnace liner fastening bolts, you can remove the furnace.

9.3 Daily maintenance and precautions

9.3.1. Regularly check the amount of tin to control the “spray tin wave.”

9.3.2 . measure soldering temperature with mercury thermometer ( standard temperature0?). If the preset solder temperature is unstable , it can be adjusted in the temperature control table.

9.3.3. Depending on the resulting oxide, add antioxidant grease. (Anti-oxidation grease and flux supporting use)

9.3.4. Frequently remove oxides from tin furnaces.

9.3.5. Check the tin furnace motor coupling on the machine rice and impeller shaft coupling machine meter and its operation, to ensure its normal operation.

9.3.6. Pay attention to check the wire has no aging, as well as the parts of the screws, nuts are loose.

9.3.7. Spray nozzle every day after work with alcohol automatic cleaning, lest block.










Chapter 10 Maintenance and precautions

1. Often the fuselage, transport, claw pump, cooling fan, such as motor housing cleaning to facilitate the cooling and insulation.

2. Regular inspection of electrical control box in the electrical appliances and fastening the screws on its terminals, such as the discovery of contact ablation, suction and not flexible, etc., should be dealt with in a timely manner.

3. Regular inspection of preheater, tin furnace heating pipe joints, such as the discovery of head loosening, poor contact, insulation aging and other phenomena should be tightened, clean and replace.

4. Regular inspection of equipment to protect the grounding device is good.

5. In the operation of the equipment, pay attention to monitor the shell temperature of each motor, overheating phenomenon should be stopped check.

6. When the general switch on the power supply, should first stop the tin Furnace, preheating and wave crest and other large current load before entering


7. After the main power switch trip, you must find out the cause of the failure, before the closing.

8. In the process of melting solder and injecting high temperature liquid solder into the welding furnace, wear protective articles to prevent


9. Flux, Wash claw liquid are flammable materials, use should pay attention to fire safety.

Ten after working every day, you need to clear the flux residues in the preheater to prevent accumulation. cause an open flame.

11. The limiter can not be added lubricating oil, so as to avoid the transmission chain claw not go.

12. Anti-oxidation wax (oil) should be used with flux to avoid fire.

13. Each transmission part should maintain the good lubrication, except the angle adjustment mechanism may use the ordinary ointment, other all uses the High-temperature ointment lubrication.

14. The tightness of each transmission chain should be checked and adjusted regularly.

15. Regular inspection of tin furnace speed motor lubrication and operation, to ensure its normal operation.


– Tin furnace Nozzle should be based on the peak stability, the peak when the exception to clean the nozzle, so as not to affect welding quality.

18. Spray nozzle should always check the tightness of its connection.

Chapter 11 Wiring

This equipment needs external 3? , ac380v,50HZ power supply ( three-phase five wire system ), power supply capacity

The quantity is not less than 20KVA, the equipment shell should protect the grounding, the grounding resistance ?4?, the grounding conductor is not less than

4mm2, the incoming line should be no less than 6mm2?






Chapter 12 General Trouble shooting

To ensure high quality, the devices used in the equipment are advanced industrial countries of high-quality products, such as million

In the event of an accident, please check each of the items listed in one table. If you are still unable to resolve, please contact the company directly.

Failure phenomenon


Check processing

All action buttons are invalid

1. Time is not in the state of timing

2. The tin temperature is not up to the set value

1. Set the scheduled boot time before the current time.

2. Wait until the temperature of the tin furnace, then operation.


Control power LED not lit

1. Power supply Missing phase

2. Fuse on the bottom plate of the electric vessel

1. Overhaul power supply.

2. Check whether there is a short-circuit phenomenon in the lights, etc.

In addition to the failure, replace the new insurance pipe (4A).




Power supply Total Switch tripping


1. Load and line occurrence short-circuit phenomenon

2. Power supply Total Switch Contact bad

1. Check the load and related lines, troubleshooting short-circuit.

2 . Check the wiring area of the power supply master switch for appearance loosening, heating, oxidation and whether the switch contact point is out contact is bad, ablation and other phenomena, or to be seized

repaired or replaced.

Tin Furnace or preheating


Slow warming of the device

1. Power supply is too low

2. Additional Hotline ( tube )partially damaged

1. Improve the quality of power supply.

2. Replace the hotline ( tube ) .



Transport Claw not running

1. Transport motor shaft end of the drive chain skid, Force nut Loose

2. chain speed set to “0”

3.fx-2da or inverter damage



1. Fixed nut for fastening drive sprocket.

2. chain speed set to not “0” position.

3. fx-2da or inverter.


Failure and solder welding problem analysis


Possible causes

Press the button to press , But the LEDs are not lit


1. Total switch not open, emergency stop switch not open

2. LED light bulb failed

3. Total switch failure



Press the button to press, but the machine does not run

1. Total Switch not open

2. Press-twist failure

3. Relay failure

When the Rosin furnace is bad

1. The pressure of the rosin furnace is too low




Uneven Rosin Coating

1. The nozzle is damaged

2 . Water, obstruction of trachea

3 . The density of the rosin liquid is too dense

4. Air pressure is too low

5. Pressure regulator failure

Preheater temperature too high and too low or preheater

1. Voltage is too high or too low

Bad use

2. Heating line burnt or terminal loose.

3. Temperature probe Abnormal

4. Temperature control Failure





Tin furnace can not maintain enough tin crest

1 . The nozzle has been blocked

2 . Coupling loosening

3. Impeller Wear

4. Motor Transport Instability

5. Tin solder is impure, especially when the zinc content is larger than the specified value

6. The furnace temperature is too high



Welding problems and Treatment methods

Solder state after soldering

Original for

Branch Square Law





Welding is not good

1. Surface oxidation of copper foil pollution

2. Flux preheating is not enough

3. Too little Flux

4. Low solder temperature

5. Conveyor belt speed

6. PCB in the tin solution leaching excessive

7. Copper foil area is too wide

8. Wuxi Protective Film

9. Flux and molten solder do not melt





Clean copper foil and component ends; PCB, components for long-term storage, research flux is no problem, for new flux.





Out of the tin pillar

1. Copper foil surface, component ends of oxidation and pollution

2. Solder welding of flux is not good

3 . The chemical changes of the coating flux and copper foil 4. Flux metamorphism

Clean copper foil surface, fully preheat, Preheat temperature standard: Aldehyde circuit board to

– ?, epoxy circuit board 120 to?

(Solder surface temperatureadjustment flux, eutectic solder , temperature for250~260? circuit board and tin liquid contact do not exceed the road plate thickness of the 1/2. Reduce the height of the tin liquid to adjust the speed of transmission , research circuit board design, in

Circuit board coating Protective film.



The occurrence of the lap

1. Copper foil surface, component ends of the oxidation of pollution

2. PCB Solder direction is not good

3. PCB design is not good

4. No Solder protection film

Cleaning the copper foil and the side of the side of the oxidation of dirt, change the direction of the circuit board solder, coating Tin protective film, the study of circuit board set





No tin on the ends

1. Oxidation of the dirt on the ends

2. There are things that do not touch tin (e.g. paint, organic resin)

3. Solder welding of flux is good

4. Flux time too long quality deterioration


Clean copper foil and the end of the surface, do not hang tin, with the pump to remove the attached oxide, dip welding do not exceed the thickness of the PCB 1/2





Virtual Welding Baken Bubble

1. Solder temperature is too low

2. Solder welding of flux is not good (low ratio of flux)

3. Oxidation of the dirt on the ends

4. Surface oxidation of copper foil pollution

5. Flux deterioration

6. Conveyor belt speed too fast

7. Wuxi Welding Protective Film

8. The circuit board damp produces the bubble



solder welding temperature is defined as 250~260? Inspection Welding Agent to remove the ends of the oxide adjustment parts of the ends line Diameters (D) and Aperture d ( e.g.

d=1.d=0.8 conveyor belt speed of one meter per minute, the circuit board in advance drying.


Some places do not touch tin

1. A part of copper foil surface pollution

2. Sipo and PCB contact but do not hang tin

3. PCB Bending

Clean the ends of the line (stripping or welding again) to avoid long-term storage, check the flux or change the new



PCB Bending

1. Solder temperature is too high, preheating temperature

2. Conveyor belt speed is too slow

3. PCB does not press well

Solder Solder temperature is 250~260?, transfer with speed set to standard one metre per minute, line

The corners of the road plate are pressed tightly.




Chapter 13 Appendix

Appendix I: Selection of welding process parameters

The selection of welding process parameters has been described in the relevant chapters for easy access to the present list as follows:


Process parameters

Select Range



Tin Furnace Temperature


245 ? is generally optional


Preheating temperature


PCB welded surface after preheating should reach the single panel 90 ?, double-sided

Board 110 ?


Transport speed


Generally optional for 1.2 m/min


Flux proportion


According to the technical requirements of the flux manufacturer and the actual welding situation



Crest Height

Press at 1/2~2/3s

Thickness of s= printed circuit board


Appendix II: Technical parameters of lead-free solder


Alloy Composition (wt%)

Melting temperature (?) Solid state line/liquid Line

M  Series Solid state temperature 200~250?




























How to design SMT factory layout for Smart EMS



How SMT workshop planning? It turned out to be so useful.

How SMT workshop planning!

And only after the plant began production found that some areas have not planned beforehand, need to be adjusted, resulting in a waste of human and financial resources and valuable production time.

Therefore, it is important to check in advance SMT factory layout, especially for new SMT factory business, because there is no experience in SMT plant layout, the need to pay attention to the elements is not very clear, if we find a problem in the layout after production point, will cause some unnecessary losses.

So, when doing layout SMT plant, what to pay attention to what matters in advance to do to prepare? Here actual cases where we work to and we explore this problem.


planning SMT line configure

the client recent planning new on two identical SMT production line, specific device configuration (see FIG. 1) and the size of the apparatus is as follows: According to Figure 1 can be seen, the maximum width of the production line equipment is 1.71 m, the length of all devices sum is 13.6 meters, will add future planning a production line (line bulk on equipment configuration).

Situation Workshop

Workshop length 36 m, width of 12 m, an area of 432 m2, on the ground floor of the factory. Currently common ground for the shop floor, and no established anti-static system, can not meet the requirements of SMT antistatic workshop, but two conductive ground terminals, can establish subsequent workshops antistatic SMT system. Further, there is no air conditioning workshop and humidifiers, can not meet the requirements of SMT workshop temperature and humidity control. There workshop ventilation system, back to meet the requirements of the reflow furnace equipment. Workshop sufficient power to meet the electricity needs of all equipment in the workshop. There are two entrances whole plant, as are required to meet the equipment, raw materials and semi-finished channel. Special materials warehouse in another workshop, the need for planning. Good lighting conditions in the workshop, to meet the brightness of the SMT shop lighting requirements all stations. Whole plant layout situation shown in Figure 2.

Customer requirements

1, the current new move into production lines and related aids, regional positioning;

2, the whole plant to meet future erection and production requirements three production lines, without planning zone realignment;

3, each production line starting position as consistent as possible, so that the whole plant orderly arranged in three lines.

Subject  of

analysisthe customer’s request, we first analyzed how the production line positioning; and before locating the production line, we consider the following points:

1, SMT equipment should avoid column and they maintain a certain distance, the distance is equipment installed at least after a good feed material by a vehicle;

2, SMT crossing equipment required for frame division pitch, and the crossing equipment to extend outwardly after the device installed above the material 50 cm;

3, optimal spacing of the two lines spaced more than 1.2 meters between the outer frame;

4, check the wire tail is generally a repair plan area, quality control personnel can perform sampling line tail region.

Based on the above considerations, the length of each line should be at least 13.6 meters (without regard to the maintenance area and the tail, the case where the sampling area and the thread area kanban), the width should be 2.7 meters (SMT feeding both surfaces), specifically as shown in Figure 3.

Therefore, the production line is positioned in substantially considering plant shown in FIG. 4.

Some details of the requirements of SMT plant layout

after determining the approximate location of the production line, when the need to consider some details of SMT production line requirements, and then to determine the exact location and the location of other auxiliary equipment SMT line.

First, we analyzed the SMT line position and aids required for each area requirements: 1, fire extinguisher drop zone;

fire extinguishers to be placed around the side of the post and SMT plant, placed according to the requirements of fire regulations.

2, the car rack placement region; car rack replacement for SMT production line models and switching material, in order to facilitate production and to improve the efficiency of replacement materials, preferably the vehicle is placed near the rack placement machine.

3, stock units rest area;

stock table mainly used in the production process and dryer materials stock preparation before switching, therefore, to be placed near the preparation station placement machine, and the best car rack together, Preparation facilitates directly on the car frame after a good feed material.

4, the shelf rest area printing station;

printing station for positioning the shelf aids in the production of printing presses, such as wipes, paste, alcohol, etc., to be placed in the vicinity of the printing press to facilitate removal use, improve Productivity.

5, placing solder paste regions;

region comprising placing solder paste storage refrigerator, solder paste mixer, paste warmed cabinets, can be placed next to the plant as required or uprights placed around a fixed area of the plant, However, to facilitate the operator to take place.

6, visual inspection after the furnace area, maintenance area;

in order to facilitate visual inspection after reflow and rework semifinished product, a shelf generally placed in the furnace, designed for the visual inspection of the furnace and rework.

7, screen placement area;

drop zone comprises a mesh screen plate was placed cabinet, stencil cleaning machine, inspection tools, screen, stencil for storing, cleaning and inspection screen tension, etc., while in the region as much as possible to facilitate the production screen to take place.

8, garbage drop zone;

Production waste mainly from two parts, wipes and the like used in one printing operation, the second is to replace the waste tray and waste material produced with the like. Garbage two parts is generated to be placed separately, specialized recycling, in particular waste presses used. Thus, waste area may be placed next to the press machine or patch, or set beside the column region refuse placed separately placed.

9, kanban placement region;

kanban including the SMT billboards and other signage quality management, may be centrally located on the entrance into the shop, and also set up the production line Kanban state in which each head of the line, in order to view the producers and managers, promptly understand the current state of production status and quality SMT workshop and so on.

10, product placement area;

include products produced finished products in two parts, to separate the two partial regions divided out, strictly distinguished, in order to avoid confusion.

11, SMT placement of spare areas;

Nozzle including the SMT spare parts, a motor, a belt, cylinder or the like, to be placed in a special area, to facilitate the production of access.

12, location area temperature and humidity;

temperature and humidity conditions in order to better understand the SMT plant, depending on the size of the workshop area, several appropriately set the temperature and humidity measurement area, generally placed on the production line next to the column or wall.

13, SMT workshop office area;

let engineers and technicians and management personnel in office SMT shop floor, which can solve the problem on technology and management encountered in the production, to ensure the smooth operation of the SMT production lines.

14, anti-static protection area;

entry into SMT workshop area must have good anti-static measures. You may delineate the area in front of the plant, including the replacement of static clothing, shoes, hats and so on each employee’s locker. Also, the establishment of regional designed to test the static ring in SMT workshop at the entrance, so that each employee to do static loop testing and record test results before going to work. Based on the above analysis, the results of this SMT plant layout is shown in Figure 5.

In addition, SMT workshop also meet other requirements: 1, anti-static processing;

shop floor must be anti-static treatment, a common anti-static conductive flooring and paint and other ordinary places, customers can choose according to the actual situation. In addition, anti-static system must be set up in the workshop, to meet the requirements of the entire anti-static SMT workshop.

2, air-conditioning and a humidifier; SMT workshop to meet the requirements of temperature and humidity control.

3, the material management requirements;

in the warehouse, with particular attention to the way the material is stored, reel packaging methods, the use of hook-type place, wetting elements employed Cabinets for placement shelves to be treated with anti-static manner.

4, patch equipment gas and electrical circuitry;

preferably introduced directly from the production line at the down side of the roof, is arranged below the gas passage in the device and circuit wrapped with wire groove.

5, the ventilation system requirements;

needs to be installed to meet the requirements of the three power lines of the blower, and the third exhaust port reserved line.


1, according to the size of production line and the size of the entire plant SMT, completed the reasonable position of the production line; and

2, for aids, regions, etc. SMT production lines need to make the corresponding position location; 3, according to the SMT the characteristics of the plant, some of the necessary factors to consider in planning, in particular, anti-static; 4, in accordance with the requirements of the current situation and future development of the factory has been take into consideration, unified planning.


For SMT plant layout, but also requires a combination of size and product requirements and other plants to consider a number of factors, but to stimulate here.


Welcome inquiry


1,Please visit : www.smthelp.com


2, Find us more: https://www.facebook.com/autoinsertion


3, Know more our team: https://cn.linkedin.com/in/smtsupplier


4, Welcome to our factory in Shenzhen China


5, See more machine working video, please Youtube: Auto Insertion


6, Google: Auto+insertion, to get more informations


7,Looking forward to your email: info@smthelp.com




PCB Unloader \loader and Destacker from production to packaging.

PCB Unloader \loader and Destacker from production to packaging.


1. Purchase all kinds of materials according to order.



2.     Frame installation of the entire machine.

3. Installed power motor

4.      Install PLC control box.

5.    Install sensor and belt.


6.Install the cover

7.Install the LOGO



8. Install the program and test the machine.

9 .Use PCB board to test machine.

10.Use a magazine test machine.


11. Aging operation week



12. Simple packing before shipment.

13. On the day of shipment, use the export wooden box vacuum packing,











14. Arrange forwarders to pick up the goods.








Four machines were shipped and shipped to the United States via freight forwarders.



S-CC200 User’s Manual for SMT CHIP Part Counter



S-CC200 User’s Manual for Part Counter
















  1. Introduction…………………………. … ……. ….……..3


  1. Attention for part counter……… ……………………. . 4


三、Chip bonder counter function key and operating instructions… ………………………………………………. …4


四、Chip bonder counter connecting printer operating instructions (Option) ……………………………… …………6


五、Trouble Shoot……….…………………….……………….8


六、After-sale service……………………………………….9


七、After-sale service card………….……… .. …………………..10







Chip bonder counter can precisely count the SMD quantity, by adopting optical and electric sensor theory, using the corresponding relation between guide hole on the carrier and part, and by the special die and massive integrated circuit, chip bonder counter achieve zero error, and achieve convenient, quick counting, it is an effective auxiliary equipment for managing SMT material.

2、Product features

With full automatic way figure part quantity, it is convenient to count and delivery material. Easily operate it, original design defending strip dropping off decrease strip hurt to a smallest extent. It can count in forward direction or in backward direction, and it can be preset value, precisely figure out quantity with zero error. You also can install scanner gun and barcode printer, which is more convenient for managing operation..

3、product specification

Power: AC220V,50/60HZ,25W

Counter range: -99999–99999PCS

Profile size: L470W300H180mm

Weight: 10KG

4、Product Utility

Suit for SMD strip type of part

Strip wheel diameter: suit for any size

Strip pitch: 1,2,4,8,10,12,16,24,32,44,56mm ( Note: if pitch is smaller or wider, make it according to customer’s request)

Strip width: 4,6,8,12,16,24,32,44,56mm (Note: if width is smaller or wider, make it according to customer’s request)

5、Product Structure

this product have two types.

  1. S-CC200 Standard chip bonder counter







2) S-CC202 inspecting missing type chip bonder counter

1、material reflector


3、Gear/motive pressing plate

4、monkey wrench

5、rocket head

6、free movable shoulder

7、location knob



10、power key


12、glass fiber amplifier

13、glass fiber head to head emitter

二、Chip bonder counter attention

1,After unpacking, please count and make sure all accessories ready.

2,Before using chip bonder counter, please carefully read operating instructions and safe keeping.

3,Please check whether voltage specification conform to the electric supply.

4,Please check grounding properly, and guarantee safety of human body and part.

三、Chip bonder counter function key and operating instructions

1、Function key introduction


Operation way: enter the key, you can print the counting part and quantity on the barcode by the barcode printer.


Operation way: if the display shows 00000 in the left bottom, you can directly press the number key to input the counting part quantity; press the SET key one more time, the machine switches to manual mode, and the display shows ***** in the left bottom. Switch to manual mode or automatic mode using this key. (note: under automatic mode, you can preset a value before counting material, when machine turn to the presetting value, it will automatically stop, under manual mode, only if you press ” stop/zero clearing” key or it finishes all material, the machine will stop.)


Operation way: after pressing this key, the pitch value in the display will flicker, then you can input the pitch value and press “ENTER” key, if no press after 5 second, automatically memorize, the machine will resume to standby status after one ticking sound.


Operation way: Pressing this key, start clockwise counting part, the numerical value is positive number, “BACKWARD/LEFT” on the contrary.


Operation way:

(1)Under counting or feeding back status, press this key, it will stop counting or feeding back.

(2)If under standby status, press this key over 2 second, the counting value will be cleared up.

(3)If under printing interface, press this key, return to main interface.

6)”SELECT”, this key is switching key for setting parameters in printing interface.

7)LCD display

Set pitch


Set counting quantity part quantity

display*****under manual mode

8)”Time/missing stop” key is switching key for motor rotating speed, press this key, LCD display will show motor speed will be switched among H(high speed), M(middle speed), L(low speed).

2、 Operation Flow

1)Connect the power cable to the master machine, and plug the AC220V power.

2)Turn on the POWER key on the panel of machine, at this time, LCD panel become light

3)Press PITCH key, set the pitch between counting parts, then Press “ENTER”, and put the part on the left tray.

4)Manually pull out the strip and put it between material guard plate and counting gear, make the first part and blank middle hole aligning the middle line of material guard plate.

5)Press “STOP/ZERO CLEARING” key for 2 seconds, make the value zero clearing. Note: when pulling the strip, counting gear will turn and count, pressing this key, make the value zero clearing.

6)Press “SET” key to switch to manual mode or automatic mode, when you select automatic mode, you should input a value which you are going to count, or the “FORWARD” motor won’t start.

7)Pull strip coiling to the blank tray (right tray) by your hand, press “FOREWARD/RIGHT” to begin counting.

8)When finishing preset value, motor stop. Impacted by the inertia theory, counting number may be more one or less one than the set number,

9)When finishing counting, press “BACKWARD/LEFT”, strip will coil back to the left tray, after finishing, rotation will stop.


四、Chip bonder counter connecting printer operating instructions (Option)

1、Check equipment

1)Connect part counter and barcode master machine

2)Correctly place the barcode paper in the printer

2、 adjust and test equipment

1)Start power switch of the part counter

2)Start bar code master machine power switch: power pilot light and ready pilot light are on, at moment, press FEED key of bar code master machine (automatic aligning key), make the paper automatically align. ( P.S: if power light is flickering, it denotes the machine is off line, please restart power or repress FEED key)


Press “PRINT” key in the master interface, master interface will display printing interface, the first row in the interface show: company name (you can set it by yourself); the second row show: time, the last row show printing operation.

  1. When entering printing interface, there is a flickering cursor in the third row, you can edit and modify the content in the cursor position.
  2. In the printing interface, pressing LEFT/BACKWARD, you can make the cursor move left, pressing RIGHT/FOREWARD, you can make the cursor move right.
  3. In the cursor position, you can directly input the number or letter, if you continually press any key among 0~9 key in a short time, you can switch between number and letter on the key. Among of them, pressing 1 key, you can switch to special symbol, Capital letter, small letter, and etc.
  4. After editing each row, cursor will stay in the row you are editing, press “ENTER” key, it will display OK in the left of this row, which means the content is saved.

Note: Saving the content in the editing row, only when cursor is in this row, and then press ENTER, the content can be saved. For example, if you want to save the content in the first row and second row, when cursor is in the first row, you press ENTER key, at the moment, only the content in the first row is saved, the content in the second row can’t be saved.

  1. In the printing interface, press SELECT key into printing parameter setting interface, XYWH: XXX XXX XXX XXX showed in this interface separately denote X axis, Y axis, width, height which you can set to the printed barcode paper.
  2. Press STOP/ZERO CLEARING back to master interface
  3. Press PRINT key one more time, you can print the content in the printing interface.

Tag: when scanner scans barcode, it will display in the printing interface, press PRINT key to print.


五、Easy trouble shoot

Failuredebug method
After turning on power, LCD no display, buzzer no soundPlease check if power cable drop off or fuse loosen
。After turning on power, LCD no display, buzzer soundLCD display cable loosens or breakdown, please check or contact dealer to change.

LCD normally displays, but FOREWARD/BACKWARD can’t be started.

  1. The counting quantity is more than or equal to the set value, or selecting automatic mode before counting but not set quantity, please refer to operating instructions.

    2.Motor signal cable or power cable bad contact.

六、After-sale service a: (overall unit maintenance period for one year, master controller board maintenance period for three years, and tended for all life.) the following state happened is not in the free maintenance condition.

  1. Machine is damaged under carried by your person by himself
  2. In unstable voltage region, due to not using voltage stabilizer, cause component damaged.
  3. Due to not using correct voltage, cause component damaged
  4. Due to altering machine without the written approval of our company, cause the machine damaged..
  5. Not selled by our company, but selled by dealer or other factory.
  6. Natural disaster, or act of God.




















After-sale service card

User’s Name:     Address:

Machine model:     User’s phone number:

Purchasing Date:     Dealer’s seal:

User should know that:

  1. From the purchasing date on, overall machine will be maintained for one year, and tended for all life.
  2. The following state is not in maintenance condition:

    (1)Due to wrong operating, carelessly using, natural disaster cause the machine damaged.

    1. Due to operating abnormally, cause the machine not work properly.
    2. Once dismantled or repaired by someone who is not our technician.
    3. Using consumable supplies or component which are not from our company, cause the machine damaged.
    4. Not using the voltage required by our company, cause the machine damaged.
  3. Except this guarantee, any guarantee card supplied by other company or people won’t be approved by our company.
  4. Please safe keeping the card and formal purchasing receipt, when repairing, it will be effective after showing them to our people review.
  5. If the card has no commodity seal and purchasing date, the card automatically become invalid.




1.Description 2.Specification 3.Feature 4.Operation panel 5.Operation Guide

  • Menu Function
  • Programming Process
    • Calibration
    • Place strip


  • Material Station Setting
  • Place PCB board
  • Import coordinate
  • Puzzle Set
  • Operation Procedure
    • Basic Procedure
    • Safety


  • Maintenance and management
    • Maintenance
    • Common Faults
  • Configuration
  • Quality Guarantee













  • Description

S-6000 is dedicated to research and develop electronic products, it is a small desktop type machine which suits for small and medium-sized enterprise assembly line is developed by our company. This machine has


superior function 1.small batch production. 2. Experiment, research and development. 3. Sample Preparation and trial-produce. 4. Processing and Mounting LED SMT, etc.

The main characteristic of S-6000 is small volume, Mounting very fast, high precision when it works, simple operation, stable running and competitive price. Not only can help you to avoid the mounting instability by man-made, but also can help you to solve the problem like high labor cost, high site cost, low production efficiency, and so on. Our product can greatly improve the productivity.




  • Specification


Desktop Automatic Budget SMT Machine



Applicable PCB


Visual System

up visual system

up and down visual system

Visual function

Mark point positioning function

Placement Head Quantity





Strip Roller Quantity




IC Tray




1 Shelves

Mounting Capability



Mounting Accuracy



Applicable Components


0402~24mm, CHIP, SOP, QFP, SOT

Tape Width: 8mm,12mm,16mm,24mm

External Dimension




59KG( 85.5KG including the package)

63.5KG( 90KG including the package)

Vacuum Pump

-92KPA (Included, Mute Pump)

Vacuum Pump Quantity

2(Included, Mute Pump)

Power Supply

220V , 50Hz

Average Working Power




  • Feature
    • On the basis of programming and control system of WindowsXP, it is supported to import the coordinate file and online programming
    • vision correction: Mounting vision correction, Machine tool vision correction
    • 2 Placement Heads can work in the same time and the mounting range is big. It supports big and thick component. 4 placement heads can be choosed
    • Laser alignment, online programming
    • Vacuum detection, intelligent discriminant good or bad adsorption
    • Detection of material lack, automatic alarm
    • Support multi-feeding ways: feeder belt, feeder, IC tray, IC material tray
    • Encapsulation apply


  • common resistance, capacitance, inductance    and diode


  • SOP series




  • TO252    SMA SMB





SOP-8 (SO8) narrow

SSOP-20 wide








5. SOT series 




0402, 0603

0805, 1206

1210, 1812

2010, 2512

3528, 5050












  • Operation panel

    • Reset Button:    Reset the system data can be restored to the initial state
    • Lighting Button:    The light switch
    • Acceleration and deceleration: Adjust the machine speed
    • Step Distance Button:    Adjust the step distance, step distance: 0.025    0.2    1    5    25 100    mm) Standard step distance: 5
    • Left and right, Up and down Button:    Move the direction key
    • Start/stop:    decide when the machine work start and suspend
    • Emergency stop button: Machine is in wrong operation, click this button, the machine stops running and in the locked state. After solve the problems, this button will rotate rightwill be back to start, open unlock Safe , the machine will work properly
    • Alarm:    Color light alarm, Red is stop state, green is working state. When the machine at work when a fault occurs, the red lights and alarm


  • Operation Guide

    • Menu Function

Level 1 menu
nameLevel 2menu
nameMenu functions instructions
FileNew FileImport and build new coordinate filesOpen FileOpen the saved file SMT programmingEditCheck the dataCheck list configuration material stand material unit
configurationshortcut keyCut and paste, paste, copy, delete

SettingBackup and recovery machine
parametersMachine tool fault
solvingCheck system failureCalibrationBefore using equipment calibration machineSystem of
material stripBuilding material components encapsulation, information and
material feed configurationSystem of
componentEstablish station components packaging information

ControlUnlockUnlock the machineLockLock the machineHeatingHeating the machineOpen cursorOpen the machine cross cursorClose cursorClose the machine cross cursor
ViewToolbarCould show and hide the toolbarList to adapt to
the widthReduce and enlarge the programming listHelpAboutView the system version informationMachine
debugging toolsCan debug and test the function of each part of the machine

Programming Process

Machine Calibration -> Put Material Strip    –> Set Material Stationcheck material -> Put PCB    -> Import Coordinates -> Puzzle SetCheck PCB

  • Calibration

Enter the menu- Set -> Calibration, Align the cursor, nozzle, pull needles and other equipment in order one by one, details are in the corresponding instructional videos.


  • Put Material Strip

Put the material strip on the shelf, details are in the corresponding instructional videos.

  • Material Station Setting

Set the material stand center coordinates, broaching coordinates (for belt material stand), Set column spacing (for disc material stand), This process is referred to as “Material Station Setting”, details are in the corresponding instructional videos.

  • Place PCB board

Put empty PCB board with no solder paste on the machine, Carefully adjust the distance of the jig, To ensure that the PCB securely holding.

  • Import coordinate

Enter the main menu file – > new file, import a coordinate file. Support import the coordinate file and online programming coordinate file PCB software: PADS, CAM350, protel99, Altium Designer and so on, details are in the corresponding instructional videos.

  • Puzzle Set

Choose from two of the far patch points, To establish the corresponding relation of the origin and the origin of
the machine tool programming, This process is referred to as “Puzzle Set”, details are in the corresponding
instructional videos.

  • Operation Procedure

    • Basic Procedure







Solder Paste




Solder Paste -> SMT pick and place machine -> Reflow Soldering



  • This machine has a certain dangerous, non-professional workers do not operate.
  • Before using,Please ensure that the machines work platform area no obstacle to run again, in the run process, do not put your hands in the working area and cover the protect shell.


  • Maintenance and management

    • Maintenance

      • Keep the machine clean,do not put anything on the machine, and also close the protection shell. Cover the protection shell and disconnect the power switch under no use the machine circumstance.
      • Stopped for a long time before using again, put lubricating oil in the X Y axis,keep the machine running smoothly.
      • Using the nozzle for the long time, please clean and make sure the machine is unblocked.
    • Common Faults

      • The needle do not work: Possible reasons:
  • Pull needle can not move down, check to pull needle power supply.
  • Needle couldn’t lift, check whether the needle stuck, the system will be an error. If stuck to artificial troubleshooting, to pull the needle back to normal.
    • The nozzle do not work:

      Possible reasons:

      • Check whether the suction nozzle is fixed in place.
      • Whether the suction nozzle deformation or blocked.



  • Configuration



  • Quality Guarantee

We are not in favor of users to repair itself.

The machine warranty is 1 years, When the machine has any problems in this period, we could repair and change. But in any case, our company’s responsibility can’t more than the purchase price of the product.

If the machine have any problems in the using process, according to the common failures suggest and the solution still cannot be solved, the user shall not open the case, please contact our company’s Marketing Department or agents.

For the faults caused by the manufacturing defects, our company is responsible for free repair or

replacement products.

This guarantee is only applicable to normal use of equipment, and the absence of damage or improper use. The warranty does not include the problem/fault caused by the following reasons:

  • Repair or change the machine without authorization.
  • The proper use of, inadvertent use or accidental, etc.

Please keep the warranty registration card and the Invoice, for the record when we need to maintenance, Technological innovation, Calibration, etc.

Automatic desktop SMT pick and place machine

Automatic desktop SMT

pick and  place machine




Model: S-6000V


Programming manual


  • Import Material Order

    • Import the coordinate file
  • Material Stack Configuration
    • Coil stock and tray stock


  • Material stack configuration function
  • Mounting Setting
    • Mount setting function and introduction
  • Puzzle Setting
    • Quick makeup
  • Program Runs


SMT system programming tutorial




  • Import Material Order

    • Import the coordinate file

Import PCB file coordinates directly and scraping PCB components coordinates manual.

  • Import PCB coordinates

PCB coordinate document template, it is the CSV file.

Open control system main interface – > file – > new file – > import coordinate.

The CSV file, PCB general has Top layer and Bottom layer element coordinates, please confirm the current PCB is the top layer or the bottom layer, choose in the lower left corner coordinates. Then click the lower right corner → the import button.

Import the coordinate file function instructions:


Import the coordinate file function instructions

Option name





Choose the Top layer and Bottom layer to import coordinate


Flip coordinate

Select this option, will perform PCB flip horizontal coordinates


Flip Angle


Allow Blank

When coordinate file have the margin, import coordinate indicates a blank space, must be made to modify the file and then import, avoid programming error.

Select this option, will ignore the coordinate file integrity, errors

may result in mounting components.


  • Grab the coordinate file by hand

  • Main interface in the upper right corner click open control system→Grab the coordinate To manually add the new coordinates

    • Manually add the new coordinates

    X Y positioning equipment function


X Y positioning equipment function

Option name







Choose the cursor, nozzle 1, nozzle 2 to grab positioning tool of the coordinate.

Open cursor

Close cursor

Back to Home


Machine return to original state



Stepping set and X Y movement Function


Stepping set and X Y movement Function

Option name



Stepping set


Alternatively the step size of the X Y directions

X Y movement


Up and Down, Leaf and Right button could Operate X Y direction positioning, In operation, please don’t close to the machine tool



Manual input coordinate function


Manual input coordinate function
Option name



Bit No.


General is number, To manager the PCB program more

clearly, fill the PCB current anchor element bit number.

Component Package

Fill the PCB current anchor element component package.

Center X

Automatic acquisition

Operation the movement direction key to the PCB component packaging center, Automatically obtain X Y

coordinate value, please do not modified by hand.

Center Y


Angle of PCB component

Component Type

Type of PCB component

Note: After setting the above operation,, click “OK” to record coordinate current bit number. And then to do the next one. Directly to the center of the moving direction key to enter a number to setting, Click “OK” to finish record

coordinate current bit number.




  • Material Stack Configuration
    • Coil stock and tray stock
      • Coil stock: For the coil stock component putting.
      • tray stock: For the tray stock and tube IC component putting.
    • Material stack configuration function
      • Material stack configuration function


Material stack configuration function

Option name

Coil stock

tray stock

station number

According to the material stack number

Program Component

Click and choice of material stack put components corresponding

component model, choose components are not allowed to repeat

Material System

Click into the system of material select stack corresponding packaging material with



Click into the system components and system interface to select material

with the corresponding system components package


Calibration center

Click on the center coordinate values into the center calibration interface,

moving XY direction calibration feed tray placed in the center of the stack and elements to get set up

Calibration broaching

Click broaching broaching coordinate values into the calibration interface, moving XY direction calibration broaching

center to get set up

Initial angle

Material stack element display angle, the system default 90 ° degrees

Rows , columns line

spacing, column space

Modify the settings for each display from the ranks of the number and the element array tray


Adapter nozzle

2 head: left one is 1,the right one is 2, according to the different elements

of the package material stack, could change any head.

Flight Speed

Normal:30000pps, Special components can be customized flight speed.

The smaller data , the slower operating speed

More materia
l stack

Pick up



Refers to the suction nozzle picking up speed, Normal: 20000pps.

The smaller data , the slower pick up speed

Pick up



Refers to the suction nozzle distance with the end face contact material stack material when pick up the component, Through the calibration can get picked up depth data, Special component separately select pickup


Pick up



To some special material stack, setting the speed the depth separately.




  • Multi-line batch modification Description


Multi-line batch modification Description
Description: Bit column number , hold down the left button to select a number of modifications can

make the following batch modify.

Option Name



Center X 


batch settings calibration center X coordinate of material stack

Center Y

batch settings calibration center Y coordinate of material stack

Broaching partial


batch settings Broaching partial X coordinate of material stack

Broaching partial


batch settings Broaching partial Y coordinate of material stack

Pick up depth

batch settings pick up depth of material stack

Adapter nozzle


batch settings adapter nozzle of material stack



  • Material stack debugging tools, data checking function description


Material stack debugging tools, data checking function description
Option Name



Material stack test 



Pick up test for calibration finished material station configuration


Save material

station to the file

Save the material station file for calibration finished material station configuration list, it could make it easy for the nest use.

Loading the material station

from the file

Can be loaded directly with the saved material station.

Check no material

Check the Program Component in the material station

configuration list for no material.

Check double


Check the Program Component in the material station

configuration list for double material.

Check nozzle



  • Mounting Setting
    • Mount setting function and introduction


Programming parameters automatically get in after the second material Stack Configuration.



  • Calibration Function description

  • PCB information – Align programming origin

    Click the Align program into the coordinate system origin correction interface.

    Calibration Make sure whether the splint placed parallel to the PCB in place, subject to the plywood base point, and then calibrate.

    Calibrating the far two point coordination ( reduce the error), Click OK after finished



  • Setting Mark point ( This setting must be completed – after operating alignment program origin )

    Set Mark Point, choose a more independent square or circular Mark point as calibration points.( (Note: Mark point usage; in the fourth programming due to the PCB board or puzzle on the origin lead to error, click Mark point to automatic correct board )

  • Calibration ( This setting must be completed – after operating alignment program origin )

    Calibration is used to correct a separate placement coordinate with the actual Mark-point calibration.

  • Other Setting

    Reset the default placement coordination, mounting XY coordinate reply for source file coordination.


Check invalid pick up material station, check whether the configuration is complete.


  • Puzzle Setting

    • Quick makeup

It can horizontal and vertical puzzle PCB.



  • Origin offset correction

  • Manual correction and automatic correction
  • Puzzle calibration Make sure whether the splint placed parallel to the PCB in place, subject to the plywood base point, and then calibrate.

    Manual correction: Click the PCB list of coordinates to enter the calibration correction, respectively coordinate 2 far point calibration.( reduce the error), If there is the puzzle PCB, then do the first PCB, and send and so no. The same way to calibrate.



Mark point automatic correction: one-time auto-complete according to automatic Mark point on board.


  • Program Runs

  • Program option function 5.1.1 Function





Option Name



Base plate Depth


Nozzle and plywood PCB contact distance, setting through the


Optimization Option



Dual stepper reel, can improve the placement rate.




The default double election: if canceled a nozzle will not be placement relative programming can not be involved in SMT production process, two nozzles are canceled, the program

can not be generated.


  • Run the patch
    • Function


Option Name




Test mounting


Select the test mounting, roll feed zone does not feed tray,

please do not put components, SMT will simulate patch

End the process when

the error occurred

Selected, SMT work when other material stack error will end the current SMT all the work, and stop running

Speed Stalls


The smaller stalls, The slower SMT run speed

Starting line number

It may be the current line number bit number for starting SMT


Back Home




Back to initial state.


Start SMT run

Pause / Resume

When SMT work, click this button, it could pause, and click

again, it could resume to work.


End the current work.

5.3 Mount coordination Preview

Function: You can preview the imported PCB plots, red for the selected package components , it can zoom right to select the bit number to view the preview package management.