3D PCBA model view SMT THT product

We design and manufacture SMT/Auto Insertion PCB assembly machine for smart SMT factory in Shenzhen China. We help companies looking to low cost equipment with intellegent, ROI-driven assembly equipment solutions. Please take a look below 3D PCBA model and talk to us today to learn how we can help you。 info@smthelp.com

 

SMT THT PCB boards

3D view SMT THT machine and spare parts model

 

 

THT Auto Insertion machine
1,Auto Insertion Axial Radial Oddform Production line.html
https://www.smthelp.com/html/Auto%20Insertion%20Axial%20Radial%20Oddform%20Production%20line.html

2,SLD250+S3010A+S7040T(tray feeder)+SULD250
AI machine production line.html

https://www.smthelp.com/html/SLD250+S3010A+S7040T(tray%20feeder)+SULD250%20AI%20machine%20production%20line.html

3,SLD250 S4020A+S3010A SULD250 AI machine
production line.html

https://www.smthelp.com/html/SLD250%20S4020A+S3010A%20SULD250%20AI%20machine%20production%20line.html

4,S7000 Oddform insertion 3 bowl feeder.html
https://www.smthelp.com/html/S7000%20Oddform%20insertion%203%20bowl%20feeder.html

5,S-7040T Oddform insertion w Tray
feeder.html

https://www.smthelp.com/html/S-7040T%20Oddform%20insertion%20w%20Tray%20feeder.html

6,S-7040 Oddform insertion w 4 bowl
feeder.html

https://www.smthelp.com/html/S-7040%20Oddform%20insertion%20w%204%20bowl%20feeder.html

7,Odd form insertion Feeders w
loader-unloader.html

https://www.smthelp.com/html/Odd%20form%20insertion%20Feeders%20w%20loader-unloader.html

Feeder

1,Bowl Radial reel feeder w JUKI cart.html
https://www.smthelp.com/html/Bowl%20Radial%20reel%20feeder%20w%20JUKI%20cart.html

2,JUKI Radial tape L lead feeder .html
https://www.smthelp.com/html/JUKI%20Radial%20tape%20L%20lead%20feeder%20.html

3,SMT tube feeder.html

https://www.smthelp.com/html/SMT%20tube%20feeder.html

4,SMT tray feeder -B.html
https://www.smthelp.com/html/SMT%20tray%20feeder%20-B.html

5,SMT label feeder.html
https://www.smthelp.com/html/SMT%20Tray%20feeder.html

6,SMT Tray feeder.html
https://www.smthelp.com/html/SMT%20Tray%20feeder.html

Nozzle

1,SMT nozzle list 1.html
https://www.smthelp.com/html/SMT%20nozzle%20list%201.html

2,Juki Nozzle 500 Assembly.html
https://www.smthelp.com/html/Juki%20Nozzle%20500%20Assembly.html

AI Spare Parts
1, Panasonic AI Spare parts
https://www.smthelp.com/html/Panasonic%20AI%20Spare%20parts%20list%202.html

2,UIC Radial Carrier Clip.html
https://www.smthelp.com/html/UIC%20Radial%20Carrier%20Clip.html

3,UIC Radial Feeder and Carrier Clip (1).html
https://www.smthelp.com/html/UIC%20Radial%20Feeder%20and%20Carrier%20Clip%20(1).html

4,UIC spare parts list 3.html
https://www.smthelp.com/html/UIC%20spare%20parts%20list%203.html

Southern Machinery design and manufacturing SMT machine in Shenzhen China

 

 

We specialize in Auto Insertion machine and SMT equipments, provide spare parts, sub-assembly, retrofit kit, repair kit, upgrading, training, overhaul service,  quality problem free replacement.And we will provide customers with high quality after-sales service, free technical support etc, welcome inquiry: info@smthelp.com
www.smthelp.com
https://www.smthelp.com/wp-content/uploads/2021/04/Southern-Machinery-logo-SMThelp.html

[embeddoc url=”https://www.smthelp.com/wp-content/uploads/2021/04/Southern-Machinery-logo-SMThelp.html” download=”all”]

3D SMT machine drawing supporting Smart EMS factory

The unit loads your production line automatically by pushing PCB’s out of a magazine onto the conveyor of the down-stream machine

 

 

[embeddoc url=”https://www.smthelp.com/wp-content/uploads/2020/07/SMThelp-PCB-Conveyor-3D.pptx” download=”all” viewer=”microsoft”]

3D RS-1 Vibration Feeder

3D SMT PCB conveyor

3D SMT PCB Magazine

3D Southern Machinery logo

3D UIC Radial taped feeder housing

3D JUKI Gripper nozzle

odd feeder

Universal Auto Insertion Machine Spare Parts–Made by Southern Machinery

We offer Universal Auto Insertion Machine spare parts, sub-assembly, retrofit kit, repair kit, upgrading, training, overhaul service.To save 50% purchasing cost and increase machine throughput, we are happy to promote our professional service for your reference:

Below price lists are in stock, welcome inquiry: info@smthelp.com 

Universal Auto Insertion Machine Spare Parts Price List
Item PART NO. DESCRIPTION U/P(USD) Remark
1 10065002 PRESSURE ROLLER 22.5
2 10075016 BEARING PLANE (BRONGE BUSHING) 3.5
3 10131009 BEARING, FLANGED 5
4 10131018 BEARING, FLANGED 6
5 10131046 BEARING FLANGED 7.5
6 10147145 WHEEL,INDEX 17.5
7 10219003 BUSHING DRIVER 5
8 10219019 BUSHING, 16DU08 6
9 10249013 SPRING COMPRESSION 0.5
10 10249029 SPRING, COMPRESSION 0.5
11 10249034 SPRING, COMPRESSION 0.5
12 10249048 SPRING, COMPRESSION 0.5
13 10249058 SPRING, COMPRESSION 0.5
14 10249071 SPRING COMPRESSION 0.5
15 10249095 SPRING COMP. 0.5
16 10249104 SPRING COMPRESSION 0.5
17 10249129 SPRING COMPRESSION 0.5
18 10249214 SPRING COMPRESSION (cutter station) 0.5
19 10249225 CARRIER CLIP SPRING 0.3
20 10249227 SPRING COMPRESSION (cutter station) 0.5
21 10249253 SPRING COMP. 0.5
22 10249257 SPRING COMPRESSION (SEQ) 0.5
23 10249298 SPRING COMPRESSION 0.5
24 10249356 SPRING COMPRESSION 0.5
25 10249378 SPRING 0.5
26 10249404 10249404 SPRING,COMPRESSION 1
27 10249432 SPRING, COMPRESSION 0.5
28 10457002 COLLAR 10
29 10457006 COLLAR CLAMP 6
30 10457009 CLAMP STEEL COLLAR 15
31 10463011 SCREW, SHOULDER 5
32 10463030 SCREW, SHOULDER 6
33 10463013 SCREW SHOULDER (S02-0775-M00) 4
34 10687001 CUTTER BUSHING 6.5
35 10887000 ACTUATOR 0.75
36 10894036 Spring 0.5
37 10894107 SPRING EXTN. 0.5
38 10894126 SPRING EXTENSION(10894126) 0.5
39 10894154 SPRING EXTENSION 0.5
40 11037003 FEED CYLINDER 40
41 11252000 Micro switch 12.5
42 11332005 SPRING EXTENSION 0.5
43 11467000 PMI MOTOR 750
44 11505000 ACUATOR 45345502 25
45 12417000 COLLAR (feed assy) 5
46 12426000 HUB 20
47 12427000 RATCHET 5
48 12428000 PITCH WHEEL 9
49 12429000 ARM 22.5
50 12463000 SPRING HOLDER 6
51 12463001 SPRING HOLDER 7.5
52 12487000 RAIL, CAM 5
53 12487001 RAIL CAM 10
54 12516000 FEED ARM -LH 15
55 12516001 FEED ARM -RH 15
56 12520000 BLADE, SHEAR-R 32.5
57 12521000 BLADE, SHEAR-L 32.5
58 12517000 SHAFT (FEED) 25
59 12706000 150L050 BELT 12.5
60 12757000 HOOK, LARGE SPRING 22.5
61 12784000 SLEEVE L.H (HEAD ASSY) SMALL 7.5
62 12788000 SLEEVE R.H (HEAD ASSY) 7.5
63 12813000 AIR CYLINDER(SEQ) 50
64 12825001 BUSHING-RH 7.5
65 12829001 BUSHING-LH 7.5
66 12837000 Belt 7.5
67 13244000 ECCENTRIC FEEDER 4
68 13298000 322L050 BELT 25
69 13570000 PMI MOTOR 1150
70 14076000 RETAINER 1
71 14077000 PIN 0.75
72 14078000 ROCKER 8.5
73 14079000 SHOULDER SCREW (CUTTER HEIGHT) 1.5
74 14080000 PIN 1
75 14084000 CLAMP 7.5
76 14085000 CLAMP 10
77 14329000 LOCKNUT 7.5
78 14584000 HOSE FITTING 4
79 14975000 BEARING BALL (TABLE STUD) 6
80 15055000 LMB12UU bearing 60
81 15179000 CLAMP ENCODER 12.5
82 15234000 COUPLING SHAFT 20
83 15307000 PLATE GUIDE LH 22.5
84 15308000 PLATE GUIDE RH 22.5
85 15426000 FAN FOR I/O BOX 6” 25
86 15540000 GASKET 2
87 15894000 ROLLER 20
88 15947000 SHAFT VCD 15
89 15954000 BLOCK MTG (L) 90
90 15955000 BLOCK MTG ( R) feeder housingh 75
91 16770000 PIN 2.5
92 16784000 LINK 3
93 17191000 SHAFT HEAD (SH VCD) 10
94 17191000 SHAFT 10
95 17277000 CLIVIS(Head Cylinder Piston Shaft) 12.5
96 17293000 PULLEY 40
97 17294000 GEARBELT 7.5
98 17298000 PULLEY ( X/Y -Z MOTOR ) 7.5
99 17308001 BRACKET GUIDE RH 9
100 17308002 BRACKET GUIDE LH 7.5
101 17451002 PULLEY 60
102 17454000 LOCKING ELEMENT 7.5
103 17459000 Plug 0.75
104 17525000 POT. 6351 R2KL.5 45
105 17550001 ROTARY ENCODER ASS’Y 250
106 17550001 ENCODER X/Y 240
107 17550002 ENCODER Z 250
108 17582000 GROOVED PIN 3
109 17602000 SLEEVE BEARING 5
110 17635000 DEPTH PULLEY(S.H- VCD) 100
111 17638000 PULLEY 60
112 17814000 PLUNGER SPRING(feed-vcd) 5
113 17848001 GUIDE 37.5
114 17848002 GUIDE 40
115 17191000 SHAFT 10
116 18067000 ARM 17.5
117 18070000 SHOULDER SCREW 2
118 18112000 ARM (SEQ) 30
119 18114000 ROLLER PRESSURE 30
120 18164000 GUIDE WHEEL 25
121 18219003 HUB,BONDED 3.395 DIA 110
122 18330000 LOCATOR 20
123 18333000 COLLAR 6
124 19825000 KEY, HEX ‘T’HANDLE 15
125 20129000 SWITCH 1.5
126 20362000 PLATE 15
127 20363000 CLEVIS 14
128 20394000 EXTENSION SPRING 1
129 20427000 BUMPER (FEED) 10
130 20430000 BUMPER 0.5
131 20461000 LEAD SCREW VCD M/C 120
132 20590201 HEAT EXCH 8 TUBE CUNI/GLS 200 used
133 20668000 VOLUME CHAMBER 20
134 20699000 BEARING NYLINE 2
135 20743000 3 WAY VALVE(clippard-mjv0-3) 45
136 20756001 FEEDER PIN 6
137 20877000 BEARING, BALL 6
138 20981000 ADAPTER BUSHING 12.5
139 21141000 GUIDE PLATE, R 27.5
140 21278000 SWITCH, PB ALT,(6292A STEP)HEAD ON/OFF 32.5
141 21279000 PUSH BUTTON SWITCH 120 used
142 21307101 BUTTON (SINGLE CYCLE) 4
143 21307102 BUTTON (ZERO) M/F 21 4
144 21307103 BUTTON PROGRAM RESTART 7.5
145 21307104 BUTTON (OVER RIDE) 4
146 21307107 BUTTON HEAD 2 ON 4
147 21307132 START BUTTON (COVER) 4
148 21307205 BUTTON AIR OF 4
149 21307206 BUTTON INSERT (SMALL) 7.5
150 21307401 BUTTON (START BLK) 4
151 21388000 GUIDE PLATE, L 27.5
152 21491000 INDEX WHEEL 10
153 21496000 PAWL-RH 7.5
154 21497000 PAWL-LH 7.5
155 21498001 STOP 5
156 21501000 SPACER 4
157 21502000 DRIVER PIN 21502000 1.5
158 21746000 ANVIL DUMP VALVE 150
159 21760002 FUSE HOLDER (WITHOUT RING) 4
160 22305001 Wire guide Assy 25
161 22401000 GUIDE WHEEL 20
162 22505000 STACKING VALVE 340
163 23268000 PISTON (LONG) 44964701 14
164 23436000 D-STOP PULLEY 30
165 23502000 PAD 0.5
166 23502002 PAD 0.5
167 23502003 PAD 0.5
168 23502004 PAD 0.5
169 24244001 CYLINDER, AIR 60
170 24635000 DRIVE SHAFT ASSY 15
171 24783000 SWITCH HALL EFFECT ( L) 19
172 25239000 LOCKING ELEMENT 5
173 25454000 NEEDLE VALVE 50
174 25578001 GUIDE SPRCKET 15
175 25582000 SPROCKET CUTTER 10
176 25584001 GUIDE SPROCKET 30
177 25844000 .200 STOP PAWL ASM 9
178 26092000 PUSHBUTTON SWITCH 150
179 26093000 PUSH BUTTON SWITCH 90 used
180 26094000 PUSH BUTTON SWITCH 90 used
181 26129000 BRACKET 6
182 26134000 PIN 0.75
183 26462010 SCREW 0.75
184 26462017 SCREW 0.75
185 26998000 170XL 15
186 27199000 SPACER 2.5
187 27380000 Light source 300
188 30013000 PLUNGER SPRING 6
189 30160200 BEARING (SEQ DISK SHAFT) 2596A 7.5
190 30180000 INNER GUIDE RH .375 17.5
191 30223700 SHEAR QUILL 10
192 30363800 GEAR/WHEEL DRIVE ASM 37.5
193 30371500 SCREW SPECIAL 12.5
194 30409700 BEARING BALL 10
195 30410000 CONTACT UNIT 10
196 30431701 MOUNTING PLATE 17.5
197 30481301 DETENT 1.5
198 30486900 SPRING 0.5
199 30491900 AIR CYLINDER 45
200 30500801 BEARING 27.5
201 30508800 SLEEVE ADJ 50
202 30508900 WASHER LARGE ( NON METAL) RUBBER 0.5
203 30535802 PIN 1.5
204 30562905 SENSOR CABLE ASSY 50
205 30568602 SEAL 1.5
206 30568603 SEAL 1.5
207 30576401 STOP 14
208 30580401 4-WAY-VALVE 150
209 30590201 HEAD FEED PCB 250 used
210 30614800 MAGNET ASSY (FEED) 7.5
211 30647901 DRIVE WHEEL (METAL) 15
212 30647903 DRIVE WHEEL 15
213 30649101 CAP, LARGE 20
214 30649801 SET SCREW 2
215 30652506 Sperical bearing 30
216 30702002 Continuity Tube 6
217 30702003 CONTINUITY TUBE 7.5
218 30726401 DOWN STOP BUMPER 5
219 30780801 SPACER 3
220 30792201 RING WIPER 1
221 30808901 SLIDE MOUNTING 40
222 30810001 SPRING 4
223 30815701 PLUNGER 7.5
224 30819701 Connetor 3.25
225 30820201 DAMPING PAD 0.5
226 30820202 DAMPING PAD 1
227 30862701 TABLE MAGNET 2.5
228 30862701 MAGNET (table) 2
229 30879701 LINNK 3.25
230 30899701 SPRING (FEEDER) LEFT 0.5
231 30899801 SPRING RIGHT (feeder) 0.5
232 30902801 BUSHING 7.5
233 30903003 STUD 10
234 30903901 PISTON LOCK PIN (short pin) 15
235 30920502 CUTTER (FOR CUTTER STATION) 12.5
236 30920804 COVER LOCATOR 45
237 30920901 PUSHER 30
238 30920902 PUSHER 17.5
239 30920904 PUSHER 15
240 30921604 CAM 10
241 30938501 PAD 1.5
242 30946901 PIN DRIVE 10
243 30947001 CLAMP PLATE 10
244 30951601 SHAFT 15
245 30952101 Clinch 27.5
246 30952103 ACTUATOR (13.0MM) 27.5
247 30952105 ACTUATOR 27.5
248 30952106 ACTUATOR 27.5
249 30952301 BLOCK RADIAL 50
250 30952303 BLOCK 65
251 30952304 BLOCK 50
252 30952305 BLOCK 50
253 30952802 SHAFT, ECCENTRIC 3
254 30952901 ROLLER 5
255 30953301 SPRING, LATCH 2
256 30953401 LATCH 12.5
257 30953701 SHAFT 5
258 30953801 PIN 1
259 30997301 POST 32.5
260 30997503 SLIDE 30
261 30997505 SLIDE 27.5
262 30997603 PUSHER 27.5
263 30997607 PUSHER 27.5
264 30997611 AI parts 50
265 31038001 SPRING COMPRESSION 0.5
266 40039001 YOKE (S.H) 60
267 40039101 ROCKER ARM 65
268 40049504 RATAINER LEAD 12.5
269 40051001 MOTOR & PULLEY ASSY 750
270 40052701 SHAFT 12.5
271 40056201 STOP 30
272 40059703 HOLDER MAGNET 37.5
273 40072302 R3 bearing 7.5
274 40075420 O-ring .18 X 4mm 0.5
275 40075421 O RING (10X3) 0.5
276 40075434 ORING(22*1) 0.5
277 40075435 O-RING 0.5
278 40075447 O-ring 3.5*1 0.5
279 40086801 SWITCH 110
280 40087001 BRAKET SWITCH 35
281 40088801 AIR CYLINDER RETRO 7.5
282 40151501 BLOCK 15
283 40152204 Clip right 4
284 40152206 carrier clip (lift) Axial 3.25
285 40152306 carrier clip (Right) 3.25
286 40152210 carrier clip (Right) 3
287 40152304 Clip left 4
288 40152310 carrier clip (lift) 3
289 40167601 SPRING COMP 0.5
290 40172401 spring for carrier clip 0.05
291 40172501 SPACER BUMPER 2.5
292 40177503 BEARING DURALON (small) 4
293 40177504 BEARING DURALON (big) 5
294 40189001 PLATE 15
295 40194101 SHAFT, BUSHING 20
296 40222208 DRIVER BODY,R 75
297 40222210 DRIVER BODY, R 75
298 40222308 DRIVER BODY,L 75
299 40222310 DRIVER BODY, L 75
300 40223802 CHAIN, VCD 525
301 40229201 PIN GROOVED 1.5
302 40226804 ARM, IDLER 50
303 40226903 ARM, IDLER 60
304 40233206 BUSHING, BALL – SUPE 30
305 40296004 COLLAR (ANVIL PISTON) 140
306 40296007 ACTUATOR 110
307 40298502 CLAMP TRANTORODE 60
308 40305501 JAW CLAMP 15
309 40305601 CLAMP, JAW 15
310 40323101 SLIDE (FEEDER VCD)12507000 30
311 40398801 PIN 10
312 40399003 CAM, CENTERING 40
313 40401101 SPRING TENSION 2.5
314 40401102 SPRING TENSION 2.5
315 40430701 Shaft 50
316 40447703 GEAR BELT (Z-LIMIT) 30
317 40447704 GEAR BELT (Z-LIMIT) 30
318 40506801 END CAP SHIM 1
319 40510901 SPRING EXTN 7.5
320 40511001 SPROCKET 17.5
321 40520201 O-ring 12.2*2.65 0.45
322 40520202 O-RING (7.65X1.78) 0.5
323 40520203 O-RING 0.45
324 40525301 cylinder 110
325 40546701 LINK ANVIL 2.5
326 40546702 LINK, ANVIL PISTON 3
327 40548107 Timing belt 20
328 40563101 PC BD PART DETECTOR ASM 250 used
329 40569001 PIN 1.5
330 40569201 RETAINER 1
331 40569601 RETAINER 0.75
332 40579403 PULLEY ,GEARBELT 30
333 40579404 Pulley 40
334 40579405 Pulley 40
335 40579701 THRUST WASHER 40
336 40622703 TIMING BELT 15
337 40622704 TIMING BELT 35
338 40648701 BRUSH 9
339 40652201 BELT (Seq.-2596 B/C without verifire 15
340 40652202 BELT 20
341 40650401 MOTOR, AIR 1000
342 40659524 TIMING BELT ( B 210MXL ) 10
343 40662301 PULLEY ,MOTOR SEQ 20
344 40715101 AIR CYLINDER 150
345 40821301 BUSHING SEAL II 4.5
346 40833809 GREEN GREASE 45
347 40833820 WHITE GREASE 110
348 40835901 TUBING,PNEU 3/4ODX1/2 ID LENTH 2.5 FEET 19
349 40839332 WASHER, WAVE SPRING 1
350 40844901 BUMPER 1.5
351 40850401 Block 40
352 40940101 PIPE CLEANER 3.5
353 40995903 Gage Sequencer 35
354 41008201 DUST COVER 10
355 41008601 SCREW SHOULDER (RAD)3/16#1/4X1(N TYPE) 2
356 41014901 BRACKET,MAGNET 20
357 41059801 AIR CYLINDER(BIMBA D-25512-A<=1) 30
358 41059901 SLEEVE BEARING (LOCK ASSY) 4
359 41396501 CYLINDER,AIR 35
360 41143001 ENCODER, ROTARY 250
361 41235502 SCREW,SHOULDER 1.5
362 41340102 BUMPER 10
363 41350102 SLEEVE,STAINLESS 7.5
364 41356401 PLATE,BASE VCD CUT&C 300
365 41395701 BUMPER 25
366 41396101 Radial machine base housing 1400
367 41396501 AIR CYLINDER ( ROTATION UIC RADIAL) 35
368 41428501 CLINCH NUT ASM 15
369 41493801 GASKET CAP 1.5
370 41499603 Anvil, Vsl N(T) 40
371 41499706 CUTTER FORMER .200 (FOR ANVIL NO 41499603) 45
372 41499706 CUTTER FORMER .200 40
373 41577101 OUTER GUIDE-RH(45997801) 15
374 41577201 OUTER GUIDE-LH(45997901) 15
375 41631401 SPRING COMPRESSION 0.5
376 41678708 4-WAY VALVE 190
377 41678713 VALVE 4WAY 225
378 41693401 PC BD RT SW ASSY 120
379 41700701 ACTUATOR 10
380 41700703 ACTUATOR 10
381 41700803 PIN 2.5
382 41700805 PIN 2.5
383 41716001 PLUNGER SPRING 5
384 41749801 FIBER UNIT ( keyence FU-4F ) (Optical sensor) 50
385 41835501 Sleeve 67.5
386 41835502 SPINDLE COMMON 67.5
387 41835803 Housing 150
388 41835807 Housing 350
389 41848601 CLAMP RETAINER (vcd) 13
390 41883701 GUIDE RAIL FRONT 11.5
391 41883801 GUIDE RAIL REAR 11.5
392 41884101 SPREADER 30
393 41897211 CUTTER -LH 4.5
394 41897212 CUTTER RH 4.5
395 41920002 SCRAP TUBE WELDMENT 12.5
396 41920201 INSULADER ECCNTRIC 17.5
397 41920203 AI parts 17.5
398 41951702 TIP 1
399 42051701 TIMING BELT (210L50) 17.5
400 42239901 RT ANG Illuminator ASM 1100 Original
401 42370101 PULLEY (COMBI) 35
402 42370102 PULLEY (COMBI) 35
403 42370103 PULLEY (COMBI) 50
404 42414303 TOOLING PIN (COMBI) 5
405 42478001 AI parts 27.5
406 42480101 ESCAPE LH 17.5
407 42480201 ESCAPE-RH 17.5
408 42485501 AI parts 1.5
409 42485502 INTERPOSER 1.5
410 42485603 SENSOR LED 35
411 42502301 PUSHER, TIP 17.5
412 42502303 PUSHER TIP 17.5
413 42502304 HOLDER 17.5
414 42502305 HOLDER PUSHER TIP 17.5
415 42502402 ACTUATOR ARM 18
416 42502403 ACTUATOR ARM 15
417 42507901 RING,RETAINING 25
418 42513302 RAMP BLK 15
419 42513303 RAMP 15
420 42570801 Wheelpitch 60
421 42627902 SWITCH proximity NOLOC(SEQ) 75
422 42718602 2.5/5.0 clamp 1.5
423 42727001 RATCHAT ASM 30
424 42729102 plate 17.5
425 42740604 FITTING MALE ELBOW(BLKM05321) 4
426 42740613 FITTING,MALE ELBOW 4.5
427 42771501 PINION 65
428 42804703 CARRIER CLIP ASSY 1.4
429 42838002 NUT ADJ 10
430 42841501 SPROCKET 120
431 42851002 ST FITTING MALE 1/4X1/4 5
432 42851010 FITTING,STRAIGHT 2.5
433 42863901 NUT,LOCK 25
434 42866701 RETAINER 1
435 42883104 CENTERING FINGER 6
436 42883105 CENTERING FINGER 6
437 42883303 Backup Finger 5
438 42947901 FEED WHEEL JUMPER 60
439 43077004 TIP,DRIVER 5MM,LH 7
440 43077005 TIP DRIVER-LH 7
441 43077009 DRIVER TIP-LH 7
442 43017104 AI parts 7
443 43077105 TIP DRIVER-RH 7
444 43077109 DRIVER TIP-RH 7
445 43147105 BLADE CENTRING 15
446 43147106 BLADE CENTRING 15
447 43168901 BEARING & BLOCK ASSY 32.5
448 43197301 BUSHING 7.5
449 43258902 SPACER 15
450 43261501 FITTING,UNION TEE 4
451 43264307 Belt1*5*166 7.5
452 43264339 Belt0.6*5*152 7.5
453 43264338 Belt1*5*157 10
454 43264339 Belt150*0.5*5 12.5
455 43311801 RADIAL CHAIN RELAY (GLASS RELAY) 85
456 43355301 BLOCK LEFT 42.5
457 43355401 BLOCK RIGHT 42.5
458 43366113 FORMER,OUTSIDE 5MM L 25
459 43366114 FORMER 25
460 43366107 FORMER,LEFT STD 30
461 43366207 FORMER,RIGHT STANDAR 30
462 43366113 FORMER,OUTSIDE 5MM L 25
463 43366213 FORMER,OUTSIDE 5MM R 25
464 43366214 FORMER 25
465 43460501 WASHER NAYLON (43460501) 2.5
466 43461501 CUT/FORM,INTR 90 DEG 15
467 43461502 CUT/FORM,INTR 60 DEG 15
468 43461601 CUT/FORM,EXT 90 DEG 15
469 43461602 CUT/FORM,EXTR 60 DEG 15
470 43461701 ANVIL,INTR 90 DEG SH 17.5
471 43461702 ANVIL,INTR 60 DEG SH 15
472 43461801 ANVIL,EXTR 90 DEG SH 15
473 43461802 ANVIL,EXTR 60 DEG SH 15
474 43461812 AI parts 15
475 43469501 PIN 1.5
476 43469503 PIN 1.5
477 43470602 Housing Clinch 25
478 43470603 ANVIL HOUSING 150
479 43556203 DUAL CLAMP 1.5
480 43620601 SPRING 0.5
481 43623601 CYLINDER SPECAL 250
482 43655501 AI parts 15
483 43696901 JAW,RIGHT 50
484 43697001 JAW,LEFT 50
485 43871701 CUTTER BUSHING STD 6.5
486 43871702 CUTTER BUSHING (2 EAR) 5
487 43871802 CUTTER 4
488 43899101 GUIDE, JAW 55
489 43902001 CUT/FORMER,INTERIOR 15
490 43902101 ANVIL,INTERIOR 15
491 43902201 CUT/FORM,EXTERIOR 15
492 43902301 ANVIL,EXTERIOR 15
493 44100804 AI parts 5
494 44066001 FUSE HOLDER 900 used
495 44146103 15mm CHUTE 35
496 44146102 12.7mm CHUTE 35
497 44170501 DOG .062*.250 6
498 44170502 DOG .062*.230 7.5
499 44170701 CAM UNIT 40
500 44202008 CONTACTOR 100
501 44236801 FEED WHEEL 25
502 44236802 PULLEY 17.5
503 44239301 GIB (mpm ap squeeze) 10
504 44242008 ARM,KICKOUT STD LH 22.5
505 44241505 FORMER, INSIDE L, 5M 5
506 44241401 FORMER,INSIDE 5MM RH 5
507 44241405 FORMER, INSIDE R, 5M 5
508 44241406 INSIDE FORMER 5
509 44241409 INSIDE FORMER RH 7
510 44241501 FORMER,INSIDE 5MM LH 5
511 44241505 FORMER, INSIDE L, 5M 5
512 44241506 INSIDE FORMER 5
513 44241509 INSIDE FORMER- LH 7
514 44241509 INSIDE FORMER LH 7
515 44241604 SHEAR BLOCK 6
516 44241607 SHEAR BLOCK-LONG(5.63MM) 6
As per Last shipment
517 44241608 BLOCK SHEAR 5mm 8
518 44241701 BLADE,SHEAR 5MM RH 25
519 44241703 BLADE,SHEAR STD RH 25
520 44241801 BLADE,SHEAR 5MM LH 22.5
521 44241803 BLADE,SHEAR STD LH 25
522 44241905 ARM,KICKOUT STD RH 25
523 44241911 ARM,KICKOUT 5MM RH 22.5
524 44241908 ARM,KICKOUT STD RH 22.5
525 44241919 ARM, KICKOUT 5MM RH 20
526 44241920 ARM, KICKOUT 5MM RH 25
527 44242005 ARM,KICKOUT STD LH 25
528 44242011 KICK OUR ARM 22.5
529 44242020 ARM KICKOUT-LH 20
530 44242021 ARM KICK OUT COMBI 25
531 44246704 AI parts 10
532 44246804 AI parts 10
533 44266703 DRIVER TIP,R 12.5
534 44266704 DRIVER TIP,R 10
535 44266803 DRIVER TIP,L 12.5
536 44266804 DRIVER TIP,L 10
537 44281701 BUSHING,CUTTER 6
538 44281703 BUSHING CUTTER,5MM 6
539 44426401 DRIVER 90
540 44426603 7.5mm 2.5
541 44426606 UPPER PUSHER 1
542 44426607 PUSHER UPPER-2.5 1
543 44426614 7.5 PUSHER UPER 2.5
544 44426701 PUSHER LOWER 1
545 44576202 AI parts 3.25
546 44629502 GUIDE JAW 55
547 44629602 GUIDE JAW 55
548 44629606 JAW GUIDE 55
549 44629702 CLAMP JAW 10.5 MM 15
550 44629706 CLAMP JAW (13.0MM) 15
551 44629802 CLAMP JAW 15
552 44629902 CLAMP DUAL JAW 10.5 MM 15
553 44629906 JAW CLAMP DUAL 15
554 44688804 AIR CYLINDER 150
555 44768402 MAC,VALVE-4 WAY 350
556 44802801 Belt 740*5m*25w 20
557 44868502 COUPLING 40
558 44876902 SHAFT HEAD(6292-A) 12.5
559 44896001 BASE ADJUST 90
560 44896201 PLATE MTG 20
561 44896401 HOUSING 32.5
562 44896601 HOUSING 90
563 44896602 HOUSING 100
564 44896801 SUPPORT GUIDE 22.5
565 44896802 SUPPORT GUIDE 22.5
566 44896901 GUIDE BOTTOM 10
567 44896907 AI parts 10
568 44897001 GUIDE UPPER 20
569 44909001 ANVIL/CLINCH CABLE A 25
570 44906901 SWITCH P.B.MOM, 6292 D.H VCD, START, SINGLE 30
571 44916101 WHEEL 15
572 44960804 PUSH ROD 12.5
573 44963002 BEARING LINEAR BALL RED 22.5
574 44963401 LARGE CAP 22.5
575 44964601 PISTON LARGE (30649001) 14
576 44964701 PISTON ANVIL 15
577 44983601 FORMER INSIDE ( Jumper M/C 6293) 7
578 44989806 BLADE SHEAR R.H 25
579 44999501 SHAFT (HEAD SHAFT VCD) 50
580 45003801 SMALL CAP 20
581 45014801 AI parts 20
582 45014901 DAP 17.5
583 45028001 AI parts 17.5
584 45035502 CYLINDER,AIR 140
585 45036101 ACTUATOR 10
586 45043301 811C-PP-221BA-152 (head valve 6292-A) D.H 340
587 45053501 HOUSING FIX 55
588 45053801 LATCH 6
589 45064901 LATCH CAM 25
590 45064902 LATCH,CAM 25
591 45065002 BLOCK HOUSING 25
592 45095201 HOLDER LATCH 25
593 45095202 HOLDER LATCH 25
594 45123601 SHAFT,HOLDER 2.5
595 45104301 SUPPORT CLIP 27.5
596 45121801 COUPLING FIX 30
597 45121802 COUPLING FIX 25
598 45123601 SHAFT, HOLDER 2.5
599 45150101 BUMPER 7.5
600 45173401 COVER SPROCKET 55
601 45177702 SWITCH 1 ASSY (BIMBA HSK) 40
602 45177703 SWITCH 2 ASSY 40
603 45177901 Block(IKO CRWU30-85R) 925 Original
604 45194401 CHAIN SUPPORT 22.5
605 45218501 SPREADER 20
606 45218603 AI parts 50
607 45247003 AI parts 120
608 45248801 ACTUATOR (6292A FEED ACTUATOR) DH 7.5
609 45269601 GUIDE,TAPE (VCD) 45
610 45269602 GUIDE TAPE (VCD) 45
611 45269603 GUIDE LH VCD SH 40
612 45269604 GUIDE RH VCD SH 40
613 45284801 BUMPER DOWN STOP 1.5
614 45293601 DOWEL SPECIAL 4
615 45295500 Right Index Wheel Assy 300
616 45295600 Left Index Wheel Assy 300
617 45346101 PIN 0.5
618 45347001 KIT,TANDEM SEAL 12.5
619 45362501 PISTON & SHAFT ASSY 40
620 45373901 SPRING 0.5
621 45390701 ACTUATOR 15
622 45390801 CYLINDER 60
623 45436101 SPRING COMPRESSION 0.5
624 45452001 SPRING COMP 0.5
625 45452301 PIN DOWEL 5
626 45465201 ROLLER 10
627 45465501 PIN GROOVED 5
628 45466601 BLOCK ROLLER 30
629 45537001 CUTTER ST SLIDE 60
630 45575701 ANVIL 40
631 45575702 CUTTER ANVIL 30
632 45575704 CUTTER, ANVIL 40
633 45575705 CUTTER ANVIL 40
634 45576201 SUPPORT, COMPONENT 3.25
635 45592408 FORMER, RIGHT STD 35
636 45592508 FORMER, LEFT STD 35
637 45592414 FORMER RH (JUMPER STATION) 25
638 45592425 FORMER OUTSIDE-RH 22.5
639 45592426 FORMER 22.5
640 45592508 OUTSIDE FORMER LH 50
641 45592514 FORMER LH (JUMPER STATION) 25
642 45592520 FORMER,LEFT,5MM 25
643 45592526 FORMER OUTSIDE-LH 22.5
644 45592603 BLADE SHEAR STD 25
645 45592606 BLADE,SHEAR R5V 22.5
646 45592703 BLADE SHEAR STD-LH 25
647 45592706 BLADE SHEAR-LH 22.5
648 45593001 DETENT 1.25
649 45593002 DETENT 1.5
650 45711601 ANVIL CONTINUITY(2J5B) 40
651 45711604 ANVIL CONTINUITY 40
652 45729301 INSERT PAD PUSH 1.5
653 45729302 INSERT PAD PUSHER 1.5
654 45729304 PUSHER,PLAIN ‘V’ PAD 1.25
655 45744401 CUTTER BUSHING (ONE EAR) 5
656 45744404 CUTTER BUSHING 5
657 45797001 REFIRE ASS 2.5/5M 30
658 45797002 REFIRE ASSY 11
659 45798404 CONTINUITY TUBE 6
660 45798406 Continuity Tube 6
661 45798407 Continuity Tube 6
662 45798802 NUT,CLINCH 6.5
663 45807302 BEARING, LINEAR 15
664 45810806 BRACKET 45
665 45819401 PIN (45819401)XG3KDZ-07021 2.5
666 45854201 SPRING COMPRESSION (cutter station) 0.5
667 45947701 45947701 20
668 45952901 CUTTER FORMER ASSY 42.5
669 45952902 CUTTER FORMER ASSY(30312302) 50
670 45987901 CUTTER 3.5
671 45987901 CUTTER 3.5
672 45988702 LEAD SCREW 7.5
673 45989301 Lead Pawl 5
674 45996801 ESCAPE 17.5
675 45996901 ESCAPE 17.5
676 46069701 Shock absorber 275
677 46119701 Motor 1000
678 46153701 HUB,INDEX 67.5
679 46178401 CABLE,CONTINUITY 9
680 46178402 CABLE,CONTINUITY 9
681 46182804 HOUSING, TOOLING PIN 75
682 46191101 CUTTER HOUSING ASSY LH(46191101) 40
683 46191201 CUTTER HOUSING ASSY RH(46191201) 40
684 46191104 46191104 40
685 46191301 INNER GUIDE ASSY LH 20
686 46191401 INNER GUIDE ASSY RH 20
687 46191501 41577201 17.5
688 46191601 41577101 17.5
689 46269207 46269207 BEARING, RADIAL 10
690 46287002 FLAG MOLDED (RADIAL) 1.5
691 46287003 FLAG 1.5
692 46293101 BALL PLUNGER 46293101 5
693 46295801 BALL PLUNGER 100
694 46364705 GUIDE, TOP (A) 25
695 46364706 GUIDE, TOP (A) 25
696 46411501 QUILL SHEAR 7.5
697 46442706 Belt 15*40MM 10
698 46442707 130XL*10w 5
699 46442711 Belt 339*3m*10w 5
700 46442712 Belt 339*3m*10w 5
701 46442715 BELT,TIMING 6.5
702 46442716 BELT, TIMING 17.5
703 46442717 BELT, TIMING 17.5
704 46475201 PLATE 17.5
705 46475202 PLATE (INSERT CYLINDER)42729103 17.5
706 46482101 BUMPER 7.5
707 46482201 BUMPER 7.5
708 46499301 STOP,J/W 20
709 46564002 PULLEY,GEARBELT 15
710 46564802 PULLEY,GEARBELT 35
711 46564804 PULLEY, GEARBELT 35
712 46587901 GEARBELT 20
713 46646702 BRKT, COMPONENT LEAD 50
714 46665401 FIXED FLOW, ANVIL DO 65
715 46665402 FIXED FLOW,ANVIL UP 65
716 46690401 INSERT 2 TOP LINK 12.5
717 46691001 PULLEY, MOTOR VERTIC 35
718 46691402 SHAFT, BEARING LINK 7.5
719 46737004 SCRAP HOUSING ASSY, 35
720 46750601 COVER, CLINCH OFF 17.5
721 46805213 BLADE, SHEAR, STD LH 40
722 46805306 DRIVERBODY,L 122.5
723 46805401 FORMER OUTSIDE-LH (46805401) 20
724 46805406 FORMER STANDAR LEFT 27.5
725 46806213 BLADE SHEAR STANDARD RIGHT 30
726 46806306 DRIVERBODY,R 122.5
727 46806401 FORMER ,OUT -R (46806401) 20
728 46806406 FORMER, STD RIGHT 27.5
729 46807101 RAIL, CAM 17.5
730 46879401 PULLEY, VERTICAL 37.5
731 46881403 GUIDE, UPPER 25
732 46910201 ENCODER,ROTARY (1000 225
733 46912201 BOLT 12.5
734 46912301 NUT 15
735 46914201 ACTUATOR 15
736 46915701 TUBING ASSY 20
737 46915702 TUBING ASSY 20
738 46915703 TUBING ASSY 17.5
739 46928401 COMPONENT LEAD CONDI 80
740 46928402 COMPONENT CONDITIONE 80
741 46930401 GUIDE,DUAL JAW 13.0M 55
742 46930403 GUIDE, JAW, 13MM 55
743 46930417 46930417 55
744 46930501 CLAMP,JAW 2.5/5.0MM 14
745 46930506 CLAMP, JAW (13MM) 15
746 46930601 JAW CLAMP DUAL 14
747 46930603 CLAMP, DUAL JAW 15
748 46977501 TIP,DRIVER L 5V020 I 7
749 46977601 TIP,DRIVER R 5V020 I 7
750 47043701 Base, Adj. 110
751 47047701 47047701 1250
752 47048201 CRANK, MACHINING 100
753 47048701 SHAFT, CLEVIS, FRONT 10
754 47048801 SHAFT, CRANK PIVOT 10
755 47049001 SHAFT, LINK 10
756 47049301 CYLINDER, AIR 20MM B 55
757 47062501 SPRING EXTENSION 0.5
758 47060801 WHEEL, 15 MM, #1 40
759 47085501 DRIVER TIP, L 10
760 47085601 DRIVER TIP, R 10
761 47115101 PIN CAM LATCH 2.5
762 47152004 CLAMP 15
763 47152006 CLAMP 35
764 47152202 FINGER 15
765 47152203 FINGER 17.5
766 47152303 PUNCH 25
767 47152304 PUNCH 25
768 47182001 CYLINDER,AIR,TANDUM 125
769 47187102 WHEEL 15
770 47200301 BEARING, NEEDLE 5
771 47200302 BEARING, NEEDLE 10
772 47204802 PLATE 30
773 47228302 PIN, PIVOT 7.5
774 47300503 Machine Base 750
775 47306901 CLINCH CABLE ASSY 200
776 47307703 Continuity Cable Assy 25
777 47339401 PIN 2
778 47356402 INSERT, PAD PUSHER 1.5
779 47356403 INSERT, PAD PUSHER 1.25
780 47356404 INSERT, PAD PUSHER 1.25
781 47356405 INSERT, PAD PUSHER 1.25
782 47405502 BRACKET, SWITCH 32.5
783 47614301 PULLEY, GEARBELT 90
784 47614602 PULLEY GEARBELT (S02-0780-M00) 37.5
785 47630001 47630001 SHAFT, PIVOT 40
786 47630101 47630101 BUSHING, ECCENTRIC 40
787 47630202 47630202 HOUSING,CENTERING 250
788 47630911 INSERT CENTRING 5
789 47630915 INSERT CENTERING 6
790 47631004 CAM, 30/135 CENTERIN 300
791 47631201 47631201 BUSHING 15
792 47631901 47631901 PIN, FOLLOWER 7.5
793 47632002 PIN PIVOT FINGER 2.5
794 47633301 47633301 SHAFT,FINGER 5
795 47636701 COUPLING 30
796 47636702 COUPLING 35
797 47639301 ROLLER, SPRING 10
798 47702101 MOTOR;BRUSHLESS;DC;E 1400
799 47748802 FINGER, LH CENTERING 40
800 47748902 FINGER, RH CENTERING 40
801 47792001 BEARING, BALL 7.5
802 47792001 BEARING, BALL 7.5
803 47803002 CUT/FORM, INTERIOR 17.5
804 47803102 ANVIL, INTERIOR 17.5
805 47803202 CUT/FORM, EXTERIOR 17.5
806 47803302 ANVIL, EXTERIOR 17.5
807 47878101 BEARING, BLOCK 5
808 47883301 SPROCKET, CUTTER 10
809 47897601 PIN, TOOLING 10
810 47898701 FORMER, R INSIDE 9
811 47898702 FORMER, R INSIDE 7
812 47898801 FORMER, L INSIDE 9
813 47898802 FORMER, L INSIDE (47898802) 7
814 47898903 ARM,5MM R KICKOUT 47898903 30
815 47899003 ARM 5MM L KICKOUT 47899003 30
816 47999601 CHAIN IDLER PULLEY A 75
817 48172301 Centering Finger 6
818 48236901 PUSHROD COUPLER ASSY 60
819 48241402 SPRING, COMPRESSION 0.5
820 48713501 BRUSH 50
821 48730401 SUPPORT, GUIDE 45
822 48730602 LATCH HOLDER ASSY 25
823 48731301 HOUSING, FIX 75
824 48732302 FLAG, MOLDED 1.5
825 4887003 UIMC card 1500
826 49313901 CUTTER/FORMER, STD N 17.5
827 49314001 CUTTER/FORMER, STD N 17.5
828 49399601 ARM, STD R KICKOUT 25
829 49399603 ARM, 5MM R KICKOUT 25
830 49399701 ARM, STD L KICKOUT 25
831 49396703 49396703 30
832 49536201 ANVIL, STD N- POS 2 17.5
833 49536301 ANVIL, STD N- POS 1/ 17.5
834 49599001 CUTTER, STANDARD 7.5
835 49752203 rod(49398401,49752201) 475
836 49769501 CYLINDER, AIR 120
837 50454601 50454601 17.5
838 50454802 50454802 12.5
839 50459706 50459706 5
840 50057701 LAMP 4.5
841 50520201 50520201 0.5
842 50596801 guide jaw 85
843 50823301 50823301 15
844 51085401 51085401 35
845 51208502 51208502 4
846 51435701 51435701 20
847 51436701 CUTTER/FORMER STD N-POS4 17.5
848 51436801 CUTTER/FORMER STD N-POS 1/3 17.5
849 51436901 CUTTER/FORMER STD N-POS 2 17.5
850 51437001 ANVIL, STD N-POS 2 17.5
851 51437101 ANVIL, STD N-POS 1/3 17.5
852 51437201 ANVIL STD N-POS 4 17.5
853 51447402 51447402 15
854 51977201 51977201 11
855 52048401 guide jaw 110
856 52048501 CLAMP 25
857 52048601 CLAMP 25
858 52344802-B 2.5/5.0/7.5/10.0mm主爪 225
859 52344901 guide jaw 65
860 52358502 CLAMP 75
861 52358701 CLAMP 30
862 52357201 52357201 15
863 52366701 52366701 75
864 52459703 10mm carrier clip 5
865 52459704 7.5mm carrier clip 5
866 52459705 52459705 10
867 52459706 52459706 5
868 52532002 10.0 carrier clip 7.5
869 52556001 CARRIER CLIP ASSY 6
870 52561801 52561801 42.5
871 80000102 SHCS 4-40 X 1/4 0.5
872 80000105 SHCS 4-40 X 5/8 0.5
873 80000106 SHCS 4-40 X 3/4 0.5
874 80000108 SHCS 4-40 X 1(screap tube weldment-M) 0.5
875 80000109 SHCS 4-40 X 1/8 0.5
876 80000112 SHCS 4-40 X 1 1/2 1
877 80000302 SHCS 6-32 X 3/8 0.5
878 80000303 SHCS 6-32 X 1/2 (CLINCH NUT ASSY) 0.5
879 80000304 SHCS 6-32 X 5/8 0.5
880 80000307 SHCS 6-32 X 1 0.5
881 80000308 SHOULDER SCREW SHCS 6-32 X 1-1/4 0.5
882 80000309 SHCS 6-32 X 1 1/2 1
883 80000402 SHCS 8-32 X 3/8 0.5
884 80000403 SHCS 8-32 X 1/2 0.5
885 80000404 SHCS 8-32 X 5/8 0.5
886 80000405 SHCS 8-32 X 3/4 0.5
887 80000407 SHCS 8-32 X1 0.5
888 80000507 SHCS 10-24 X 1 1/4 ,80000507 0.5
889 80000514 SHCS 10-32 X 3/8 0.5
890 80000515 SHCS 10-32 X 1/2 0.5
891 80000516 SHCS 10-32 X 5/8 0.5
892 80000517 SHCS 10-32 X 3/4 0.5
893 80000519 SHCS 10-32 X 1 0.5
894 80000520 SHCS 10-32 X 1-1/4 0.75
895 80000603 SHCS 1/4-20X1/2 0.5
896 80000606 SHCS 1/4-20 X 7/8 0.5
897 80000607 SHCS 1/4-20 X 1 0.5
898 80000608 SHCS ¼ – 20 X 1 ¼ 0.5
899 80000624 SHCS 1/4-28 X 1 1
900 80000704 SHCS 5/16-18 X 3/4 0.5
901 80000803 SHCS 3/8-16 X 3/4 0.5
902 80001301 SBHS 4-40 X 1/4 0.5
903 80001303 SBHS 4-40* 1/2 0.5
904 80001401 SBHS 6-32 X 1/4 0.5
905 80001403 SBHS 6-32X1/2 0.5
906 80001406 SBHS 6-32 X 1/8 1
907 80001501 SBHS 8-32 X 1/4 0.5
908 80001502 SBHS 8-32 X 3/8 0.5
909 80001601 SBHS 10-24 X 1/4 0.5
910 80001604 SBHS 10-24 X 5/8 0.5
911 80001610 SBHS 10-32 X 1/2 0.5
912 80001702 SBHS 1/4-20X1/2 0.5
913 80001705 SBHS 1/4-20X7/8 0.5
914 80002201 SFHS 4-40 X 1/4 (cutter) 0.5
915 80002202 SFHS 4-40 X 3/8 0.5
916 80002207 SFHS 4-40 X 5/16 0.5
917 80002501 SFHS 8-32 X 3/8 0.5
918 80002502 SFHS 8-32 X 1/2 0.5
919 80002601 SFHS 10-24 X 3/8 0.5
920 80002611 SFHS 10-32 X 3/4 0.5
921 80003603 SSSCP 6-32 X 1/4 0.5
922 80003613 SSSCP 6-40 X 1/4 0.5
923 80003701 SSSCPP 8-32 X 1/8 0.5
924 80003707 SSSCPP 8-32 X 1/2 0.5
925 80003812 SSSCPP 10-32 X 1/4 0.5
926 80003814 SSS 10-32 X 3/8 0.5
927 80003817 SSS 10-32*3/4 0.5
928 80004002 SSSCPP5/16-1/8*5/16 0.5
929 80004602 SSSFP 4-40 X 3/16″ 0.5
930 80004703 SSSFP 6-32 X 1/4″ 0.5
931 80004705 SSSCP 6-32 X 1/2 0.5
932 80004909 SSSFP 1032X1/2 0.5
933 80004912 SSSFP 10-32 X 1-1/2″ 0.5
934 80005602 SSSCNP 6-32 X 3/16 0.5
935 80007204 SSSOP 1/4-20 X 3/4 0.75
936 80008305 PHMS 2-56*3/8 0.5
937 80008501 PHMS 6-32*1/8 1
938 80008503 PHMS 6-32 X 1/4 0.5
939 80008602 PAN SHS 8-32 X 1/4 0.5
940 80009903 SDP 1/8X5/8 1.5
941 80009902 SDP 1/8 X 1/2 1.5
942 80009904 DOWEL PIN 1/8 X 3/4 1.5
943 80009905 SDP 1/8*7/8 1.5
944 80010103 SDP 1/4 X 3/4 1.5
945 80010106 SDP 1/4 X 1-1/4 1.5
946 80010109 SDP 1/4 X 2 3
947 80011001 SHSS 1/4 X 3/8 3
948 80011004 SHSS1/4*3/4 2.5
949 80011005 SHCS 1/4*1 2
950 80011103 SHSS 5/16 X 5/8 2
951 80011205 SHSS 3/8 x 1 2.5
952 80011211 SHSS 3/8 X 2-1/2 3
953 8001301A 8001301A 0.5
954 80013801 SPRG PIN .062 X .187(N Type Cutter) 0.5
955 80013805 SPRG PIN .062 X .437 0.5
956 80013806 SPRG PIN .062 X .500 0.5
957 80014004 SPRG PIN 3-32X 7/16 0.5
958 80014102 SPRG PIN 0.5
959 80014113 SPRG PIN .125 X1.125 0.5
960 80014208 SPRING PIN .156X .812 0.5
961 80014212 COMBI SPRING PIN .156 X 1.125 0.5
962 80014302 SPRING PIN 0.5
963 80015104 HEX JAM NUT 1/4-20 0.5
964 80015101 HEX JAM NUT 5/16-24 0.5
965 80015102 HEX JAM NUT 1/4-28 0.5
966 80015106 HEX JAM NUT 3/8 X 24 0.5
967 80015110 HEX JAM NUT 1/2-20 2.5
968 80016702 SHCS NP6-32X3/8 0.5
969 80018705 SLWTT 10 0.5
970 80020402 SSSKC PP 8-32X3/16 0.5
971 80020505 SSKCPP-10-32X3/8 0.5
972 80023502 HEX NUT-MS 4-40 0.5
973 80023507 HEXNUT-MS 10-24 0.5
974 80023508 HEX NUT 10-32 0.5
975 80023606 HEX NUT SP 10-32 0.5
976 80024014 SS HEX BOLT 10-32 X 1 0.5
977 80025702 SPIRING PIN 0.0626X1/8 1
978 80026014 DP-PIC .1251 X 1 1.5
979 80028001 MSSS-CP M3 X 3MM 0.5
980 80031304 MSHCS M2 X 10 MM 0.3
981 80032701 FHETL 1/4 1
982 80062601 BHTSCS 6-32*1/2 0.5
983 80067817 SHCS-ZP 1/2-20Xx13/4 0.5
984 90050416 ECCENTRIC INSULATED 18.5
985 90054921 PUSHER LOWER 1
986 90054922 CUTTER, 10MM 7.5
987 90055250 REFIRE ASSEMBLY 5/7 25
988 90055282 PUSHER UPPER 5 MM GR 2.5
989 90055283 PUSHER UPPER 7.5 MM 2.5
990 90055316 ECCENTRIC KIT (OFFSE 30
991 90055427 CLAMP,LH DUAL JAW TA 22.5
992 90055428 GUIDE, QUAD JAW TALL 90
993 90055429 CLAMP, RH DUAL JAW T 22.5
994 90054810 RATCHET ASSY 25
995 90054821 90054821 25
996 90054883 ECCENTRIC,INSULATED 19
997 90055197 CAM,UNIT RAD LD DISP 30
998 90055250 REFIRE ASSEMBLY 5/7 11
999 90055253 ACTUATOR,CLAMP JAWS 27.5
1000 90055282 PUSHER UPPER 5 MM 2.5
1001 90055283 PUSHER UPPER 7.5 2
1002 90055421 7.5 carrier clip 4
1003 90055428 GUIDE, QUAD JAW TALL 140
1004 90055458 LATCH, EXTENDED TIP 9
1005 90055542 GUIDE, TOP, 4-SPAN 35
1006 90055543 BOTTOM GUIDE, 4 SPAN 25
1007 90055558 TRIPLE SPAN ANVIL RA 60
1008 90055676 LINK, 15MM DSP HEAD 25
1009 90055685 10mm 4
1010 90055702 TRIPLE SPAN PUNCH II 40
1011 90055703 TRIPLE SPAN CLAMP II 40
1012 90055893 CLAMP, LH DUAL JAW T 25
1013 90055894 GUIDE, QUAD JAW TALL 90
1014 90055895 CLAMP, RH DUAL JAW T 25
1015 90055930 90055930 215
1016 100214130 Jig Pin Small 0.5
1017 100291090 Jig Pin Small 0.5
1018 100306150 Jig Pin Small 0.5
1019 1042710035 Filter 1
1020 1042710035 NOZZLE FILTER 1.5
1021 1045908018 Filter 2
1022 1047008600 SA NOZZLE 45
1023 45466936 10MPF Nozzle 35
1024 42560101 Link 17.5
1025 43077109J TIP DRIVER-RH 7
1026 43261501 FITTING,MALE TEE 1/4 x 1/4 x 1/4(KQ2T07-00) 3
1027 44241405 FORMER, INSIDE R, 5M 6.5
1028 44241919J KICK OUT ARM R.H 22.5
1029 44242020J KICK OUT ARM L.H 22.5
1030 44629606J CLAMP JAW 60
1031 44629706E LEFT SIDE PAWL 15
1032 44629706J CLAMP JAW LH 15
1033 44629706J CLAMP JAW LH 15
1034 44629906J JAW CLAMP DUAL 16
1035 44897001 GUIDE TOP/GUIDE UPPER(46881401) 20
1036 45649601 RPK FOR RAD. HEAD CYLINDER(RPKB0017) 9
1037 45835902 PAKET MOLDED 17.5
1038 45880403 FITTING, ROTARY ELBO 12.5
1039 46385001 BRACKET SWITCH RH 45028001 20
1040 46385101 BRACKET SWITCH LH 45014901 20
1041 46805209 BLADE,SHEAR 5MM LH 46805209/46805212 25
1042 46806209 BLADE,SHEAR 5MM RH 46806209/46806212 25
1043 46910201 Encoder 245
1044 46915702 Tubing 20
1045 47152203 Finger 15
1046 47307703 CONTINUITY CABLE ASS 25
1047 BLKE01234 Fuse 10
1048 BLKE01241 Fuse 10
1049 BLKE01244 Fuse 10
1050 BLKE01251 Fuse 10
1051 BLKE01356 LAMP 28V/40MA (WITHOUT LEG) 1.5
1052 BLKE01367 LAMP,14 VOLT 1.5
1053 BLKE01779 Lamp 4
1054 BLKM05006 BEARING, THRUST .255 3
1055 BLKM05211 LINK#25 1
1056 BLKM05216 SPRING CLIP#35 0.5
1057 BLKM05308 SHORT COUPLING 4
1058 BLKM05351 NIPPLE(HOSE FITTING) 2.5
1059 BLKM05530 CYLINDER PIN 2.5
1060 BLKM06004 O-RING (111 N 70) 0.5
1061 BLKM06023 RING O .549 ID X .103W 0.5
1062 BLKM06080 O-RING 0.5
1063 BLKM06085 O-RING 0.5
1064 BLKM06093 O-RING 0.5
1065 BLKM06094 O-RING (219 N 70) 0.5
1066 BLKM06095 O-RING 0.5
1067 BLKM06204 PLUG SCREW 10-32 2.5
1068 BLKM06300 RET-RING 0.5
1069 BLKM06303 RET RING 5100-12 0.5
1070 BLKM06312 RET. RING 5555-02 0.5
1071 BLKM06319 E-RING 0.5
1072 BLKM06324 RET-RING THRUARC # 5131-18 0.5
1073 BLKM06327 E-RING 0.5
1074 BLKM06329 GRP RING 5100-18 0.5
1075 BLKM06331 BLKM06331 RING, RETAINING 0.5
1076 BLKM06333 E-RING 0.5
1077 BLKM06337 RET-RING 0.5
1078 BLKM06358 RING, RETAINING 0.5
1079 BLKM06566 SSSCP 6-32 X 5/8 0.5
1080 BLKM06594 SSS 6-32 X 9/32 1
1081 BLKM06608 SSS 4-40 X 5/32 LG 1
1082 BLKM07105 NYLON WASHER 4
1083 BLKM07110 WASHER THR NYL 1.5
1084 BLKM07112 WASHER THR NYL .250 ID.5000D.062W 1
1085 BLKM07113 WSHR,THR NYL 1
1086 BLKM07116 WASHER, THRUST 2.5
1087 BLKM07124 WASHER,THRUST .188 I 2
1088 BLKM07137 WASHER,CRV SPR .265 1
1089 BLKM07174 WASHER WAVE SPRG.780ID,1.00 (BLKM07174) 0.5
1090 BLKM07387 PARKER OLUBE 90
1091 C293381565 TOOLING TAB(4.00mm) 5
1092 C30200000 Workboard Holder 32.5
1093 C30202001 3.0 3.1 30
1094 C65331005 WASHER 2.5
1095 C65331006 WASHER 0.5
1096 C65331010 CAP CYLINDER 40
1097 C65331016 HUB MACHINED 175
1098 C65331038 HOLDER MAGNET 17.5
1099 C65356004 BUTTON 1.5
1100 C65356014 CUTTER 7.5
1101 C65356019 ECCENTRIC 5
1102 C65630041 SPRING 0.5
1103 C65923007 HUB 15
1104 C65923009 SPRING 7.5
1105 C65923010 COLLER 17.5
1106 C66213007 PLUNGER SPRING 2.5
1107 C66213013 STOP 9
1108 47306901 CLINCH CABLE ASSY 225
1109 43871802 CUTTER 5
1110 45744404 BUSHINNG,CUTTER 6.5
1111 46805401 FORMER,OUT R5V12 CBD 25
1112 46806401 FORMER,OUT R5V12 CBD 25
1113 46805212 BLADE,SHEAR 5MM LH 25
1114 46806212 BLADE,SHEAR 5MM RH 25
1115 46977502 TIP,DRIVER L 5.5 MM 7
1116 46977602 TIP,DRIVER R 5.5 MM 7
1117 45593002 DETENT 1.5
1118 47636601 CLAMP,COLLAR 20
1119 C293381565 TOOLING TAB(4.00mm) 5
1120 C30205001 BLANK 750
1121 C30204000 SPRING STOP ASS’Y 110
1122 800001406 BUTTON HD,SCEW 1
1123 800001401 BUTTON HD,SCEW 0.5
1124 45385601 S,S,THUNB SCEW #8 2
1125 45385701 S,S,THUNB SCEW #10 2
1126 10249053 SPRING 1
1127 C30201000 LOCATO ASS’Y,FIXED 30
1128 C30202000 LOCATO ASS’Y,SLIDING 30
1129 C30203000 LOCATO ASS’Y,SUPPORT 30

3D showing SMT nozzle for EMS factory

How to layout EMS smart SMT production line for Industrial 4.0

Main content of lean factory design
The traditional way of plant layout begins with equipment and tooling, and finally considers the flow of processes. Unlike traditional factory layouts, lean factory design layout begins with the customer and then designs the process flow around the workforce.
Lean factory design should comprehensively apply the knowledge of lean production ideas, system engineering, enterprise management, etc., and use parallel technology, information technology and other means to determine the factory design plan that meets the requirements of lean production concept. The main design contents are as follows:

(1) Production line layout based on lean thinking
The design of the best production line must be independent of the current legacy workflow and should reduce or eliminate large amounts of moving time for products and materials. According to the assembly requirements, placing the part loading process on the assembly point where the material of the production line is consumed will reduce the movement and waiting time.

(2) Lean logistics system design
According to the lean production point of view, logistics is not a value-added link. Therefore, the goal of lean logistics system design is to minimize the logistics and strive to minimize the waste in the logistics process while meeting the production requirements. To break the limitations of the profession, try to set up and no intermediate inventory area, and completely follow the process flow layout. All ideas that minimize the amount of movement and optimize the flow of the product should be tested. Ultimately, a practical and appropriate approach should be taken to finalize the production line in order to maximize the benefits of the production process. .

(3) Lean selection and arrangement of equipment
It is necessary to fully consider the relationship between the various production links, and on the basis of realizing the capacity requirements, try to achieve a balanced production capacity and reflect the idea of ​​lean flow. At the same time, the choice of equipment is not based on the most advanced standards, but the small size, low investment, flexibility and other indicators are put in the first place, in order to meet the needs of flexible production in the future.

(4) Lean staffing
Traditional factories use the “scheduled system” staffing, but this method increases the cost of the enterprise and reduces the response speed of the enterprise under the multi-variety and small-batch production methods. Lean factory design, it is recommended to use the least staff to achieve the same production needs, through the training of employees, so that it has a variety of skills, so that with the change in production, flexible arrangements for operators.

(5) Lean selection of auxiliary equipment
Although the fixtures and tools required for production assistance are not resource equipment, they must be considered for lean production. It must be designed to accommodate the movement of the required materials, such as the passage of the automatic loading and unloading trucks and large material containers. It is necessary to design the station to be more compact, but at the same time, the operator should be considered to be as ergonomic as possible.

In addition, the design of the lean factory should also include the planning of the public facilities of the factory, the design of the information system, etc., and should be carried out according to the specific needs of the factory and the actual situation of the enterprise.
The goal of lean plant design is to minimize waste and overload in the work process while enhancing visual communication on site.

 

 

 

PCB-baked-machine-1

Deep analysis of PCB board baking method and storage method,help you become an SMT process expert

PCB-baked-machine-1

 

After the PCB is manufactured, it has a shelf life. If the shelf life is exceeded, the PCB needs to be baked. Otherwise, it is easy to cause the PCB to explode when the PCB is produced on the SMT.
Baking can eliminate the internal stress of the PCB, which is to stabilize the size of the PCB. The baked board has a relatively large improvement in warpage.
Advantages of baking: After baking, the moisture in the pad can be dried, the welding effect is enhanced, and the welding and repair rate are reduced.
Disadvantages of baking: The color of the PCB board may change, affecting the appearance.
The main purpose of PCB baking is to remove moisture and remove moisture from the PCB.

First, the specification of PCB management

1, PCB unpacking and storage

(1) PCB board seal can be directly used online within 2 months of unopened manufacturing date
(2) PCB board manufacturing date is within 2 months, the date of unpacking must be marked after unpacking
(3) PCB board manufacturing date is within 2 months, after opening, it must be used within 5 days.

2, PCB baking

(1) If the PCB is sealed and unsealed for more than 5 days within 2 months of the date of manufacture, please bake at 120 ± 5 °C for 1 hour.
(2) If the PCB is more than 2 months from the date of manufacture, please bake at 120 ± 5 °C for 1 hour before going online.
(3) If the PCB is more than 2 to 6 months from the date of manufacture, please bake at 120 ± 5 °C for 2 hours before going online.
(4) If the PCB is more than 6 months to 1 year before the date of manufacture, please bake at 120 ± 5 °C for 4 hours before going online.
(5) The baked PCB must be used within 5 days (input to IR REFLOW). After the bit is used, it needs to be baked for another hour before it can be used.
(6) If the PCB exceeds the manufacturing date of 1 year, please bake at 120 ± 5 °C for 4 hours before going online, and then send it to the PCB factory for re-spraying before it can be used.

 

PCB-baked-machine-1

3, PCB baking method

(1) Large PCB (16 PORT and above including 16 PORT), placed in a flat format, with a maximum of 30 sheets in a stack, and the oven is opened within 10 minutes after baking. The PCB is placed in a flat and natural cooling (requires pressure to prevent the bay fixture)
(2) Small and medium-sized PCB (8PORT below 8PORT) is placed flat, the maximum number of stacks is 40 pieces, the number of uprights is not limited, the oven is opened within 10 minutes after baking, and the PCB is placed flat and naturally cooled (requires pressure protection) Banwan fixtures)

PCB-baked-machine-1
PCB-baked-machine-1

Second, the preservation and baking of PCBs in different regions

The specific storage time and baking temperature of the PCB are not only related to the production capacity and manufacturing process of the PCB manufacturer, but also have a great relationship with the region.

The PCB made by the OSP process and the pure immersion gold process generally has a shelf life of 6 months after packaging, and is generally not recommended for the OSP process.

The storage and baking time of PCB has a great relationship with the area. The humidity in the south is generally heavier. Especially in Guangdong and Guangxi, there will be “returning to the south” weather every year in March and April. It is very wet at this time. The PCB must be used up within 24 hours of exposure to air, otherwise it will be easily oxidized. After normal opening, it is best to use up to 8 hours. For some PCBs that need to be baked, the baking time is longer. In the northern regions, the weather is generally dry, the PCB storage time will be longer, and the baking time can be shorter. The baking temperature is generally 120 ± 5 ° C baking, baking time is determined according to the specific circumstances.

If you need to know more about PCB drying and PCB-baked-machine machin, please contact us.

Email:ming@smthelp.com  Phone /skypy:+8618126316729

Southern Machinery (SMTHELP), which specializes in SMT machines and spare parts. SMTHELP has more than 20 years of experience in the electronics processing equipment industry. Customers all over the world, and win the trust and praise of customers. Long-term customers include BOSCH in Spain and India, DIXION in India, Panasonic in Mexico, Samsung and Cliptechin Brazil.

With the SMTHELP industry experience, philosophy and professional team, adhere to the “One-Stop Solution” belief to serve customers in the electronics processing industry, providing customers with cost-effective, high quality spare parts and equipment with stable performance from China, saving customers time And cost. truly one-stop solution services.

 

How AOI to help SMT product quality

Automated optical inspection machine (AOI) is a new type of testing technology. It has
developed very rapidly in recent years. The structure of AOI consists of four parts: workbench, CCD camera system, electromechanical control and system software. When testing, firstly, the circuit board to be tested is placed on the workbench of the AOI machine, and the detection
procedure of the product to be detected is called out through positioning. The X/Y workbench
will send the circuit board under the lens according to the command of the setting program. With the help of the special light source, the lens will capture the image required by the AOI system and analyze it, then the processor will move the lens toward the lens. The next position is
collected for the next image and then analyzed, and the image is subjected to continuous
analysis and processing to obtain a higher detection speed. The process of AOI image
processing essentially digitizes the extracted image, and then compares it with the pre-stored “standard”. After analysis and judgment, it finds the defect to make a position prompt, and at the same time generates image text, and the operator further confirms or sends the repair station. Overhaul

AOI machine S-AO600C.

Please call me to chat:

Wave Soldering Machine User’s Manual S-WS300


 

Wave Soldering Machine

User’s Manual


Model:

S-WS300

Be sure to carefully read this manual before use * to ensure proper use of the product

 

 

 

 

 

Chapter 1 Overview    3

Chapter 2 Main Technical Indicators    4

Chapter 3 Wave soldering start-up instructions    5-6

Chapter 4 Interface Operation    7-12

Chapter 5 Installation Adjustment and Commissioning    13

Chapter 6 Inverter Description    18

Chapter 7 Spray Rosin Furnaces    18

Chapter 8 Preheater    21

Chapter 9 Tin Furnaces    22

Chapter 10 Maintenance and Precautions    25

Chapter 11 Wiring    26

Chapter 12 General Troubleshooting    27

Chapter 13 Appendix    31

 

 

 

 

 

 

 

 

 

Chapter 1 Overview

Automatic wave soldering machine is currently the mainstream of electronic products welding process, compared with other manual welding with a variety of manual, has unparalleled advantages, and thus widely used by electronics manufacturers. The automatic claw wave soldering machine produced by our company is the most advanced using modern high-tech technology.

The new design of crystallization:

(1) Unique automated preparation program;

(2) Perfect work/adjustment function;

(3) The temperature is controlled by the temperature control table of WINPARK. The speed is high and the precision is high. It is suitable for long-distance transmission in harsh industrial environments and has high reliability.

(4) The chain speed is controlled by the frequency conversion speed control motor, which is easy to adjust.

(5) Solder joints are of high quality, easy operation and good service. They are reliable products in this industry.

Thank you for your inquiry and use this machine, thank you very much! Before use, please read this manual carefully. It will provide you with all the functions of the machine thoroughly, and it will be fully utilized in production.

 

 

 

 

 

 

 

 

Chapter 2 Main Technical indicators

 

PCB Size: Max.50~300mm
Conveyor height:750±50mm
Conveyor speed:0~1.8M?Min
Conveyor Angle:3~7º (adjustable)
Conveyor direction:L->R
Component heigh :Max.100mm
Pre-heating zone:600mm
Solder pot wave:2
Pre-heating power:3kw
Pre-heating zone temp:room temperature–250°C
Cooling zone:1 Fan cooling
Solder pot power:6kw
Solder pot capacity:Approx.200KG
Solder pot temperature:room temperature–300°C±1-2?
Control method:P.I.D+SSR
System Control:PLC + Touch Screen Control
Flux capacity:Max5?2L
Spray Fluxer:ST-6 Spray
Power Supply:3P 380V AC
Total Power:max.9kw
Normal working power:Approx.1.5kw
Air Pressure:4~7KG/CM2
Dimensions:L2460×W1200×H1650MM

Weight?Approx.600KG


 

 

 

 

 

 

 

 

Chapter 3 Wave soldering start-up instructions

 

3.1 The boot step of wave soldering

a) Confirm that the machine is connected to three-phase ac380v, 5- line power supply and ensure the machine is grounded properly.

b) Open the total air switch and the switch in the electric control box, then open the power switch on the operator panel.

c) The machine Time control switch is lit, at this time presses the manual / The automatic switch icon, the time control switch displays On state, touch screen lit

d) Touch ( enter ) the button until you enter the operating interface, please refer to the instructions.

3.2 time-controlled switch operation instructions

 

 

 

 

 

 

 

 

 

 

Instructions for use (Time controller is not used for a long time, every three months need to charge once, the charge times <12 hours)

1. first use, or long time after use, when the controller is not displayed, please after the power, with small items in the lower left corner of the hole open.

2. when powered on, the timer is 24-hour system, please hold the “clock” key for 5 seconds, the monitor will display AMin the upper left corner, indicating that it has been the hour system. Press 5 seconds and return to the hour system, at which time AM display is turned off.

(12 hours When AM is the morning, PM means the afternoon)

3. Set switch time: (if the set opening and closing time is the same, the time controller relay suction for a second ) set steps:

Steps

Keys

Set up a project

1

Press (SET) (??)

Enter timed setting (show 1 on)

2

Press (Week) (??)

set every day the same, or week 1-5 the same, week Six Sunday the same, or daily different (if the same daily, you can not press this key, this time does not show the week, while correcting the clock also

No need to press this key)

3

Press (time) (?)(? )

Set Time to open

4

Press(SET) (??)

Enter the timer setting (show 1 off)

5

Press (time) (? )(? )

Time to set off

6

Press
(week) (
??)

If the date of the set off is the same as open, you may not press this key

7

Repeat 2-6 steps

Set the 2-8 times switch time

8

Press(clock) (??)

End Time setting

* If you do not need 8 switch timing, press (clock) key can be into the clock correction.

* If set error or cancel set this press (clear)(??) key, and then restore the original settings once again

* Display without setting (–:–)

4. Clock Correction:

4.1 Press Live (Clock ) and repeatedly press (week ) to the same day. ( if the daily set switch time is the same, can not press this key, direct correction time, points)

MO

TU

WE

TH

FR

Sa

Su

Monday

Tuesday

Wednesday

Thursday

Friday

Saturday

Sunday

 4.2 Press and hold (the clock) and adjust the time by (time) or (minutes).

5. when you have completed the above operation, press The Open/ Auto/ off ” key, be sure to base your current time on the set of self

 controls the time switch, causes the monitor the most downlink to display as (on / off ) or at off(auto / off)

Explicit shows

Said

On at

Indicates that the timer is in automatic control and in the open state

At off

Indicates that the timer is in automatic control and is off state

On

Indicates that the contact is in a connected state but the timer does not switch on the set switch time

Off

Indicates that the switch time is invalid in the long shutdown state.

6. check: Press (set) key to check whether the time set is correct.

7. Modify : please press (clear ) The key at the setting , then reset the time and week of the timing switch.

8. End check: Press (clock) to finish checking and setting, display clock.

9. Manual control: Press (ON/off/off) key, can realize random switch

Attention matters

1. Open The setting of time, can not cross set, should be set according to the order of time.

2. Implement timing Switch Control system Time to set the state in the auto , that is, show on / off (on) or from Move / Close ( at off).

3. The use of the environment should be in line with the environmental requirements of the controller, to avoid vibration, shock, corrosion, dust, electrostatic, high-temperature, high-temperature, direct sunlight environment to use.

4. Please store it in the rated voltage and temperature and humidity condition.

5. maximum current refers to the maximum current when resistive load, lamp current = rated current x20%, motor current = rated power Flow x30%, please use in the specified voltage and current range, if exceed the specified capacity, please contact the AC contactor.

 

Chapter 4 Interface Operation

 

4.1 when the machine electric source button is opened , touch the screen into the Welcome interface ( figure 1 ), waiting about Ten seconds, after the completion of the PLC , the machine automatically open tin furnace heating function.

Figure 1 Startup initial interface

4. 2 Click to touch the screen into the Secretary to introduce the painting surface, such as ( figure 2) Click into the system


Figure 2 Company Introduction

 

4. 3 Click into the system , touch the screen into the machine to manipulate.the painting surface , as 3.

This painting surface controls all the operation of the machine,

 including the manual mode and the self – moving die style.

4.3.1 : Manual mode: Touch screen left upper corner display manual (click to Automatic), manual mode, click Transport, open the chain claw

transport function; Click Preheat, turn on preheat function (must turn on transport to turn on preheating); Preheat temperature to reach, click on the peak, according to the actual product to open the crest, unicast or double wave (long leg wave soldering only a valid), generally only in the back of the red glue patch components need to open the double wave, at this time the peak has been running , the technical personnel can adjust the crest height according to the actual situation; Click on the spray, click the spraying, spray has been working, at this time can adjust the spray size, close to spray, the spray becomes automatic state.


4.3.2 : Automatic mode: Click on the touch screen in the upper left hand corner of the manual switch to Automatic mode, point Open Transport, preheating, as needed to open the crest, spray fog. In the manual mode after adjusting the machine state, at this time the machine can be normal production, when the circuit board into the machine, machine automatic spray, automatic spray, automatic wave soldering.

Fig . 3 machine operator interface

4. 4 Click on the machine in the lower right corner of the EEG map , the machine into the set interface , as shown in Figure four , this screen is used to set the machine‘s shipping parameters.
Spray Distance: This parameter sets the automatic spray time when PCB The board is

transported to the top of the sprinkler start spray, recommended set value to 7 , if PCB

The office has not reached the top of the nozzle has been opened Start Spray, then change

this parameter large, conversely, if PCB after the board is over the nozzle before

beginning to spray, then the parameter is adjusted small;

Spray coefficient: This parameter is not set;

Wave Distance: This parameter is automatic Qipo parameter, when the PCB board is

transported to the front of the tin Furnace, automatic Qipo, this parameter and spray

distance set the same way;PCB board in distance tin furnace 20cm

The peak effect is the best when it is opened.

Wave time: This parameter is the peak after the automatic start of the operation time, it is recommended to set the 50-80.

Figure 4 parameter setting screen

4. 5 Click Control Screen left -pointing arrow chart , into the machine– like monitoring Screen , this screen is used to monitor the operation Status of PLC .

Fig . 5 The status monitor drawing surface

 

 

 

 

 

 

 

 

 

 

 

Chapter 5 Installation Adjustment and Commissioning

5.1 Machine Adjustment

After the machine positioning, the level adjustment, first the Foot Cup, so that the rubber wheel off the ground water leveling ruler on the machine to adjust, must make it in a horizontal state.

Adjustment of rail height

(Note: Tin furnace before shaking out, the first tin furnace trolley and rack fixed connection code loosened, and then the tin furnace height lowered, so that the tin furnace nozzle and titanium Claw in the height of a certain gap to avoid damage collision.) The tin furnace can be smoothly shaken out. Note: The foot wave soldering furnace to disconnect the titanium claw first

5.2 Adjustment of Plate feeder

Installation of the machine to install the first access to the plate feeder, the board will be connected with screws fixed, with two

PCB Board to adjust the docking plate, a piece of PCB into the titanium claw inside clamping, a PCB board placed in the plate feeder, two PCB board docking up, By adjusting the plate to the side of the four screw wire To adjust the height of the board connection, so that the two PCB board height parallel, through the adjustment of the machine, such as plate connected to the side of the rice screws to adjust the parallel to the plate feeder and titanium Claw, two fast PCB The joint of the plate butt is completely kissed so that the plate feeder has been installed and adjusted.

Adjustment of 5.2 guideway width

The width of the guide rail can be adjusted according to the different width of the printed board, the printed board Pinto on the Import board, and the printed board side to the fixed edge of the import plate, the rotation width adjustment handwheel to the printed circuit board can be placed on the guide, and can be moderately pushed to the conveyor chain claw mechanism

Attention:

1. Can not hold too tight or loose, too tight will cause the chain claw and plate deformation; Taisong may appear drop board or PCB side stop affect the quality of welding.

2. before adjusting the width of the chain to check whether the two sides of the solder furnace nozzle plate, if you can touch, it is necessary to increase the guide or reduce the tin furnace, so that the chain claw higher than tin furnace spout Guide.

5.2 Adjustment of Tin Furnace

The height adjustment of the tin furnace can be completed by the tin Furnace trolley lift, and the height standard is approximately 6mm~8mmfrom the top edge of the nozzle by the base board component foot.

5.3 Conditioning of preheating box

The position of the preheating box is fixed before leaving the factory, and can not be easily changed, the preheating box should ensure the bottom

The temperature of the face is between the 80?-180?.

5.4 adjustment of flux spray height

The spray height adjustment is done by adjusting the nozzle height and adjusting the appropriate air pressure and gas.

Loosen the screw that the nozzle is connected with the shaft, the nozzle can be moved up and down, and appropriate adjustments can be made according to the actual needs.


5.5 Nozzle Air Connection mode

5.6 adjustment of the flow of wash claw liquid

* The adjustment of the volume of wash claw liquid. (see chart below)

1.-Alcohol Pump

2.-Output Pipeline 3.-Control Valve

4.- Chain Claw

5.-Wash Claw

6.-Reflux Pipeline 7.-Alcohol Box

The claw pump has a switch control in the touch screen and requires alcohol in the alcohol box and turns on the drive Chain to open

Claw Washer is to ensure that the chain claw clean, to achieve solder quality one of the factors. The device uses a loop-back -flow design, the chain claw through the alcohol moist brush cleaning, flow through the control valve. The capacity of the alcohol box should be Paute 2/3 or more, otherwise the pump will burn, every two days will wash the claw box out of the tin slag clean.

Note: Do not turn the adjustment switch too large and the alcohol overflow machine, so as not to cause a fire.

5.7 Commissioning

after the equipment is installed, the equipment should be fully checked, and after the system and mechanism are working normally, then put into normal use.

* Prepare Equipment

flux approx . 20L

Cleaning Lotion about 12L

Solder lead -free solder 400kg

Electric Stove 3Kw 1

Stainless steel tank 1

 

 

 

* Molten Tin

The solid solder is poured into the stainless steel container in batches, heated to the furnace to fully melt ( about the? ), and then poured into the tin tank of the equipment, when the solder liquid surface is about 8mm from the tin Groove mouth , Stop feeding start-up equipment, the tin furnace temperature preset for 245?, to tin furnace temperature, start the crest, adjust the crest height, check whether the crest is normal. Josi surface is low, at this time can be the bar-shaped solder directly into the tin furnace, adjust the tin surface to fit. Note:a. Tin Tank for the first time, the Solid Tin Bar ( block ) material directly into the tin furnace to melt, In case a large amount of heat can not be passed to the solid solder in time, resulting in high-temperature burning tin trough and heating pipe. b. Before dissolving the tin, the tin trough and the stainless steel container should be cleaned to prevent the impurity from polluting the solder.

* Check Flux Spray Condition

The flux is injected into the rosin groove, connected to the gas source and activated. “Spray Fog ” , check whether the spray is normal. the proportion of flux in accordance with the requirements of manufacturers and actual use of the situation, can be 0.80~0.87 within the scope of appropriate adjustments. ( manufacturers are best to provide free cleaning flux)

* Other

Check the transmission, adjust the body is normal, respectively, start the transport, washing claws, cooling, preheating and so on, check is normal, commissioning completed.

 

 

Chapter 6 Inverter Description

(See VFD-M Manual and temperature control sheet , This manual is presented in conjunction with the instructions )

 

Chapter 7 Spray Type Rosin Furnace

7.1 composition of rosin furnace

Rosin furnace is made of stainless steel, sealed containers, flux stored in this will not evaporate and absorb moisture in the air, and maintain a stable solvent composition, and with high-precision import nozzle and Germany or the United States rod-free cylinder, imported light eye, is currently the most ideal welding equipment users. The structure is shown in the figure below.


 

 

 


 

7.2 correct use of rosin furnace

the height of the rosin spray can be adjusted (see spray height adjustment), can also adjust the solenoid valve on the airflow regulator or pressure regulator on the air conditioner, the factory has been adjusted so easy to change, to avoid making into the spray system chaos, when working when the substrate through the input photoelectric tube, time control system started, and began to delay spraying and spraying tin until the substrate through the rosin furnace 3-5 seconds to stop spraying.

Note: The flux must be clean-free dapoxetine type, which is characterized by the plate surface after welding without ultrasonic cleaning, clean and beautiful board.

7.3 instructions for the use of nozzles

I, the safe operation of the case of special attention to the following matters:

7.3.1. Take appropriate precautions before use to prevent injury to the human body or damage to the product.

7.3.2. Do not point an open flame or close to an open fire place, to avoid static electricity.

7.3.3. In the installation or maintenance process should be all fittings with raw tape, such as the connection slack, in the gas

Under the pressure of the body, various liquids will be sprayed into the body.

7.3.4. When connecting the air pipe and the solvent pipe, please select different material and pay attention to the pressure of the hose can not exceed the regulation, do not use the damaged old trachea.

7.3.5. Often clean the nozzle on the solvent, the residue on the road, may cause trouble, is in the direction of people can not press the switch.

II. Methods of Use

1. Install despotism M10 stainless steel screws tighten.

2. When installing trachea and solvent fittings, please seal with raw tape, no leakage.

3 . The standard jet pressure is 0. – MPa, standard distance 200-0 mm.

4. Adjust the valve nut ( vent quantity ).

5 . on the nozzle labeled ” F “Then solvent Pipe interface,”N” “C” to connect the air pipe. “N” is a jet input pipe interface.

III. Maintenance and Repair

1. After each class work completes promptly cleans the nozzle the superfluous residue agent.

2 . use a brush or toothbrush when cleaning. (be careful not to damage the gas cap and nozzle “O” rings.)

3. Periodically add grease to the “O” ring to add lubricating oil to the needle clamp. Take care not to tap the needle when removing the clip.

Fault Handling table

Symptoms

Possible causes

Handling countermeasures

 

Solvent Breakpoint

1. Insufficient amount of solvent

2. Liquid tube Hardening is blocked

3. Nozzle slack or damaged

4. Needle Clamp Fixed nut loose

1. Supplemental solvents

2. Replacement of liquid Tube

3. Tighten or replace

4. Tighten or replace the needle clip

 

 

Side Type Spray shape

1. blockage or damage of valve vent empty silo

2. The nozzle has a dirty glue

1. Clean or replace

2. Clean or replace

 

 

 

The spray shape is Crescent type

1. Valve vent empty bin obstruction or damage to the internal wall of the valve adhesion solvent slag valve center hole damage

2. The nozzle has the dirty material adhesion or the nozzle damage

 

Cleaning or replacement

 

 

 

The spray shape is thick type

1. Valve Center hole too large

2. Low Injection pressure

3. High solvent concentration and high pressure

1. Replacement

2. To adjust the high bias pressure

3. Diluted solvents ,Reduce driving pressure

The spray shape is narrow

1. air pressure is too high

2. slag between valve and nozzle

3 Reduce air pressure

4 Cleaning

 

7.4 Daily maintenance and precautions

7.4.1. after Regular cleaning nozzle to ensure smooth nozzle.

7.4.2. always keep the liner slide clean and lubricated, no solvent immersion, so as not to affect the rod the normal use of cylinders.

Chapter 8 Preheater

8.1 the role of Preheater

The role of preheater is to increase the expansion rate on solder pads by preheating the flux activation and

To promote the evaporation of the PCB flux solvent, thus obtaining the best soldering effect. In addition, the circuit board after preheating, reduce the PCB and tin furnace temperature difference, to avoid the thermal impact of electronic components and circuit board sudden thermal deformation.

the optimum temperature for preheating is 120~180?. The temperature is too high can cause undesirable consequences; too low temperature affects welding quality.

8.2 The construction of preheating box

the preheating system is composed of imported blackbody heating pipe. The Preheating box and the guide rail are connected by screws to facilitate the inspection and maintenance of the line.

The best preheating temperature on the circuit board is 120-180 ?, the temperature of the preheating box is passed by the high accuracy temperature probe to the preheating electronic thermostat to adjust, can accurately control the preheating box temperature, protect the circuit board, achieve the most ideal preheating effect.

8.3 Daily Maintenance and Precautions

8.3.1 The temperature of the circuit board’s bottom surface is often tested to ensure that 120~180? between the two to ensure the best solder effect.

8.3.2. Check whether the circuit wire aging, in order to prevent current interruption.

8.3.3. Clear the flux residue in the drawer of preheating box, lest the set will cause fire.

 

Chapter 9 Tin Furnace

Tin furnace structure using stainless steel production. By the wave generator, nozzle filter, impeller, motor and other groups

Yes. The use of pump-type principle to form a crest.

Tin furnace structure is reasonable, high technical content, the use of Japanese and American tin Furnace advantages of the development of high standard tin furnace. Its characteristics:

1 reduce the tin oxidation to a minimum.

2 nozzle wave smooth, tin surface can be adjusted vertically to adapt to different PCB board welding requirements,

3) External heating effectively avoids the phenomenon of explosion tin, good insulation performance, tin furnace durability does not deform.

4) long service life.

Tin furnace body is by corrosion-resistant stainless steel plate welding into, heating tube installed in the tin furnace two outside. Use

Alloy

 

 

 

 


Plate to radiate heat, so that the temperature uniformity of the tin furnace, the overall heat balance does not deform, spray cavity set up without clogging nets,

Can keep the peak smooth and smooth, and not plug, thus reducing maintenance, improve efficiency.

9.2 correct use of tin furnace

Tin Furnace high and low and in and out of the mobile can be used to set up the joint hand wheel and lifting screw adjustment , adjust the tin Furnace crest can be adjusted by the frequency converter, the higher the impeller speed, tin furnace crest is higher;

Solder temperature controlled by the thermocouple in the tin Furnace. First of all, the expected solder temperature set, usually the normal solder temperature is 230-250 ?.

In the back of the tin furnace with a row of tin Tsui, used to clear the tin furnace. The tin furnace to the back of the removal, cleaning and maintenance, before the tin furnace removed, must first be the guide rail high or tin furnace to reduce a certain height to avoid the rail chain claw and tin furnace collision caused by the chain claw deformation.

In the demolition of the furnace, referring to the structure shown above, the nozzle removed first, the motor frame and impeller out, loosen the furnace liner fastening bolts, you can remove the furnace.

9.3 Daily maintenance and precautions

9.3.1. Regularly check the amount of tin to control the “spray tin wave.”

9.3.2 . measure soldering temperature with mercury thermometer ( standard temperature0?). If the preset solder temperature is unstable , it can be adjusted in the temperature control table.

9.3.3. Depending on the resulting oxide, add antioxidant grease. (Anti-oxidation grease and flux supporting use)

9.3.4. Frequently remove oxides from tin furnaces.

9.3.5. Check the tin furnace motor coupling on the machine rice and impeller shaft coupling machine meter and its operation, to ensure its normal operation.

9.3.6. Pay attention to check the wire has no aging, as well as the parts of the screws, nuts are loose.

9.3.7. Spray nozzle every day after work with alcohol automatic cleaning, lest block.

 

 

 

 

 

 

 

 

 

Chapter 10 Maintenance and precautions

1. Often the fuselage, transport, claw pump, cooling fan, such as motor housing cleaning to facilitate the cooling and insulation.

2. Regular inspection of electrical control box in the electrical appliances and fastening the screws on its terminals, such as the discovery of contact ablation, suction and not flexible, etc., should be dealt with in a timely manner.

3. Regular inspection of preheater, tin furnace heating pipe joints, such as the discovery of head loosening, poor contact, insulation aging and other phenomena should be tightened, clean and replace.

4. Regular inspection of equipment to protect the grounding device is good.

5. In the operation of the equipment, pay attention to monitor the shell temperature of each motor, overheating phenomenon should be stopped check.

6. When the general switch on the power supply, should first stop the tin Furnace, preheating and wave crest and other large current load before entering

Yes.

7. After the main power switch trip, you must find out the cause of the failure, before the closing.

8. In the process of melting solder and injecting high temperature liquid solder into the welding furnace, wear protective articles to prevent

Scald.

9. Flux, Wash claw liquid are flammable materials, use should pay attention to fire safety.

Ten after working every day, you need to clear the flux residues in the preheater to prevent accumulation. cause an open flame.

11. The limiter can not be added lubricating oil, so as to avoid the transmission chain claw not go.

12. Anti-oxidation wax (oil) should be used with flux to avoid fire.

13. Each transmission part should maintain the good lubrication, except the angle adjustment mechanism may use the ordinary ointment, other all uses the High-temperature ointment lubrication.

14. The tightness of each transmission chain should be checked and adjusted regularly.

15. Regular inspection of tin furnace speed motor lubrication and operation, to ensure its normal operation.

 

– Tin furnace Nozzle should be based on the peak stability, the peak when the exception to clean the nozzle, so as not to affect welding quality.

18. Spray nozzle should always check the tightness of its connection.

Chapter 11 Wiring

This equipment needs external 3? , ac380v,50HZ power supply ( three-phase five wire system ), power supply capacity

The quantity is not less than 20KVA, the equipment shell should protect the grounding, the grounding resistance ?4?, the grounding conductor is not less than

4mm2, the incoming line should be no less than 6mm2?

 

 

 

 

 

Chapter 12 General Trouble shooting

To ensure high quality, the devices used in the equipment are advanced industrial countries of high-quality products, such as million

In the event of an accident, please check each of the items listed in one table. If you are still unable to resolve, please contact the company directly.

Failure phenomenon

Reason

Check processing

All action buttons are invalid

1. Time is not in the state of timing

2. The tin temperature is not up to the set value

1. Set the scheduled boot time before the current time.

2. Wait until the temperature of the tin furnace, then operation.

 

Control power LED not lit

1. Power supply Missing phase

2. Fuse on the bottom plate of the electric vessel

1. Overhaul power supply.

2. Check whether there is a short-circuit phenomenon in the lights, etc.

In addition to the failure, replace the new insurance pipe (4A).

 

 

 

Power supply Total Switch tripping

 

1. Load and line occurrence short-circuit phenomenon

2. Power supply Total Switch Contact bad

1. Check the load and related lines, troubleshooting short-circuit.

2 . Check the wiring area of the power supply master switch for appearance loosening, heating, oxidation and whether the switch contact point is out contact is bad, ablation and other phenomena, or to be seized

repaired or replaced.

Tin Furnace or preheating

 

Slow warming of the device

1. Power supply is too low

2. Additional Hotline ( tube )partially damaged

1. Improve the quality of power supply.

2. Replace the hotline ( tube ) .

 

 

Transport Claw not running

1. Transport motor shaft end of the drive chain skid, Force nut Loose

2. chain speed set to “0”

3.fx-2da or inverter damage

 

 

1. Fixed nut for fastening drive sprocket.

2. chain speed set to not “0” position.

3. fx-2da or inverter.

 

Failure and solder welding problem analysis

Fault

Possible causes

Press the button to press , But the LEDs are not lit

 

1. Total switch not open, emergency stop switch not open

2. LED light bulb failed

3. Total switch failure

 

 

Press the button to press, but the machine does not run

1. Total Switch not open

2. Press-twist failure

3. Relay failure

When the Rosin furnace is bad

1. The pressure of the rosin furnace is too low

 

 

 

Uneven Rosin Coating

1. The nozzle is damaged

2 . Water, obstruction of trachea

3 . The density of the rosin liquid is too dense

4. Air pressure is too low

5. Pressure regulator failure

Preheater temperature too high and too low or preheater

1. Voltage is too high or too low

Bad use

2. Heating line burnt or terminal loose.

3. Temperature probe Abnormal

4. Temperature control Failure

 

 

 

 

Tin furnace can not maintain enough tin crest

1 . The nozzle has been blocked

2 . Coupling loosening

3. Impeller Wear

4. Motor Transport Instability

5. Tin solder is impure, especially when the zinc content is larger than the specified value

6. The furnace temperature is too high

 

 

Welding problems and Treatment methods

Solder state after soldering

Original for

Branch Square Law

 

 

 

 

Welding is not good

1. Surface oxidation of copper foil pollution

2. Flux preheating is not enough

3. Too little Flux

4. Low solder temperature

5. Conveyor belt speed

6. PCB in the tin solution leaching excessive

7. Copper foil area is too wide

8. Wuxi Protective Film

9. Flux and molten solder do not melt

 

 

 

 

Clean copper foil and component ends; PCB, components for long-term storage, research flux is no problem, for new flux.

 

 

 

 

Out of the tin pillar

1. Copper foil surface, component ends of oxidation and pollution

2. Solder welding of flux is not good

3 . The chemical changes of the coating flux and copper foil 4. Flux metamorphism

Clean copper foil surface, fully preheat, Preheat temperature standard: Aldehyde circuit board to

– ?, epoxy circuit board 120 to?

(Solder surface temperatureadjustment flux, eutectic solder , temperature for250~260? circuit board and tin liquid contact do not exceed the road plate thickness of the 1/2. Reduce the height of the tin liquid to adjust the speed of transmission , research circuit board design, in

Circuit board coating Protective film.

 

 

The occurrence of the lap

1. Copper foil surface, component ends of the oxidation of pollution

2. PCB Solder direction is not good

3. PCB design is not good

4. No Solder protection film

Cleaning the copper foil and the side of the side of the oxidation of dirt, change the direction of the circuit board solder, coating Tin protective film, the study of circuit board set

Millions

 

 

 

No tin on the ends

1. Oxidation of the dirt on the ends

2. There are things that do not touch tin (e.g. paint, organic resin)

3. Solder welding of flux is good

4. Flux time too long quality deterioration

 

Clean copper foil and the end of the surface, do not hang tin, with the pump to remove the attached oxide, dip welding do not exceed the thickness of the PCB 1/2

 

 

 

 

Virtual Welding Baken Bubble

1. Solder temperature is too low

2. Solder welding of flux is not good (low ratio of flux)

3. Oxidation of the dirt on the ends

4. Surface oxidation of copper foil pollution

5. Flux deterioration

6. Conveyor belt speed too fast

7. Wuxi Welding Protective Film

8. The circuit board damp produces the bubble

 

 

solder welding temperature is defined as 250~260? Inspection Welding Agent to remove the ends of the oxide adjustment parts of the ends line Diameters (D) and Aperture d ( e.g.

d=1.d=0.8 conveyor belt speed of one meter per minute, the circuit board in advance drying.

 

Some places do not touch tin

1. A part of copper foil surface pollution

2. Sipo and PCB contact but do not hang tin

3. PCB Bending

Clean the ends of the line (stripping or welding again) to avoid long-term storage, check the flux or change the new

Flux.

 

PCB Bending

1. Solder temperature is too high, preheating temperature

2. Conveyor belt speed is too slow

3. PCB does not press well

Solder Solder temperature is 250~260?, transfer with speed set to standard one metre per minute, line

The corners of the road plate are pressed tightly.

 

 

 

Chapter 13 Appendix

Appendix I: Selection of welding process parameters

The selection of welding process parameters has been described in the relevant chapters for easy access to the present list as follows:

Choose

Process parameters

Select Range

Notes

1.

Tin Furnace Temperature

230~260?

245 ? is generally optional

2.

Preheating temperature

80~180?

PCB welded surface after preheating should reach the single panel 90 ?, double-sided

Board 110 ?

3.

Transport speed

0~1.9m/min

Generally optional for 1.2 m/min

4.

Flux proportion

0.80~0.87

According to the technical requirements of the flux manufacturer and the actual welding situation

Adjustment

5.

Crest Height

Press at 1/2~2/3s

Thickness of s= printed circuit board

 

Appendix II: Technical parameters of lead-free solder


Name

Alloy Composition (wt%)

Melting temperature (?) Solid state line/liquid Line

M  Series Solid state temperature 200~250?
M31

Sn-3.5ag-0.75cu

217

219

SA2515

Sn-2.5ag-1.0bi-0.5cu

214

221

M41

Sn-2.0ag-0.5cu-2.0bi

211

221

M42

Sn-2.0ag-0.75cu-3.0bi

207

218

M702

Sn-3.0ag-0.7cu

217

219

M704

Sn-3.35ag-0.7cu-0.3sb

218

220

M705

Sn-3.0ag-0.5cu

217

220


How to design SMT factory layout for Smart EMS

 

 

How SMT workshop planning? It turned out to be so useful.

How SMT workshop planning!

And only after the plant began production found that some areas have not planned beforehand, need to be adjusted, resulting in a waste of human and financial resources and valuable production time.

Therefore, it is important to check in advance SMT factory layout, especially for new SMT factory business, because there is no experience in SMT plant layout, the need to pay attention to the elements is not very clear, if we find a problem in the layout after production point, will cause some unnecessary losses.

So, when doing layout SMT plant, what to pay attention to what matters in advance to do to prepare? Here actual cases where we work to and we explore this problem.

Case

planning SMT line configure

the client recent planning new on two identical SMT production line, specific device configuration (see FIG. 1) and the size of the apparatus is as follows: According to Figure 1 can be seen, the maximum width of the production line equipment is 1.71 m, the length of all devices sum is 13.6 meters, will add future planning a production line (line bulk on equipment configuration).

Situation Workshop

Workshop length 36 m, width of 12 m, an area of 432 m2, on the ground floor of the factory. Currently common ground for the shop floor, and no established anti-static system, can not meet the requirements of SMT antistatic workshop, but two conductive ground terminals, can establish subsequent workshops antistatic SMT system. Further, there is no air conditioning workshop and humidifiers, can not meet the requirements of SMT workshop temperature and humidity control. There workshop ventilation system, back to meet the requirements of the reflow furnace equipment. Workshop sufficient power to meet the electricity needs of all equipment in the workshop. There are two entrances whole plant, as are required to meet the equipment, raw materials and semi-finished channel. Special materials warehouse in another workshop, the need for planning. Good lighting conditions in the workshop, to meet the brightness of the SMT shop lighting requirements all stations. Whole plant layout situation shown in Figure 2.

Customer requirements

1, the current new move into production lines and related aids, regional positioning;

2, the whole plant to meet future erection and production requirements three production lines, without planning zone realignment;

3, each production line starting position as consistent as possible, so that the whole plant orderly arranged in three lines.

Subject  of

analysisthe customer’s request, we first analyzed how the production line positioning; and before locating the production line, we consider the following points:

1, SMT equipment should avoid column and they maintain a certain distance, the distance is equipment installed at least after a good feed material by a vehicle;

2, SMT crossing equipment required for frame division pitch, and the crossing equipment to extend outwardly after the device installed above the material 50 cm;

3, optimal spacing of the two lines spaced more than 1.2 meters between the outer frame;

4, check the wire tail is generally a repair plan area, quality control personnel can perform sampling line tail region.

Based on the above considerations, the length of each line should be at least 13.6 meters (without regard to the maintenance area and the tail, the case where the sampling area and the thread area kanban), the width should be 2.7 meters (SMT feeding both surfaces), specifically as shown in Figure 3.

Therefore, the production line is positioned in substantially considering plant shown in FIG. 4.

Some details of the requirements of SMT plant layout

after determining the approximate location of the production line, when the need to consider some details of SMT production line requirements, and then to determine the exact location and the location of other auxiliary equipment SMT line.

First, we analyzed the SMT line position and aids required for each area requirements: 1, fire extinguisher drop zone;

fire extinguishers to be placed around the side of the post and SMT plant, placed according to the requirements of fire regulations.

2, the car rack placement region; car rack replacement for SMT production line models and switching material, in order to facilitate production and to improve the efficiency of replacement materials, preferably the vehicle is placed near the rack placement machine.

3, stock units rest area;

stock table mainly used in the production process and dryer materials stock preparation before switching, therefore, to be placed near the preparation station placement machine, and the best car rack together, Preparation facilitates directly on the car frame after a good feed material.

4, the shelf rest area printing station;

printing station for positioning the shelf aids in the production of printing presses, such as wipes, paste, alcohol, etc., to be placed in the vicinity of the printing press to facilitate removal use, improve Productivity.

5, placing solder paste regions;

region comprising placing solder paste storage refrigerator, solder paste mixer, paste warmed cabinets, can be placed next to the plant as required or uprights placed around a fixed area of the plant, However, to facilitate the operator to take place.

6, visual inspection after the furnace area, maintenance area;

in order to facilitate visual inspection after reflow and rework semifinished product, a shelf generally placed in the furnace, designed for the visual inspection of the furnace and rework.

7, screen placement area;

drop zone comprises a mesh screen plate was placed cabinet, stencil cleaning machine, inspection tools, screen, stencil for storing, cleaning and inspection screen tension, etc., while in the region as much as possible to facilitate the production screen to take place.

8, garbage drop zone;

Production waste mainly from two parts, wipes and the like used in one printing operation, the second is to replace the waste tray and waste material produced with the like. Garbage two parts is generated to be placed separately, specialized recycling, in particular waste presses used. Thus, waste area may be placed next to the press machine or patch, or set beside the column region refuse placed separately placed.

9, kanban placement region;

kanban including the SMT billboards and other signage quality management, may be centrally located on the entrance into the shop, and also set up the production line Kanban state in which each head of the line, in order to view the producers and managers, promptly understand the current state of production status and quality SMT workshop and so on.

10, product placement area;

include products produced finished products in two parts, to separate the two partial regions divided out, strictly distinguished, in order to avoid confusion.

11, SMT placement of spare areas;

Nozzle including the SMT spare parts, a motor, a belt, cylinder or the like, to be placed in a special area, to facilitate the production of access.

12, location area temperature and humidity;

temperature and humidity conditions in order to better understand the SMT plant, depending on the size of the workshop area, several appropriately set the temperature and humidity measurement area, generally placed on the production line next to the column or wall.

13, SMT workshop office area;

let engineers and technicians and management personnel in office SMT shop floor, which can solve the problem on technology and management encountered in the production, to ensure the smooth operation of the SMT production lines.

14, anti-static protection area;

entry into SMT workshop area must have good anti-static measures. You may delineate the area in front of the plant, including the replacement of static clothing, shoes, hats and so on each employee’s locker. Also, the establishment of regional designed to test the static ring in SMT workshop at the entrance, so that each employee to do static loop testing and record test results before going to work. Based on the above analysis, the results of this SMT plant layout is shown in Figure 5.

In addition, SMT workshop also meet other requirements: 1, anti-static processing;

shop floor must be anti-static treatment, a common anti-static conductive flooring and paint and other ordinary places, customers can choose according to the actual situation. In addition, anti-static system must be set up in the workshop, to meet the requirements of the entire anti-static SMT workshop.

2, air-conditioning and a humidifier; SMT workshop to meet the requirements of temperature and humidity control.

3, the material management requirements;

in the warehouse, with particular attention to the way the material is stored, reel packaging methods, the use of hook-type place, wetting elements employed Cabinets for placement shelves to be treated with anti-static manner.

4, patch equipment gas and electrical circuitry;

preferably introduced directly from the production line at the down side of the roof, is arranged below the gas passage in the device and circuit wrapped with wire groove.

5, the ventilation system requirements;

needs to be installed to meet the requirements of the three power lines of the blower, and the third exhaust port reserved line.

Results

1, according to the size of production line and the size of the entire plant SMT, completed the reasonable position of the production line; and

2, for aids, regions, etc. SMT production lines need to make the corresponding position location; 3, according to the SMT the characteristics of the plant, some of the necessary factors to consider in planning, in particular, anti-static; 4, in accordance with the requirements of the current situation and future development of the factory has been take into consideration, unified planning.

Summary

For SMT plant layout, but also requires a combination of size and product requirements and other plants to consider a number of factors, but to stimulate here.

 

Welcome inquiry

 

1,Please visit : www.smthelp.com

 

2, Find us more: https://www.facebook.com/autoinsertion

 

3, Know more our team: https://cn.linkedin.com/in/smtsupplier

 

4, Welcome to our factory in Shenzhen China

 

5, See more machine working video, please Youtube: Auto Insertion

 

6, Google: Auto+insertion, to get more informations

 

7,Looking forward to your email: info@smthelp.com

 

 

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