S-D601 ALUMINUM LED LAMP SEPARATORUSER MANUAL

Description

S- D601 ALUMINUM LED LAMP SEPARATOR MACHINE USER MANUAL
Shenzhen Southern Machinery Sales And Service Co.,Ltd 2 www.smthelp.com
Thanks for using Aluminum LED Lamp Separator Machine!
Preface:
Three groups of circular knife type “V” groove points plate to plate quality has further
improved, machine speed, is the market only a lamp article points machine with high
efficiency, especially for PCB board and aluminum plate, bo qian board/copper
substrate/split flat very flat after deformation, do not twist does not become warped, edge
smooth, split quantity is little at a time So in the process of cutting stress generated by the
small. Customer first, quality first” is our tenet, we continuously improve the quality of our
products and improve product performance to meet user needs, at the same time, we pay
attention to after-sales service, welcome the masses of users put forward valuable advice. Notice:
○Please read this user manual carefully before operating. ○Any case, must not removed the blade protective plate and guide plate , to avoid danger. ○The machine is designed only for separate line boards V-cut,not for other purposes. ○When operated this machine, do not wear too loose clothes,and tied long hair to avoid
being involved in the machine. Shipping list:
( It includes the following accessory, or contact our service department)
◇ One host machine and one piece plate
◇ One piece discharging plate
◇ One user manual book and one power line
◇ One foot pedal and one hexagon wrench
S- D601 ALUMINUM LED LAMP SEPARATOR MACHINE USER MANUAL
Shenzhen Southern Machinery Sales And Service Co.,Ltd 3 www.smthelp.com
CONTENTS:
1.MAIN FEATURES…………………………………………………………………………………………………..4
2.TECHNICAL INDICATORS…………………………………………………………………………………… 5
3.PREPARATION BEFORE USING………………………………………………………………………….6
4.MACHINE ADJUSTMENT AND OPERATION……………………………………………………….7
5.MACHINE MAINTENANCE……………………………………………………………………………………9
6.WELCOMEl INQUIRY…………………………………………………………………………………………. 10
S- D601 ALUMINUM LED LAMP SEPARATOR MACHINE USER MANUAL
Shenzhen Southern Machinery Sales And Service Co.,Ltd 4 www.smthelp.com
1.SUMMARY
Main features:
○ The circuit board cut done by six pieces of blade, two piece for a set, make a cutting
unit.Respectively is A, B, C, three groups.The whole cutting process is divided into three stages, group A blade cutting boards 40% first, then B blade again from A slot of the blade cut over, again to complete 40% of the cutting quantity, and finally by the blade cut the last group C and
20% of the light, since each cutting quantity is small, so the cutting process of stress than
traditional way of A cut down more than 80%, break up good circuit board edge level off is
smooth, board face is very smooth, not twisted up. ○Because of the multiple cutting, the cutting process is very smooth, greatly improving the V –
their ability to localize the CUT slot CUT even V – CUT slot shallow circuit board, also won’t
appear V – CUT slot from guide knife out, avoid adverse. ○Due to the blade cutting force is small, with Sweden import high speed steel material, blade
durability is greatly increased, split aluminum plate blade life can reach more than a year, reduce
the use cost. ○ All cutting blade adopting double-frequency laser interference measurement instrument
calibration, make sure that the knife can accurately in the slots of the knife before continue to
cut.Point to beat no greater than 0.02 mm.To ensure a perfect cutting quality.
S- D601 ALUMINUM LED LAMP SEPARATOR MACHINE USER MANUAL
Shenzhen Southern Machinery Sales And Service Co.,Ltd 5 www.smthelp.com
2.TECHNICAL INDICATORS
Maximum board length Unlimited length
Board thickness 0.5~3mm
Feed plate speed 0-400mm/ seconds
Blade material Swedish HSS SKH7
Power Supply 220V/50HZ,60W
Be cut board material
Aluminum substrate, copper substrate, FR1 ~ 4, glass
fiber board
Host size 800mm (length) *380mm (width) *240 (height)
Feed / disk installed after the overall size 2600mm (length) *380mm (width) *240 (height)
Weight 40kg
V – CUT slot is limited by the surrounding parts: V – any width of the CUT slot on the right
side, left side is not more than 120 mm. Specificitions scale are refering to the belowing:
Contrast above picture,make sure parts not touch the blade or rack.
S- D601 ALUMINUM LED LAMP SEPARATOR MACHINE USER MANUAL
Shenzhen Southern Machinery Sales And Service Co.,Ltd 6 www.smthelp.com
3.PREPARATION BEFORE USING
○Check the box of objects, including the following several parts: host machine, plate outside
one piece, file a material plate one piece, specifications, one of this article, the power cord, one
of a, adjust the foot switch with a hexagonal wrench set. ○Remove the packaging machine, place to the strong worktable, away from the power socket
should not be too far. ○In order to prevent electrostatic damage to parts on the circuit board, the machine should be
reliable grounding, if the ground wire is reliable effective inside the power socket, is when the
electric machine has reliable grounding. ○Wipe the machine anti-corrosive grease on the blades. ○According to the attached sheet (figure 1) shown in machine installation, machine.Installed
outside the plate first, tighten the three fixed screw, under normal circumstances, the outer plate
height of about 1 mm lower than the leading to the blade tip height.Outside the fixed plate,
twisted the outside of the outer plate two adjustable feet, make the outer plate lateral get reliable
support.Then according to the figure, the discharge of a plate with screw holes outside the plate
on the right side, tight after three fixed screw, then adjust the discharging plate height adjustable
machine on foot, make it the same height.
S- D601 ALUMINUM LED LAMP SEPARATOR MACHINE USER MANUAL
Shenzhen Southern Machinery Sales And Service Co.,Ltd 7 www.smthelp.com
4.MACHINE ADJUSTMENT AND OPERATION
○Confirm the circuit board component does not touch the body, on the machine on the related
dimensions on page images, height should not exceed the scope of graphic on the circuit board
parts. ○Guide knife position adjustment sheet (figure 2)
V groove on whether the circuit board along the board correctly into the machine within the
division, depends on the height of the guide plate on the adjustment is correct, excessive circuit
board cannot correctly along a V – cut grooves into the machine cutting boards will jump out from
V – cut slot, circuit board or blade damage;Too low is circuit board move difficult, it is difficult to
into the machine, impact efficiency.Therefore before use should be according to the divided PCB
thickness and plate V groove depth, to guide knife position adjustment, the method is as follows:
Turn off the machine power supply, remove need integral circuit boards, flat on the plate.Circuit
board V – cut slot card in leading to the sword, to the direction of the cutting blade, driven into the
machines until met round blade.Loosen the fixed knob guide on the knife, guide knife can be
easily adjusted.Guide knife on the adjustment to the right height, the V groove on the circuit
board had been guide knife stuck up and down, can correct orientation, be about to appear, and
able to slide along the guide flexible. ○The blade spacing adjustment (figure 2)
Circuit boards along the guide into the machine inside, can clean are separately blade and
points in the process of plate stress to A minimum, depending on A, B, C three groups on the
knife and the knife spacing is appropriate.So should be based on partitioned PCB thickness and
material, to adjust the blade spacing.In order to achieve the best results.The basic principle of
adjustment are as follows:
Group A first blade cutting boards the residual thickness of 30 ~ 50%, the next B blade from
group A blade cut slot again run over, again to complete the 30-40% of cutting quantity, finally by
group C blade cutting last 10 ~ 20% cutting and trimming smooth incision. Blade spacing adjustment, measured with a feeler two blade spacing value now, and our target
to compare difference calculation.Adjust, loosen operation fixed screw, can be twisted blade
height on the index plate blade height adjusting screw, adjust the blade height.The blade height
adjusting screw clockwise to increase the height of the blades. Along the counterclockwise, can increase the height of the blades.Scale plate on every little
scale 0.01 mm, a large lattice is 0.1 mm, screw twist is the number of the corresponding, the
S- D601 ALUMINUM LED LAMP SEPARATOR MACHINE USER MANUAL
Shenzhen Southern Machinery Sales And Service Co.,Ltd 8 www.smthelp.com
blade is floating up and down the corresponding level.After adjustment, tighten the knife block
set screws.Then, manual cut circuit boards along the guide into the machine to try, if no north
separate circuit board, you should lower the blade height. ○Plate speed adjustment (figure 2)
After completion of the adjustment, can be manually to the trial division circuit boards along the
guide into the machine, and if the segmentation effect is ideal, can open the machine power
switch, the blade will turn up, automatically circuit board into the machine in the segmentation,
the machine plate speed was divided into 1-4, a total of 4 gears, corresponding plate feeding
speed is respectively 80, 120, 200, 120 mm/SEC, the user can according to the working habit
and technological requirements, speed adjusted score board.In general, the board of V groove
deep or skilled optional high-speed operation, choose low-speed conversely. ○Blade replacement: the machine after use for a long time, if the blade is damaged, please
press play replacement. A) according to the above mentioned in point 3, will improve the 0.5 mm on the blade. B) loosen the blade clamping screw blade shaft inside and completely removed, then the screw
turned back to the original screw hole 2-3 laps.Screw head lightly, the blade can be completely
removed (including central axis).Remove the set of all the adjusting shim on the blade shaft, set
on the new blades, can be put back in and remove the opposite order.Blade in place after
installation, check and remove the blade tip is not aligned, if not together, will be to remove the
blade, increase or reduce the number of TAB, until the blade and blade alignment.Alignment and
then tighten the blade clamping screw
S- D601 ALUMINUM LED LAMP SEPARATOR MACHINE USER MANUAL
Shenzhen Southern Machinery Sales And Service Co.,Ltd 9 www.smthelp.com
5.MACHINE MAINTENANCE
Machine maintenance work in the process of using are pretty simple, need to keep the machine
itself clean, and regularly to the up and down. The blade, guide plate rust-proof oil daub can up and down.Shall appoint someone who’s in
charge of the operation and maintenance, in order to ensure the machine precision,do not use
where the temperature is too high or too low or saved.
The installation drawing with a machine(1)
The machine’s main parts name(2)
S- D601 ALUMINUM LED LAMP SEPARATOR MACHINE USER MANUAL
Shenzhen Southern Machinery Sales And Service Co.,Ltd 10 www.smthelp.com
Welcome inquiry
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