PCB Inverting conveyor User’s Manual for EMS

 

Description

             

PCB Inverting conveyor

User’s Manual

Be sure to carefully read this manual before use * to ensure proper use of the product.

Preface

Thanks to buy the company’s products, the Company to express my sincere thanks. This manual hardware configuration, device operation, and maintenance of electrical diagrams have been described. Please fully understand this manual, the proper use.

Although the contents of this manual seeks to correct, but if there is such as when questions or errors are found, please contact with the company.

Warning:

the device can only be maintained by professional and service personnel or the training of qualified personnel to operate

Before powered, make sure the external input power supply with the device rated voltage and power match

Please equipment of the reliable grounding

all of the mechanical of this equipment, the operation should attention to personal safety

Note:

Please read this user manual carefully before operating this equipment, remember Caution

Do not install this equipment in the vicinity electromagnetic interference source

Do not modify the electric box of hardware and software programs, the transformation in

danger,

please keep this manual press the manual requires maintenance of equipment

Although the contents of this manual are correct, please contact us if you find any doubts or errors.

packing list:

Core machine

User Manual

as customers have special requirements, please refer to procurement contracts check

Contents

CHAPTER 1 INTRODUCTION              

1.1 Overview              

1.2 Technical Data

Preparation before use              

CHAPTER 2 MACHINE OPERATION

2 .1 boot precautions

2 .2 Operating Instructions

CHAPTER 3 DESCRIPTION OF THE PROBLEM               7

CHAPTER 4 MAINTENANCE               8

Chapter 1 Introduction

 

1.1               Overview

Used for turning over PCB or fixture in SMT industry

This machine features:

         Adopt Panasonic PLC, stepping Lemire

         Can achieve flip the PCB board

1.2               Technical Parameters

Project

The main parameters

PCBtransportation direction

Left  right

power supply

AC220 50 / 60Hz power 15 0 W.

control method

Touch screen plus Panasonic PLC control .

Type of transmission surface

Strip

PCB thickness

0.7 to 30 mm .

Conveying height

850 to 950 mm ( foot cup adjustable ).

Body number

Touch screen password

no

 

 

 

Preparation before use

 

   Please use 220V single-phase 50Hz capacity fixed power supply above 200W

 The machine must be safely grounded and must be connected to the ground bus

 The ground wire must be well fixed to the metal part of the fuselage

 To ensure safety, it is forbidden to bring your body close to the running equipment

            Do not install the machine in dust, oil mist, conductive dust, corrosive gases, flammable gases, moisture, shock, vibration, high temperature and outdoor environment.

            Avoid using corrosive solvents to wipe the machine, neutral detergent should be used

            Please keep this price manual for future maintenance and maintenance.

Notes:

There is no reliable grounding and there is a danger of electric shock. 

Chapter 2 Machine operation

 

2.1               Boot precautions

  1.      To ensure safety, physical contact with moving parts is prohibited.
  2.      Check for any debris in the machine.
  3.      Check for any debris or PCB on the track.

2.2               Instructions

2. 2. 1   Operation page

Figure 1

          Button description

          Automatic start –After the device resets to zero, the pass-through mode button is red, click the button, and the device enters the flap automatic running state.

          Reset  Click the button in the stop state, the device returns to zero; when the device automatically runs the fault alarm beep, the abnormality is processed, and the button device is used to cancel the alarm state and continue to run.

          Stop – click the button, the device stops all running

          Direct mode  before the automatic start, click the button, when the button turns purple, click auto start, the device enters the through mode

          Manual page  click to enter the manual run screen

          Parameter page – click to enter the parameter settings page

          I/O Monitoring – Click to enter the I/O Monitoring page

          Location Settings – Click to enter the location settings page

          Signal description

 XD into the board signal ” – Board signal from the host computer

 YE requires board signal ” – the board signal from the local machine

 X5 output signal ” – the output signal sent by the lower computer to the machine

 YF has board signal ” – the unit has a board signal from the machine

          Text description

          Production count – the number of production effluent plates

 

 

 

 

 

2. 2.3   Location settings page   

          Position adjustment step description

        1. Click reset back to zero translational axes to be finished, click “position adjustment” button, to enter the position adjustment Click “Manual” button, the device enters the manual operation state, click on the “jog mode” button inthe position adjustment page, turns into the green Jog mode

2. Click on “ + “”  “The button is rotated to the corresponding position , long press the corresponding save button, hear the beep, position adjustment is completed

          Button description

          Save into the board position – in the jog mode, long press the button, the board entry is saved, the value of the previous input box changes

          Save turn Slot – jog mode, press the button, turn the plate-save completion foregoing numerical value input box changed

          To the board position – manual operation, non-jog mode, click the button, rotate to the board position

          To the flip position – when running manually, non-jog mode, click the button, rotate to the flip position

 

 

 

2.24 Parameter setting description

                     Input box description

          Exit delay setting – when the track is automatically run out, the PCB leaves the stop sensor and reaches the set time to stop the output.

          Transmission timeout alarm setting – during automatic operation, the board transfer time is up to the set time, and the device alarms buzzer

          Rotating part conveying speed setting – setting of conveying speed of rotating mechanism, the larger the setting value, the larger the conveying speed, it is recommended to be less than 15000

          Rear extension speed setting – the setting of the conveying speed of the cleaning docking station. The larger the setting value, the larger the transmission speed. It is recommended to be less than 15000.

          Brush speed setting – cleaning the rotation speed setting of the brush of the docking station mechanism, the larger the setting value, the larger the transmission speed, it is recommended to be less than1500 0

 

1.2.4              Input and output screen description

It can monitor the working status of each electrical component of the device, red is not working, green is working

 

2.25 manual operation page description

          Button description

          Manual – After resetting to zero, click the button to enter the manual running state.

          To the board position – when running manually, in the non-jog mode, click the button to rotate to the board position

          To the flip position – when running manually, in the non-jog mode, click the button to rotate to the flip position

          Rotating part into the board transfer – when running manually, when the rotating part is in the board position, click the button, and the rotating mechanism will transmit in the board conveying direction.

          Rotating part out of the board transfer – when running manually, when the rotating part is in the flipping position, click the button, the rotating mechanism will send the board in the conveying direction

          Clamping cylinder – when operating manually, click the button to clamp the cylinder

          Blocking the cylinder – when running manually, click the button to block the cylinder from rising

Chapter 3 description of the problem

3.3.1 Fault handling and maintenance equipment must do the following points:

  1. The principles familiar with the equipment and electrical schematics.
  2. Familiar with the installation position of each mechanical device and electrical equipment in the equipment, and understand its performance and role.
  3. Correctly analyze the cause of the fault.
  4. Find the faulty part and the failed component
  5. Targeted maintenance.

3.3.2 Frequently fault causes and troubleshooting

Fault content

cause of issue

Approach

Jam into the board

The height of the left side is different from the height of the upper computer.

Use a spanner wrench to adjust the threaded rod to make the height consistent

Belt does not turn

Motor is damaged or the belt is too loose

Replace the motor or adjust the tension to tighten the belt

The main power switch indicator is off.

The switch is broken, the wire is loose, the power cord

Open circuit

Unplug the plug and open it to make the panel. Check if the thread is loose.

If it is loose and re-crimped, if it is not loose, please replace the button

Alarm when flipping

Check whether the front and rear sensors are sensed when flipping

Adjust the position of the sensor and remove the PCB at the front and rear plate gold positions

 Notes:

 Repair or replacement of electrical components disconnect the power, the charging operation is prohibited.

Chapter 4 maintenance

Weekly

         Check the transport of steel strap is too loose, keep the conveyor belt clean.

         Wipe off the dirty oil with a cloth or paper and then lubricate the ball screw.

         Test whether the delivery of the product is smooth.

         Check the belt track for wear.

         Oil the lead screw for at least 2 weeks .