IM Through Put Calculator for Universal Auto Insertion

IM Through Put Calculator
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Product Description	6241F	6380B	6683C	6683D	6687C	6292C	6293C
Maximum Insertion Rate (Components per Hour)	25,000	21,000	22,500	32,500	25,000	40,000	40,000
Pattern Derate (Note 1)	5%	5%	5%	5%	5%	5%	5%	(This derate is only from first insertion to last insertion on the board)
Feeder Derate	0%	0%	0%	0%	0%	0%	0%
Insertion Rate (Components per Hour)	23,750	19,950	21,375	30,875	23,750	38,000	38,000
Monthly Production Requirement (Circuits per Year)	40,000	100	100	100	100	100	100
Number of Components per Circuit	100	100	100	100	100	100	100
Number of Circuits per Panel	1	1	1	1	1	1	1
Insertion Time per Panel (sec)	15.16	18.05	16.84	11.66	15.16	9.47	9.47
Machine Variables:
Time for Table Rotates	2	4	4	4	4	4	4	Always 4 for Stand Alone machines if rotate is requred, can be down to 2 if BHS machine.
Manual Load/Unload Time (sec / panel)	0	0	0	0	0	0	0
Auto Load/Unload Time (sec / panel)	2.5	2.5	2.5	2.5	2.5	4.0	4.0
Throughput Analysis:
Total Cycle Time per Panel	19.66	24.55	23.34	18.16	21.66	17.47	17.47
Total Cycle Time per Circuit	19.66	24.55	23.34	18.16	21.66	17.47	17.47
Machine Throughput (Components per Hour)	18,313	14,667	15,423	19,824	16,622	20,602	20,602
Production Hours / Day	20	20	20	20	20	20	20
Production Days / Week	5	5	5	5	5	5	5
Production Weeks / Month	4.33	4.33	4.33	4.33	4.33	4.33	4.33	4.33 is the average of 52 weeks over 12 months – can be edited to take out weeks for shut downs and other factory closures
Production Capacity (circuits per year)	951,557	762,091	801,367	1,030,049	863,685	1,070,501	1,070,501
Yearly Production Requirement (Insertions)	48,000,000	120,000	120,000	120,000	120,000	120,000	120,000
Yearly Production Requirement (circuits)	480,000	1,200	1,200	1,200	1,200	1,200	1,200
Total Production Hours Required per year	2621	8	8	6	7	6	6
One Machine Utilization	50%	0%	0%	0%	0%	0%	0%
Quantity of Machines Required	1	1	1	1	1	1	1
Average Machine Utilization	50%	0%	0%	0%	0%	0%	0%
Production Capability (Number of Circuits):
Per Hour	183	147	154	198	166	206	206
Per Day	3,660	2,931	3,082	3,962	3,322	4,117	4,117
Per Week	18,299	14,656	15,411	19,809	16,609	20,587	20,587
Per Month	79,296	63,508	66,781	85,837	71,974	89,208	89,208
Per Year	951,557	762,091	801,367	1,030,049	863,685	1,070,501	1,070,501
Note 1: Pattern derate is only from first insertion to last insertion on the board. It does not take into account board rotates, board transfer times, or other factors that might derate total through put. The derate is largely affected by the amount of table movement from component to component. A good average is 5%