How to invest LCD TV Final Assembly factory

Volume Requirements

  • Total estimated time to complete weekly- production volumes with proposed equipment set = 160 hours/per week (+/- 10%)

Notes:

  • Available time is 80 hours (16hours x 5days)!
  • Factory efficiency not optimum due to:
  • Weekly Scheduling
  • Bottle Neck is SM Lines (Top/Bottom)
  • Occupation of Lines, High Volume PC’s
  • For schedule improvements we propose:
  • To add and reconfigure SMT lines, create dedicated HV PC & PC Monitor SM lines
  • Increase inventory, make longer runs, increase weekly batches, warming up Factory

IM Lines

DIP, PCB Assembly,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter, Wave soldering,LED lighting, LED Lamp, LED Display, LED tube,UPS, Power Converter, Power Adepter, Mobile Charger, PCB board handling system, Loader, Unloader, Conveyor,Shuttle, Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box

  • Number of Lines : 3
  • Machine Set: Radial S-3000 x 3, Axial S-4000 x 3
  • Cycle time: Average 15 seconds
  • Intrinsic Availability: 90%
  • Mean Time To Repair: 120 seconds

SM Lines

  • Number of Lines : 4
  • Machine Set: High Speed Chip mounter x 2, IC mounter x 1
  • Cycle time: between 12.60 & 25.29 seconds
  • Intrinsic Availability: 90%
  • Mean Time To Repair: 120 seconds

DIP, PCB Assembly,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter, Wave soldering,LED lighting, LED Lamp, LED Display, LED tube,UPS, Power Converter, Power Adepter, Mobile Charger, PCB board handling system, Loader, Unloader, Conveyor,Shuttle, Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box

MI Lines

  • Number of Lines : 4
  • Machine Set:
  • 10 x Assembly stations,each line
  • Delta 5 Wave Solder, each line
  • 4 x Test & Inspect stations, each line
  • Average Cycle Time: 25 seconds

 

DIP, PCB Assembly,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter, Wave soldering,LED lighting, LED Lamp, LED Display, LED tube,UPS, Power Converter, Power Adepter, Mobile Charger, PCB board handling system, Loader, Unloader, Conveyor,Shuttle, Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box

 

 

 

 

 

 

LCD TV FA Lines

  • Number of Lines : 2
  • Machine Set:
  • 16 x Assembly stations
  • 3 x L-Shape Soak System 30 min
  • Simulation Soak is 30 min with 30 stations x 3
  • Final QC/Test and Pack Out, 3 stations
  • Two identical Lines (19” to 42”) for optimum Efficiency & Flexibility
  • Average Cycle Time: 24 seconds/station

DIP, PCB Assembly,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter, Wave soldering,LED lighting, LED Lamp, LED Display, LED tube,UPS, Power Converter, Power Adepter, Mobile Charger, PCB board handling system, Loader, Unloader, Conveyor,Shuttle, Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box

 

 

 

 

 

 

 

 

PCB Assembly,SMT,PCB,AI,THT,LED DIP, PCB Assembly,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter, Wave soldering,LED lighting, LED Lamp, LED Display, LED tube,UPS, Power Converter, Power Adepter, Mobile Charger, PCB board handling system, Loader, Unloader, Conveyor,Shuttle, Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box 1 S-4000_副本 S4000-Specification-3 PastedGraphic-3

 

 

 

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