Volume Requirements
- Total estimated time to complete weekly- production volumes with proposed equipment set = 160 hours/per week (+/- 10%)
Notes:
- Available time is 80 hours (16hours x 5days)!
- Factory efficiency not optimum due to:
- Weekly Scheduling
- Bottle Neck is SM Lines (Top/Bottom)
- Occupation of Lines, High Volume PC’s
- For schedule improvements we propose:
- To add and reconfigure SMT lines, create dedicated HV PC & PC Monitor SM lines
- Increase inventory, make longer runs, increase weekly batches, warming up Factory
IM Lines
- Number of Lines : 3
- Machine Set: Radial S-3000 x 3, Axial S-4000 x 3
- Cycle time: Average 15 seconds
- Intrinsic Availability: 90%
- Mean Time To Repair: 120 seconds
SM Lines
- Number of Lines : 4
- Machine Set: High Speed Chip mounter x 2, IC mounter x 1
- Cycle time: between 12.60 & 25.29 seconds
- Intrinsic Availability: 90%
- Mean Time To Repair: 120 seconds
MI Lines
- Number of Lines : 4
- Machine Set:
- 10 x Assembly stations,each line
- Delta 5 Wave Solder, each line
- 4 x Test & Inspect stations, each line
- Average Cycle Time: 25 seconds
LCD TV FA Lines
- Number of Lines : 2
- Machine Set:
- 16 x Assembly stations
- 3 x L-Shape Soak System 30 min
- Simulation Soak is 30 min with 30 stations x 3
- Final QC/Test and Pack Out, 3 stations
- Two identical Lines (19” to 42”) for optimum Efficiency & Flexibility
- Average Cycle Time: 24 seconds/station
