8223 controller (J11) troubleshooting guide

We specialize in Auto Insertion machine, provide spare parts, sub-assembly, retrofit kit, repair kit, upgrading, training, overhaul service,  quality problem free replacement.And we will provide customers with high quality after-sales service, free technical support etc., let you no worries.

Contact :

Email: jasonwu@smthelp.com

Skype:jasonwuuic

Website:

Front Page

https://www.facebook.com/autoinsertion

http://www.linkedin.com/company/shenzhen-southern-machinery-sales-and-service-co-ltd?trk=biz-companies-cym

Axial Insertion Equipment Assessment Report

Machine Performance and Appearance
The machine runs, places parts, and is functional.

Comments:

Yes  No
All machine subsystems operate and are functional in dry cycle.

Comments:

Yes  No
All installed options operate and are functional in dry cycle mode.

Comments:

Yes  No
All of the moving axes perform to specification using AMC.

Comments:

Yes  No
Lead screws are free of flat spots or sharp edges.

Comments:

Yes  No
The machine is free of rust/corrosion or weathered appearance?

Comments:

Yes  No
Maintenance logs are available, have been reviewed, and the machine appears to have been maintained on a regular basis.

Comments:

Yes  No
The safety interlocks are in place and operational?

Comments:

Yes  No
Machine Software and Operating System diskettes and CD’s are with the machine and match the software loaded on the hard drive.

Comments:

Yes  No
Backup Data disks exist.

Comments:

Yes  No
Machine Accessories
A complete set of manuals are with the machine.

Recommendations for manuals:

Yes  No
Equipment Setup Tool Kit is the machine.

Recommendations:

Yes  No
Hardware Kit is with the machine.

Recommendations:

Yes  No
Uninterruptable Power Supply is with the Machine.

Comments:

Yes  No

 

THT,AI,Axial,PCBA
This is an auto insertion machine for PCB assembly from Southern Machinery in China, very efficient and reliable but low cost. please contact me at : jasonwu@smthelp.com or w25605@gmail.com if you are interested.

 

 

This is jumper wire auto insertion machine, designed and manufactured by smthelp.com Shenzhen China. Actual speed 10k CPH and price at $20k.

Posted by Auto Insertion on 2015年3月28日

Radial Equipment Assessment Report

Machine Performance and Appearance
The machine runs, places parts, and is functional.

Comments:

Yes  No
All machine subsystems operate and are functional in dry cycle.

Comments:

Yes  No
All installed options operate and are functional in dry cycle mode.

Comments:

Yes  No
All of the moving axes perform to specification using AMC.

Comments:

Yes  No
Lead screws are free of flat spots or sharp edges.

Comments:

Yes  No
The machine is free of rust/corrosion or weathered appearance?

Comments:

Yes  No
Maintenance logs are available, have been reviewed, and the machine appears to have been maintained on a regular basis.

Comments:

Yes  No
The safety interlocks are in place and operational?

Comments:

Yes  No
Machine Software and Operating System diskettes and CD’s are with the machine and match the software loaded on the hard drive.

Comments:

Yes  No
Backup Data disks exist.

Comments:

Yes  No
Machine Accessories
A complete set of manuals are with the machine.

Recommendations for manuals:

Yes  No
Equipment Setup Tool Kit is the machine.

Recommendations:

Yes  No
Hardware Kit is with the machine.

Recommendations:

Yes  No
Uninterruptable Power Supply is with the Machine.

Comments:

Yes  No

 

S3000

The Radial S3000 offers consistently high throughput regardless of component type, with single-, dual- and triple-span…

Posted by Auto Insertion on 2015年3月29日

Magazine Loader and Unloader Overview

Insertion Mount machines with internal BHS can work with external devices
to automate board flow and improve throughput. This section describes how
magazine unloaders and loaders work with the IM machine Board Handling
System.
Elevator/conveyor operation is controlled by the Advanced Magazine Loader
or Unloader.
• This device consists of an input conveyor on the bottom section, an
elevator, and an output conveyor on top. The unloader is located
upline of the insertion machine. It unloads a board from a magazine
and supplies it to the insertion machine to be processed.

Magazine loader

A magazine containing boards to be processed by the insertion
machine enters the elevator from the lower conveyor. As each
board is transferred from the topmost slot of the magazine to the
insertion machine, the elevator lifts up the magazine a programmed
distance so the next board in the magazine is in position to be
supplied to the insertion machine. When the magazine is empty, it
moves out of the elevator and onto the upper conveyor.

Magazine Loader

• This device consists of an input conveyor on the top section, an

elevator, and an output conveyor on the bottom. The loader is

located downline of the insertion machine. It receives a processed

board from the insertion machine and loads it into a magazine.

Magazine unloader

An empty magazine enters the elevator from the upper conveyor.

As each board from the insertion machine is transferred into the

bottom usable slot of the magazine, the elevator moves down the

magazine a programmed distance so the next usable slot is in

position to receive the next board. This programmable distance

allows clearance for tall components on the processed board. When

the magazine is full, it moves out of the elevator and onto the lower

conveyor.

PCB Unloader for AI SMT product line Unloader

Next SMT factory

 Saving your labor cost.

Auto Insertion 贴出贴子

Procedure for Measuring the Airflow of the Auto Insertion machine (VCD-Seq. 8.)

 

This procedure documents the method and apparatus for measuring the average air consumption and the peak air flow for the VCD-Seq. 8.

Apparatus:

A Dwyer Rotameter (S/N 00006405) was used to measure the flow. As shown below, the flow meter had a number of pneumatic components on it to allow for connecting to the machine and regulating the pressure. The particular filter/regulator used is a Wilkerson CB6-03-000B J95 with a 0-160 psi gauge marked “Not for Verification.”

 

Air flow 01

Air flow 02 

 

 

 

 

Brie
f

Rotameter Diagram:

 

SCFM Scale:

The scale of the Rotameter is valid at atmospheric conditions only. For our purposes we will neglect any variations in the temperature or the specific gravity of the actual air that we use. We will only concern ourselves with the pressure variations.

Pressure Correction:

Eq. (2)

Where   = Observed flow meter reading

= Actual flow corrected for pressure (SCFM)

= Actual absolute pressure (14.7 + regulator pressure on apparatus)Air flow 03

= Standard atmospheric pressure, 14.7 psi

Measurement Procedure:

The flow meter is to be connected to the machine in an inline fashion at the air input quick connect. The air drop is connected to the flow meter and the flow meter is then connected to the machine (actual order does not matter). For the readings to be accurate the flow meter must be held vertical and the pressure must be set as precisely as possible. The pressure should be set at 90 psi, unless the input pressure can not support this. In this case use a pressure above 80 psi with a corresponding gauge marking for accuracy. This pressure should be noted when recording measurements.

The machine should be loaded with a typical quality pattern and zeroed. While one person holds and watches the flow meter, the other person starts the machine. Peak flow is the maximum reading the flow meter obtains while the measurements are being taken. The peak flow can occur at the start of the machine or board, or in the middle of a run. So it is important to watch the meter at all times. The dynamics of the meter are not taken into account for these readings. So the actual peak flow may be slightly lower than the value on the meter. As the machine runs, the flow constantly fluctuates. Besides occasional spikes, the readings will typically fall between two measured values. These values give us the “Typical High” and “Typical Low” readings. The machine should run at least one board or window when performing the measurements. Also as many machines as possible should be measured.

Once the data is taken, these flow values read off the meter need to be converted to the actual flow in SCFM using the pressure correction factor shown above. Once all of the data is converted into SCFM the peak flow values need to be converted into CFM @ 90 psi. We can accomplish this conversion through the following:

Air flow 04

 

 

 

 

 

 

 

Air flow 05

When multiple machines are measured, the peak flow is the highest value of all of the machines. The average consumption is found by averaging all of the typical high’s and low’s.

For the VCD/Seq. 8 machine, the inserter and the sequencer were measured together initially. Then the inserter was measured in dry cycle with the sequencer portion of the machine off. The two sets of values were subtracted to determine the consumption and flow of the sequencer alone. It is important to note that adding the second sequencer drop to the machine does not change the machine consumption rate.

Assembly inspection training

Inspection to IPC-610D With its comprehensive criteria for printed circuit board assemblies, IPC-A-610 is the most widely used inspection standard in the electronics industry and has earned an international reputation as
the source for end-product acceptance criteria for consumer and high reliability printed circuit
assemblies. Now updated to lead free, and available in many languages, IPC-A-610 has been
embraced by original equipment manufacturers and electronics manufacturing services companies worldwide.
   Read more

TV PCB assembly

Today’s era of high speed and high efficiency,full automated machines produce large quantities of electronic products have become a trend!

Full automated machines assemble  replaced manual to products is a very low costing.

It’s coveried to almost all industries.including TV,PC,Microwave,Power,Cars,Plane etc.

Slotted Clinching for LED Penal

The beautiful solution for led of Light twist,Cast and Huaping on insertion PCB

            Direction-folding zero degree pin cutting

Currently ,the monitor of outdoor is using 6380series of Sciencgo insertion machines for mainstream,there are inside and outside shear-foots. Folding degree for 45degree and cutting foot length for 1.0-1.8mm. However they have existed some questions of quality for Light twist,Cast and Huaping etc. But they no true to production for the same order by more than a insertion machine,so “no mixed insertion”.due to over efficient the quality of production and the product efficiency.

1.Arrange of using for Direction-folding zero degree pin cutting:

Direct-folding pin cutting is a “a line mode” pin cutting. Which is use of Sciencgo radial insertion machine, and was professional designed and manufactured for LED out-monitor,professional number for 201320823140.X ,and basic on 6380series of Sciencgo insertion machine.which out size is same with inside and outside pin cutting.only if have a lit difference on cutting way and instruction designing.so the direct-folding zero degree pin cutting can be used for any insertion machine to PCB

 

2.”Light-twist” for analysis and solution:

——Seeing follow schematic diagram:

45degree inside
45degree inside

45° inside Folding

45degree outside
45degree outside

45°Inside Folding

 

Both foot are not a line,so LED is “Light-twist”

 

 

 

——Seeing the schematic diagram of Direct-folding zero degree pin cutting:

zero degree Direct-folding

zero degree folding

——Seeing the true efficiency picture:

LED inserted schematic diagram

LED schematic diagram
LED schematic diagram
LED inserted PCB back
LED inserted PCB back

 

LED P10 P16 display LED light LED Lamp Auto Insertion SMT
LED P10, P16 Penal display
LED P10 P16 display LED light LED Lamp Auto Insertion SMT
LED P10 P16 display LED light LED Lamp Auto Insertion SMT
LED P10 P16 display LED light LED Lamp Auto Insertion SMT
LED P10 P16 display LED light LED Lamp Auto Insertion SMT
LED P10 P16 display LED light LED Lamp Auto Insertion SMT
LED P10 P16 display LED light LED Lamp Auto Insertion SMT
LED P10 P16 display LED light LED Lamp Auto Insertion SMT
LED P10 P16 display LED light LED Lamp Auto Insertion SMT
LED P10 P16 display LED light LED Lamp Auto Insertion SMT
LED P10 P16 display LED light LED Lamp Auto Insertion SMT
LED P10 P16 display LED light LED Lamp Auto Insertion SMT
LED P10 P16 display LED light LED Lamp Auto Insertion SMT
LED P10 P16 display LED light LED Lamp Auto Insertion SMT
LED P10 P16 display LED light LED Lamp Auto Insertion SMT
LED P10 P16 display LED light LED Lamp Auto Insertion SMT
LED P10 P16 display LED light LED Lamp Auto Insertion SMT
LED P10 P16 display LED light LED Lamp Auto Insertion SMT
LED P10 P16 display LED light LED Lamp Auto Insertion SMT

 

 

 

 

LED inserted PCB
LED inserted PCB