Category Archives: Upgrade / Retrofit

UIC spare parts 25584001 Electronic manufacturing.PCB.PCB Assembly THT-Through Hole Technology:AI, Auto Insertion : Axial Inserter; Radial Inserter; JW (Jumper Wire) Inserter; Odd form Inserter; PIN inserter; Eyelet Inserter; Terminal Inserter IM, Insertion Mount,MI,Manual Insertion, DIP, Wave soldering . SMT - Souface Mount Technology:BHS: PCB board handling system, Loader, Unloader, Conveyor,Shuttle.Printer: Solder paste screen printerSPI: Solder Paste Inspection.Mounter: Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter.AOI.Reflow Oven.LED:LED lighting, LED Lamp, LED Display, LED tube.Power Supply: UPS, Power Converter, Power Adepter, Mobile Charger,CAR Electronic: Car Audio, GPS.Home appliance: Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box, AI:Panasert, Panasonic, Universal, UIC, Dynapert, TDK, Sciencgo, Hanasert, Universal, UIC SMT:FUJI.Siemens,Panasonic,Universal,Assemblon,JUki, Yamaha,Samsung,

UIC 25584001 JW Feed Wheel

 

UIC spare parts 25584001 Electronic manufacturing.PCB.PCB Assembly THT-Through Hole Technology:AI, Auto Insertion : Axial Inserter; Radial Inserter; JW (Jumper Wire) Inserter; Odd form Inserter; PIN inserter; Eyelet Inserter; Terminal Inserter IM, Insertion Mount,MI,Manual Insertion, DIP, Wave soldering . SMT - Souface Mount Technology:BHS: PCB board handling system, Loader, Unloader, Conveyor,Shuttle.Printer: Solder paste screen printerSPI: Solder Paste Inspection.Mounter: Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter.AOI.Reflow Oven.LED:LED lighting, LED Lamp, LED Display, LED tube.Power Supply: UPS, Power Converter, Power Adepter, Mobile Charger,CAR Electronic: Car Audio, GPS.Home appliance: Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box, AI:Panasert, Panasonic, Universal, UIC, Dynapert, TDK, Sciencgo, Hanasert, Universal, UIC SMT:FUJI.Siemens,Panasonic,Universal,Assemblon,JUki, Yamaha,Samsung,
UIC 25584001 JW Feed Wheel
40075420 O-RING
47104702 MOTOR:BRUSHLESS:DC:ENCDR
47405502 SWITCH BRACKET
47636701 COUPLING
49752203 LEAD SCREW, HEAD
47898701 FORMER, R INSIDE
47898801 FORMER,L INSIDE
80031922 MSDP 1.5MM X 8MM
52924402 PUSHER, PRECISION
48241402 SPRING, COMPRESSION
53069001 MSHCS M2 X 10MM
52924701 BEARING, HOLDER SPRING
52946001 BEARING, SQUARE HOLDER
52924501 HOLDER,PRECISION INS PAD
 BLKM06303 RET RING 5100-12
 47631004 CAM,30/135 CENTERING
 46442715 BELT,TIMING
23502002 PAD
40075420 O-RING
40520201  GO-RINGS
47405502   SWITCH BRACKET
47307703 CONTINUITY CABLE ASSY
30953801   PIN
30997611   PUSHER
42502304   HOLDER #44Ñ PUSHER TIP
42502403    ACTUATOR ARM
48241402    SPRING COMPRESSION
41631401     SPRING COMPRESSION
52344901     GUIDE JAW
45729304     RED
47356403      BLACK
47356404      BLUE
47356405       BEIGE
40833022      FUSE
BLKE01244    FUSE
BLKE01241     FUSE
BLKE01251    FUSE
BLKE01234    FUSE

 

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IoT Integration Across Industry | Smthelp.com

Industry 4.0 Requires… Automation

The IoT Movement in Electronics Manufacturing

Industry 4.0 Requires... Automation

In the next revolution of manufacturing IoT, or Internet of Manufacturing, many adaptions will need to be made in order to reap the benefits of a truly smart factory that optimizes time, work force, efficiency, materials, supplier and full chain data analytics monitoring. But the key benefits that stand to be achieved are a great boost for the electronics manufacturing floor and business model. What do Electronics Manufacturing factories stand to gain from Industry 4.0? Here are some major improvements that can be expected:


  1. Smarter Supply Networks
  2. Intelligent Manufacturing Systems (remote visualization and engineer integration, remote monitoring, alerts, control, and remote production scheduling)
  3. Cloud Storage – secure processing, data storage and sharing on cloud network
  4. Advanced Decisions based on Data Analytics and real time monitoring
  5. Encrypted Technologies to protect against cyber threats
  6. Intelligent Sensors – integrated into machines that communicate on a wireless network that share data and analytics
  7. Smart Maintenance – predictive maintenance, remote monitoring and maintenance
  8. Mobile workforce - Augmented Reality devices for workers to process real-time alerts and information remotely
  9. Cyber physical system of interconnected social machines that work together to improve efficiency
  10. Robotics – use of flexible automated machines that can interact with humans and other machines
  11. Product intelligence – products that carry information for data analytics and decision making


Suppliers in IoT Manufacturing

Some vendors will be more interested in investing in your efforts to elevate to a 4.0 Industry factory by improving systems, using AR/VR/MR technologies to connect you to your machines, providing solutions and plans for upgrading to full automation. But the bottom line is that the trajectory to Industry 4.0 will require automation on every level that can possibly connect to a smart grid system of machine analytics, communications, control, and decision-making.

Solutions like real-time solder monitoring, data exchange formats like XML, and new standards of machine communication, like transitioning from SMEMA to more interconnected methods of SMT communication are on their way. Be prepared to work more closely with vendors based on their preparedness to serve this new model. Many major EMS factories are beginning to test the waters of integration in Industry 4.0. But the one thing that will be required of all future models of Electronics Manufacturing is automation of machine monitoring, engineering, communicating, delivering, and more. Automation is the key component moving us from sluggish manual system of unpredictable output to measurable systems with multiple streams of highly integrative data aimed at top performance decision-making.


IoT Integration Across Industry | Smthelp.com





How to Use Splicing Methods to Improve SMT Machine Efficiency

Increasing Productivity, Efficiency and Costs

How to Implement Splicing in Your SMT Factory

By utilizing the advantageous methods of tape splicing with splicing tools to join component reels together, you reduce the need to reload feeders. In addition, leader tape extenders add extra length to a part reel reducing the waste of components, thus saving costs, materials, and time. Splicing shouldn't only be considered when components run out - tape splicing should also be considered when you have to pull a part reel from stock, swap it across machines with different feeders, or when the tape snaps.



Don't let splicing be an after thought for your machines that do not allow feeder removal and replacement during machine operation. Consider if you can implement splicing ahead of time to improve operation efficiency. Ask these questions: 1) Does your machine have the ability to recognize that a feeder has been removed? 2) What are the pros to adding tape splicing to your process?

How to Implement Splicing in Your SMT Factory


Benefits of Splicing:


• Increased throughput of pick & place machinery.


• A reduction in downtime through reducing reel changes.


• Decreased component cost by using 100% of the components on a reel.



How to SPLICE 8 MM PAPER in SMT. PRE SPLICING (for all carrier tape sizes):

  1. Determine which pins to use to avoid cutting into a pocket.
  2. Make sure the pocket is toward the center of the cutter. (This wilallow for the biggest cutting area.)
  3. Peel back the Mylar up to the first full pocket.
  4. Cut the carrier tape on a new reel, making sure not to leave empty pockets and not to
  5. Cut through the Mylar.
  6. Cut the Mylar leaving a small tab.

SPLICING:

  1. Cut the carrier tape in the feeder, making sure not to leave empty pockets.
  2. Peel backing on splice tape.
  3. Line up the dimples on the splice tape with the holes in the carrier tape in the feeder.
  4. Line up the dimples on the new reel, making sure to mate up the ends and line up the Mylar tab.
  5. Fold over tape and press with fingers.
  6. Remove clear plastic.

SPLICING EMBOSSED TAPE


PRE SPLICING (for all carrier tape sizes):


Determine which pins to use to avoid cutting into pocket. Make sure the pocket is toward the center of the cutter. (This will allow for the biggest cutting area).



  1. Cut the carrier tape on a new reel, making sure to leave one empty pocket.
  2. Lift the Mylar off of the empty pocket.
  3. Cut the carrier tape in the feeder, making sure not to leave empty pockets.
  4. SPLICING:
  5. Place the last full pocket on the feeder into the first empty
  6. pocket of the new reel.
  7. Peel backing on splice tape.
  8. Place on Mylar side of the carrier tape. (To make it easier use hold downs on tool.)
  9. Remove carrier tape from tool. Peel backing on the second
  10. splice tape.
  11. Place on carrier side, making sure to form to pocket. (Do
  12. not place second Mylar on 603 embossed.)
  13. SMT Splicing Tools

We offer many SMT Splicing Tools, Embossed Feeder Tape, Brass Stitch and Tape Splice. Including:

  1. Equipment for Tape Splicing
  2. Spicing staplers
  3. Carrier Tape Cutting Tools
  4. SMT Splicing Cart
  5. Pin Jigs
  6. Splicing Shim (Clip)
  7. AI Splicing
  8. Shim (Clip)

smt splicing tools to improve efficiency

The SMT Splicing Cart is ideal for splicing SMT component tape on-the-fly to dramatically reduce downtime on pick-and-place equipment. The cart rolls up to the feeder bank for easy splicing of reels and features storage space for spliced strips. Additionally, the cart offers storage for three splicing tools and to be used in conjunction with stapler.


Improve Your SMT Machine Efficiency with Splicing

Click here to Learn More or click below to request a quote.

Spare Parts – Nozzles & Rotary Tables

SPARE PARTS - Panasonic, Siemens, Fuji, YAMAHA, Samsung, odd form nozzles, Juki & MORE!

Spare Parts:

Featuring Nozzles & Rotary Tables

Name brand nozzles spart parts. Smthelp.com

Have you invested in one of our AI/SMT machines? Then you know that quality is our TOP priority. Our spare parts are of that same superior quality. We know first hand how important choosing the right spare parts are to the success of your factory, as it means higher productivity, efficiency, ultimately bringing you more business. We are dedicated to providing the lowest prices and the highest quality.

Check out our shop, and if you have any questions we are here to fill your needs with the highest quality advice, machines, and parts.

juki nozzle smthelp.com spare partsWe provide Different Nozzle Brands:

Juki Nozzle, Fuji, Panasonic, YAMAHA, Samsung, odd form nozzle and MORE! Order at SMTHelp.com or contact us for more information!

Buy Juki Nozzles Now

 

 

ON SALE: Rotary Table assy for Universal Axial Insertion machinerotary table spare parts smthelp.com

We are your one-stop shop for your accessories. Don’t miss our sales. We are currently offering Rotary Table assy for Universal Axial Insertion Machines for a discount. Visit SMThelp.com for more spare parts or click below to purchase this item!

Buy Rotary Table (ON SALE)

 

 

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This April ONLY – Free Shipping on Spare Part Orders exceeding $1000

Need to Order Spare Parts?

We Have a Deal just for YOU this April, 2017 !

April 2017 - Free Shipping on Spare Part Orders exceeding $1000

This April 2017 we are extending an extra special offer on spare part orders. Receive Free Shipping on any order that exceeds $1000.

Southern Machinery wants to see your Factory thrive! That is why we make it convenient and easy to order spare parts from us!

– Easy & Safe Online Ordering
– Fast Delivery
– Quick Turnaround Time
– Name Brand Parts
– Lower Cost
– Friendly Service

 

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Full Line SMT Solution: Semi-Auto Screen Printer

ONE STOP: Full Line SMT

Stage 1: Semi-Auto Screen Printer

Full Line SMT Solution: Semi-Auto Screen Printer

What is a One-Stop SMT solution? One-Stop SMT, Full Line Solutions can guarantee your company more profits by cutting down on manufacturing costs, labor, constantly increasing importation taxes, making you an industry leader and ultimately providing you more control of your product.

High End LED Lighting Full SMT Line
Requiring only 12.5 M in length, here’s what a Full SMT Line-up consists of:
> Semi-Auto screen printer  > Buffer conveyor > Pick and place > Conveyor > Reflow Oven > Work table
SP- 1200 Semi- Auto Screen Printer

Full Line SMT Solution: Semi-Auto Screen Printer
Features:
  • Adopts SMC rail and Panasonic speed control motor drive steel squeegee base to ensure printing steady
  • The Squeegee base can be uplifted 45 degrees, easy to disassemble the squeegee and clean the screen
  • The printing base can be move front and rear, and fixed to ensure perfect printing effect
  • The printing table has groove and location pin, suited forth single and double-sided board production
  • Adopts X, Y, Z axes to align the board by using arm (screen stencil) and printing table
  • Microcomputer control equipped with LCD
  • User-Friendly Interface with counting function

 

CLICK HERE FOR MORE INFORMATION

PC Board Handling Improvements in AI Equipment and Machines

PC Board Handling

Improvements in AI Equipment and Machines

Improve ROI with fast tracking your current Universal Insertion Machine to an Automatic Board Handling System

Upgrade Universal stand alone auto insertion machine to Automatic Board Handling System

Stay ahead of PCB Manufacturing! The digital curve is constantly bending toward demands for digital devices with increased capabilities and FASTER availability. By using the equipment you already own, you can improve upon its capabilities to meet these growing demands. We will use your current Universal Insertion Machine’s capabilities to transition it to an Automatic Board Handling System that will speed up processes and accomplish maximum PCB production successfully.

We at Southern Machinery have the solution to your distinct Automatic Board Handling needs. Whether you require Magazine-to-Magazine Configuration, Destacker/Conveyor-to-Magazine Loader Configuration, or In-line Configuration, we can serve to improve your PCB assembly line.

Upgrade Universal stand alone auto insertion machine to Automatic Board Handling System

Upgrade Universal stand alone auto insertion machine to Automatic Board Handling System

One fast and safe way cleaning stencil without electricity

Automatic Pheumatic Stencil Cleaner
1, Zero pollutant of SMT stencil cleaning machine, protect our earth.
2, 2 grade filter for SMT stencil cleaning machine cleaning fluid circulation use.
3, 3 minutes to complete a SMT stencil cleaning, improving the quality of your electronic products.
4, Zero power consumption , to save energy.
5,Environmental protection, please use our full pneumatic SMT stencil cleaning machine.
6, Improve PCBA welding effect, use our full pneumatic SMT stencil cleaning machine.
7, No need electronic power, no fire and detonate caused.

stencil cleaner,stencil cleaning clean2_副本clean1_副本

chan@smthelp.com
CLICK HERE TO SEND ME A EMAIL

Know more about LED SMT whole line solution

What problem we can help you solve?

  1. How to build a LED assembly line?
  2. How to choose a cost-effective LED SMT line?
  3. What solution can reflect the quickest ROI (Return on Investment)?
  4. What’s the true one stop solution?
  5. What is the total cost for building a full LED SMT line?
  6. In what situation should you choose a semi auto solution?

We welcome any of your inquiries, questions or concerns. Contact us to find out how to greatly save  on your manufacturing costs, and increase your benefits.


chan@smthelp.com
CLICK HERE TO SEND ME A EMAIL

The factest way to improve production capacity-S-520A whole line slution

S-520A pick and place machine for whole line solution

• Practical placement speed to 35,000 cph for
LED tube light.
• Max board length of 1200 mm.
• Assembles LED tube boards, flexible LED strips
and circular LED light bulb boards
• Places LED components from 0603 to 7474,
including both standard and irregularly shaped
LEDs.Available for different kinds of SMD
components of 0402,0603 and so on.