3D Viewing SMT spare parts in THT PCB Machine

       

      We  Provide different spare parts and wearing parts of different brands and models.(UIC,TDK,Panasonic,Samsung,Fuji,Juki,SIMMENS……) Only need to tell us your parts‘ machine model and P/N. Fuji TDK Juki Samsung YAMAHA  UIC Panasonic

      www.smthelp.com

      Why Choice Us?

      • We owning 10 years experience in providing SMT/EMS services.
      • Familiar design and engineering capability both on Hardware and software.
      • Successful design experience in SMT line.
      • Lean manufacturing.
      • High mixed, high value, low volume business expertise service.
      • Flexible operation, fast response and total satisfaction.
      • Good after-sales and extra value creation services including logistics support, valet procurement, supplier audit service and in factory office offering.
      The Future of Stencil Cleaning _ SMThelp.com

      Listen! Let Obama tell you how to SMT to make your Electronics product

       

      WHY SMT?  HOW TO EMS?

      Surface Mount Assembly Classifications

      HOW TO MAINTAIN AUTO INSERTION AND SMT MACHINE — ESD CLEANING AND TESTING PROCEDURES

      HOW TO IMPROVE AUTO INSERTION MACHINE SPARE PARTS LIFETIME 

       

      ODM, OEM, PCB Manufacturing and PCB Assembly Services ONE-STOP PCB Assembly Solutions for EMS

      3D viewing SMT nozzle in THT PCB machine

       

       

      We  Provide different spare parts and wearing parts of different brands and models.(UIC,TDK,Panasonic,Samsung,Fuji,Juki,SIMMENS……) Only need to tell us your partsmachine model and P/N. Fuji TDK Juki Samsung YAMAHA  UIC Panasonic

      www.smthelp.com

      Why Choice Us?

      • We owning 10 years experience in providing SMT/EMS services.
      • Familiar design and engineering capability both on Hardware and software.
      • Successful design experience in SMT line.
      • Lean manufacturing.
      • High mixed, high value, low volume business expertise service.
      • Flexible operation, fast response and total satisfaction.
      • Good after-sales and extra value creation services including logistics support, valet procurement, supplier audit service and in factory office offering.
      print soldering flux on the bottom pad of BGA

      How to print soldering flux on the bottom pad of BGA

      How to print soldering flux on the bottom pad of BGA

      In general, Use flux soldering of high viscosity, to splice and process, should ensure that the printing pattern is clear, the overflow flux.

      Sometimes,solder paste can be replaced by solder paste, and the metal component of solder paste should be matched with the metal component of solder ball.

      When printing, BGA special small template is used. The thickness and opening size of the template should be determined according to the ball diameter and the ball distance.

      After printing, the printing quality must be checked. If it is unqualified, it must be printed again after cleaning.

      PCB Loader/Unloader The latest introduction to 2017

      PCB  loader/unloader

      The latest introduction of PCB loader/unloader 2017

      Characteristics of the equipment.

      PCB Automatic UNloader PCB conveyor

      1.Special aluminum alloy mechanism to better understand the operation status of magazines.

      1. Stable casting platform structure design, improve the stability of equipment 0.3. Panasonic PLC control, multi-function circuit and program design, performance stability, ensure the smooth and smooth production line.
      2. Humanized programming, 4 kinds of PITCH selection, can set the step distance of receiving/transmitting PCB.

      3. Standard SMEMA communication interface, which can communicate with other automation equipment.

      4. The material box shall be transported by the engineering plate.

      5. Adjustable push plate speed control.

      6. Three-point positioning type upper and lower pneumatic clamping, ensure the location of the material box is accurate.

      7. Push plate protection system to ensure that PCB board is not crushed, reducing process loss. This equipment adopts SMT circuit board production line operation

      PCB size: (mm):   50 x50~330 x445
      Working height (mm): 900 + 20 (STD)
      groove Change time:   bout 6 seconds
      The machine size :1650(L)845(W)1250(H)
      Step selection:  10.20.30.40 mm
      Power supply:  AC 110/220v plus or minus 10V, 50/60hz knife bank
      Dimensions (L * W * H, MM) : 355 (L) * 320 (W) * 565 (H)
      Air pressure and gas flow : 4-6bar / 10 litres/min
      Weight (KG):140 kg

      自动装载机 PCB loader
      loader

       

      This equipment is used SMT circuit board production line operating upper and lower plates

      PCB SIZE:(mm):50×50~330×250
      Working height (mm):900±20(std)
      Tank replacement time: about 6 seconds
      Machine dimensions:1920(L)845(W)1250(H)

      Step Select: 10.20.30.40 mm
      Power Supply: AC 110/220V±10V, 50/60HZ
      Magazine size (LWH,MM):355(L)320(W)565(H)
      Barometric pressure and gas flow rate: 4-6bar/up to 10 l / min
      Weight (KG):260KG

      PCB Automatic UNloader
      PCB Automatic UNloader

      PCB

      SMT loader

      SMT loader
      This equipment is used SMT circuit board production line operating upper and lower plates
      AI smt线
      AI smt line           

      If you want to get more product introductions, please contact us:
      www.smthelp.com
      ming@smthelp.com
      jasonwu@smthelp.com

       

      Full Line SMT line for LED info@smthelp.com ROI

      Timely Support for India’s Rapid SMT Growth

      Southern Machinery's LED Solutions

      Timely Support for India's Rapid SMT Growth

      India's LED and Surface Mount Technology market is poised for extensive growth. There is much development, strategic planning, and intelligent decisions to make along the way. But the direction and decisions that key electronics manufacturing players make in India today will speak to a future of leadership in LED Manufacturing as a whole, not just for India but worldwide. The LED market is expected to grow 20% per year and the Surface Mount Industry expected to reach a turnover of $5.42 billion by 2022, that is a CAGR of 8.9% 2017-2022.

      Between SLNP (Street Lighting National Project), UJALA (Unnat Jeevan by Affordable LEDs and Appliances for All) which aims to supply domestic LEDs to constituents, and (DDUGJY) Deen Dayal Upadhyaya Gram Jyoti Yojana which is a government plan designed to provide continuous power supply to rural India as well as distribute 27.3 million LED bulbs, there is a green surge of job and business creation that has so far saved 34,239 mn kWh/year and INR13,696 Cr/ year. In addition to relieving the planet of 2,77,33,505 tons CO2/year these measures are creating an urgent demand for EMS and ODM to become extremely serious about urgent planning and implementation. But this implementation doesn't come without careful analysis of suppliers. Reliable suppliers will be poised for optimal supply chains that build smart factories for the future with traceability, full automation, minimization of costs, top quality and reliability with 24 hour technical and automated support.

      Key players in the India LED market are ramping up their automation and bringing full factory assembly, including SMT circuit board manufacturing, in house. This model will be ideal moving forward into a globalized, longevity-based model. Self-sufficiency in LED and electronic manufacturing will be a driving force toward complete automation process. Key players are aiming, not for just name brand but for high quality, full support systems in this burgeoning market. Key players include:

      Key LED Categories

      • Philips India Limited
      • Havells India Limited
      • Bajaj Electricals Limited
      • Syska LED lights Pvt. Ltd.
      • Surya Roshni Limited

      Key LED Types

      • Street lights & Flood Lights
      • Bulbs/ Lamps
      • Luminaires
      • Strip Lights

      Key LED Categories

      • Roadways & Area lights
      • Residential lights
      • Commercial & Industrial lights

      Urgency to ramp up EMS production facilities are in full swing. Even companies like Everready, known for their battery production are ramping up their LED manufacturing segment. Now is the essential time for factories to move forward with plans based on current and future forecasting.

      Full line manufacturers in India are poised for great advantages as the world not only moves toward solid state lighting and increased EMS demands. Sample Line up:

      Full Line SMT line for LED info@smthelp.com
      Full Line SMT line for LED info@smthelp.com ROI








      Quantifying PCB Design Efforts with μPCBComplexity

      μPCBComplexity

      Quantifying PCB Design Efforts

      The current design approach to PCBs does not fully account for quantifying efforts toward understanding the full scope of what a PCB design project can cost in its totality. It is valuable to consider the methods established to solve this problem proposed by Gollapudi Ramya and M.Anil Kumar in their study "μPCBComplexity" featured in the International Journal of Engineering Research and Applications. These methods are continually being evaluated, yet there is room for establishing an official algorithm for calculating the efforts (time & costs) for PCB design for your factory.

      Factors that Contribute to the Complexity of Design Include:
      Components:

      # passive

      # digital

      # analog

      # mixed signal

      Total #

      Total area (mm2)






      Pins:

      Passive


      Digital


      Analog


      Mixed Signal

      PCB Size (mm2)

      # of sides with components


      # of routing layers


      # of layers

      Additionally:

      Component Density

      (x1000)

      Pin Density

      μPCBComplexity (hours)

      Productivity Factory (level of designer experience)








      Equations to Measure μPCBComplexity:

      info@smthelp.com pcb complexity

      Whereby ρ is a constant measuring design team productivity, per company/team, inversely proportional to S, the aggregate set of statistics that are weighted by (w) a constant associated with it which assigns a weight to the importance of every statistics used in the model.

      Sample Measuring μPCBComplexity:

      PCB Complexity Measurements

      Finally, the factors that contribute to time and costs loss by not pre-calculating PCB design efforts should be allocated and quantified for best practices of design model systems. Only when we can begin to quantify complexity and relate that to design efforts will we be able to mark a designated expected outcome for cost and time.

      PCB AOI Testing

      THT Dual Sided AOI

      THT Dual Sided AOI

      THT Dual Sided AOI (DIP AVI)  - Before or after wave soldering, use high speed in-line AOI solution – Applicable for • Before or after Wave solder THT/DIP component insertion check (DIP through hole component) • Optional: Press-fit inspection ability of pressing parts • Optional: SMD component placement test ability.

      IoT Integration Across Industry | Smthelp.com

      Industry 4.0 Requires… Automation

      The IoT Movement in Electronics Manufacturing

      Industry 4.0 Requires... Automation

      In the next revolution of manufacturing IoT, or Internet of Manufacturing, many adaptions will need to be made in order to reap the benefits of a truly smart factory that optimizes time, work force, efficiency, materials, supplier and full chain data analytics monitoring. But the key benefits that stand to be achieved are a great boost for the electronics manufacturing floor and business model. What do Electronics Manufacturing factories stand to gain from Industry 4.0? Here are some major improvements that can be expected:


      1. Smarter Supply Networks
      2. Intelligent Manufacturing Systems (remote visualization and engineer integration, remote monitoring, alerts, control, and remote production scheduling)
      3. Cloud Storage – secure processing, data storage and sharing on cloud network
      4. Advanced Decisions based on Data Analytics and real time monitoring
      5. Encrypted Technologies to protect against cyber threats
      6. Intelligent Sensors – integrated into machines that communicate on a wireless network that share data and analytics
      7. Smart Maintenance – predictive maintenance, remote monitoring and maintenance
      8. Mobile workforce - Augmented Reality devices for workers to process real-time alerts and information remotely
      9. Cyber physical system of interconnected social machines that work together to improve efficiency
      10. Robotics – use of flexible automated machines that can interact with humans and other machines
      11. Product intelligence – products that carry information for data analytics and decision making


      Suppliers in IoT Manufacturing

      Some vendors will be more interested in investing in your efforts to elevate to a 4.0 Industry factory by improving systems, using AR/VR/MR technologies to connect you to your machines, providing solutions and plans for upgrading to full automation. But the bottom line is that the trajectory to Industry 4.0 will require automation on every level that can possibly connect to a smart grid system of machine analytics, communications, control, and decision-making.

      Solutions like real-time solder monitoring, data exchange formats like XML, and new standards of machine communication, like transitioning from SMEMA to more interconnected methods of SMT communication are on their way. Be prepared to work more closely with vendors based on their preparedness to serve this new model. Many major EMS factories are beginning to test the waters of integration in Industry 4.0. But the one thing that will be required of all future models of Electronics Manufacturing is automation of machine monitoring, engineering, communicating, delivering, and more. Automation is the key component moving us from sluggish manual system of unpredictable output to measurable systems with multiple streams of highly integrative data aimed at top performance decision-making.


      IoT Integration Across Industry | Smthelp.com