SC-2500S PCB Router Separator

SC-2500S PCB Router Separator

SC-2500S PCB Router Separator

 

Features:

1, using the next vacuum mode, in line with the theory of free fall, good dust collection effect.

2, special jig fixed more solid, to avoid the poor positioning caused by the cutting accuracy error.

3, the system automatically fixes according to the product installation location, to ensure high-precision product cutting requirements.

4, the static eliminator is installed in addition to electricity, dust blower continued to work to eliminate static electricity generated when cutting high-speed spindle to avoid damage caused by static electricity parts to avoid accumulation of dust due to static electricity.

5, the use of safety doors, reduce noise and dust, improve safety.

Vacuum cleaner with vacuum collection box (according to production capacity or cutting dust collection time scheduled maintenance)


 

PCB Separator also called PWB Depaneling machine. Rotate router bit to cut high-density component PCB panel to single products v-groove or perforated line. Utilize all of our accumulated technology to help minimize dust attach on PCB. Router machine has following features.

 

 

 


SC-2500S PCB Router Separator specifications:

Function Items

功能项

参数/Hardware Demand

Model

型号

ASC-2500S
Dimension

机台结构

L650*W650*H1765mm
Power

电源

220V/50HZ
Machine Wattage

机台功率

3.6KW
Weight

重量

About 300KG
Cleaner Dimension

吸尘器尺寸

内置式(Inside)/L500*W490*H590mm
Cleaner Wattage

吸尘器功率

2.2KW/220V
Table Dimension

工作台尺寸

260mm*260mm
Cutting Speed

X、Y轴切割速度

0-100mm/s
X,Y,Z axis Driving Speed X、Y、Z轴驱动速度 X、Y轴0-1000mm/s(min),Z轴0-750mm/s(min),伺服马达方式驱动X, Y axis 0-1000mm/s (min), Z axis 0-750mm/s (min), servo motor drive
Repeatability Accuracy 机台重复精度 ±0.01mm
Working Area 工作区域(可加工行程) X:0-260mm,Y:0-260mm,Z:0-80mm
PCB Thickness 切割PCB厚度范围 0.5-5mm
Router Bit Diameter 铣刀直径 0.8-3.0mm
Cutting Precision 切割精度 ±0.01mm
Cutting Ability 切割能力 具有切割直线、圆弧、圆、L型和U型的能力

Linear, Circular, U-curve, Arc, L-curve

Cutter Change 刀具更换系统 可手动换刀系统,需工具(随机配送)

Manual, tools needed

Cutter Attrition System 刀具磨损系统 可智能设定铣刀下刀段数(0-5段)

The number of milling cutters (0-5 section)

Break Detection 断刀检测 无(none)
Cutter Life Control 刀具寿命控制 程序控制(controlled by Program)
Table Number Table数量 1个
Spindle Speed 主轴转速 60000rpm
Spindle Cooling System 主轴冷却系统 气冷方式Air cooling mode
Cleaner Mode 集尘方式 下集尘(collect dust downside)
Working Power 工作电源 220V ,50HZ
Air press 空压供给 0.4Mpa
Safety Device 安全装置 采用安全防护门加门锁感应器Safety door and door lock sensor
Mode 机型模式 离线机型,手工装载卸载PCBA(offline, load and unload PCBA by hand)
Auto failure test and repair mode 故障自动检知维修模式 系统具有自我诊断功能,实时错误信息显示,能直观地查询设备各个IO端口状态,易于排除故障。

Self-diagnosisdisplay failure information in real time, query IO state visually, easy for troubleshooting

Computer & Operation system 电脑和操作系统 工控机、Windows 7

IPC, Windows 7

Program Backup 程式备份 USB
Software access control 软件权限管理 密码保护,依权限进入对应操作界面,保护系统重要参数。(Password protectionthe operator enter corresponding interface according to authority to protect important parameters.)
Programming 编程 可视化界面,单个程序切割点容量无限制,切割路径动态模拟。(Visual interface, the cutting point capacity for a single program should be over 400, dynamic simulation of cutting schedule.)
Auto correction of the mark point Mark点自动校准功能 具备Mark点自动校准功能(Yes)
Fixture 治具 万用治具可供选择(universal fixture)
Voice control 噪音控制 运行时,噪声小于60分贝(离设备一米距离测量)

≦78 dBmeasured in 1M’s distance

Maintenance Period 保修周期 整机1年或以上,主轴2年或主轴3000小时保养服务。

1 years or more, spindle for 2 years or spindle maintenance service for 3000 hours.

Technology Support 技术支持及培训 提供设备操作、编程,硬件保养,维修培训服务;程序永久免费升级。(Offer service of operation, programming, hardware caring and maintenance training; free upgrade of application. )

 

主轴Main axis S4225-B60 S4225-B60
CCD IMAGING
丝杆Ball Screw Hiwin进口精密研磨滚珠丝杠Hiwin precise grinding ball screw imported
导轨Lead Rail Hiwin进口直线加宽导轨Hiwin straight widened lead rail imported
伺服电机Servo Motor 松下Panasonic
静电消除器Static Eliminator ADK-801ADK-801
工控主机IPC Host 研华ADHNTECH
运动控制卡Motion control card 固高ADTECH
显示器Monitor 华硕ASUSASUS
控制系统Control System Windows7
操作界面Operation Inteface Windows7
编程Program 在线方式Online
视觉系统Visual System ASC视觉分板机系统像素计算型高精度CCD视觉定位校正系统CCD Visual alignment system
设备尺寸Machine size L1380*W1250*H1875mmL1380*W1250*H1875mm
重量Weight 约300KG
底脚可调高度Foot Height adjustable 50~70mm
板最大厚度Max.PCB Thickness 5mm
整机功率(含集尘器)Power (included dust collector) 4000w
最大转速Max Rotation Speed 60000rpm/min
冷却方式Cool Down 气冷+夹具散热cold air and clamp radiating
更换工具方式Tool replacement 专用扳手更换by specialized tool
最大切割Shear speed 0~100mm/s
最大移动速度Max Moving Speed 1000mm/s
切割重复精度Shear Repeat Accuracy ±0.02mm
集尘器功率Dust Collector Power 2.2kw 220v三相电机2.2kw 220v three phase motor
气压Pressure 0.4Mpa以上0.4Mpa above
编程方式Program mode 在线编程Online program
编辑功能Edit 直线、孔状、圆弧、圆Straight line, hole, arc, circuit
程序存储Procedure Storage 根据需要选择存储位置choose storage position according to needs
配置编程Camera IMAGING高像素彩色CCD IMAGING high pixel color CCD
刀具直径补偿Compensation on Blade DIA 多种补偿方式供用户选择many choices for option
三色灯Three Color Indicator LED三角灯监视机器的各种工作状态LED LED indicator monitoring working status of the machine
刀具好坏检测Blade Inspection 刀具寿命根据用户设定的下沉段数、产品数量及切割长度等方式选择According to PCB quantity and shear length
马达过热检测Motor overheat Inspection 有过载、过热、低电压等保护功能Protection on overload, overheat, low voltage,etc
伺服过载检测Servo overload Inspection 有过载、低电压、线路是否正常等保护功能Protection on overload, low voltage, circuit, etc
主轴寿命跟踪Main axis life Tracking 主轴寿命自动检测Automatic Inspection on Life of main axis
分板计数Shear Qty Counting 分板计数、计时Counter on shear quantity and Time recording
机器报错记录Error Record 软件自动记忆机器所有报警记录automatic memory on all error
轴位置精度Axis Position Accuracy 0.001mm
分板精度Accuracy of Shear ±0.01mm
工作范围保护罩Safety Shell of working range 采用四面门保护方式Using four door and window protection
门的互锁保护传感器Protection Inductor on Interlocking 安全门微动开关感应able to induct inches switch of safety door
紧急停止按钮Emergency Stop Button Yes
铣刀方式Milling 采用左旋铣刀,直径0.8-3.0MM范围可选Milling by left rotation, DIA of 0.8-3.0mm optional
加工方式Process 模拟运行和实际加工,Table可以交替加工不同PCBASimulation and actual operation, a single Table can be alternately processed different PCBA board

 

 

SC-3500S Automatic Inline PCB Separator

SC-3500S Automatic Inline PCB Separator

Features:

1, vacuum cleaner built-in vacuum mode, in line with the theory of free fall, dust collection effect is good.

2, the equipment adopts automatic loading and unloading products, can be directly on the wiring body or on the board machine.

3, using a special fixture with products (pcb), to avoid poor placement caused by cutting error.

4, the system automatically fixes the installation error, to ensure product precision cutting requirements.

5.It is equipped with static eliminator. When dividing, the dust remover will work continuously to eliminate the static electricity generated when the high-speed spindle cut. It can avoid the damage caused by the static electricity and avoid the accumulation of dust due to static electricity.

6, the use of safety doors, reduce noise and dust, improve safety.

7, there are follow-up vacuuming function, dust collector attached to the dust collection box (according to capacity cutting needs or dust collection time scheduled maintenance).

8, touch the display as a display, setting, control, can display more content, the operation directly through the touch screen operation, easy to operate.

9, can be directly docking the next equipment, sub-plate processing.

10, in the cutting process, if broken knife, equipment with automatic tool change function, without manual to change the knife.

11, Equipment using Mes system, the factory can control the machine everywhere, equipped with WIFI function can be controlled.


Specifications:



Function Items

功能项

Hardware Demand

Model

型号

ASC-3500S(加皮带)
Dimension

机台结构

(含皮带)L1750*W1100*H1850mm

(不含皮带)L1450*W1100*H1850mm

Power

电源

220V/50HZ
Machine Wattage

机台功率

5.5KW
Weight

重量

About1000KG
Cleaner Dimension

吸尘器尺寸

内置式(Inside)/L450*W450*H450mm
Cleaner Wattage

吸尘器功率

2.2KW
Table Dimension

工作台尺寸

350mm*350mm
Cutting Speed

X、Y轴切割速度

0-100mm/s
X,Y,Z axis Driving Speed X、Y、Z轴驱动速度 X、Y轴至少1000mm/s(min),Z轴至少750mm/s(min),伺服马达方式驱动(driven by servo motor)
Repeatability Accuracy 机台重复精度 ±0.02mm
Mechanical hand X, Z stroke 机械手X、Z行程 X:420mm、I:60mm
Manipulator X, Z running speed 机械手X、Z运行速度 200mm/s
Mechanical hand grasp mode 机械手抓取方式 真空吸附
Precision of repeated positioning of manipulator 机械手重复定位精度 ±0.04mm
Mechanical hand grab products (PCB) dimensions 机械手抓取产品(PCB)尺寸 350mm*350mm
PCB feeding track PCB上料轨道 皮带输送;宽度60~360mm可调
Split plate product 分板产品下料 皮带输送;宽度420mm
Working Area 工作区域(可加工行程) X:300mm,Y:350mm,Z:0-50mm
PCB Thickness 切割PCB厚度范围 0.5-2mm(or thicker),或范围更大
Router Bit Diameter 铣刀直径 0.8-2.0mm
Cutting Precision 切割精度 ±0.01mm
Cutting Ability 切割能力 具有切割直线、圆弧、圆、L型和U型的能力

Linear, Circular, U-curve, Arc, L-curve

Cutter Change 刀具更换系统 自动换刀系统 Automatic tool changing system
Cutter Attrition System 刀具磨损系统 可智能设定铣刀下刀段数(5段)

Smart to set the no. of knife section(0-3)

Break Detection 断刀检测 有(have)
Cutter Life Control 刀具寿命控制 程序控制(controlled by Program)
Product testing 产品检测 有(have)
Table Number Table数量 1个
Table Function Table功能 并行Table运行方式;设备能实现1个Table联动功能(1 tables run in parallel)
Spindle Speed 主轴转速 60000rpm
Spindle Cooling System 主轴冷却系统 风冷方式(air cooling)
Cleaner Mode 集尘方式 下集尘(collect dust downside)
Working Power 工作电源 220V ,50HZ
Air press 空压供给 0.5Mpa以上(above)
Safety Device 安全装置 采用安全防护门或感应器(security door or sensor)
Mode 机型模式 在线机型,全自动装载卸载PCBA(offline, load and unload PCBA by hand)
Auto failure test and repair mode 故障自动检知维修模式 系统具有自我诊断功能,实时错误信息显示,能直观地查询设备各个IO端口状态,易于排除故障。

Self-diagnosisdisplay failure information in real time, query IO state visually, easy for troubleshooting

Computer & Operation system 电脑和操作系统 工控机、Windows 7或以上版本。

PICWindows 7 or more advanced version

Program Backup 程式备份 USB
Software access control 软件权限管理 密码保护,依权限进入对应操作界面,保护系统重要参数。(Password protectionthe operator enter corresponding interface according to authority to protect important parameters.)
Programming 编程 可视化界面,单个程序切割点容量无限制,切割路径动态模拟。(Visual interface, the cutting point capacity for a single program should be over 400, dynamic simulation of cutting schedule.)
Auto correction of the mark point Mark点自动校准功能 具备Mark点自动校准功能(Yes)
Fixture 治具 ASC-3500S专用治具ASC-3500S special fixture
Voice control 噪音控制 运行时,噪声小于60分贝(离设备一米距离测量)

≦78 dBmeasured in 1M’s distance

Maintenance Period 保修周期 整机1年或以上,主轴建议2年以上并在保内提供主轴3000小时保养服务。

Over 1 year for the whole machine, and over 2 years for the spindle, and the spindle enjoys 3000 hours’ maintenance during the period

Technology Support 技术支持及培训 提供设备操作、编程,硬件保养,维修培训服务;程序永久免费升级。(Offer service of operation, programming, hardware caring and maintenance training; free upgrade of application. )



SC-900 Multi-Cutter PCB Separator For cutting: 0.2mm-5mm thickness of the panelized PCB aluminum, copper, FR4, glass

 

SC-900 Multi-Cutter PCB Separator

For cutting: 0.2mm-5mm thickness of the panelized PCB aluminum, copper, FR4, glass, etc., special plate

SC-900 Separator machine features:

1, the use of multiple sets of upper and lower knife while cutting

2, the bottom of the device with adjustable foot castors, easy to move equipment, non-moving need to be stable and fixed; feet Cup adjustable height 50MM or more;

3, equipped with SMEMA interface communication with other devices can be linked, with reserved network interface, the follow-up factory aspects of networking;

4, the device uses power: AC230V gas source: 4-6KGF / cm2

5, the necessary safety devices;

6, the equipment needs to operate smoothly, the necessary test components;

7, according to the normal production capacity needs to reach 1500PCS / H or more

8, there are data monitoring statistics output: boot time monitoring, capacity monitoring, equipment failure information and automatic rejection system

9, using multiple groups simultaneously cut down on the knife

10, the distance between the knife can be accurately adjusted, sub-board thickness to be met: 0.6MM-3.5MM up and down the distance between the knife can be accurately adjusted, sub-board thickness to be met: 0.6MM-3.5MM

11, the knife and the knife gap can be adjusted according to the PCB board V-CUT spacing, precision control in the 0.1MM

12, the distance between two adjacent blades can be adjusted between 8MM-25MM, can quickly adjust the required width;

13, circuit board material: aluminum, copper, FR4, glass fiber board;

14, Conveyor line speed can be adjusted;

15, the product pick and place institutions can be adjusted according to the width of the product;

Specifications

ASC-900

Machine Size

L2160*570*1050mm

Maximum Length

Unlimited

Cutting Speed

80, 120, 200, 400mm/s

Cutting thickness

0.2-5mm

Voltage

230V/50Hz110V/60Hz)

Machine Weight

158KG

Power

120W

Cutting number

9 multi-join

Knife quantity

40 pcs

Spacer

40 pcs

Software Configuration

English Version


How to use SMT filter to ensure the quality of SMT products?

SMT Filter

SMT filter cotton is usually replaced in three months, otherwise it will be blocked, affecting the use effect.

Filter has the following characteristics.

1.Is a high performance and high efficiency filter cotton non-woven processing using organic hot-melt synthetic fiber and;

2, increasing structure, using gradually encrypted multi-layer technology, that is, the fiber density in the direction of pure air will increase gradually, and the higher filtration efficiency can be blocked at different levels of density according to the size of dust, which will more effectively accommodate more dust.

3, efficient filter cotton sticky treatment, filter material after full dipping, because the adhesive penetrated the media completely, so that the dust particles can not pass through, so that the overall filtered air flow evenly diffused, forming laminar flow state, to achieve the best spraying effect.

 

 

 

 

Does anyone need SMT filter cotton? Factory price.

Please feel free to contact us if necessary.

info@smthelp.com

ming@smthelp.com

 

How is SMT magazine installed? And how to use it

How is SMT magazine installed? And how to use it?

ESD SMT magazine 10ESD SMT magazine 13 ESD SMT magazine 12

ESD SMT magazine 14ESD SMT magazine 15ESD SMT magazine 16ESD SMT magazine 17ESD SMT magazine 19ESD SMT magazine 22ESD SMT magazine 21ESD SMT magazine 20

ESD SMT magazine
ESD SMT magazine

ESD SMT magazine 2ESD SMT magazine 3ESD SMT magazine 4ESD SMT magazine 5ESD SMT magazine 6ESD SMT magazine 7ESD SMT magazine 8ESD SMT magazine 18ESD SMT magazine 9ESD SMT magazine 14ESD SMT magazine 25ESD SMT magazine 24

 

…Website detailed product introduction page.:

https://www.smthelp.com/product/esd-anti-static-smt-pcb-magazine-rack-for-the-manufacture-assembly-storage-and-transfer-of-pcb/

 

45798402

45798401 Tube Continuity to save Auto Insertion machine running cost

 

 

45798407 Tube Continuity

45798406 Tube Continuity

45798405 Tube Continuity

45798404 Tube Continuity

45798403 Tube Continuity

45798402 Tube Continuity

45798401 Tube Continuity

 

 

Preventive Maintenance Schedule

 

WARNING Do not perform any preventive maintenance with power on unless specifically instructed otherwise. Failure to observe this warning may result in personal injury.

 

CAUTION When performing machine maintenance, wear a wrist strap connected to ground to prevent electrostatic discharge damage to printed circuit boards.

 

500,000 Cycles Check: Perform Maintenance:

  1. Clean the clinch scrap tube with the pipe cleaner (40940101) twice daily (every 250,000 cycles).

 

3,000,000 Cycles Check: Perform Maintenance:

  1. Check for excessive wear on the pins 1. Lubricate the cutter linkage pins with Magnalube and linkage. Replace if necessary. (40833809).

 

12,000,000 Cycles Check: Perform Maintenance:

Check for worn cutters and bushings on 1. Replace if necessary. the cut and clinch by observing the quality of the production board component leads. 2. Lubricate the clinch lead screw with Super Blue (BLKM07680). 3. Replace the O-rings and bumpers in the cutter cylinders on the cut and clinch assembly. 4. Lubricate the three surfaces of the notch in the rocker guide Kendall Super Blue (BLKM07680).

48,000,000 Cycles Check: Perform Maintenance: 1. Lubricate the anvil slides with Kendall Super Blue (40833838) and grease gun (47408201).

 

 

 

S-6000V SPECIFICATION

Catalog

1.Description 2.Specification 3.Feature 4.Operation panel 5.Operation Guide

  • Menu Function
  • Programming Process
    • Calibration
    • Place strip

 

  • Material Station Setting
  • Place PCB board
  • Import coordinate
  • Puzzle Set
  • Operation Procedure
    • Basic Procedure
    • Safety

 

  • Maintenance and management
    • Maintenance
    • Common Faults
  • Configuration
  • Quality Guarantee

 

 

 

 

 

 

 

 

 

 

 

 

  • Description

S-6000 is dedicated to research and develop electronic products, it is a small desktop type machine which suits for small and medium-sized enterprise assembly line is developed by our company. This machine has

 

superior function 1.small batch production. 2. Experiment, research and development. 3. Sample Preparation and trial-produce. 4. Processing and Mounting LED SMT, etc.

The main characteristic of S-6000 is small volume, Mounting very fast, high precision when it works, simple operation, stable running and competitive price. Not only can help you to avoid the mounting instability by man-made, but also can help you to solve the problem like high labor cost, high site cost, low production efficiency, and so on. Our product can greatly improve the productivity.

 

 

 

  • Specification

 

Desktop Automatic Budget SMT Machine
Model

S-6000A

S-6000V

Applicable PCB

18mm*18mm-305mm*368mm

Visual System

up visual system

up and down visual system

Visual function

Mark point positioning function

Placement Head Quantity

2

Feeders

no

20

Strip Roller Quantity

27

26

 

IC Tray

 

no

 

1 Shelves

Mounting Capability

3000PCS/h

3000PCS/h

Mounting Accuracy

±0.03mm

 

Applicable Components

 

0402~24mm, CHIP, SOP, QFP, SOT

Tape Width: 8mm,12mm,16mm,24mm

External Dimension

750*633*430

648*690*470

Weight

59KG( 85.5KG including the package)

63.5KG( 90KG including the package)

Vacuum Pump

-92KPA (Included, Mute Pump)

Vacuum Pump Quantity

2(Included, Mute Pump)

Power Supply

220V , 50Hz

Average Working Power

100W

 

 

  • Feature
    • On the basis of programming and control system of WindowsXP, it is supported to import the coordinate file and online programming
    • vision correction: Mounting vision correction, Machine tool vision correction
    • 2 Placement Heads can work in the same time and the mounting range is big. It supports big and thick component. 4 placement heads can be choosed
    • Laser alignment, online programming
    • Vacuum detection, intelligent discriminant good or bad adsorption
    • Detection of material lack, automatic alarm
    • Support multi-feeding ways: feeder belt, feeder, IC tray, IC material tray
    • Encapsulation apply

 

  • common resistance, capacitance, inductance    and diode

 

  • SOP series

 

  • QFN, TQFP, BGA

 

  • TO252    SMA SMB
 

 

 

 

 

SOP-8 (SO8) narrow

SSOP-20 wide

TSOP-44

 

 

 

SMA

SMB

OT252

5. SOT series  

 

 

 

0402, 0603

0805, 1206

1210, 1812

2010, 2512

3528, 5050

LL34

TQFP-144

 

 

 

SOT-223

SOT-23

SOT-89

 

 

 

  • Operation panel

    • Reset Button:    Reset the system data can be restored to the initial state
    • Lighting Button:    The light switch
    • Acceleration and deceleration: Adjust the machine speed
    • Step Distance Button:    Adjust the step distance, step distance: 0.025    0.2    1    5    25 100    mm) Standard step distance: 5
    • Left and right, Up and down Button:    Move the direction key
    • Start/stop:    decide when the machine work start and suspend
    • Emergency stop button: Machine is in wrong operation, click this button, the machine stops running and in the locked state. After solve the problems, this button will rotate rightwill be back to start, open unlock Safe , the machine will work properly
    • Alarm:    Color light alarm, Red is stop state, green is working state. When the machine at work when a fault occurs, the red lights and alarm

 

  • Operation Guide

    • Menu Function

Level 1 menu
nameLevel 2menu
nameMenu functions instructions
FileNew FileImport and build new coordinate filesOpen FileOpen the saved file SMT programmingEditCheck the dataCheck list configuration material stand material unit
configurationshortcut keyCut and paste, paste, copy, delete

SettingBackup and recovery machine
parametersMachine tool fault
solvingCheck system failureCalibrationBefore using equipment calibration machineSystem of
material stripBuilding material components encapsulation, information and
material feed configurationSystem of
componentEstablish station components packaging information

ControlUnlockUnlock the machineLockLock the machineHeatingHeating the machineOpen cursorOpen the machine cross cursorClose cursorClose the machine cross cursor
ViewToolbarCould show and hide the toolbarList to adapt to
the widthReduce and enlarge the programming listHelpAboutView the system version informationMachine
debugging toolsCan debug and test the function of each part of the machine

Programming Process

Machine Calibration -> Put Material Strip    –> Set Material Stationcheck material -> Put PCB    -> Import Coordinates -> Puzzle SetCheck PCB

  • Calibration

Enter the menu- Set -> Calibration, Align the cursor, nozzle, pull needles and other equipment in order one by one, details are in the corresponding instructional videos.

 

  • Put Material Strip

Put the material strip on the shelf, details are in the corresponding instructional videos.

  • Material Station Setting

Set the material stand center coordinates, broaching coordinates (for belt material stand), Set column spacing (for disc material stand), This process is referred to as “Material Station Setting”, details are in the corresponding instructional videos.

  • Place PCB board

Put empty PCB board with no solder paste on the machine, Carefully adjust the distance of the jig, To ensure that the PCB securely holding.

  • Import coordinate

Enter the main menu file – > new file, import a coordinate file. Support import the coordinate file and online programming coordinate file PCB software: PADS, CAM350, protel99, Altium Designer and so on, details are in the corresponding instructional videos.

  • Puzzle Set

Choose from two of the far patch points, To establish the corresponding relation of the origin and the origin of
the machine tool programming, This process is referred to as “Puzzle Set”, details are in the corresponding
instructional videos.

  • Operation Procedure

    • Basic Procedure

 

 

 

->

 

->

Solder Paste

S-6000V

Reflow

 

Solder Paste -> SMT pick and place machine -> Reflow Soldering

 

 

  • This machine has a certain dangerous, non-professional workers do not operate.
  • Before using,Please ensure that the machines work platform area no obstacle to run again, in the run process, do not put your hands in the working area and cover the protect shell.

 

  • Maintenance and management

    • Maintenance

      • Keep the machine clean,do not put anything on the machine, and also close the protection shell. Cover the protection shell and disconnect the power switch under no use the machine circumstance.
      • Stopped for a long time before using again, put lubricating oil in the X Y axis,keep the machine running smoothly.
      • Using the nozzle for the long time, please clean and make sure the machine is unblocked.
    • Common Faults

      • The needle do not work: Possible reasons:
  • Pull needle can not move down, check to pull needle power supply.
  • Needle couldn’t lift, check whether the needle stuck, the system will be an error. If stuck to artificial troubleshooting, to pull the needle back to normal.
    • The nozzle do not work:

      Possible reasons:

      • Check whether the suction nozzle is fixed in place.
      • Whether the suction nozzle deformation or blocked.

 

 

  • Configuration

 

 

  • Quality Guarantee

We are not in favor of users to repair itself.

The machine warranty is 1 years, When the machine has any problems in this period, we could repair and change. But in any case, our company’s responsibility can’t more than the purchase price of the product.

If the machine have any problems in the using process, according to the common failures suggest and the solution still cannot be solved, the user shall not open the case, please contact our company’s Marketing Department or agents.

For the faults caused by the manufacturing defects, our company is responsible for free repair or

replacement products.

This guarantee is only applicable to normal use of equipment, and the absence of damage or improper use. The warranty does not include the problem/fault caused by the following reasons:

  • Repair or change the machine without authorization.
  • The proper use of, inadvertent use or accidental, etc.

Please keep the warranty registration card and the Invoice, for the record when we need to maintenance, Technological innovation, Calibration, etc.

Automatic desktop SMT pick and place machine

Automatic desktop SMT

pick and  place machine

 

 

 

Model: S-6000V

 

Programming manual

Catalog

  • Import Material Order

    • Import the coordinate file
  • Material Stack Configuration
    • Coil stock and tray stock

 

  • Material stack configuration function
  • Mounting Setting
    • Mount setting function and introduction
  • Puzzle Setting
    • Quick makeup
  • Program Runs

 

SMT system programming tutorial

 

 

 

  • Import Material Order

    • Import the coordinate file

Import PCB file coordinates directly and scraping PCB components coordinates manual.

  • Import PCB coordinates

PCB coordinate document template, it is the CSV file.

Open control system main interface – > file – > new file – > import coordinate.

The CSV file, PCB general has Top layer and Bottom layer element coordinates, please confirm the current PCB is the top layer or the bottom layer, choose in the lower left corner coordinates. Then click the lower right corner → the import button.

Import the coordinate file function instructions:

 

Import the coordinate file function instructions

Option name

Operation

instructions

Coordinate

surface

Choose the Top layer and Bottom layer to import coordinate

components.

Flip coordinate

Select this option, will perform PCB flip horizontal coordinates

 

Flip Angle

Option

Allow Blank

When coordinate file have the margin, import coordinate indicates a blank space, must be made to modify the file and then import, avoid programming error.

Select this option, will ignore the coordinate file integrity, errors

may result in mounting components.

 


  • Grab the coordinate file by hand

  • Main interface in the upper right corner click open control system→Grab the coordinate To manually add the new coordinates


    • Manually add the new coordinates


    X Y positioning equipment function

 

X Y positioning equipment function

Option name

Operation

function

drop-down

 

options

Option

Choose the cursor, nozzle 1, nozzle 2 to grab positioning tool of the coordinate.

Open cursor

Close cursor

Back to Home

Execute

Machine return to original state

 

 


Stepping set and X Y movement Function

 

Stepping set and X Y movement Function

Option name

Operation

Function

Stepping set

Option

Alternatively the step size of the X Y directions

X Y movement

Execute

Up and Down, Leaf and Right button could Operate X Y direction positioning, In operation, please don’t close to the machine tool

 

 


Manual input coordinate function

 

Manual input coordinate function
Option name

Operation

Function

Bit No.

Modify

General is number, To manager the PCB program more

clearly, fill the PCB current anchor element bit number.

Component Package

Fill the PCB current anchor element component package.

Center X

Automatic acquisition

Operation the movement direction key to the PCB component packaging center, Automatically obtain X Y

coordinate value, please do not modified by hand.

Center Y
Angle

Modify

Angle of PCB component

Component Type

Type of PCB component

Note: After setting the above operation,, click “OK” to record coordinate current bit number. And then to do the next one. Directly to the center of the moving direction key to enter a number to setting, Click “OK” to finish record

coordinate current bit number.

 

 


 

  • Material Stack Configuration
    • Coil stock and tray stock
      • Coil stock: For the coil stock component putting.
      • tray stock: For the tray stock and tube IC component putting.
    • Material stack configuration function
      • Material stack configuration function

 

Material stack configuration function

Option name

Coil stock

tray stock

station number

According to the material stack number

Program Component

Click and choice of material stack put components corresponding

component model, choose components are not allowed to repeat

Material System

Click into the system of material select stack corresponding packaging material with

configuration

Component

Click into the system components and system interface to select material

with the corresponding system components package

 

Calibration center

Click on the center coordinate values into the center calibration interface,

moving XY direction calibration feed tray placed in the center of the stack and elements to get set up

Calibration broaching

Click broaching broaching coordinate values into the calibration interface, moving XY direction calibration broaching

center to get set up

Initial angle

Material stack element display angle, the system default 90 ° degrees

Rows , columns line

spacing, column space

Modify the settings for each display from the ranks of the number and the element array tray

material

Adapter nozzle

2 head: left one is 1,the right one is 2, according to the different elements

of the package material stack, could change any head.

Flight Speed

Normal:30000pps, Special components can be customized flight speed.

The smaller data , the slower operating speed

More materia
l stack
option
(Picture
6)

Pick up

 

speed

Refers to the suction nozzle picking up speed, Normal: 20000pps.

The smaller data , the slower pick up speed

Pick up

 

Depth

Refers to the suction nozzle distance with the end face contact material stack material when pick up the component, Through the calibration can get picked up depth data, Special component separately select pickup

depth

Pick up

 

alone

To some special material stack, setting the speed the depth separately.


 

 


 

  • Multi-line batch modification Description

 

Multi-line batch modification Description
Description: Bit column number , hold down the left button to select a number of modifications can

make the following batch modify.

Option Name

Operation

Description

Center X  

Modify

batch settings calibration center X coordinate of material stack

Center Y

batch settings calibration center Y coordinate of material stack

Broaching partial

X

batch settings Broaching partial X coordinate of material stack

Broaching partial

Y

batch settings Broaching partial Y coordinate of material stack

Pick up depth

batch settings pick up depth of material stack

Adapter nozzle

Option

batch settings adapter nozzle of material stack

 

 


  • Material stack debugging tools, data checking function description

 

Material stack debugging tools, data checking function description
Option Name

Operation

Description

Material stack test  

 

Execute

Pick up test for calibration finished material station configuration

list

Save material

station to the file

Save the material station file for calibration finished material station configuration list, it could make it easy for the nest use.

Loading the material station

from the file

Can be loaded directly with the saved material station.

Check no material

Check the Program Component in the material station

configuration list for no material.

Check double

material

Check the Program Component in the material station

configuration list for double material.

Check nozzle

vacancy

 


  • Mounting Setting
    • Mount setting function and introduction

 

Programming parameters automatically get in after the second material Stack Configuration.

 


 


  • Calibration Function description

  • PCB information – Align programming origin

    Click the Align program into the coordinate system origin correction interface.

    Calibration Make sure whether the splint placed parallel to the PCB in place, subject to the plywood base point, and then calibrate.

    Calibrating the far two point coordination ( reduce the error), Click OK after finished

 

calibrate.

  • Setting Mark point ( This setting must be completed – after operating alignment program origin )

    Set Mark Point, choose a more independent square or circular Mark point as calibration points.( (Note: Mark point usage; in the fourth programming due to the PCB board or puzzle on the origin lead to error, click Mark point to automatic correct board )

  • Calibration ( This setting must be completed – after operating alignment program origin )

    Calibration is used to correct a separate placement coordinate with the actual Mark-point calibration.


  • Other Setting

    Reset the default placement coordination, mounting XY coordinate reply for source file coordination.

 

Check invalid pick up material station, check whether the configuration is complete.

 

  • Puzzle Setting

    • Quick makeup

It can horizontal and vertical puzzle PCB.

 

 


  • Origin offset correction

  • Manual correction and automatic correction
  • Puzzle calibration Make sure whether the splint placed parallel to the PCB in place, subject to the plywood base point, and then calibrate.

    Manual correction: Click the PCB list of coordinates to enter the calibration correction, respectively coordinate 2 far point calibration.( reduce the error), If there is the puzzle PCB, then do the first PCB, and send and so no. The same way to calibrate.

 


 

Mark point automatic correction: one-time auto-complete according to automatic Mark point on board.

 


  • Program Runs

  • Program option function 5.1.1 Function

 

 

 

 

Option Name

Operation

Description

Base plate Depth

Calibration

Nozzle and plywood PCB contact distance, setting through the

calibration.

Optimization Option

 

Option

Dual stepper reel, can improve the placement rate.

 

 

Nozzle

The default double election: if canceled a nozzle will not be placement relative programming can not be involved in SMT production process, two nozzles are canceled, the program

can not be generated.

 


  • Run the patch
    • Function

 

Option Name

Operation

Description

 

Test mounting

Option

Select the test mounting, roll feed zone does not feed tray,

please do not put components, SMT will simulate patch

End the process when

the error occurred

Selected, SMT work when other material stack error will end the current SMT all the work, and stop running

Speed Stalls

Set

The smaller stalls, The slower SMT run speed

Starting line number

It may be the current line number bit number for starting SMT

placement

Back Home

 

 

Execute

Back to initial state.

Start

Start SMT run

Pause / Resume

When SMT work, click this button, it could pause, and click

again, it could resume to work.

End

End the current work.


5.3 Mount coordination Preview

Function: You can preview the imported PCB plots, red for the selected package components , it can zoom right to select the bit number to view the preview package management.

S-UV-300 laser marking machine for PCB

Product overview and industry application of laser marking machine

Abstract: The laser marking machine is means it use of  laser.  laser has the advantages of small volume (without water cooling, air cooling), good beam quality (fundamental mode), free maintenance etc, is mainly composed of laser, vibration lens, marking card three parts.

Guide: all you want to know about  laser machine knowledge is here!

S-UV-300 laser marking machine for PCB
S-UV-300 laser marking machine for PCB

In recent years, laser marking has become a hot topic in the study of laser physics. It is considered to be a new generation of products that may replace manual marking in an all-round way. The laser marking machine is a permanent mark on the surface of a variety of materials using a laser beam. The principle of marking is to expose deep matter through the evaporation of surface matter, or to engrave traces through the physical change of surface material caused by light energy, or to burn out some substances by optical energy to etch all kinds of graphics、patterns、characters、barcodes etc,.

The laser marking machine is means it use of laser. It has the advantages of small volume (without water cooling, air cooling), good beam quality (fundamental mode), free maintenance etc, is mainly composed of laser, vibration lens, marking card three parts.
Laser marking machine and its laser beam quality was good and with 1064 nm output center,it’s whole life is about 100 thousand hours,Laser compared with other types of markers for longer life. The efficiency of electro-optic conversion is above 28%, and the conversion efficiency of 2%-10% have a great advantage for other type of marking machine. It has excellent performance in energy saving and environmental protection.

Equipment features
1. A variety of metal and nonmetal materials can be processed. Especially for high hardness, high melting point and brittle material, it is more advantageous to mark the brittle material.
2. It belongs to non – contact processing, no damage to products, no tool wear and good marking quality.
3, the laser beam is fine, the processing material consumption is very small, and the processing heat affected zone is small.
4. The processing efficiency is high, the computer is controlled, and the automation is easy to be realized.

Application fields
Markers are widely used in many fields of graphics and text of integrated circuit chip, computer accessories, industrial bearings, watches, electronic and telecommunication products, aerospace devices, auto parts, household appliances, hardware tools, moulds, food packaging, jewelry, tobacco and military things, and mass production line.

Main features
Laser is divided into three kinds of types: CO2 laser/Green laser/UV laser. The following is a detailed introduction.
1, CO2 laser:10~20W, (laser wave is about 1064nm)
2, Green laser:7~10W(laser wave is about 532nm)
3,UV laser:3~5W(laser wave is about 355nm)
Laser marking machine is the most advanced marking equipment in the world. It has many advantages, such as good beam quality, small volume, fast speed, long service life, flexible and convenient installation, and low maintenance.Laser is the latest international, the most reliable structure, small volume, low power consumption.close to the ideal beam, the USB interface output control, optical scanner, laser with high repetition rate, high speed without distortion.

Future advantage
(1) low cost of manufacturing, mature technology and the availability.
(2) the light source has a very small volume area ratio, fast heat dissipation and low loss, so the up conversion efficiency is high and the laser threshold is low.
(3) the output of laser wavelengths is more.
(4)tunability: because of the wide fluorescence spectrum.
(5) the laser easy to apply to various multi-dimensional and arbitrary space processing applications, making the design of the mechanical system very simple.
(6) no thermoelectric refrigeration and water cooling are needed, only a simple air cooling is needed.
(7) high electro-optic efficiency: the integrated electro-optical efficiency is as high as 20%, saving the power consumption of the work and saving the operation cost.

S-UV-30A laser marking machine
S-UV-30A laser marking machine

Automatic PCB cleaning machine USER MANUAL (SQC)

Meet the Needs of the SMT Age

 

 

Please read this user manual carefully before running

 

 

 

 

 

 

Automatic PCB cleaning machine

 

USER MANUAL

 

 

 

 

 

 

 

 

 

 

 

 

 

TEL : 0755-83203237

FAX : 0755-23240492

ADD : Room 1806, Block 3, Jinyun COFCO, Qianjin 2nd Road ,Baoan District,
Shenzhen City, China

Content

 

Chapter I:            Preamble

 

Chapter II:            Safety Instructions

 

Chapter III:            Installation and Specifications

 

Chapter IV:            Mechanical Steps

 

Chapter V:            Common Troubleshooting

 

Chapter VI:            Regular Preservation

 

 

 

 

Chapter I:        Preamble

 

Welcome to our company’s “fully automatic PCB cleaner”, please use the operator must be familiar with the mechanical structure of the electrical interface equipment, etc. in order to operate the machine. Therefore, please fully understand the operation manual so that the machine can work under the best conditions to get the best benefit. At the same time, we also hope you pay attention to the safe use of machinery.

 

When you get this manual in hand, you have become our customer or client; we will have the obligation to provide you with technical assistance in the use of machinery. If you have any questions about this book, please contact the company Ministry asked. Contact details see the cover. When contacting, be sure to inform the machine nameplate (machine serial number), part name, number, drawing number.

Precautions on use:

 

1. Please confirm the model of the machine you purchased

2. When the machine is running, please read carefully in the operating manual (safety rules and accident prevention);

3. When operating the machine, please strictly observe (safety rules and accident prevention);

4. Due to design changes or special reasons, the delivery of the specific rules of the machine and the manual prepared by the sometimes there are some differences, please understand;

5. User units such as the unauthorized modification of parts on the machine parts, resulting in quality problems or mechanical accidents, our company irresponsible;

 

Note: The copyright of the works in this manual is owned by Shenzhen Southern machinery sales and service Co., Ltd. Without the written permission of Shenzhen Southern machinery sales and service Co., Ltd., it is forbidden to copy or copy the manual, and the third party is prohibited from using the manual.

The Company reserves the right to modify the technical information prepared in this operation manual at any time.

Chapter II:    Safety Instructions

 

Please be sure to follow:

I. Safety rules and accident prevention

1. Safety Precautions

2. Safety signs

3. General safety rules

4. Safety rules related to maintenance work

 

1. Safety Precautions

1.1 Although the emergency stop switch is convenient, but still have to keep in mind the location of the emergency stop switch so that you can emergency shutdown at any time;

1.2 Before starting the machine, be sure to confirm that there is no unsafe factor around before starting the machine.

1.3 Whether for maintenance, adjustment, please turn off the main switch.

1.4 Temporarily shut down when leaving the machine, please press the “stop key”, and also please turn off the main switch.

1.5 Power failure; please turn off the main switch.

1.6 Operation, do not open the machine‘s electrical box.

1.7 To prevent other people from starting the machine by accident during maintenance work, be sure to turn the main switch off.

1.8 Motor and electrical installations related operations, the best electrician operation, and turn off the electricity, wait 15 seconds to repair, maintenance, to prevent the residual voltage.

 

2. Safety signs

2.1 Where necessary, the machine has been posted on the accident prevention warning class safety signs, be sure to follow the signs indicated in the caution;

2.2 Do not peel off the safety signs attached to the warning class of the machine, if the logo is lost or fouled and other reasons, make it unrecognizable, please contact with the company and try to replace;

 

3. General safety rules

3.1 operation and maintenance of the operation of the machine, be sure to be trained by a professional and practical training of personnel to perform, non-professionals do not touch the machine.

3.2 Please check the operation and maintenance of the machine regularly to comply with the safety rules.

3.3 Please always check the necessary equipment to ensure safety, the function is safe.

3.4 If the machine is in an accident or the operation is in danger, please inform our company in writing.

4. Repair operations related to safety rules

4.1 When cleaning the machine or peripherals, stop all the machine‘s movements.

4.2 After finishing the work Please confirm that the status of each part of the machine has been restored to the initial state of starting work.

4.3 Be sure to restart the machine after restoring the cover, cover and other devices that have been removed.

4.4 When replacing electrical parts, the power must be cut off and the same part or equivalent must be used.

4.5 Replacing a new fuse Make sure that it is the same as the original rules before shipping. (To prevent damage to other components of the machine, do not use more than the rated current of the fuse).

4.6 The number of refueling parts, cycle, etc., according to the relevant provisions of this manual.

 

Chapter III:    Installation and Specifications

  1. The installation of the machine

1. Remove the machine from the box and bag;

2. Place the machine according to the intended installation location;

3. Use the level gauge to adjust the 4 foot cup bolts under the base to adjust and fix the machine to the horizontal position to ensure the safety of the foot cup. After adjusting the level, screw the bolt well, but do not tighten it completely.

4. The compressed air through the trachea access filter, adjust the main regulator button to ensure that the pressure in the 4-6bar range;

5. The single-phase 220V50 / 60HZ power connected to power;

6. According to Chapter III of the “test machine and operation”, respectively, air-run and test plate;

7. for mass production

  1. The main features of the machine function

1.1 Microcomputer PLC control system, stable and reliable. The circuit is simple, easy to operate, intuitive and beautiful appearance

1.2 Input the total power supply voltage: AC220V online display running status;

1.3 Sliding linear module with high accuracy, long service life, does not need to make adjustment and correction;

1.4 Cylinder adjustable, up and down movement accurately and smoothly;

1.5 Automatic / manual switching function: automatic state can be directly online board and cleaning action; manual state is mainly for the staff on the machine needs to check, commissioning and maintenance;

1.6 Compatible with SMEMA online signal to facilitate connection with other machines online, import photoelectric switch detection PCB inspection position;

1.7 Delivery supply height: 910 ± 20mm;

1.8 Air pressure with the lowest bar 4 bar, power consumption 100VA

Using sound and light alarm function;

  1. The main machine specifications and technical parameters

 

Dimensions: L650 × W550 × H1250mm

PCB size: the smallest L100 * W50mm, the largest L330 * W300mm

Control system: PLC

PCB transmission direction: left to right

Transmission height: 910 ± 20mm

Power: AC220V, 50 / 60HZ

Weight: 100kg

Power: 100VA

 

  1. Structure principle and action description

 

Structure principle

Mainly by the transfer device, cleaning device, in addition to static electricity device composed of three parts.

Conveyor is the PCB into or export.

Cleaning device is composed of brush + sticky roller + sticky dust paper, through the cylinder lift movements, the PCB surface dust debris sticky PCB.

In addition to the electrostatic device, after removing the electrostatic precipitator PCB will be smoother, it is not easy to re-dust

 

Action description

Automatic mode:

1. Waiting for the forward engineering machine issued a board signal.

2. Conveyor belt into the front of the engineering machine into the PCB after flowing into the sticky roller to the end of the track.

Wait for the board.

4. After receiving engineering board signal.

PCB outflow

6. Wait for the next PCB to enter (and signal the boarding machine forward).

(For straight through the board, in the automatic mode to turn off the cleaning action and the substrate support can be)

 

Test run and operation

After the installation of the project, should make a serious and detailed boot inspection of the machine, and test machine, to prepare for formally put into production, test run by air separation and sample two-step work.

 

1. Empty run

Before turning on the machine, review all the main screws, tighten the screws, clear the tools for walking on the machine

Excess parts, good machine cleaning, the bearings, screw plus foot lubricant. Click

the control panel into the fully automatic state, the machine began fully automatic operation. After driving to check, should meet the following main requirements:

a) Touch the rack without abnormal vibration;

b) Visually sticky drum lift is stable, non-stop bad operation;

c) Visual substrate stents is smooth, non-stop and other poor operation;

d) Visual belt running or stuck phenomenon;

e) Visual control panel indicator light normal display;

 

2. Trial run

Trial run on the basis of proof of normal operation, test run PCB main check the following points:

a) Operating speed should not be adjusted too high;

b) Check whether the PCB goes in / out smoothly;

c) When there is no gap between the surface of the PCB and the roller when passing through the PCB;

d) Check the drum machine base plate holder is smooth;

 

Chapter IV: Machine Operation Steps

  1. Machine operation

After debugging, connect the machine signal cable and power supply; open the control panel “power” button.

Adjust the track to the PCB width.

 

Precautions

Into the automatic mode before the track cannot have a PCB to stay, otherwise the machine alarm cannot enter.

The belt sends the machine alarm after the safe time set by the program exceeded, press the reset key after processing the trouble to cancel the alarm.

During production commissioning, the hand or object should not be placed under the rotating device under the condition of electricity / air source;

It is forbidden to put the hand near the exercising device in production operation.

Please keep the body in operation with the operation panel to avoid accidentally touching the operation panel switch, resulting in abnormal stoppage;

Prohibit the use of hand, clothing or other items in automatic mode sensor photoelectric switch;

It is forbidden to manually place the PCB in the carrier platform or rail in automatic mode.

 

 

 

 

Electrical system operation

1 Overview

The machine electrical system using single-phase 220V power supply, the system mainly by the PLC and touch screen control panel and other components.

2. Operating Procedures (Description)

2.1 Turn on the power control switch, release the emergency stop button self-locking, the operation panel is as follows:

 

Operation interface:

Main interface:


Select the interface you want to enter.

Manual interface:


 

 

The motor can be transferred independently, cleaning operation, substrate holder on / off, if you want to return, be sure to put all the switches in the OFF position.

Automatic interface:


 

 

 

 

 

First enter the setup interface will need to set the function and click the “Start” button to enter the automatic production state.

 

Set interface:


 

Open the “cleaning action” and “substrate support” PCB cleaning mode.

Turn off the “cleaning action” and “substrate holder” to PASS (pass-through board) mode.

Power saving mode: It refers to the time that the roller rises after each PCB is cleaned (refer to the power saving mode screen).

The number of settings: refers to the number set to cut or replace the sticky paper, according to the PCB surface cleaning degree and set a specific number PCB surface dust more,

The quantity should be set less, on the contrary, less PCB surface dust, the number should be set more, improve the overall efficiency.

Production Count: Shows the current production quantity.

 

Power saving mode interface:


 

 

 

 

 

 

If the power-saving time is set to 30 seconds, no PCB will enter the machine within 30 seconds after the PCB is output, and the sticky roller will rise until the next PCB enters before it can be directly closed without this function.

 

I / O monitoring interface:



 

 

 

 

 

 

III. Schematic and wiring diagram

 

1. Electric box:


 

 

 

 

 

 

 

 

 

 

2. Sensor distribution:

 


 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3. PLC I / O:


 

 

 

 

 

 

 

 

4. Online signal:

 


 

If the post-engineering machine is reflow machine without signal line can be connected, then the brown X15 and blue 0V two lines can be shorted!

IV. Installation and maintenance precautions

1) The device uses single-phase 220V power supply; the user can press the electrical schematic maintenance;

2) This equipment must be grounded separately;

3) Often use a clean dust-free paper or cloth and alcohol to clean the sticky roller

4) In addition to the need for cleaning and adjustment, the electrical box door must be closed and not open at will;

5) Daily cleaning should check the various parts of the electrical insulation and fastening the junction of the situation, so as to avoid fever and oxidation;

6) Before operating this unit, you must read this manual carefully, remembering not to operate it arbitrarily;

7) Duplex oil surface, please check once a week to ensure that no water filter cup;

8) Check the battery valve leak-free air leak phenomenon;

9) Check proximity switch and the magnetic sensor sensitivity before operation;

10) Please keep the machine

 

  1. Operating process setting process
  • Turn on the power, turn on the air supply and connect the rear engine signal cable
  • Eliminate stop
  • PLC program initialization / reset
  • Width adjustment
  • Enter the automatic state
  • The machine is started normally
  • normal operation
  • Stop button is pressed
  • Disconnect the power

 

Chapter V: Common Fault Handling Measures of Main Components

 

1. No board signal sent

Failure causes and solutions:

The two sensors on the track cannot be sensed and the drawer roller holder must be pushed into place.

2. Automatic into the board after the alarm

Failure causes and solutions:

The PCB is jammed causing the belt to run out of time. Reset the machine and align with the front engine track.

PCB is too long, at the same time induction into the track into the board and the board sensor. Flow direction length exceeds the rated length of the machine cannot be used.

3. Alarm when entering auto mode

Failure causes and solutions:

A PCB stays on the track, clear the PCB on the track before entering.

Drawer roller holder must be pushed into place.

Count has not reached the set number.

Chapter VI: Regular Preservation

Regular maintenance is in addition to routine maintenance matters, according to the provisions of the cycle, the machine stopped, there are plans for the usual difficult to confirm the problem inspection trimming, in order to operate safely and improve the quality of some damage is not able to work. Usually once a month for key maintenance; once a year to test the rotation of each part; the wear and tear of moving parts, vibration and so on.

 

To ensure the normal operation of the equipment and avoid any trouble, the equipment should be regularly inspected and lubricated.

  • Often use a clean dust-free paper or cloth and alcohol to clean the sticky roller.
  • Monthly to rail, transmission bearings, sprocket lubricated Department.
  • Keep the guide rail and chain slot clean and tidy, no foreign body stuck.
  • Regularly check the various parts of the fastening screws, no loose phenomenon
  • Periodically clean the photoelectric sensor so as not to be contaminated by foreign matter and cannot work properly.
  • Not free to change the PLC program, so as not to disorder the program.
  • Clean the dirt and impurities sticking on the guide rail in time


 PCB cleaning machine

JUKI nozzle :Which is the most used?

JUKI nozzle

Use black material Seiko forming – wear long life

German technology to create high precision – beyond the original quality

  1. Applicable models: JUKI placement machine

KE2000 series KE2010 KE2020 KE2030 KE2040 KE2050 KE2060 KE2070 KE2080 KE-3010A KE3010ACL KE3020VA JX series JX-100 JX-200 JX-300LED JX-100LED JX-350 , FX series FX-1, FX-2, FX-3, FX-3R, FX-3RA.

  1. Using nano-aviation materials, through ultra-precision machining and grinding, the nozzle will not wear out and become white. It can be durable.

 

 

JUKI nozzle JUKI nozzle JUKI nozzle JUKI nozzle

JUKI nozzle

JUKI nozzle

 

JUKI nozzle

 

● our advantages:

Production advantages: the use of close CNC / milling machine, lathe, grinder, line cutting 35 world first-line brand processing equipment, to make Seiko quality. Non-standard nozzles and the workpiece can be quickly customized, 2-3 working days can be delivered, ultra-rush orders can be shipped the same day.

Long-term inventory, a large number of conventional suction nozzle stock, immediately after the order can be shipped, order to reach 1,000 US dollars can be shipped for free
Price advantage: Suction nozzle and SMT placement machines are a variety of peripheral equipment accessories are sold at preferential prices. Truly Seiko quality, the Chinese price, used to repay customers. We only do Seiko quality, low-end high-margin products do not do!
Team advantage: We have a group of 20 years of experience with automatic insertion machine, SMT machine service engineer team
Payment advantages: As long as you are a factory customer, we can do monthly payment

JUKI nozzle

Buy now for just $ 25, please click on the link for more details

 

We also sell all kinds of brand accessories, such as JUKI,universal, panasonic, yamaha, samsung, Fuji, Siemens, TDK

If you have any needs, please feel free to contact us:

info@smthelp.com

ming@smthelp.com

JUKI nozzle

FUJI XP142/143 2.5/3.7# Nozzle

 SAMSUNG nozzle  CP45FV/SM420 CN065 CN040 CN220 CN400 TN220 TN065

Panasonic nozzle Panasert- smt nozzle for pick and place machine

 

IN application field to study the characteristics of fiber laser marking machine

IN application field to study the characteristics of fiber laser marking machine

The laser are use laser to make a chemical reaction on the surface of an object and leave a trace to form a label.Follow Southern Machinery to learn the main features of the fiber laser marking machine in detail.

1, long life and low maintenance:

Another feature of fiber laser marking machine is that its technology greatly extends the life of its devices, and makes the fiber laser marking function take longer time to improve its performance price ratio, which has become a hot topic of business. The structure of the cast aluminum and the solid fiber protection layer have raised its own strength, and the features of its small and sturdiness are fully displayed.

 

laser marking machine sample1
laser marking machine sample 1

2, small and sturdy:

The marking of fiber laser marking machine is small, and the use of air-cooled device without traditional water cooling device is one of the cause for its small size. The shortening and improvement of fiber length not only improve its quality, but also make its appearance smaller and more exquisite. It has been widely used in various fields and achieved good results. With the improvement of technology, the optical fiber laser marking machine has a very broad application prospect.

S-UV-30A laser marking machine for PCB
S-UV-30A laser marking machine

3.high performance and high stability.

The laser makes it permanently marked on the surface of a different material. Its power is powerful and the speed can reach 2.5m/s. The marking has high contrast, the laser beam is fine, the marking is more meticulous, and the quality of the marking is improved. And the non-contact processing improves the shortcomings of the wear tool, and does not damage the contact surface of the product, and can effectively reduce the consumption of the material. Laser processing is not polluted.  When using, we should pay attention to check whether the concentrator is polluted or not, and cut off the power without working. Regular cleaning can effectively maintain its performance and brand new low maintenance characteristics.

S-UV-300 laser marking machine for PCB
S-UV-300 laser marking machine for PCB

Conclusion:

due to fiber laser marking machine has the characteristics of small size, firmness, high performance, high stability, long life and low maintenance, it has rapidly become the research hotspot of laser physics, and has the potential to replace traditional laser marking machine.