How to install infrared temperature detection door for fighting COVID-19

Newly developed Walk Through Temperature Detector system, with both audible (Loudspeaker) & visual (LED strip )alarm system once over threshold temperature detected, can be linked with Live Video Displaying system and automatically take snapshot when an over temperature captured and save it into computer for traceability, those systems are widely applied at school, office building, shopping mall, grocery store, train station, airport, church , government office, hospital, exhibition hall, museum , and so forth.

 

I’m not a VIRUS.

I’m a person.

DO AWAY WITH PREJUDICE!

Let’s hope we safely surpass this pandemic health problem,resume production in an orderly manner

Please email: info@smthelp.com

Mountains and rivers are scattered in different areas, but the wind and moon are the same under the sky.

This can contribute to the containment of epidemics,

which can screen people who pass through the walk-through door frame for non-inductive infrared body temperature. The alarming system will be automatically triggered once a higher body temperature is detected than the pre-setting threshold. It can screen people with fever in large scale, improve the prevention and control efficiency of the epidemic, and greatly reduce the risk of infection

The automatic personnel access control system measures the body temperature
of people passing through the portal without contact using the best infrared technology.
As soon as a body temperature above an adjustable limit value is measured,
an alarm is triggered. Thus, persons can be checked for increased body temperature
fully automatically and additional incoming and outgoing persons can be counted.
 

 

4E: Early detection, Early quarantine Early diagnosis, Early treatment

Door Frame Infrared Sensor

Temperature Detector

 

Model: UNX200A

Infrared Sensor
 

 Applications

     Airport, Customs, Train Stations, Shopping Mall, School, Hospital, Hotel, Law Enforcement

Church, Theatre, Museum, Stadium, Factory, Exhibition Center, Government Office, etc.

Product Introduction

UNX200A is an automatic infrared temperature detector and alarming system adopts military-grade infrared technology, which can screen people who pass through the walk-through door frame for non-inductive infrared body temperature. The alarming system will be automatically triggered once a higher body temperature is detected than the pre-setting threshold. It can screen people with fever in large scale, improve the prevention and control efficiency of the epidemic, and greatly reduce the risk of infection

 

 

Technical Specifications

  • High precise body temperature detection and auto alarming, response time < 0.5s
  • Temperature accuracy: ±3℃, two infrared sensors equips with different height
  • Safety temperature threshold with self-calibration( standard: 37.3 °C, adjustable)
  • Pass through (in & out ) counting, auto alarming with sound and LED lights
  • Light weight and strong anti-interference, stable performance
  • Automatic self-calibration, pre-setting the alarm threshold, decrease manual operation and improve efficiency
  • Plug and play with modular design parts, easy to install and troubleshoot
  • Low rate of false alarm with cutting-edge digital signal processing technology
  • One button operation to restore factory default settings
  • International A-level measurement capability, stable working
  • Extensibility of the integration with Metal Detector, turnstile barrier gate, finger-print access control, CCTV, and ID reader ( Optional)
  • Networking management for multi-terminals with real time monitoring and data retrieving (Optional)

 

LCD Display7”Colors TFT LCD
Temperature accuracy±0.3℃,
Power consumption< 15W
Temp. Detecting Range25 ℃~ 43 ℃
External PowerAC 110~240V, 50/60HZ
Net Weight45KG
Gross Weight52KG
Working EnvironmentNo direct sunlight, No wind
Operating humidity99%,non-condensing
Inner Size1983(H)× 702 (W)× 334 (L)(mm)
Outline size2199(H)× 818 (W)× 334 (L)(mm)
Package Size(2 cartons)820*480*260mm       (Control Unit)

2340*830*260mm     (Frame Panel)

CertificationsCE,FDA, ISO9001, ISO14001, OSHAS18001, Chinese GB
     Email: info@smthelp.com

 

Inline auto insertion supporting Smart Factory

The Radial automatic Insertion machine has multiple independent sets of servo control systems to complete high-stability auto insertion performance and achieve the perfect effect of high speed and high density. The upgradeable WINDOWS system lays a good foundation for speeding up your equipment update.The operation platform realizes the dialogue between man-machine interface, the combination of practical experience and scientific theory will bring you the improvement of product quality and production efficiency.The Radial AI automatic auto insertion machine can insert capacitors, transistors, transistors, LED lights, key switches, resistors, connectors, coils, potentiometers, fuse holders, fuses and other vertical taping packaging materials.In the context of the demographic dividend no longer, the demand for “machine substitution” has become greater and greater.”Now many companies are developing and producing fully automatic auto insertion machines, but these products can only insert standard components. If the components are slightly larger or have irregular shapes, such as large capacitors, large inductors, horizontal electronic components, etc., currently they are basically manual.Come plug-in. “Until the emergence of various non-standard fully automatic auto insertion machines.

 

Automatic Oddform insertion PCB Assembly solution provider

 

For automation equipment, being able to cope with special-shaped components with different sizes / weights has become a very common demand.Automation equipment must be able to flexibly use fixtures or nozzles, or both.The components need to be placed in a suitable feeding device to ensure the best picking performance.In today’s electronic assembly industry, when inserting circuit boards (PCBs), special-shaped components are the only components that still need to be assembled manually.There are many reasons for this phenomenon, but the most important point is that the shape of the special-shaped components, the number of pins, the packaging form, etc., cannot be standardized.Therefore, most manufacturers can only regard special-shaped components as special needs from customers, and use specialized custom equipment to meet this demand.An automation device can handle a variety of different shaped components without frequent configuration changes; then this type of device will definitely be used at the back end of PCB assembly production lines on a large scale in the future.Over the past 20 years, almost all transformers, connectors, and relays-either unpackaged bulk materials or those that do not meet the specifications of mainstream plug-in machines-have been manually assembled on PCBs.To a large extent, it is these special-shaped components that led people to decide to build factories in areas with low labor costs; this way, even adding a few more workers at the back of the production line will not have much impact on the overall cost.Although these special-shaped components are still being assembled by hand, as labor and energy costs rise, manufacturers will eventually have to use automated equipment to replace manpower.In order to perfectly replace manual assembly, this automated equipment should be able to handle square elements from 0.25mm pins to 30cm without the need to change the fixture (or can automatically change the fixture).

 

11 common troubleshooting methods for Industrial 4.0 wave soldering machines

SM head

Wave soldering machine is an automatic welding equipment for the electronics production industry, and it is also a necessary equipment for the production of electronics.Automatic production equipment sometimes has different failures after using it for a period of time, especially the failure to pay more attention to maintenance failures.Southern Machinery。wave soldering here to share eleven common wave soldering machine repair methods, and also remind everyone to disconnect the power when repairing the wave soldering line.

First, the temperature of the wave soldering machine is unstable:

Reasons for unstable temperature of wave soldering machine:

① The fan is not turned on

② The thermocouple is not grounded;

③ temperature measurement module;

④ Thermocouple;

Troubleshooting methods:

① Replace the corresponding thermocouple;

② Just turn on the fan

③ Just replace the temperature measurement module;

④ Ground the thermocouple shield wire;

Second, the wave crest of the wave welding machine can not afford:Wave soldering machine can not beat the reasons:

① The tin is not melted;

② The crest leaf pump is mechanically stuck;

③ The motor is damaged;

④ Inverter parameters are missing or damaged;

⑤ The relay is damaged;

⑥ Current limiter overload protection;

7 The tin furnace is economical;

⑧ Thermal compensation tin spill protection;

⑨ PLC module has no analog output;

⑩ The power supply is out of phase.

Troubleshooting methods:

① Wait for the tin to melt completely;

② Carry out according to the specific situation. When it is more serious, take out the whole leaf pump for cleaning, and completely clean the tin slag in the oxidation sleeve. If the bearing is damaged, the bearing needs to be replaced.

③ Replace the wave motor;

④ Reset the parameters of the inverter or replace the inverter;

⑤ Replace the inverter;

⑥ Reset the thermal relay;

7 Set the tin furnace to common type;

⑧ Clean up the thermal compensation tin so that the tin overflow device is in a normal state;

9 Replace the corresponding module;

⑩ Ask customers to solve power problems

Third, the wave soldering machine spray failure problem:

  1. Nozzle of wave soldering machine does not move:

① mechanical stuck;Causes of the mechanical jam of the wave soldering machine nozzle:a. The synchronous wheel of the spray trolley is deformed and severely worn;b, the small bearing in the synchronous wheel is damaged;c. The timing belt is disconnected or too loose;d. The installation of the timing belt and timing wheel is unbalanced;e. The bearing in the same wheel of the timing belt is damaged.Troubleshooting methods:a. Replace the synchronous wheel of the spray trolley;b. Replace small bearings;c. adjustment;d. adjustment;e. Replace.Zh

② The driver is damaged;Wave soldering machine spray driver damage reason: the driver itself is damaged or the driver is protected due to the high temperature of the driver, no outputTroubleshooting method: Replace the driver.Zh

③ The motor is broken;Wave soldering machine spray motor damage reason: The motor itself is broken.Troubleshooting methods: Replace.Zh

④ The wiring is loose.

Wave soldering machine spray head wiring is loose Cause: The wiring at the joint is loose, resulting in poor contact.Troubleshooting method: just adjust it.Zh2. The wave soldering machine cannot spray flux:Wave soldering machine does not spray flux:

① The nozzle is blocked;

② The adjusting nut of the nozzle adjusting flow is locked;

③ trachea rupture;

④ No flux;

⑤ No air supply;

⑥ Broken solenoid valve

Troubleshooting methods:

① Clean and maintain the nozzle;

② Just adjust it;

③ Replace the air pipe;

④ Add flux;

⑤ Turn on the external air source;

⑥ Replace the solenoid valveZh3,

the wave welding machine spray intermittently:Wave welding machine spray intermittent reasons:

① insufficient air pressure;

② Trachea rupture;

③ The nozzle is blocked;

 

④ Pipes and flow meters are blocked^ ^ ^

Troubleshooting methods:

① adjustment;

② replacement;

③ Clean and maintain the nozzle;

④ Clean pipes and flow metersZh4, the spray is uneven: (all caused by improper adjustment)

Causes of uneven spray of wave soldering machine:

  1. Insufficient air pressure or improper adjustment;
  2. Improper spraying speed;

3.The fine adjustment knob on the print head is not adjusted properlyZhTroubleshooting methods:Adjust the above parameters.Spray size: 3KG / CM2; Needle valve pressure: 4KG / CM2. The spray speed should be based on the size of the PCB. The principle is that the spray speed of the large board is faster.

Fourth, the wave soldering machine transport chain jitter problem: (friction is the root cause of jitter)Causes of wave welding machine chain shake:

① The chain is too tight;

② Poor lubrication;

③ Is the tensioning device of the synchronous chain in the transportation department OK?

④ Whether the claws touch other things;

⑤ rail horn mouth;

⑥ The entrance connection adjustment is unreasonabl

e

 

 

 

 

 

;

7

 

 

 

 

 

 

Machine meter loose on transmission g

 

 

 

 

 

 

ear

 

 

 

 

 

 

 

 

 

 

 

 

Trouble

 

shooting methods:

① Adjust the tensioning device at the entrance connection to an appropriate position;② Add moderate high temperature lubricant to the chain once a month;③ Adjust the tensioning device at the transportation place, make sure that it is tensioned, and ensure that it is on the same straight line;④ Check whether all the claws have touched other things, especially the claw washing box and the claws have not touched the corners. Replace the deformed claws;⑤ When there is no PCB board on the track, the chain does not shake, but the board will shake, it means that the rail has the phenomenon of rail flares, and the problem of the rail flares needs to be solved first to solve the problem of jitter.Depending on the situation, remove one or two gears at the screw rod; b. Select a standard PCB board and place it on the track, then turn the screw rod to adjust the front, middle, and rear width of the track to be the same; c.Reset all gears.⑥ A. The two guide rails at the entrance and the two chains of the main rail are not on the same straight line, which will increase the tension and cause jitter. Adjustment method: Take two standard test boards, one on the connection and one on the main.On the chain of the guide rail, adjust the connection so that the two pieces are on the same straight line, and the gap between the two pieces is the same; B, the connection chain is installed too tightly to cause jitter, and adjustment is fine; C, the small chain of the connection chainWheel bearings are damaged or the gaskets in the small sprocket are missing, causing jitter. Replacement and installation can solve the problem Fully check whether the machine meters of the transmission gears at the entrance and the exit are loose. Tighten all machine meters.

 

5. The wave soldering machine cannot communicate:Wave soldering machine cannot communicate Reason:① The emergency was not popped up;② The PLC switch is not in the RUN state;③ There is a problem with the switching power supply, causing the PLC to not be powered on;④ The parameters of the PC / PPI communication cable are set incorrectly or there are problems;⑤ The control software is not matched or the control software files are lost;Zh

Troubleshooting methods:① You can just pop the emergency;② Put the switch of PLC in RUN state;③ Replace the 24V switching power supply;④ Set the parameters of the PC / PPI communication cable correctly or replace the cables;⑤ Install the supporting software or reinstall the software.

6. The speed of wave soldering machine is unstable:Wave soldering machine speed unstable reason:① Governor or frequency converter;② SX-670 photoelectric sensor and encoder;③ wiring at the connector;④ relay;⑤ Mechanical aspects^ ^ ^Troubleshooting methods:① Adjust or replace the governor and inverter;② SX-670 photoelectric switch and encoder are loose, just adjust it; if it is damaged, it needs to be replaced;③ Adjust the wiring at the connector;④ Replace the relay;⑤ In the mechanical aspect, the chain is too loose to cause tooth jumping, and the gears do not cooperate well. Adjust these aspects.ZhSeven,

wave soldering machine does not heat:Wave soldering machine does not heat up:① The heating pipe is broken;② The wiring at the heating pipe is disconnected;③ The leakage switch trips;④ The thyristor is damaged;⑤ Over-temperature protection;⑥ Whether the control software is in operation mode;

7, PLC has no heating signalTroubleshooting methods:① Just replace the heating tube;② Wiring at the heating pipe;③ Check whether the heating pipe is grounded or the circuit is short-circuited, eliminate the above short-circuits, and then close the leakage switch;④ Just replace the SSR;⑤ Eliminate the fault of over temperature (the temperature control meter parameter is set incorrectly or the bimetal is disconnected). Now the temperature control meter is used for over temperature protection.⑥ Switch the control software to the operation mode;⑦ PLC program failure or PLC hardware failure can be handled accordingly.

8,Low temperature of wave soldering tin furnace:Reasons for low temperature of wave soldering tin furnace:① Some heating pipes are damaged;② Thermocouple problem;③ The thyristor is in a semi-conducting state;④ The fan is not turned on;Troubleshooting methods:① Replace the corresponding heating tube;② Replace the thermocouple;③ Replace the thyristor;④ Just turn on the fan

 

9, wave soldering machine tin furnace over temperature:Wave soldering machine tin furnace over temperature reasons:① Thermocouple problem;② Thyristor is in a semi-conducting state;③ The fan is not turned on;Troubleshooting methods:① Replace the thermocouple;② Replace the thyristor;④ Just turn on the fan;

10, wave soldering machine wave crest is not high:Wave soldering machine wave peak is not high Reason:① Crest nozzle is blocked;② The liquid level is too low;③ The motor wires are reversed;④ Incorrect parameter setting of the inverter;ZhTroubleshooting methods:① Remove the nozzle and clean the nozzle completely. Method: Soak the opened nozzle in the furnace soak to speed up the cleaning;② Add tin bars;③ Reverse wiring;④ Reset the inverter parameters;

11. The wave soldering machine cannot be started:Wave soldering machine can not start Reason:① Power problem;② UPS③ The time is not set;④ relay;⑤ transformer;⑥ Computer failure;Troubleshooting methods:① The air switch is not closed or there is a problem with the customer’s power supply;② Replace the UPS or temporarily replace it with an external power supply;③ Set the time sincerely;④ Replace the transformer;⑤ Replace the relay;⑥ In terms of computer, there are: operating system is lost, hard disk is damaged, memory module is loose or damaged, and motherboard is damaged.

 

 

Smart SMT factory – Oddform THT feeder in Pick & Place mounter

NOZZLES FOR FUJI NXT

Nozzles for Heads H01, H04, H04S, H08/H12, H08M and H24 NXT nozzles are designed to meet the demands of a modern production environment. Every nozzle corresponds to the OEM nozzle design and features both the OEM data matrix code and color matrix code for easy identification by the machine. All NXT nozzles have been tested and are guaranteed to function properly with the original equipment. Besides of our Premium Quality nozzles we can also supply a wide range of Original New NXT nozzles.

Reduce cost, improve quality and eliminate hand assembly. insulators, interconnect, shields, antennas . It automatically feeds and peels media from liner and presents for pick-up.Most applications with media size 3×3 to 3x28mm (width x length) can be picked with standard nozzles. Customer configurations available for < 3mm applications. Simple.Easy to use user interface with push button controls. User serviceable modular design.

SMT AUTOMATIC SPLICING MACHINE(MES)
1.Easy to operate; 10 minutes to learn proficient operation, no longer rely on skilled employees, reduce downtime, improve efficiency
2.Save manpower: mobile operations, can achieve two-line one operation
3.The parts are non-destructive; the use of optical fiber automatic detection of the presence of materials, automatic accurate calibration of the docking position, no parts loss
4.The recovery tape: Press the button strip realized by a worker recovered length after a successful splicing automatic rewinding, fast and convenient
5.Accurate and high-efficiency: The preparation of the spare parts can be completed in about 8s per pick, and the success rate of picking up can reach 97%.
6.Equipment out of chance: the receiving unit on the machine passing rate of more than 97%
7.E rror prevention system: self-provisioned material bar code scanning comparison error prevention (optional customer misplaced)

50% cost saving AI SMT spare parts One-Stop Solution

Southern Machinery Are Global Electronics Specialists Supplying The Surface Mount Technology Sector With Made In China Nozzles, Feeders, Spare Parts And Consumables In Both New And Used Conditions. We Offer An Average Saving Of Up To 50%.adhere to the “One-Stop Solution “Facilitance to serve customers in the electronics processing industry, providing customers with cost-effective, high quality spare parts and equipment with stable performance from China, saving customers time And cost. truly one- stop solution services. Our Main Product Lines Are Panasonic, Fuji, Universal, Yamaha, Juki, AssembléOn, Asm, Samsung And Ipulse.JUKI JM20 /JM10 Feeder • Bowl Feeder • Radial Feeder • Axial Feeder .Radial Mrf-Sw. Radial Mrf-S,Customize Smt Nozzle Jaws Etc. AI Spare Parts Brands Of Universal , Panasonic, Tdk Additionally, Which Is A Great Option For Companies On A Budget That Want To Purchase Quality Parts and smt Equipment At An Affordable Price.
NOZZLES FOR FUJI NXT

SMT AUTOMATIC SPLICING MACHINE(MES)
1.Easy to operate; 10 minutes to learn proficient operation, no longer rely on skilled employees, reduce downtime, improve efficiency
2.Save manpower: mobile operations, can achieve two-line one operation
3.The parts are non-destructive; the use of optical fiber automatic detection of the presence of materials, automatic accurate calibration of the docking position, no parts loss
4.The recovery tape: Press the button strip realized by a worker recovered length after a successful splicing automatic rewinding, fast and convenient
5.Accurate and high-efficiency: The preparation of the spare parts can be completed in about 8s per pick, and the success rate of picking up can reach 97%.
6.Equipment out of chance: the receiving unit on the machine passing rate of more than 97%
7.E rror prevention system: self-provisioned material bar code scanning comparison error prevention (optional customer misplaced)

Odd-form Component Solution evaluation supporting Smart SMT factory

The Automatic insertion machine Compare with Manual operation

• General labor force continued to decline;
• Lack of skilled workers, training costs have been rising;
• Quality is not stable and consistent;
• The problems of capacity and reliability;
• Take up a lot of production space …etc

Odd Form Insertion Machine

Our odd form component inserter can bring you maximum automation, let you no longer worry about high artificial cost, and solve the problem of low efficiency for you. Investment return is of concern to each manufacturer, if you want to discuss about the investment return with us,you are welcomed..

1.Providing tape material and adding Feeder to accomplish insertion
2. To provide a multi-layer tube with a tube material to achieve automatic feeding insertion

Capacitor and Resistor in one
1.Transformer vibration plate material
2.Resistor feeder change into capacitor feeder
3.Radial tape material
Odd Form Insertion Machine Appearance

1.Operating system: Windows environment to run the operation of the software, the production data, management data , equipment parameters, all I/O signal diagnosis, etc. can be finished on the host with a touch screen.
2.Insertion speed: 0.65 seconds/piece (theoretical), adopts panasonic AC servo drive, high speed, low noise, stable movement.
3.Visual system: Industrial specialized high definition camera and the development of automatic visual correction software of vision system, automatic correction, insertion accurately.

IC Power

1 Transformer Inductance Vibrator feeder
2 Radial E-CAP insertion Tape feeder
3 Radial E-CAP insertion Tape feeder
4 Radial resistor insertion Tape feeder

Optoelectronic integration

1 Radial capacitor insertion Vibrator feeder 2 Radial E-CAP insertion Tape feeder
3 Radial E-CAP insertionTape feeder
4 Radial capacitor insertion Vibrator feeder

Tact Switch Inserter_Presentation

Pin Inserter_Presentation Thai

Terminal Inserter_Presentation

Current situation and demand

1.Operators tend to be younger, unstable and mobile, resulting in high labor costs and training costs;
2.l product quality can not be guaranteed, often appear: floating high, leakage, misinsertion, anti-interpolation and other adverse phenomena;
3.The output efficiency is low, the output is guaranteed completely by the personnel plug-in proficiency degree or the extension working hours,
4.the production scale cannot expand, the market competition ability does not have the superiority;
5.With the advance of industry 4.0 and factory intelligence, and the rising labor cost, the industry is pushing special-shaped plug-in machine instead of manual plug-in. In order to improve the market competitiveness, comprehensive profit level and the strong demand for product quality from the main internal and external customers, the companies must change the existing DIP production mode and realize the fine product management.

How SMT PCB magazine works for Industrial 4.0

We design and manufacture SMT/Auto Insertion PCB assembly machine for smart SMT factory in Shenzhen China. We help companies looking to low cost equipment with smart, ROI-driven assembly equipment solutions. Please talk to us today to learn how we can help you。

How SMT PCB magazine works for Industrial 4.0

Jason Wu
SOUTHERN MACHINERY
Tel : (+86) 13602562576 (M) (+86 755) 83203237 (O)
Fax :0755-23240492 Email: jasonwu ; w25605
Skype: jasonwuuic
Web:www.smthelp.com
Facebook page: https://www.facebook.com/autoinsertion
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Add :Room 1806,Block 3, Jinyun COFCO, Qianjin 2 RD, Xixiang, Baoan Dist, Shenzhen, PRC