TroubleshootingTable-InsertErrors
The following table lists possible error scenarios for insert errors.
| Troubleshooting Table – Insert Errors | |||
| Indicated Trouble | Probable Ca use | Corrective Action | |
| 1 | Component leads do not enterprinted circuit board. | Prin ted circuit board dril led incorrectly. | Replace out of tolerance printed circuit boards. |
| Printed circuit board not properly located. | Correct board location problem. | ||
| Pattern program coordinates are incorrect. | Enter correct coordinates. | ||
| Machinezerosetup out of tolerance (X, Y,
head, or clinch axes). |
Refer to maintenance manual and set each
axis to specification. |
||
| Incorrect offset values. | Enter correct offset values. | ||
| BEC setup out of to lerance. | Referto maintenance section and set up
BEC. |
||
| Worn tooling. | Replace worn tooling. | ||
| Bent or out of spec input. | Correct badinput. Refer to Component Transfer Errors table. | ||
| VCD Only: Centering mechanism out of adjustment. |
Refer to maintenance section and adjust centering mechanism. | ||
| VCD and Radial Only: Incorrect component loaded in dispensing head. |
Load dispensing head with correct component. | ||
| Radial Only:
Poor transfer of component from component transfer assembly to head. |
Set up component transfer assembly per maintenance manual. | ||
| Radial Only:
Incorrect dispensing head alignment/setup. |
Set up andalign dispensing head per maintenance manual. | ||
| Radial Only:
Insert headjaws sluggish orout of alignment. |
Perform preventive maintenance, set up, and aligninsert head jaws per
maintenance manual. |
||
| Radial Only:
Defective carrier clip spring or clamp. |
Repair or replace as necessary. | ||
| Radial Only: Insertion tooling clamp worn or spring fatigued. |
Repair or replace as necessary. | ||
| 2 | VCD and Jumper Wire Only:
Machine does not detect insert errors. |
Continuity error fai lure. | Referto theClinchAssembly tableinthis document. |
| 3 | Machine reports insert errors when inserts are good. | Clinch malfu nctio n. | Refer toClinch Assembly tab le. |
| Continuity circuit problem. | Debug continuity circuit. | ||
| Clinch setup inco rrect/clinch is di rty. | Perform clinch preventive maintenance per
maintenance manual. |
| 4 | Component not centered. | Centering mechanism out. | Refer to maintenance section and adjust
centering mechanism or replace centering inserts. |
| 5 | Machine fails to report insert errors | Sho rted or ja mmed clinch. | Perform clinch preventive maintenance per maintenance manual. |
| Switches not set correctly or/failed Multi Input I/O card. | Set switches per PC Jumper Config/Replace Multi Input I/O card. | ||
| 6 | One Component lead does not enter printed circuit board | Printed circuit board is not drilled correctly. | Replace out of tolerance printed circuit boards. |
| Printed circuit board is not properly located. | Correct board location problem. | ||
| Defective carrier clip spring or clamp. | Repair or replace as necessary. | ||
| Pattern program coordinates are incorrect. | Enter correct coordinates. | ||
| Radial Only: Incorrect component loaded in dispensing head. |
Load dispensing head with correct component. | ||
| Radial Only:
Poor transfer of component from component transfer assembly to head. |
Set up component transfer assembly per maintenance manual. | ||
| Radial Only:
Incorrect dispensing head alignment/setup. |
Set up and align dispensing head per maintenance manual. | ||
| Radial Only:
Insert head out of alignment. |
Set up and align insert head jaws per
maintenance manual. |
||
| Radial Only:
Insertion tooling clamp worn or spring fatigued. |
Repair or replace as necessary. | ||
| 7 | Component leads are not cut and clinched | Clinch is jammed . | Clear clinch jam. |
| Clinchheight is set toolow. | Adjust clinch height per maintenance
manual. |
||
| Head to clinch alignment is not correct. | Adjust alignment per maintenance manual. | ||
| 8 | Component leads are too long after cut and clinch | Clinchheight is set toolow. | Adjust clinch height per maintenance manual. |
| Head to clinch alignment is not correct. | Adjust alignment per maintenance manual. | ||
| Head to circuit board clearance is not set prop erly. | Adjust head height per maintenance manual. | ||
| Radial Only:
Pusher tip height is incorrect. |
Ensure pusher tip is installed properly. |
