Bulk material handle method and process on SMT production line
SMT patch bulk material problems have plagued many SMT people, as we all know, once the placement machine starts, there will definitely be a problem in the SMT production line. For a variety of reasons, many bulk materials are produced, thrown, or are originally bulk materials, or other reasons. Some bulk materials, such as resistors, capacitors, inductors, etc., are not easily distinguishable and have little value in themselves, and there is no value for reuse. However, for large devices, especially some imported chip components, they are of high value and can be distinguished and distinguished, so they are generally reused. However, for scattered components, if the original package is a tray or a suitable tray, the problem may be solved better. Otherwise, it may be more difficult to handle. Southern Machinery today will talk about the handling of bulk material in the SMT production line. Method and process. First, the bulk material handle process
Collecting materials – material personnel sorting materials – using electrostatic bags to pack – paste material specifications – technicians based on bulk material springboard – hand paste bulk material – QC confirmation
Second, the definition
Bulk material: refers to the components that are separated from the original packaging during the production process due to machine throwing, or loading and unloading materials.
Third, job responsibilities
Material staff: responsible for the collection, classification, identification, storage, placement, and placement information of bulk materials, and the material loss rate is calculated according to the order.
QC in front of the furnace: responsible for the manual placement of bulk materials, the front back grain and material code confirmation, PCBA mark, and the classification of bulk materials.
Technician: Responsible for programming, patch production, monitoring patch quality distribution and timely improvement.
QC after the furnace: It is responsible for checking and checking the first piece of all the machines, and the quality is abnormal. Immediate feedback is provided to the front station to improve and track.
Fourth, the work content
In the production process, the material may be thrown due to equipment and other factors, so the operator should check the material step before the patch and after the shift, and check the throwing box and the trash can each time the garbage is dumped. Collect the bulk material and report to the supervisor about excessive bulk material anomalies.
According to the shape of the components, the bulk material is classified according to the shape of the components, and the back code of the components is checked to determine the material code. Then, the checked bulk materials are packed in anti-static bulk box or bulk bag, and the material code identification is performed to confirm the signature of the person. .
When using machine mounting, the operator should first check whether the components are consistent with the normal materials, confirm the material number, and then load the FEEDER tape.
The first piece of material feeding / mid-way refueling, the technician firstly inspects the materials that will be short of materials in the machine half-hour in advance, and collects the materials of the same item number in the component preparation area, and check them correctly, and submit them to the quality department QC/materials. The staff will check again and confirm the total signature of the refueling sheet.
Automatic wave soldering machine is currently the mainstream of electronic products welding process, compared with other manual welding with a variety of manual, has unparalleled advantages, and thus widely used by electronics manufacturers. The automatic claw wave soldering machine produced by our company is the most advanced using modern high-tech technology.
The new design of crystallization:
(1) Unique automated preparation program;
(2) Perfect work/adjustment function;
(3) The temperature is controlled by the temperature control table of WINPARK. The speed is high and the precision is high. It is suitable for long-distance transmission in harsh industrial environments and has high reliability.
(4) The chain speed is controlled by the frequency conversion speed control motor, which is easy to adjust.
(5) Solder joints are of high quality, easy operation and good service. They are reliable products in this industry.
Thank you for your inquiry and use this machine, thank you very much! Before use, please read this manual carefully. It will provide you with all the functions of the machine thoroughly, and it will be fully utilized in production.
a) Confirm that the machine is connected to three-phase ac380v, 5- line power supply and ensure the machine is grounded properly.
b) Open the total air switch and the switch in the electric control box, then open the power switch on the operator panel.
c) The machine Time control switch is lit, at this time presses the manual/The automatic switch icon, the time control switch displays On state, touch screen lit
d) Touch ( enter ) the button until you enter the operating interface, please refer to the instructions.
3.2time-controlled switch operation instructions
Instructions for use (Time controller is not used for a long time, every three months need to charge once, the charge times <12 hours)
1. first use, or long time after use, when the controller is not displayed, please after the power, with small items in the lower left corner of the hole open.
2. when powered on, the timer is 24-hour system, please hold the “clock” key for 5 seconds, the monitor will display AMin the upper left corner, indicating that it has been the hour system. Press 5 seconds and return to the hour system, at which time AM display is turned off.
(12 hours When AM is the morning, PM means the afternoon)
3. Set switch time: (if the set opening and closing time is the same, the time controller relay suction for a second ) set steps:
Set up a project
Press (SET) (??)
Enter timed setting (show 1 on)
Press (Week) (??)
set every day the same, or week 1-5 the same, week Six Sunday the same, or daily different (if the same daily, you can not press this key, this time does not show the week, while correcting the clock also
No need to press this key)
Press(time) (?)(? )
Set Time to open
Enter the timer setting (show 1 off)
Press(time) (? )(? )
Time to set off
Press (week) (??)
If the date of the set off is the same as open, you may not press this key
Repeat 2-6 steps
Set the 2-8 times switch time
End Time setting
* If you do not need 8 switch timing, press (clock) key can be into the clock correction.
* If set error or cancel set this press (clear)(??) key, and then restore the original settings once again
* Display without setting (–:–)
4.1Press Live (Clock ) and repeatedly press (week ) to the same day. ( if the daily set switch time is the same, can not press this key, direct correction time, points)
4.2Press and hold (the clock) and adjust the time by (time) or (minutes).
5.when you have completed the above operation, pressThe Open/Auto/ off ” key, be sure to base your current time on the set of self
controls the time switch, causes the monitor the most downlink to display as (on / off ) or at off(auto / off)
Indicates that the timer is in automatic control and in the open state
Indicates that the timer is in automatic control and is off state
Indicates that the contact is in a connected state but the timer does not switch on the set switch time
Indicates that the switch time is invalid in the long shutdown state.
6.check: Press (set) key to check whether the time set is correct.
7.Modify : please press (clear ) The key at the setting , then reset the time and week of the timing switch.
8.End check: Press (clock) to finish checking and setting, display clock.
9.Manual control: Press (ON/off/off) key, can realize random switch
1.Open The setting of time, can not cross set, should be set according to the order of time.
2.Implement timing Switch Controlsystem Time to set the state in the auto , that is, show on / off (on) or from Move / Close ( at off).
3.The use of the environment should be in line with the environmental requirements of the controller, to avoid vibration, shock, corrosion, dust, electrostatic, high-temperature, high-temperature, direct sunlight environment to use.
4.Please store it in the rated voltage and temperature and humidity condition.
5.maximum current refers to the maximum current when resistive load, lamp current = rated current x20%, motor current = rated power Flow x30%, please use in the specified voltage and current range, if exceed the specified capacity, please contact the AC contactor.
Chapter 4 Interface Operation
4.1 when the machine electric source button is opened , touch the screen into the Welcome interface ( figure 1 ), waiting about Ten seconds, after the completion of the PLC , the machine automatically open tin furnace heating function.
Figure 1 Startup initial interface
4. 2 Click to touch the screen into the Secretary to introduce the painting surface, such as ( figure 2) Click into the system
Figure 2 Company Introduction
4. 3 Click into the system , touch the screen into the machine to manipulate.the painting surface , as 3.
This painting surface controls all the operation of the machine,
including the manual mode and the self – moving die style.
4.3.1 : Manual mode: Touch screen left upper corner display manual (click to Automatic), manual mode, click Transport, open the chain claw
transport function; Click Preheat, turn on preheat function (must turn on transport to turn on preheating); Preheat temperature to reach, click on the peak, according to the actual product to open the crest, unicast or double wave (long leg wave soldering only a valid), generally only in the back of the red glue patch components need to open the double wave, at this time the peak has been running , the technical personnel can adjust the crest height according to the actual situation; Click on the spray, click the spraying, spray has been working, at this time can adjust the spray size, close to spray, the spray becomes automatic state.
4.3.2 : Automatic mode: Click on the touch screen in the upper left hand corner of the manual switch to Automatic mode, point Open Transport, preheating, as needed to open the crest, spray fog. In the manual mode after adjusting the machine state, at this time the machine can be normal production, when the circuit board into the machine, machine automatic spray, automatic spray, automatic wave soldering.
4. 4 Click on the machine in the lower right corner of the EEG map , the machine into the set interface , as shown in Figure four , this screen is used to set the machine‘s shipping parameters. Spray Distance: This parameter sets the automatic spray time when PCB The board is
transported to the top of the sprinkler start spray, recommended set value to 7 , if PCB
The office has not reached the top of the nozzle has been opened Start Spray, then change
this parameter large, conversely, if PCB after the board is over the nozzle before
beginning to spray, then the parameter is adjusted small;
Spray coefficient: This parameter is not set;
Wave Distance: This parameter is automatic Qipo parameter, when the PCB board is
transported to the front of the tin Furnace, automatic Qipo, this parameter and spray
distance set the same way;PCB board in distance tin furnace 20cm
The peak effect is the best when it is opened.
Wave time: This parameter is the peak after the automatic start of the operation time, it is recommended to set the 50-80.
Figure 4 parameter setting screen
4. 5 Click Control Screen left -pointing arrow chart , into the machine– like monitoring Screen , this screen is used to monitor the operation Status of PLC .
Fig . 5 The status monitor drawing surface
Chapter 5 Installation Adjustment and Commissioning
5.1 Machine Adjustment
After the machine positioning, the level adjustment, first the Foot Cup, so that the rubber wheel off the ground water leveling ruler on the machine to adjust, must make it in a horizontal state.
Adjustment of rail height
(Note: Tin furnace before shaking out, the first tin furnace trolley and rack fixed connection code loosened, and then the tin furnace height lowered, so that the tin furnace nozzle and titanium Claw in the height of a certain gap to avoid damage collision.) The tin furnace can be smoothly shaken out. Note: The foot wave soldering furnace to disconnect the titanium claw first
5.2 Adjustment of Plate feeder
Installation of the machine to install the first access to the plate feeder, the board will be connected with screws fixed, with two
PCB Board to adjust the docking plate, a piece of PCB into the titanium claw inside clamping, a PCB board placed in the plate feeder, two PCB board docking up, By adjusting the plate to the side of the four screw wire To adjust the height of the board connection, so that the two PCB board height parallel, through the adjustment of the machine, such as plate connected to the side of the rice screws to adjust the parallel to the plate feeder and titanium Claw, two fast PCB The joint of the plate butt is completely kissed so that the plate feeder has been installed and adjusted.
Adjustment of 5.2 guideway width
The width of the guide rail can be adjusted according to the different width of the printed board, the printed board Pinto on the Import board, and the printed board side to the fixed edge of the import plate, the rotation width adjustment handwheel to the printed circuit board can be placed on the guide, and can be moderately pushed to the conveyor chain claw mechanism
1. Can not hold too tight or loose, too tight will cause the chain claw and plate deformation; Taisong may appear drop board or PCB side stop affect the quality of welding.
2. before adjusting the width of the chain to check whether the two sides of the solder furnace nozzle plate, if you can touch, it is necessary to increase the guide or reduce the tin furnace, so that the chain claw higher than tin furnace spout Guide.
5.2 Adjustment of Tin Furnace
The height adjustment of the tin furnace can be completed by the tin Furnace trolley lift, and the height standard is approximately 6mm~8mmfrom the top edge of the nozzle by the base board component foot.
5.3 Conditioning of preheating box
The position of the preheating box is fixed before leaving the factory, and can not be easily changed, the preheating box should ensure the bottom
The temperature of the face is between the 80?-180?.
5.4 adjustment of flux spray height
The spray height adjustment is done by adjusting the nozzle height and adjusting the appropriate air pressure and gas.
Loosen the screw that the nozzle is connected with the shaft, the nozzle can be moved up and down, and appropriate adjustments can be made according to the actual needs.
* The adjustment of the volume of wash claw liquid. (see chart below)
4.- Chain Claw
The claw pump has a switch control in the touch screen and requires alcohol in the alcohol box and turns on the drive Chain to open
Claw Washer is to ensure that the chain claw clean, to achieve solder quality one of the factors. The device uses a loop-back -flow design, the chain claw through the alcohol moist brush cleaning, flow through the control valve. The capacity of the alcohol box should be Paute 2/3 or more, otherwise the pump will burn, every two days will wash the claw box out of the tin slag clean.
Note: Do not turn the adjustment switch too large and the alcohol overflow machine, so as not to cause a fire.
after the equipment is installed, the equipment should be fully checked, and after the system and mechanism are working normally, then put into normal use.
* Prepare Equipment
flux approx . 20L
Cleaning Lotion about 12L
Solder lead -free solder 400kg
Electric Stove 3Kw 1
Stainless steel tank 1
* Molten Tin
The solid solder is poured into the stainless steel container in batches, heated to the furnace to fully melt ( about the? ), and then poured into the tin tank of the equipment, when the solder liquid surface is about 8mm from the tin Groove mouth , Stop feeding start-up equipment, the tin furnace temperature preset for 245?, to tin furnace temperature, start the crest, adjust the crest height, check whether the crest is normal. Josi surface is low, at this time can be the bar-shaped solder directly into the tin furnace, adjust the tin surface to fit. Note:a. Tin Tank for the first time, the Solid Tin Bar ( block ) material directly into the tin furnace to melt, In case a large amount of heat can not be passed to the solid solder in time, resulting in high-temperature burning tin trough and heating pipe. b. Before dissolving the tin, the tin trough and the stainless steel container should be cleaned to prevent the impurity from polluting the solder.
* Check Flux Spray Condition
The flux is injected into the rosin groove, connected to the gas source and activated. “Spray Fog ” , check whether the spray is normal. the proportion of flux in accordance with the requirements of manufacturers and actual use of the situation, can be 0.80~0.87 within the scope of appropriate adjustments. ( manufacturers are best to provide free cleaning flux)
Check the transmission, adjust the body is normal, respectively, start the transport, washing claws, cooling, preheating and so on, check is normal, commissioning completed.
Chapter 6 Inverter Description
(See VFD-M Manual and temperature control sheet , This manual is presented in conjunction with the instructions )
Chapter 7 Spray Type Rosin Furnace
7.1 composition of rosin furnace
Rosin furnace is made of stainless steel, sealed containers, flux stored in this will not evaporate and absorb moisture in the air, and maintain a stable solvent composition, and with high-precision import nozzle and Germany or the United States rod-free cylinder, imported light eye, is currently the most ideal welding equipment users. The structure is shown in the figure below.
7.2 correct use of rosin furnace
the height of the rosin spray can be adjusted (see spray height adjustment), can also adjust the solenoid valve on the airflow regulator or pressure regulator on the air conditioner, the factory has been adjusted so easy to change, to avoid making into the spray system chaos, when working when the substrate through the input photoelectric tube, time control system started, and began to delay spraying and spraying tin until the substrate through the rosin furnace 3-5 seconds to stop spraying.
Note: The flux must be clean-free dapoxetine type, which is characterized by the plate surface after welding without ultrasonic cleaning, clean and beautiful board.
7.3 instructions for the use of nozzles
I, the safe operation of the case of special attention to the following matters:
7.3.1. Take appropriate precautions before use to prevent injury to the human body or damage to the product.
7.3.2. Do not point an open flame or close to an open fire place, to avoid static electricity.
7.3.3. In the installation or maintenance process should be all fittings with raw tape, such as the connection slack, in the gas
Under the pressure of the body, various liquids will be sprayed into the body.
7.3.4. When connecting the air pipe and the solvent pipe, please select different material and pay attention to the pressure of the hose can not exceed the regulation, do not use the damaged old trachea.
7.3.5. Often clean the nozzle on the solvent, the residue on the road, may cause trouble, is in the direction of people can not press the switch.
7.4.1. after Regular cleaning nozzle to ensure smooth nozzle.
7.4.2. always keep the liner slide clean and lubricated, no solvent immersion, so as not to affect the rod the normal use of cylinders.
Chapter 8 Preheater
8.1 the role of Preheater
The role of preheater is to increase the expansion rate on solder pads by preheating the flux activation and
To promote the evaporation of the PCB flux solvent, thus obtaining the best soldering effect. In addition, the circuit board after preheating, reduce the PCB and tin furnace temperature difference, to avoid the thermal impact of electronic components and circuit board sudden thermal deformation.
the optimum temperature for preheating is 120~180?. The temperature is too high can cause undesirable consequences; too low temperature affects welding quality.
8.2 The construction of preheating box
the preheating system is composed of imported blackbody heating pipe. The Preheating box and the guide rail are connected by screws to facilitate the inspection and maintenance of the line.
The best preheating temperature on the circuit board is 120-180 ?, the temperature of the preheating box is passed by the high accuracy temperature probe to the preheating electronic thermostat to adjust, can accurately control the preheating box temperature, protect the circuit board, achieve the most ideal preheating effect.
8.3 Daily Maintenance and Precautions
8.3.1 The temperature of the circuit board’s bottom surface is often tested to ensure that 120~180? between the two to ensure the best solder effect.
8.3.2. Check whether the circuit wire aging, in order to prevent current interruption.
8.3.3. Clear the flux residue in the drawer of preheating box, lest the set will cause fire.
Chapter 9 Tin Furnace
Tin furnace structure using stainless steel production. By the wave generator, nozzle filter, impeller, motor and other groups
Yes. The use of pump-type principle to form a crest.
Tin furnace structure is reasonable, high technical content, the use of Japanese and American tin Furnace advantages of the development of high standard tin furnace. Its characteristics:
1 reduce the tin oxidation to a minimum.
2 nozzle wave smooth, tin surface can be adjusted vertically to adapt to different PCB board welding requirements,
3) External heating effectively avoids the phenomenon of explosion tin, good insulation performance, tin furnace durability does not deform.
Tin furnace body is by corrosion-resistant stainless steel plate welding into, heating tube installed in the tin furnace two outside. Use
Plate to radiate heat, so that the temperature uniformity of the tin furnace, the overall heat balance does not deform, spray cavity set up without clogging nets,
Can keep the peak smooth and smooth, and not plug, thus reducing maintenance, improve efficiency.
9.2 correct use of tin furnace
Tin Furnace high and low and in and out of the mobile can be used to set up the joint hand wheel and lifting screw adjustment , adjust the tin Furnace crest can be adjusted by the frequency converter, the higher the impeller speed, tin furnace crest is higher;
Solder temperature controlled by the thermocouple in the tin Furnace. First of all, the expected solder temperature set, usually the normal solder temperature is 230-250 ?.
In the back of the tin furnace with a row of tin Tsui, used to clear the tin furnace. The tin furnace to the back of the removal, cleaning and maintenance, before the tin furnace removed, must first be the guide rail high or tin furnace to reduce a certain height to avoid the rail chain claw and tin furnace collision caused by the chain claw deformation.
In the demolition of the furnace, referring to the structure shown above, the nozzle removed first, the motor frame and impeller out, loosen the furnace liner fastening bolts, you can remove the furnace.
9.3 Daily maintenance and precautions
9.3.1. Regularly check the amount of tin to control the “spray tin wave.”
9.3.2 . measure soldering temperature with mercury thermometer ( standard temperature0?). If the preset solder temperature is unstable , it can be adjusted in the temperature control table.
9.3.3. Depending on the resulting oxide, add antioxidant grease. (Anti-oxidation grease and flux supporting use)
9.3.4. Frequently remove oxides from tin furnaces.
9.3.5. Check the tin furnace motor coupling on the machine rice and impeller shaft coupling machine meter and its operation, to ensure its normal operation.
9.3.6. Pay attention to check the wire has no aging, as well as the parts of the screws, nuts are loose.
9.3.7. Spray nozzle every day after work with alcohol automatic cleaning, lest block.
Chapter 10 Maintenance and precautions
1. Often the fuselage, transport, claw pump, cooling fan, such as motor housing cleaning to facilitate the cooling and insulation.
2. Regular inspection of electrical control box in the electrical appliances and fastening the screws on its terminals, such as the discovery of contact ablation, suction and not flexible, etc., should be dealt with in a timely manner.
3. Regular inspection of preheater, tin furnace heating pipe joints, such as the discovery of head loosening, poor contact, insulation aging and other phenomena should be tightened, clean and replace.
4. Regular inspection of equipment to protect the grounding device is good.
5. In the operation of the equipment, pay attention to monitor the shell temperature of each motor, overheating phenomenon should be stopped check.
6. When the general switch on the power supply, should first stop the tin Furnace, preheating and wave crest and other large current load before entering
7. After the main power switch trip, you must find out the cause of the failure, before the closing.
8. In the process of melting solder and injecting high temperature liquid solder into the welding furnace, wear protective articles to prevent
9. Flux, Wash claw liquid are flammable materials, use should pay attention to fire safety.
Ten after working every day, you need to clear the flux residues in the preheater to prevent accumulation. cause an open flame.
11. The limiter can not be added lubricating oil, so as to avoid the transmission chain claw not go.
12. Anti-oxidation wax (oil) should be used with flux to avoid fire.
13. Each transmission part should maintain the good lubrication, except the angle adjustment mechanism may use the ordinary ointment, other all uses the High-temperature ointment lubrication.
14. The tightness of each transmission chain should be checked and adjusted regularly.
15. Regular inspection of tin furnace speed motor lubrication and operation, to ensure its normal operation.
– Tin furnace Nozzle should be based on the peak stability, the peak when the exception to clean the nozzle, so as not to affect welding quality.
18. Spray nozzle should always check the tightness of its connection.
Chapter 11 Wiring
This equipment needs external 3? , ac380v,50HZ power supply ( three-phase five wire system ), power supply capacity
The quantity is not less than 20KVA, the equipment shell should protect the grounding, the grounding resistance ?4?, the grounding conductor is not less than
4mm2, the incoming line should be no less than 6mm2?
Chapter 12 General Trouble shooting
To ensure high quality, the devices used in the equipment are advanced industrial countries of high-quality products, such as million
In the event of an accident, please check each of the items listed in one table. If you are still unable to resolve, please contact the company directly.
All action buttons are invalid
1. Time is not in the state of timing
2. The tin temperature is not up to the set value
1. Set the scheduled boot time before the current time.
2. Wait until the temperature of the tin furnace, then operation.
Control power LED not lit
1. Power supply Missing phase
2. Fuse on the bottom plate of the electric vessel
1. Overhaul power supply.
2. Check whether there is a short-circuit phenomenon in the lights, etc.
In addition to the failure, replace the new insurance pipe (4A).
Power supply Total Switch tripping
1. Load and line occurrence short-circuit phenomenon
2. Power supply Total Switch Contact bad
1. Check the load and related lines, troubleshooting short-circuit.
2. Check the wiring area of the power supply master switch for appearanceloosening, heating, oxidation and whether the switch contact point is outcontact is bad, ablation and other phenomena, or to be seized
repaired or replaced.
Tin Furnace or preheating
Slow warming of the device
1. Power supply is too low
2. Additional Hotline(tube)partially damaged
1. Improve the quality of power supply.
2. Replace the hotline(tube).
Transport Claw not running
1. Transport motor shaft end of the drive chain skid, Force nut Loose
2.chain speed set to “0”
3.fx-2da or inverter damage
1. Fixed nut for fastening drive sprocket.
2.chain speed set to not “0” position.
3.fx-2da or inverter.
Failure and solder welding problem analysis
Press the button to press,But the LEDs are not lit
1. Total switch not open, emergency stop switch not open
Clean copper foil and component ends;PCB, components for long-term storage, research flux is no problem, for new flux.
Out of the tin pillar
1. Copper foil surface, component ends of oxidation and pollution
2. Solder welding of flux is not good
3. The chemical changes of the coating flux and copper foil4. Flux metamorphism
Clean copper foil surface, fully preheat, Preheat temperature standard: Aldehyde circuit board to
– ?, epoxy circuit board120 to?
(Solder surface temperatureadjustment flux, eutectic solder , temperature for250~260? circuit boardand tin liquid contact do not exceed the road plate thickness of the 1/2. Reduce the height of the tin liquid to adjust the speed of transmission , research circuit board design, in
Circuit board coating Protective film.
The occurrence of the lap
1. Copper foil surface, component ends of the oxidation of pollution
Use of PCB Pallets in Wave Soldering
Patch components are used more and more on the circuit board, but there are still some perforated components between them. For this kind of board, selective soldering is the best solution, but not every company has enough funds to purchase selective soldering equipment, or the number of this type of circuit board is too small, specifically to buy selective soldering equipment is not Cost-effective. Manual welding is prohibited in certain industries such as the automotive industry
Therefore, in PCB wave soldering, using trays to block those patch components is a good method: reliable, fast production, and adaptability to high-capacity requirements.
The benefits of using trays:
Lead-free soldering requires higher soldering temperatures. Therefore, the circuit board is more easily bent during welding. The tray provides maximum protection of the circuit board during soldering and prevents bending.
Similarly, in the automotive and consumer electronics industries, many special-shaped circuit boards have emerged for the needs of applications. It is sometimes difficult to transport these shaped plates with conventional chain rails and mesh belts, and placing the circuit board plates in trays allows any type of circuit board to be shipped.
By soldering some of the bottom components through the tray, it is also possible to use PCB wave soldering equipment for selective soldering of the product.
Since most trays are thick (sometimes 15 mm), solder certainly does not flow to the top of the board. The oxide layer on the solder surface will also be washed away by the edge of the tray before the board reaches the peak, so that when the solder starts, the tin is relatively clean.
By adding some stiffening strips to the tray, it can increase its hardness to withstand high-strength welding. It is also possible to install heat-absorbing blocks, component fixing devices and some other auxiliary devices on the upper part.
The use of pallets also helps standardize the width of the product line, soldering different circuit boards on the same production line, and can use bar code readers and other identification tools to quickly change process programs for different boards.
Although there are many advantages to using trays in lead-free soldering, it can also cause solder balls.
Requirements for pallet materials:
In order to maximize the service life of the trays, the trays must be made of materials that can withstand high temperatures and harsh process conditions, especially for lead-free soldering.
To meet these requirements, the material used to make the tray must meet the following characteristics:
• High dimensional stability
• Good thermal shock resistance
• Can remain flat after repeated use
• Corrosion resistance (flux and cleaning agent)
• Does not absorb moisture
The use of the tray brings the process problems:
The flux system must be able to spray the circuit board completely with flux. Poor tray designs can lead to “shadow effects” in flux spraying: Some parts of the board have insufficient flux or no flux at all. The flux must be sprayed onto the board and spread through the capillary action.
Before the tray touches the crest, it must be heated in the preheating unit. A typical preheating configuration is a combination of heat pipes and hot air forced convection. If the temperature drops before contact with the peak, the tray will have an endothermic effect, making the welding process difficult to control.
The use of trays requires a wave height of up to 0.5 inches (12.5 mm). In the case of such a high pump speed, the use of nitrogen can help reduce dross. When using pallets in lead-free soldering, Vitronics Soltec’s perturbed “smart wave” can also promote tinning of the perforated component.
In addition, we must pay special attention to keeping the circuit board in the pallet flat. If there is a gap between the circuit board and the tray, the flux will flow into the gap, and the solder will flow to the board when passing through the peak. This will cause solder residue on the board.
The gap between the circuit board and the tray may cause solder residue on the circuit board
Circuit board and tray design recommendations:
Avoid placing larger components near the piercing element as this can cause shadowing effects and tin difficulties.
Leave proper clearance around the pins and edges of the through-hole components so that solder can flow. These tin guides will guide the solder to the seat of the tray opening, while also greatly improving the solder flowability.
The tin slot at the tail of the tray allows the solder to flow smoothly back to the tin tank
The opening of the tray should be as large as possible to facilitate the flow of solder. This will reduce some of the welding defects, such as: short circuit and solder balls. At the same time, it is also beneficial to the solder filling of the through hole, because the large opening also means that there is more energy to enter the welding area.
SMT filter cotton is usually replaced in three months, otherwise it will be blocked, affecting the use effect.
Filter has the following characteristics.
1.Is a high performance and high efficiency filter cotton non-woven processing using organic hot-melt synthetic fiber and;
2, increasing structure, using gradually encrypted multi-layer technology, that is, the fiber density in the direction of pure air will increase gradually, and the higher filtration efficiency can be blocked at different levels of density according to the size of dust, which will more effectively accommodate more dust.
3, efficient filter cotton sticky treatment, filter material after full dipping, because the adhesive penetrated the media completely, so that the dust particles can not pass through, so that the overall filtered air flow evenly diffused, forming laminar flow state, to achieve the best spraying effect.
Does anyone need SMT filter cotton? Factory price.
S-6000 is dedicated to research and develop electronic products, it is a small desktop type machine which suits for small and medium-sized enterprise assembly line is developed by our company. This machine has
superior function 1.small batch production. 2. Experiment, research and development. 3. Sample Preparation and trial-produce. 4. Processing and Mounting LED SMT, etc.
The main characteristic of S-6000 is small volume, Mounting very fast, high precision when it works, simple operation, stable running and competitive price. Not only can help you to avoid the mounting instability by man-made, but also can help you to solve the problem like high labor cost, high site cost, low production efficiency, and so on. Our product can greatly improve the productivity.
Acceleration and deceleration: Adjust the machine speed
Step Distance Button: Adjust the step distance, （step distance: 0.025 0.2 1 5 25 100 mm) Standard step distance: 5
Left and right, Up and down Button: Move the direction key
Start/stop: decide when the machine work start and suspend
Emergency stop button: Machine is in wrong operation, click this button, the machine stops running and in the locked state. After solve the problems, this button will rotate right，will be back to start, open unlock Safe , the machine will work properly
Alarm: Color light alarm, Red is stop state, green is working state. When the machine at work when a fault occurs, the red lights and alarm
Level 1 menu
nameMenu functions instructions
FileNew FileImport and build new coordinate filesOpen FileOpen the saved file SMT programmingEditCheck the dataCheck list configuration material stand material unit
configurationshortcut keyCut and paste, paste, copy, delete
SettingBackup and recovery machine
parametersMachine tool fault
solvingCheck system failureCalibrationBefore using equipment calibration machineSystem of
material stripBuilding material components encapsulation, information and
material feed configurationSystem of
componentEstablish station components packaging information
ControlUnlockUnlock the machineLockLock the machineHeatingHeating the machineOpen cursorOpen the machine cross cursorClose cursorClose the machine cross cursor
ViewToolbarCould show and hide the toolbarList to adapt to
the widthReduce and enlarge the programming listHelpAboutView the system version informationMachine
debugging toolsCan debug and test the function of each part of the machine
Machine Calibration -> Put Material Strip –> Set Material Station（check material ）-> Put PCB -> Import Coordinates -> Puzzle Set（Check PCB）
Enter the menu- Set -> Calibration, Align the cursor, nozzle, pull needles and other equipment in order one by one, details are in the corresponding instructional videos.
Put Material Strip
Put the material strip on the shelf, details are in the corresponding instructional videos.
Material Station Setting
Set the material stand center coordinates, broaching coordinates (for belt material stand), Set column spacing (for disc material stand), This process is referred to as “Material Station Setting”, details are in the corresponding instructional videos.
Enter the main menu file – > new file, import a coordinate file. Support import the coordinate file and online programming coordinate file PCB software: PADS, CAM350, protel99, Altium Designer and so on, details are in the corresponding instructional videos.
Choose from two of the far patch points, To establish the corresponding relation of the origin and the origin of the machine tool programming, This process is referred to as “Puzzle Set”, details are in the corresponding instructional videos.
Solder Paste -> SMT pick and place machine -> Reflow Soldering
This machine has a certain dangerous, non-professional workers do not operate.
Before using,Please ensure that the machines work platform area no obstacle to run again, in the run process, do not put your hands in the working area and cover the protect shell.
Maintenance and management
Keep the machine clean,do not put anything on the machine, and also close the protection shell. Cover the protection shell and disconnect the power switch under no use the machine circumstance.
Stopped for a long time before using again, put lubricating oil in the X Y axis,keep the machine running smoothly.
Using the nozzle for the long time, please clean and make sure the machine is unblocked.
The needle do not work: Possible reasons:
Pull needle can not move down, check to pull needle power supply.
Needle couldn’t lift, check whether the needle stuck, the system will be an error. If stuck to artificial troubleshooting, to pull the needle back to normal.
The nozzle do not work:
Check whether the suction nozzle is fixed in place.
Whether the suction nozzle deformation or blocked.
We are not in favor of users to repair itself.
The machine warranty is 1 years, When the machine has any problems in this period, we could repair and change. But in any case, our company’s responsibility can’t more than the purchase price of the product.
If the machine have any problems in the using process, according to the common failures suggest and the solution still cannot be solved, the user shall not open the case, please contact our company’s Marketing Department or agents.
For the faults caused by the manufacturing defects, our company is responsible for free repair or
This guarantee is only applicable to normal use of equipment, and the absence of damage or improper use. The warranty does not include the problem/fault caused by the following reasons:
Repair or change the machine without authorization.
The proper use of, inadvertent use or accidental, etc.
Please keep the warranty registration card and the Invoice, for the record when we need to maintenance, Technological innovation, Calibration, etc.
① PCB coordinate document template, it is the CSV file.
②Open control system main interface – > file – > new file – > import coordinate.
③ The CSV file, PCB general has Top layer and Bottom layer element coordinates, please confirm the current PCB is the top layer or the bottom layer, choose in the lower left corner coordinates. Then click the lower right corner → the import button.
Import the coordinate file function instructions:
Import the coordinate file function instructions
Choose the Top layer and Bottom layer to import coordinate
Select this option, will perform PCB flip horizontal coordinates
When coordinate file have the margin, import coordinate indicates a blank space, must be made to modify the file and then import, avoid programming error.
Select this option, will ignore the coordinate file integrity, errors
may result in mounting components.
Grab the coordinate file by hand
Main interface in the upper right corner click open control system→Grab the coordinate To manually add the new coordinates
Manually add the new coordinates
① X Y positioning equipment function
X Y positioning equipment function
Choose the cursor, nozzle 1, nozzle 2 to grab positioning tool of the coordinate.
Back to Home
Machine return to original state
② Stepping set and X Y movement Function
Stepping set and X Y movement Function
Alternatively the step size of the X Y directions
X Y movement
Up and Down, Leaf and Right button could Operate X Y direction positioning, In operation, please don’t close to the machine tool
③ Manual input coordinate function
Manual input coordinate function
General is number, To manager the PCB program more
clearly, fill the PCB current anchor element bit number.
Fill the PCB current anchor element component package.
Note: After setting the above operation,, click “OK” to record coordinate current bit number. And then to do the next one. Directly to the center of the moving direction key to enter a number to setting, Click “OK” to finish record
coordinate current bit number.
Material Stack Configuration
Coil stock and tray stock
Coil stock: For the coil stock component putting.
tray stock: For the tray stock and tube IC component putting.
Material stack configuration function
Material stack configuration function
Material stack configuration function
According to the material stack number
Click and choice of material stack put components corresponding
component model, choose components are not allowed to repeat
Click into the system of material select stack corresponding packaging material with
Click into the system components and system interface to select material
Refers to the suction nozzle picking up speed, Normal: 20000pps.
The smaller data , the slower pick up speed
Refers to the suction nozzle distance with the end face contact material stack material when pick up the component, Through the calibration can get picked up depth data, Special component separately select pickup
To some special material stack, setting the speed the depth separately.
Multi-line batch modification Description
Multi-line batch modification Description
Description: Bit column number , hold down the left button to select a number of modifications can
make the following batch modify.
batch settings calibration center X coordinate of material stack
batch settings calibration center Y coordinate of material stack
batch settings Broaching partial X coordinate of material stack
batch settings Broaching partial Y coordinate of material stack
Pick up depth
batch settings pick up depth of material stack
batch settings adapter nozzle of material stack
Material stack debugging tools, data checking function description
Material stack debugging tools, data checking function description
Material stack test
Pick up test for calibration finished material station configuration
station to the file
Save the material station file for calibration finished material station configuration list, it could make it easy for the nest use.
Loading the material station
from the file
Can be loaded directly with the saved material station.
Check no material
Check the Program Component in the material station
configuration list for no material.
Check the Program Component in the material station
configuration list for double material.
Mount setting function and introduction
Programming parameters automatically get in after the second material Stack Configuration.
① Click the Align program into the coordinate system origin correction interface.
② Calibration Make sure whether the splint placed parallel to the PCB in place, subject to the plywood base point, and then calibrate.
③ Calibrating the far two point coordination ( reduce the error), Click OK after finished
Setting Mark point ( This setting must be completed – after operating alignment program origin )
Set Mark Point, choose a more independent square or circular Mark point as calibration points.( (Note: Mark point usage; in the fourth programming due to the PCB board or puzzle on the origin lead to error, click Mark point to automatic correct board )
Calibration ( This setting must be completed – after operating alignment program origin )
Calibration is used to correct a separate placement coordinate with the actual Mark-point calibration.
① Reset the default placement coordination, mounting XY coordinate reply for source file coordination.
② Check invalid pick up material station, check whether the configuration is complete.
Puzzle calibration Make sure whether the splint placed parallel to the PCB in place, subject to the plywood base point, and then calibrate.
① Manual correction: Click the PCB list of coordinates to enter the calibration correction, respectively coordinate 2 far point calibration.( reduce the error), If there is the puzzle PCB, then do the first PCB, and send and so no. The same way to calibrate.
② Mark point automatic correction: one-time auto-complete according to automatic Mark point on board.
Program option function 5.1.1 Function
Base plate Depth
Nozzle and plywood PCB contact distance, setting through the
Dual stepper reel, can improve the placement rate.
ADD : Room 1806, Block 3, Jinyun COFCO, Qianjin 2nd Road ,Baoan District, Shenzhen City, China
Chapter I: Preamble
Chapter II: Safety Instructions
Chapter III: Installation and Specifications
Chapter IV: Mechanical Steps
Chapter V: Common Troubleshooting
Chapter VI: Regular Preservation
Chapter I: Preamble
Welcome to our company’s “fully automatic PCB cleaner”, please use the operator must be familiar with the mechanical structure of the electrical interface equipment, etc. in order to operate the machine. Therefore, please fully understand the operation manual so that the machine can work under the best conditions to get the best benefit. At the same time, we also hope you pay attention to the safe use of machinery.
When you get this manual in hand, you have become our customer or client; we will have the obligation to provide you with technical assistance in the use of machinery. If you have any questions about this book, please contact the company Ministry asked. Contact details see the cover. When contacting, be sure to inform the machine nameplate (machine serial number), part name, number, drawing number.
Precautions on use:
1. Please confirm the model of the machine you purchased
2. When the machine is running, please read carefully in the operating manual (safety rules and accident prevention);
3. When operating the machine, please strictly observe (safety rules and accident prevention);
4. Due to design changes or special reasons, the delivery of the specific rules of the machine and the manual prepared by the sometimes there are some differences, please understand;
5. User units such as the unauthorized modification of parts on the machineparts, resulting in quality problems or mechanical accidents, our company irresponsible;
Note: The copyright of the works in this manual is owned by Shenzhen Southern machinery sales and service Co., Ltd. Without the written permission of Shenzhen Southern machinery sales and service Co., Ltd., it is forbidden to copy or copy the manual, and the third party is prohibited from using the manual.
The Company reserves the right to modify the technical information prepared in this operation manual at any time.
Chapter II: Safety Instructions
Please be sure to follow:
I. Safety rules and accident prevention
1. Safety Precautions
2. Safety signs
3. General safety rules
4. Safety rules related to maintenance work
1. Safety Precautions
1.1 Although the emergency stop switch is convenient, but still have to keep in mind the location of the emergency stop switch so that you can emergency shutdown at any time;
1.2 Before starting the machine, be sure to confirm that there is no unsafe factor around before starting the machine.
1.3 Whether for maintenance, adjustment, please turn off the main switch.
1.4 Temporarily shut down when leaving the machine, please press the “stop key”, and also please turn off the main switch.
1.5 Power failure; please turn off the main switch.
1.6 Operation, do not open the machine‘s electrical box.
1.7 To prevent other people from starting the machine by accident during maintenance work, be sure to turn the main switch off.
1.8 Motor and electrical installations related operations, the best electrician operation, and turn off the electricity, wait 15 seconds to repair, maintenance, to prevent the residual voltage.
2. Safety signs
2.1 Where necessary, the machine has been posted on the accident prevention warning class safety signs, be sure to follow the signs indicated in the caution;
2.2 Do not peel off the safety signs attached to the warning class of the machine, if the logo is lost or fouled and other reasons, make it unrecognizable, please contact with the company and try to replace;
3. General safety rules
3.1 operation and maintenance of the operation of the machine, be sure to be trained by a professional and practical training of personnel to perform, non-professionals do not touch the machine.
3.2 Please check the operation and maintenance of the machine regularly to comply with the safety rules.
3.3 Please always check the necessary equipment to ensure safety, the function is safe.
3.4 If the machine is in an accident or the operation is in danger, please inform our company in writing.
4. Repair operations related to safety rules
4.1 When cleaning the machine or peripherals, stop all the machine‘s movements.
4.2 After finishing the work Please confirm that the status of each part of the machine has been restored to the initial state of starting work.
4.3 Be sure to restart the machine after restoring the cover, cover and other devices that have been removed.
4.4 When replacing electrical parts, the power must be cut off and the same part or equivalent must be used.
4.5 Replacing a new fuse Make sure that it is the same as the original rules before shipping. (To prevent damage to other components of the machine, do not use more than the rated current of the fuse).
4.6 The number of refueling parts, cycle, etc., according to the relevant provisions of this manual.
2. Place the machine according to the intended installation location;
3. Use the level gauge to adjust the 4 foot cup bolts under the base to adjust and fix the machine to the horizontal position to ensure the safety of the foot cup. After adjusting the level, screw the bolt well, but do not tighten it completely.
4. The compressed air through the trachea access filter, adjust the main regulator button to ensure that the pressure in the 4-6bar range;
5. The single-phase 220V50 / 60HZ power connected to power;
6. According to Chapter III of the “test machine and operation”, respectively, air-run and test plate;
1.1 Microcomputer PLC control system, stable and reliable. The circuit is simple, easy to operate, intuitive and beautiful appearance
1.2 Input the total power supply voltage: AC220V online display running status;
1.3 Sliding linear module with high accuracy, long service life, does not need to make adjustment and correction;
1.4 Cylinder adjustable, up and down movement accurately and smoothly;
1.5 Automatic / manual switching function: automatic state can be directly online board and cleaning action; manual state is mainly for the staff on the machine needs to check, commissioning and maintenance;
1.6 Compatible with SMEMA online signal to facilitate connection with other machines online, import photoelectric switch detection PCB inspection position;
1.7 Delivery supply height: 910 ± 20mm;
1.8 Air pressure with the lowest bar 4 bar, power consumption 100VA
6. Wait for the next PCB to enter (and signal the boarding machine forward).
(For straight through the board, in the automatic mode to turn off the cleaning action and the substrate support can be)
Test run and operation
After the installation of the project, should make a serious and detailed boot inspection of the machine, and test machine, to prepare for formally put into production, test run by air separation and sample two-step work.
1. Empty run
Before turning on the machine, review all the main screws, tighten the screws, clear the tools for walking on the machine
Excess parts, good machine cleaning, the bearings, screw plus foot lubricant. Click
the control panel into the fully automatic state, the machine began fully automatic operation. After driving to check, should meet the following main requirements:
a) Touch the rack without abnormal vibration;
b) Visually sticky drum lift is stable, non-stop bad operation;
c) Visual substrate stents is smooth, non-stop and other poor operation;
d) Visual belt running or stuck phenomenon;
e) Visual control panel indicator light normal display;
2. Trial run
Trial run on the basis of proof of normal operation, test run PCB main check the following points:
a) Operating speed should not be adjusted too high;
First enter the setup interface will need to set the function and click the “Start” button to enter the automatic production state.
Open the “cleaning action” and “substrate support” PCB cleaning mode.
Turn off the “cleaning action” and “substrate holder” to PASS (pass-through board) mode.
Power saving mode: It refers to the time that the roller rises after each PCB is cleaned (refer to the power saving mode screen).
The number of settings: refers to the number set to cut or replace the sticky paper, according to the PCB surface cleaning degree and set a specific number PCB surface dust more,
The quantity should be set less, on the contrary, less PCB surface dust, the number should be set more, improve the overall efficiency.
Production Count: Shows the current production quantity.
Power saving mode interface:
If the power-saving time is set to 30 seconds, no PCB will enter the machine within 30 seconds after the PCB is output, and the sticky roller will rise until the next PCB enters before it can be directly closed without this function.
I / O monitoring interface:
III. Schematic and wiring diagram
1. Electric box:
2. Sensor distribution:
3. PLC I / O:
4. Online signal:
If the post-engineering machine is reflowmachine without signal line can be connected, then the brown X15 and blue 0V two lines can be shorted!
IV. Installation and maintenance precautions
1) The device uses single-phase 220V power supply; the user can press the electrical schematic maintenance;
2) This equipment must be grounded separately;
3) Often use a clean dust-free paper or cloth and alcohol to clean the sticky roller
4) In addition to the need for cleaning and adjustment, the electrical box door must be closed and not open at will;
5) Daily cleaning should check the various parts of the electrical insulation and fastening the junction of the situation, so as to avoid fever and oxidation;
6) Before operating this unit, you must read this manual carefully, remembering not to operate it arbitrarily;
7) Duplex oil surface, please check once a week to ensure that no water filter cup;
8) Check the battery valve leak-free air leak phenomenon;
9) Check proximity switch and the magnetic sensor sensitivity before operation;
The PCB is jammed causing the belt to run out of time. Reset the machine and align with the front engine track.
PCB is too long, at the same time induction into the track into the board and the board sensor. Flow direction length exceeds the rated length of the machine cannot be used.
3. Alarm when entering auto mode
Failure causes and solutions:
A PCB stays on the track, clear the PCB on the track before entering.
Drawer roller holder must be pushed into place.
Count has not reached the set number.
Chapter VI: Regular Preservation
Regular maintenance is in addition to routine maintenance matters, according to the provisions of the cycle, the machine stopped, there are plans for the usual difficult to confirm the problem inspection trimming, in order to operate safely and improve the quality of some damage is not able to work. Usually once a month for key maintenance; once a year to test the rotation of each part; the wear and tear of moving parts, vibration and so on.
To ensure the normal operation of the equipment and avoid any trouble, the equipment should be regularly inspected and lubricated.
Often use a clean dust-free paper or cloth and alcohol to clean the sticky roller.
Monthly to rail, transmission bearings, sprocket lubricated Department.
Keep the guide rail and chain slot clean and tidy, no foreign body stuck.
Regularly check the various parts of the fastening screws, no loose phenomenon
Periodically clean the photoelectric sensor so as not to be contaminated by foreign matter and cannot work properly.
Not free to change the PLC program, so as not to disorder the program.
Clean the dirt and impurities sticking on the guide rail in time
KE2000 series KE2010 KE2020 KE2030 KE2040 KE2050 KE2060 KE2070 KE2080 KE-3010A KE3010ACL KE3020VA JX series JX-100 JX-200 JX-300LED JX-100LED JX-350 , FX series FX-1, FX-2, FX-3, FX-3R, FX-3RA.
Using nano-aviation materials, through ultra-precision machining and grinding, the nozzle will not wear out and become white. It can be durable.
● our advantages:
Production advantages: the use of close CNC / milling machine, lathe, grinder, line cutting 35 world first-line brand processing equipment, to make Seiko quality. Non-standard nozzles and the workpiece can be quickly customized, 2-3 working days can be delivered, ultra-rush orders can be shipped the same day.
Long-term inventory, a large number of conventional suction nozzle stock, immediately after the order can be shipped, order to reach 1,000 US dollars can be shipped for free
Price advantage: Suction nozzle and SMT placement machines are a variety of peripheral equipment accessories are sold at preferential prices. Truly Seiko quality, the Chinese price, used to repay customers. We only do Seiko quality, low-end high-margin products do not do!
Team advantage: We have a group of 20 years of experience with automatic insertionmachine, SMT machineservice engineer team
Payment advantages: As long as you are a factory customer, we can do monthly payment
3. 2. Installation accessories, required energy and precautions
1) The source pressure is : 0.4Mpa~0.6Mpa
2)Taken the air over diameter for ￠: 12mm, a quick joint is needed
3) The top of the equipment is designed ￠: The 125mm exhaust port shall be connected to the outside by independent air duct
4) matters need attention: In order to ensure safe production, customers must ensure that the following security measures are installed in place. Otherwise, the company does not assume any responsibility for security
①It is at least 3 meters away from the electric equipment, away from fire source and heat source
②The ground wire must be connected, and the earth shall not be connected to any other electrified equipment
③The exhaust duct of this equipment shall not be connected to any equipment that can produce heat source. (such as reflow soldering wave soldering of SMT, etc.)
3.3 installation space
To facilitate the maintenance and replacement of spare parts for equipment operation, please leave more than one meter space around the equipment
4.0 Operations Guide
A Preparation before operation
4.1.1 connect the air source to the machine, the gas source is connected well, the display lamp is highlighted and the subsequent work can be continued
4.1.2 check if air pressure in the standard rating (04-0.6 MPa) range. Lower than 0.4mpa will affect the cleaning effect and reduce production efficiency (too low will not activate the machine).
Higher than 0.6mpa can result in damage to the mechanical gas system and all parts of the system.
Adjust the pressure method: pull upward gently to adjust the knob and rotate to the right————- Increase pressure
Go to the right ————– reduce stress
After reaching the required pressure, press the adjusting knob, air pressure lock and pressure to complete the gas connection, and the lamp is highlighted
4.1.3 check whether the top exhaust duct is unblocked or unblocked, which will result in damage to the environment and other consequences of the cleaning effect
4.1.4 check the glass viewport of the door panel through the liquid road to check the solvent reserves. The normal state is above the M position, and the machine can meet the various cleaning effects. The amount of liquid stored in this model is the maximum amount (40L).
4.1.5 if the solvent is not enough, please add adding method in time: see adding solvent method
4.1.6 the pump access panel is opened with a randomly attached triangle key to check whether the ball valves are in normal condition
Ball (the ball valve of pump outlet filter) A ball valve D (pump inlet connection of the reservoir fluid Xiang ball valve) opens, B ((the ball) of white PE tube pump discharge ball valve C (white PE tube pump inlet ball valve) closed
4.2 time setting
4.2.1The setting of the cleaning time (see figure below), gently rotate the timer protection cap to the left and pull up the cover.
General cleaning time is
Minutes, depending on the actual situation, will be different.
This timer is measured in seconds (S) with a range of 10-999 seconds (S).
It can be set to 0, otherwise the machine will not start and may damage the timer and other components.
4.2.2 setting of drying time
Operation method and cleaning time setting.
The general drying time is 4-6 minutes depending on the actual situation.There will be an elongation of the aqueous solvents.
4.2.3The cleaning and drying time are automatic reset.
That is, one set, multiple times (N times).
When the pressure is less than the required number, the timer can be reset and the device cannot be started.
At this point, the black reset button on the upper row of the timer can be reset manually.
4.2.4The counter’s use of this counter is the increment counter, each cleaning a steel net, automatically into the system,
One of them is going up.
The count range is 0-999999.
Mainly used for cleaning work statistics, timely replacement of consumables (filter element), etc.
The filter cartridge should be changed when cleaning up to 1500.
Specific visual cleaning products are different and different.
When the counter displays the number to reach the target number, press the 4.2.3 method to open the cover, then press the black reset button on the left of the timer and the counter is reset.
4.3 placement of steel mesh
4.3.1 press the inner door safety button to open the cleaning room
4.3.2 lift the steel net with both hands, gently place the front in the cleaning room chute roller and push it gently forward to the sliding channel steel
Fixed fixture on the net.
The steel net is in the middle of the fixture and chute. The top of the steel net is at the top of the cleaning room
Steel mesh fixture middle.(see below.)
4.3.3 when placing the steel mesh, the steel mesh shall not be in contact with the door to avoid damaging the steel net and sealant
4.3.4After the steel net is placed, close the cleaning door.
The inner door should be kept in good condition, otherwise, the solvent will be expelled outside, causing machine damage or environmental damage, more likely to cause personal injury
4.3.5 after the inside door is closed, continue to close the outer security door.
The security door is closed and the light is on, so that the following operation can be continued.
If the security door is not closed, the lamp will be retracted and the machine will not be able to start.
After closing the door again, the machine can be started