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Pneumatic stencil cleaner replaces manual cleaning step by step

SMT PCBA,Stencil cleaner

S-1688 Pneumatic Stencil Cleaner

Truly Automatic

For cleaning various stencils and misprinted PCBs, the combination of features offered by our S-1688 make it a unique, truly automatic cleaner. The threshold for usefulness of automation is allowing the operator to walk away from the process without worry. Stencil cleaners that require manual positioning and movement of stencils require attention from experienced operators to ensure consistent cleaning.

pneumatic stencil cleaner smthelp.com

S-1688 Pneumatic Stencil Cleaner

Economic and Environmental

No-rinse, aqueous cleaning agents for 100% closed loop process, for conformity to present and future economic and environmental operating requirements.The operator can start the cycle and walk away from the cleaning operation. Also, its compact footprint, integrated castors, and trivial connection requirements-its only connection is to a 240 volt outlet, with no water or drainage requirements-make it very flexible.

Pnumatic stencil cleaner

S-1688 Pneumatic Stencil Cleaner

Frees the Operator

S-1688 frees the operator by combining a specifically shaped ultrasonic cleaning chamber, continuous filtering of the cleaning bath, automatic indication of liquid level and filter status, and an automatic loading/unloading of the stencil. Its integrated loading arm ensures that every stencil is position precisely the same way in the cleaning tank, and that it is withdrawn from the cleaning chemistry as soon as the cycle is finished. Its filtration system continuously removes soils from the cleaning liquid, often maintaining the cleaning effectiveness of the medium for a year or longer (depending on usage, of course)

S-1688 stencil cleaner

S-1688 Pneumatic Stencil Cleaner

Efficient, Fast, Safe

Pneumatic design of stencil cleaning machine adopts full pneumatic control wash, to clean the stencil type circuit board, can effectively remove the solder paste and flux residue driven by the pneumatic logic control and efficient, fast, safe is cleaning the stencil current and recommended method, using rotating efficient atomization spray arms, four heavy solution filtration cycle use, simple maintenance, all stainless steel body, guarantee the life span.Adjust the appropriate screen hanging rack, move to clean items to center position, can be carried out on the screen or circuit board cleaning.

S-1688 Pneumatic stencil cleaner

  • Complete pneumatic operation without any fire risk
  • Equipment is ergonomically in designed
  • Cleaning and drying process is a simple one-button operation
  • Patented nozzle precision design ensure high cleaning process
  • Interior special design for better effect on rinsing and drying
  • Stencil tension is not affected during the cleaning process
  • Auto liquid feeding and draining system
    our levels filtering system with precise exhaust design and control
  • Liquid can be recycled which results in lower solvent consumption
  • Internationally recognized critical components are used to ensure
    long-term quality and reliability
  • Modular design to ensure easy maintenance
  • Solder paste and glue will adhere to the stencil hole during printing process
  • Manual cleaning is not effective in removing the solder paste deposit. Solidified and hardened deposits can cause the stencil mesh to deform
  • The printing quality will be adversely affected if the stencil is used
    without proper cleaning
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Pnumatic stencil cleaner packing
Pneumatic stencil cleaner
Pnumatic stencil cleaner
Pneumatic stencil cleaner
Pnumatic stencil cleaner
Pneumatic stencil cleaner
Pnumatic stencil cleaner
Pneumatic stencil cleaner
Pnumatic stencil cleaner
Pneumatic stencil cleaner

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Insert radial components by a chip mounter, how to realize?

How to realize inserting radial components in a chip mounter?

Normally , chip mounters are used to pick and place SMD components . But if you want to use your chip mounter to insert the radial components ,it is allowed also.

S-RF1001 The through-hole feeder for mounter *The S-RF1001 is a revolutionary new concept from Southern Machinery that allow the placement or insertion of both surface mount and through-hole components. Can adaptive most of mounter.

*We use the special way to modify feeder, can achieve Fuji, Juki, YAMAHA, MYDATA and other machine brands to insert the radial components.
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Carrier clip -AI parts

Carrier Clip is the very common wearing parts in Radial insertion machine.

We manufacture the high copy spare parts , promise the quality and keep low cost .

Very welcome to inquiry .
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Here is a brief summary about the products we provide:

1.SMT Equipments,include:

  • 1.One stop LED SMT whole line solution
  • 2.SMT peripheral equipments

2.AI Equipments,include:

  • 1.Axial insertion machine
  • 2.Radial insertion machine
  • 3.Odd form insertion machine customed

3.Full Pneumatic Stencil Cleaner

4.

Support non-standard machine customization

5.Accessaries,include:

  • 1.AI machine spare parts and consumables ( Universal,XG ,or others)
  • 2.SMT machine spare parts and consumables(Different brand )

AI/SMT spare parts

Profesional in AI/SMT machine and spare parts of AI/SMT .
1.We have original drawing ,what we can make is almost  the same quality with original spare parts.
2.All the process when manufactured ,our engineer would give guide and test the quality.
3.Only when the qulity is passed will we let the parts into our store.
4.Also we can control our spare parts in a very low price, when control it on a good quality.

AI accessaries4UEDF(J45NAM7Z9K`_OX{N6

Do you want to build a LED SMT line ?

We are especially good at designing special-purpose equipment according to the customer’s requirements. With our effort and hard work, we are becoming one of the experienced and powerful electronic equipment suppliers in China.
The product range covers computer lead-free reflow soldering, computer lead-free wave soldering, complete set of illuminating lamps (Their aging, a dry thread on the light wave spreading t4 t5, t8, tube, ballast aging and led the aging of the inspection and etc), SMT relevant equipment, factory product line, and all kinds of large assembly lines.
PCB assembly LED SMT line LED SMT line

Comparison between Pneumatic stencil cleaner and Ultrasonic stencil cleaner

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How does SMT electronics assembly work?

Electronics manufacturing using surface-mount technology (SMT) simply means that electronic components are assembled with automated machines that place components on the surface of a board (printed circuit board, PCB).

SMT车间

Electronics manufacturing using surface-mount technology (SMT) simply means that electronic components are assembled with automated machines that place components on the surface of a board (printed circuit board, PCB). In contrast to conventional through-hole technology (THT) processes, SMT components are placed directly on the surface of a PCB instead of being soldered to a wire lead. When it comes to electronic assembly, SMT is the most frequently used process in the industry.

Electronic assembly encompasses not only placing and soldering components to the PCB, but also the following production steps:

  • Applying soldering paste, which is made of tin particles and flux, to the PCB
  • Placing SMT components to the soldering paste on the PCB
  • Soldering the boards with a reflow process.

Applying Soldering Paste

Applying soldering paste is one of the first steps in the SMT assembly process. Soldering paste is “printed” on the boards using the silk-screen method. Depending on the design of the board, different stainless-steel stencils for “printing” the paste onto the board and various product-specific pastes are used. Using a laser cut stainless-steel stencil custom made for the project, the soldering paste to be applied only to the areas where components will be soldered. After the soldering paste is on the boards, a 2D-soldering paste inspection is performed to ensure that the paste is evenly and correctly applied. Once the accuracy of the soldering paste application has been confirmed, the boards are transferred to the SMT assembly line, where the components will be soldered.

AI spare parts、Universal Parts,UIC,TDK.VCD Sequencer.SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display AI spare parts、Universal Parts,UIC,TDK.VCD Sequencer.SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display

Component  Placement and Assembly

The electronic components to be assembled come in trays or reels, which are then loaded into the SMT machine. During the loading process, intelligent software systems ensure that components are not inadvertently switched or misloaded. The SMT assembly machine then automatically removes each component with a vacuum pipette from its tray or reel and places it on its correct position on the board using precise pre-programmed X-Y coordinates. Our machines are capable of assembling up to 25,000 components per hour. After the SMT assembly is completed, the boards are moved on to the Reflow ovens for soldering, which affixes the components to the board.

S-320 pick&place machine

SMT line

Component Soldering

To solder electronic components, we use two different methods, each of which has distinct advantages depending on the order quantity. For series production orders, the Reflow-soldering process is used. During this process, boards are put in a nitrogen atmosphere and are gradually warmed up with heated air until the soldering paste melts and the flux vaporizes, which fuses the components to the PCB. After this stage, the boards are cooled off. As the tin in the soldering paste hardens, the components become permanently affixed to the board and the SMT assembly process is completed.

For prototypes or highly sensitive components, we have a specialized vapor-phase soldering process. In this process, boards are heated until the specific melting point (Galden) of the soldering paste is reached. This allows us to solder at lower temperatures or solder different SMT components at different temperatures depending on their individual soldering temperature profiles.

PastedGraphic-59

AOI and Visual Check

Soldering is the second-to-last step of the SMT assembly process. In order to ensure the quality of the assembled boards, or to catch and correct a mistake, AOI visual inspections are performed for almost all series production orders. Using several cameras, the AOI system automatically checks each board and compares the appearance of each board with the correct, pre-defined reference image. If there are any deviations, the operator of the machine is informed of the potential problem, who then corrects the mistake or pulls the board from the machine for further inspection. The AOI visual check ensures consistency and accuracy in the SMT assembly production process.

Dimensons_floor _layout - A_cmyk

35000 CPH ! High Speed SMT pick&Place machine

 S-520 Pick&Place machine
Thickening marble platform,No shaking when working? guarantee the fuselage stability and accuracy !
Core motor adopts imported servo motor, 35000 CPH !
PCB max size: 1200 * 390, meet the demand of market LED diversity !

http://mentalhealthdrugs.com pick&place machine ” href=”//www.slideshare.net/XiaochanLiang/s520-pickplace-machine” target=”_blank”>S-520 pick&place machine from Liang Chan
SMT line
Provide SMT whole line solution

S600-OF SERIES AUTO INSERT&SURFACE MOUNTING MACHINE

S600-OF SERIES

AUTO INSERT&SURFACE MOUNTING MACHINE

The s-600-of is a revolutionary new concept from southern machinery.
that allows the placement or insertion of both http://tadalafiltablets.net surface mount
and through-hole components.

Nozzle: 6 PCS
?PCB Size:400*360mm
?Speed:12000-15000CPH

?Insert Object:Capacitor,Switch,
Connector, etc.
?Mounting Objet:Standard SMD
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How to protect our Earth– Stencil cleaning

Learn How to Protect Earth w/ Stencil Cleaning

The Pneumatic Stencil Cleaner saves the environment, saves costs, saves labor, saves time and guarantees that your printed PCB's are of the highest quality, no more misprints from dirty stencils! Learn more by signing up below.

More Reasons to Choose the Pneumatic Stencil Cleaner S-1688:

1.  Zero pollutants from SMT stencil cleaning machine; protects our earth.

2. 2-grade filter for SMT stencil cleaning machine cleaning fluid circulation use.

3. 3 minutes to complete a SMT stencil cleaning cycle.

4. Improves the quality of your electronic products and PCBA welding effect.

5. Saves Energy & Eliminates Fire hazard (no electrical cord).

6. No VOCs, protection of the environment above regulatory standards.

7. Reduces costs on cleaning solutions, as it is recycled back into the closed system.

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http://www.slideshare.net/Jessicaxiong4/s1688-stencil-cleaner-machine-2016




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One fast and safe way cleaning stencil without electricity

Automatic Pheumatic Stencil Cleaner
1, Zero pollutant of SMT stencil cleaning machine, protect our earth.
2, 2 grade filter for SMT stencil cleaning machine cleaning fluid circulation use.
3, 3 minutes to complete a SMT stencil cleaning, improving the quality of your electronic products.
4, Zero power consumption , to save energy.
5,Environmental protection, please use our full pneumatic SMT stencil cleaning machine.
6, Improve PCBA welding effect, use our full pneumatic SMT stencil cleaning machine.
7, No need electronic power, no fire and detonate caused.

stencil cleaner,stencil cleaning clean2_副本clean1_副本

chan@smthelp.com
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