Tag Archives: SMT nozzle

How to use SMT filter to ensure the quality of SMT products?

SMT Filter

SMT filter cotton is usually replaced in three months, otherwise it will be blocked, affecting the use effect.

Filter has the following characteristics.

1.Is a high performance and high efficiency filter cotton non-woven processing using organic hot-melt synthetic fiber and;

2, increasing structure, using gradually encrypted multi-layer technology, that is, the fiber density in the direction of pure air will increase gradually, and the higher filtration efficiency can be blocked at different levels of density according to the size of dust, which will more effectively accommodate more dust.

3, efficient filter cotton sticky treatment, filter material after full dipping, because the adhesive penetrated the media completely, so that the dust particles can not pass through, so that the overall filtered air flow evenly diffused, forming laminar flow state, to achieve the best spraying effect.

 

 

 

 

Does anyone need SMT filter cotton? Factory price.

Please feel free to contact us if necessary.

info@smthelp.com

ming@smthelp.com

 

PCB Board handling system in Smart factory

The Southern Machinery is a Shenzhen-based company, providing professional automatic insertion machines tailor-made for Electronic Manufacturing Factory. Our team works with recognized experts that have many years of working experience in the industry.

As an industry leader with over 20 years of experience in electronic manufacturing, we provide comprehensive guidance from the AI / PCB design (DFM), AIprocess (NPI) to equipment importing, installation, and auto insertion technology (THT) training, machine troubleshooting/ upgrading/ overhauling / relocating/ fittings. We also offer an affordable line-up of all brand spare parts.
By saving your time and money through getting your PCB Assembly automated, your long-term return on invest (ROI) will also increase http://your-pharmacies.com with producing PCBs in-house. Working with a proven industry leader allows you to focus on your core business with PCB assembly handled by the proven specialists at Southern Machinery.
We are committed to conducting any level of EMS design work and providing electronic design services. These value-added design services can verify the accuracy and precision of electronic designs, leading to significant improvements for production output and resulting in superior products with higher quality that your target market will love.

       

       

       

       

      How to invest LCD TV Final Assembly factory

      Volume Requirements

      • Total estimated time to complete weekly- production volumes with proposed equipment set = 160 hours/per week (+/- 10%)

      Notes:

      • Available time is 80 hours (16hours x 5days)!
      • Factory efficiency not optimum due to:
      • Weekly Scheduling
      • Bottle Neck is SM Lines (Top/Bottom)
      • Occupation of Lines, High Volume PC’s
      • For schedule improvements we propose:
      • To add and reconfigure SMT lines, create dedicated HV PC & PC Monitor SM lines
      • Increase inventory, make longer runs, increase weekly batches, warming up Factory

      IM Lines

      DIP, PCB Assembly,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter, Wave soldering,LED lighting, LED Lamp, LED Display, LED tube,UPS, Power Converter, Power Adepter, Mobile Charger, PCB board handling system, Loader, Unloader, Conveyor,Shuttle, Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box

      • Number of Lines : 3
      • Machine Set: Radial S-3000 x 3, Axial S-4000 x 3
      • Cycle time: Average 15 seconds
      • Intrinsic Availability: 90%
      • Mean Time To Repair: 120 seconds

      SM Lines

      • Number of Lines : 4
      • Machine Set: High Speed Chip mounter x 2, IC mounter x 1
      • Cycle time: between 12.60 & 25.29 seconds
      • Intrinsic Availability: 90%
      • Mean Time To Repair: 120 seconds

      DIP, PCB Assembly,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter, Wave soldering,LED lighting, LED Lamp, LED Display, LED tube,UPS, Power Converter, Power Adepter, Mobile Charger, PCB board handling system, Loader, Unloader, Conveyor,Shuttle, Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box

      MI Lines

      • Number of Lines : 4
      • Machine Set:
      • 10 x Assembly stations,each line
      • Delta 5 Wave Solder, each line
      • 4 x Test & Inspect stations, each line
      • Average Cycle Time: 25 seconds

       

      DIP, PCB Assembly,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter, Wave soldering,LED lighting, LED Lamp, LED Display, LED tube,UPS, Power Converter, Power Adepter, Mobile Charger, PCB board handling system, Loader, Unloader, Conveyor,Shuttle, Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box

       

       

       

       

       

       

      LCD TV FA Lines

      • Number of Lines : 2
      • Machine Set:
      • 16 x Assembly stations
      • 3 x L-Shape Soak System 30 min
      • Simulation Soak is 30 min with 30 stations x 3
      • Final QC/Test and Pack Out, 3 stations
      • Two identical Lines (19” to 42”) for optimum Efficiency & Flexibility
      • Average Cycle Time: 24 seconds/station

      DIP, PCB Assembly,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter, Wave soldering,LED lighting, LED Lamp, LED Display, LED tube,UPS, Power Converter, Power Adepter, Mobile Charger, PCB board handling system, Loader, Unloader, Conveyor,Shuttle, Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box

       

       

       

       

       

       

       

       

      PCB Assembly,SMT,PCB,AI,THT,LED DIP, PCB Assembly,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter, Wave soldering,LED lighting, LED Lamp, LED Display, LED tube,UPS, Power Converter, Power Adepter, Mobile Charger, PCB board handling system, Loader, Unloader, Conveyor,Shuttle, Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box 1 S-4000_副本 S4000-Specification-3 PastedGraphic-3

       

       

       

      AI, Auto Insertion : Axial Inserter; Radial Inserter; JW (Jumper Wire) Inserter; Odd form Inserter; PIN inserter; Eyelet Inserter; Terminal Inserter IM, Insertion Mount, MI,Manual Insertion, DIP, Wave soldering 5, SMT - Souface Mount Technology: BHS: PCB board handling system, Loader, Unloader, Conveyor,Shuttle Printer: Solder paste screen printer SPI: Solder Paste Inspection Mounter: Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter AOI Reflow Oven

      How to use Solder Preforms to improve your Electronic Product Quality

       

      Solder Preforms are used in a variety of applications that require precise amounts of solder. Preforms come in standard shapes such as squares, rectangles, washers and discs. Typical sizes range from .010″ (.254mm) up to 2″ (50.8mm). Smaller and larger sizes, as well as custom shapes, are also available. Dimensions can be held to tight tolerances to assure volume accuracy.

       

      • Increased solder volume
      • Improved drop test results
      • Fewer issues with flux residue
      • Reduced rework
      • Improved fillet shape and volume

       

       

       

       

       

       

      Who is one of the SMT solution provider for Global customers

       

       

       

       

      initpintu_副本

       

      Who is one of the SMT solution provider for Global customers, we can supply Automatic Insertion machines spare parts, SMT spare parts, (including feeder ,Nozzle,PCB board,feeder parts,motor,laser,feeder bank,feeder calibration jig ,ect)

      main Service:

      * Supply SMT/ AI spare parts.

      * Supply SMT relate equipment.

      * Supply SMT ancillary products and tools.

      * Repair Service.

      Contact me for more details:

      Tel/WhatsAPP:(+86) 17773027293

      Email: jessica@smthelp.com ;

      Skype: Jessica SMT Sales

       

      Are you finding the automatic nozzles cleaner?We can provide!

      nozzles cleaner

      In the process of SMT, the suction nozzle is quite easily adhered with solder paste or dirt etc. If maintenance has not been done for a long time or the cleaning is not thorough enough while maintaining it, the paste and dirt will be hardened so as to increase the difficulty of cleaning, even it will result in blockage and scraps after long-time accumulation. It practically proves that the S-U24cleaning machine can effectively deal with inflexible solder paste and thoroughly clean the suction nozzle with complex structure.

       

      Equipment size     L× W×H (mm) 505 ×570 ×500
      Equipment weight quality 70KG
      Cleaning liquor   Cleaning liquor type Industrial purify water
      consumption 400CC/H
      Liquid used Air source Compressed air
      Pressure range 0.5 -0.6Mpa(While cleaning)
      Jet pressure 0.4Mpa
      Air consumption 280NL/min.or less
      Power Voltage AC200-240V
      Rated power consumption Max. 200W
      Suction nozzle tray Specification Default 24 positions
      Object to be cleaned Mounting nozzle  01005-2125

      What special shaped components can be used in the Odd-form Comeponent Mounter?

      we are professional in this project ,not only just 2or 3 parts . we can install 6 to 48 feeder ,If you have some non-standard shaped components required to complete the machine, you can give us to help you solve.

      Machine advantage
      1.High return of machines investment
      2.Labour saving
      3.reduce the related labor costs
      4.Keep workmanship consistent with quality
      5.Improve the capacity and reliability
      6.Space saving

      One way to insert Through Hole Components by SMT Pick and place machine

      KEY WORDS
      Solder Preforms, Pin-In-Paste, Intrusive Reflow, Mixed Technology, Selective Wave Soldering.

      We design and manufacture An Auto Insertion machine:

      1,Fully automatic PCB loading same as SMT gantry platform

      2, One machine can handle both axial and radial lead components

      3, Simply operation

      4,Quickly production changeover.

      5,Feeder slots : 10

      6, No need cut and clinch

      7, High density.

       

      What is First Article Inspection

      First Article Inspection overview

      Before the manufacturing course begins, business necessities require an in depth verification and comparability of product design vs. manufacturing outcomes, often called First Article Inspection (FAI). Frequently used within the aerospace, medical electronics and automotive industries, FAI studies have gotten an ordinary course of to make sure high quality and consistency of the ultimate product is in order. Although conducting FAI could be advanced, technological developments and person pleasant software programs have allowed customers to implement and execute this course of shortly and precisely.

      What is First Article Inspection?

      As an official authentication technique for production, FAI intention is to overview and authorize dimensional studies. FAI stories make the most of dimensional properties of a manufacturing like design specs, to make sure of consistency or uncover any deviations. This inspection ensures reliability and repeatability of the manufacturing course, in addition to making certain the producer’s capability to provide elements in accordance with specifications.

       

      What is the aim of FAI?

      The goal of a FAI report outlined below:

      1. The FAI report supplies a tenet for goal affirmation that every engineering design and specification is appropriately understood, accounted for, verified and documented.
      2. Ensure the manufacturing course of action is dependable, repeatable and constant
      3. Develops a transparent understanding and communication outlet between purchaser and provider.
      4. Verify the accuracy of drawings, making certain that each adjustments made to any part of the designs are accounted for.
      5. Validate all tooling used for production, guaranteeing the instruments’ capabilities to supply all required elements at defined and accepted speed.
      6. Ensure manufacturing course is succesful and might meets the entiretly of all manufacturing needs.

      When is FAI report crucial?

      FAI studies are crucial when any of the following occur:

      • A change in design which may probably have an effect on match, kind or operation
      • A change in manufacturing supply, course of action, inspection technique, location of producer, tooling or supplies
      • A change to a special media program that will likely have an effect on match, kind or performance
      • Production has not been executed for 2 years or more (or as specified by buyer)

      FAI Benefits

      Before proceeding with manufacturing elements, FAI studies will be helpful in figuring out whether or not a production course of action is able to deliver elements constantly within design parameters. Furthermore, FAI studies present construction between buyer and provider for understanding and verifying the final mission necessities. FAI additionally assists buyer and provider with communications and help to avoid future miscommunication. This course of action additionally ensures that you will be using the precise supplies and instruments, offering an efficient initiative for the anticipated outcomes for manufacturing.

      Full FAI vs. Partial FAI

      A full FAI requires that each field has been accounted for.  With a partial FAI report, any subject missed will affect the FAI sucess. In regards to any excellent fields, they might be crammed out at a later date or utilizing earlier knowledge, on condition that it applies to the precise traits of duplicate elements produced by the identical manufacturing course of action.

      FAI Planning

      Before the primary manufacturing beings to run elements, many components have to be accounted for with the intention to execute FAI planning, which generally embrace the following:

      Records for the manufacturing course of action– manage actions to be executed all through FAI course of and accountable suppliers/organizations.

      Ensure authorized  materials sources, laboratory and relevant manufacturing, planning, routing and buying are in accordance with the specifications.

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      Comparison between Pneumatic stencil cleaner and Ultrasonic stencil cleaner

      CLICK HERE TO SEND ME A EMAIL

      S600-OF SERIES AUTO INSERT&SURFACE MOUNTING MACHINE

      S600-OF SERIES

      AUTO INSERT&SURFACE MOUNTING MACHINE

      The s-600-of is a revolutionary new concept from southern machinery.
      that allows the placement or insertion of both http://tadalafiltablets.net surface mount
      and through-hole components.

      Nozzle: 6 PCS
      ?PCB Size:400*360mm
      ?Speed:12000-15000CPH

      ?Insert Object:Capacitor,Switch,
      Connector, etc.
      ?Mounting Objet:Standard SMD
      CLICK HERE TO SEND ME A EMAIL

      0 Automatic SMT S-1688 stencil cleaning machine,Save Much Energy

      Product Description

      clean1_副本
       Features:

      1.Use full pneumatic control cleaning, pneumatic logic control
      2.Without electricity, avoid fire hazards
      3.Can use water or solvent, safe and reliable
      4.Totally enclosed cleaning process, to avoid direct contact with cleaning fluid
      5.Liquid can be recycled, save cost,envirnonment protect
      6.Spray pressure, and the size of the diaphragm pump air pressure is adjustable
      7.The machine maintenance is simple, all 304 stainless steel body, can resisit any hurt by acid and alkali cleaning chemistry.

      8. Cleaning and drying process can be easily control with one-button operation.

       

      Specification:

       

      Application stencil,glue screen ,copper screen
      Application stencil size Standard 29 inch and below
      Clean liquid capacity Max 50L ,Min 20 L
      Cleaning fluid volume 40L
      Cleaning mothed  Rotary double side pressure injection and high pressure air praying ( cleaning and drying )
      Clean time 2~4 min(stencil and copper net)
      Rinse time 2~4 min(stencil and copper net )
      Dry time 2~5 min
      External air supply 0.4Mpa~0.6Mpa
      Air consumption 400~600L/Min*2
      Air outlet size Φ125*25mm
      Weight  320Kg
      Dimension  980mm(L)*700mm(W)*1730mm(H)
      Tin filter mothed Three class filter(10μm,5μm,1μm)

       

      Contact:

      Email:quella@smthelp.com

      Skype:fan19920311