3D PCBA model view SMT THT product

We design and manufacture SMT/Auto Insertion PCB assembly machine for smart SMT factory in Shenzhen China. We help companies looking to low cost equipment with intellegent, ROI-driven assembly equipment solutions. Please take a look below 3D PCBA model and talk to us today to learn how we can help you。 info@smthelp.com

 

SMT THT PCB boards

Southern Machinery design and manufacturing SMT machine in Shenzhen China

 

 

We specialize in Auto Insertion machine and SMT equipments, provide spare parts, sub-assembly, retrofit kit, repair kit, upgrading, training, overhaul service,  quality problem free replacement.And we will provide customers with high quality after-sales service, free technical support etc, welcome inquiry: info@smthelp.com
www.smthelp.com
https://www.smthelp.com/wp-content/uploads/2021/04/Southern-Machinery-logo-SMThelp.html

3D SMT machine drawing supporting Smart EMS factory

The unit loads your production line automatically by pushing PCB’s out of a magazine onto the conveyor of the down-stream machine

 

 

3D RS-1 Vibration Feeder

3D SMT PCB conveyor

3D SMT PCB Magazine

3D Southern Machinery logo

3D UIC Radial taped feeder housing

3D JUKI Gripper nozzle

46737004 SCRAP HOUSING

                       46737004 SCRAP HOUSING

AI spare parts. PCB handling system.Pick and place machine.SMT nozzles, Assembleon nozzle, NXT nozzle, FUJI nozzle, Hitachi nozzle, JUKI nozzle, KME nozzle, Panasert nozzle, Philips nozzle, Samsung nozzle, Sanyo nozzle, Sony nozzle, Yamaha nozzle, Assembleon nozzle.UNIVERSAL AI SPARE PARTS、UNIVERSAL PARTS,UIC,TDK.VCD .Axial Insertion.AI spare parts
Universal 2596B、Universal 2596C、Universal 6287、Universal 6295 、Universal 9292A 、Universal 6292B、Universal 6292C、Universal 6291、Universal 6293A 、Universal 6293B、 Universal 6293C 、Universal 6241B、 Universal 6241D 、Universal 6241F、 Universal 6348、 Universal 6360A 、Universal 6360B 、Universal 6360D、 Universal 6380A 、Universal 6380B ETC
PANASERT AI: Panasert AVB、Panasert AVF、Panasert AVK、Panasert AVK2、Panasert JV、Panasert JVK、Panasert JVK2、Panasert RH6、Panasert RH2、Panasert RHU、Panasert RH3、Panasert RHS、 RHU AVK2B、Panasert AVK3、Panasert AV131、Panasert RL131、Panasert RG131、Panasert JV131、Panasert RHS2、Panasert RSH2B1.Panasonic, Dynapert, Universal, Sanyo, Sony, Fuji, TDK, KME, Yamaha, Nitto, Philips, Juki, Samsung, Tenryu,

We design and manufacture auto insertion machine,SMT equipment, and providing spare parts support. UNIVERSAL AI SPARE PARTS、UNIVERSAL PARTS,UIC,TDK.VCD SEQUENCER.Axial Insertion.AI spare parts
Universal 2596B、Universal 2596C、Universal 6287、Universal 6295 、Universal 9292A 、Universal 6292B、Universal 6292C、Universal 6291、Universal 6293A 、Universal 6293B、 Universal 6293C 、Universal 6241B、 Universal 6241D 、Universal 6241F、 Universal 6348、 Universal 6360A 、Universal 6360B 、Universal 6360D、 Universal 6380A 、Universal 6380B ETC
PANASERT AI: Panasert AVB、Panasert AVF、Panasert AVK、Panasert AVK2、Panasert JV、Panasert JVK、Panasert JVK2、Panasert RH6、Panasert RH2、Panasert RHU、Panasert RH3、Panasert RHS、 RHU AVK2B、Panasert AVK3、Panasert AV131、Panasert RL131、Panasert RG131、Panasert JV131、Panasert RHS2、Panasert RSH2B1.Panasonic, Dynapert, Universal, Sanyo, Sony, Fuji, TDK, KME, Yamaha, Nitto, Philips, Juki, Samsung, Tenryu,

suppliers, manufacturers, factory, customized,

Electronic Manufacturing
PTH Assembly
Universal 52338901 Motherboard.ATX/ITX/ITX2/MCOS/MVME2100,3100
Tecplam offes fully automatic PTH lines, including radial, axial and jumper wire insertion. We constantly invest in the latest technology machinery,
48820002 Carrier Clip Assembly ,Large Triple Span 5.0/7.5/10.0

SMT-Surface Mount Technology(SMT)
BHS: PCB board handling system, Loader, Unloader, Conveyor,Shuttle
Printer: Solder paste screen printer
SPI: Solder Paste Inspection
Mounter: Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter
AOI Reflow Oven

SMT:FUJI,Siemens,Panasonic,Universal,Assemblon,JUki,Yamaha,Samsung,DEK.ASM

Printed Circuit Boards Assembly (PCBA) Process

Electronics are an integral part of our daily lives. Everything from our smart phones to our cars includes electronic components. At the heart of these electronics is the printed circuit board, also known as a PCB.

Most people recognize printed circuit boards when they see them. These are the small green chips covered in lines and copper parts you’ll find at the heart of gutted electronic devices. Made with fiberglass, copper lines and other metal parts, these boards are held together with epoxy and insulated with a solder mask. This solder mask is where that characteristic green color comes from.

However, have you ever observed those boards with components solidly stuck on? Never regard them as just decorations of a PCB board. An advanced circuit board won’t be able to give its functionality until components are mounted on it. A PCB with components mounted on is called an assembled PCB and the manufacturing process is called PCB assembly or PCBA for short. The copper lines on bare board, called traces, electrically link connectors and components to each other. They run signals between these features, allowing the circuit board to function in a specifically designed way. These functions range from the simple to the complex, and yet the size of PCBs can be smaller than a thumbnail.

So how exactly are these devices made? The PCB assembly process is a simple one, consisting of several automated and manual steps. With each step of the process, a board manufacturer has both manual and automated options from which to choose. To help you better understand the PCBA process from start to finish, we’ve explained each step in detail below.

Step 1: Solder Paste Stencili

The first step of PCB assembly is applying a solder paste to the board. This process is like screen-printing a shirt, except instead of a mask, a thin, stainless-steel stencil is placed over the PCB. This allows assemblers to apply solder paste only to certain parts of the would-be PCB. These parts are where components will sit in the finished PCB.Solder Paste Composition | PCBCart

The solder paste itself is a greyish substance consisting of tiny balls of metal, also known as solder. The composition of these tiny metal balls is 96.5% tin, 3% silver and 0.5% copper. The solder paste mixes solder with a flux, which is a chemical designed help the solder melt and bond to a surface. Solder paste appears as a grey paste and must be applied to the board at exactly the right places and in precisely the right amounts.

In a professional PCBA line, a mechanical fixture holds the PCB and solder stencil in place. An applicator then places solder paste on the intended areas in precise amounts. The machine then spreads the paste across the stencil, applying it evenly to every open area. After removing the stencil, the solder paste remains in the intended locations.

Step 2: Pick and Place

After applying the solder paste to the PCB board, the PCBA process moves on to the pick and place machine, a robotic device places surface mount components, or SMDs, on a prepared PCB. SMDs account for most non-connector components on PCBs today. These SMDs are then soldered on to the surface of the board in the next step of PCBA process.

Traditionally, this was a manual process done with a pair of tweezers, in which assemblers had to pick and place components by hand. These days, thankfully, this step is an automated process among PCB manufacturers. This shift occurred largely because machines tend to be more accurate and more consistent than humans. While humans can work quickly, fatigue and eyestrain tends to set in after a few hours working with such small components. Machines work around the clock without such fatigue.Surface Mount Technology | PCBCart

The device starts the pick and place process by picking up a PCB board with a vacuum grip and moving it to the pick and place station. The robot then orients the PCB at the station and begins applying the SMTs to the PCB surface. These components are placed on top of the soldering paste in preprogrammed locations.

 Step 3: Reflow Soldering

Once the solder paste and surface mount components are all in place, they need to remain there. This means the solder paste needs to solidify, adhering components to the board. PCB assembly accomplishes this through a process called “reflow”.

After the pick and place process concludes, the PCB board is transferred to a conveyor belt. This conveyor belt moves through a large reflow oven, which is somewhat like a commercial pizza oven. This oven consists of a series of heaters which gradually heat the board to temperatures around 250 degrees Celsius, or 480 degrees Fahrenheit. This is hot enough to melt the solder in the solder paste.

Once the solder melts, the PCB continues to move through the oven. It passes through a series of cooler heaters, which allows the melted solder to cool and solidify in a controlled manner. This creates a permanent solder joint to connect the SMDs to the PCB.

Many PCBAs require special consideration during reflow, especially for two-sided PCB Assembly. Two-sided PCB assembly need stenciling and reflowing each side separately. First, the side with fewer and smaller parts is stenciled, placed and reflowed, followed by the other side.

tep 4: Inspection and Quality Control

Once the surface mount components are soldered in place after the reflow process, which doesn’t stand for completion of PCBA and the assembled board needs to be tested for functionality. Often, movement during the reflow process will result in poor connection quality or a complete lack of a connection. Shorts are also a common side effect of this movement, as misplaced components can sometimes connect portions of the circuit that should not connect.

Checking for these errors and misalignments can involve one of several different inspection methods. The most common inspection methods include:
• Manual Checks: Despite upcoming development trend of automated and smart manufacturing, manual checks are still relied on in PCB assembly process. For smaller batches, an in-person visual inspection by a designer is an effective method to ensure the quality of a PCB after the reflow process. However, this method becomes increasingly impractical and inaccurate as the number of inspected boards increases. Looking at such small components for more than an hour can lead to optical fatigue, resulting in less accurate inspections.
• Automatic Optical Inspection: Automatic optical inspection is a more appropriate inspection method for larger batches of PCBAs. An automatic optical inspection machine, also known as an AOI machine, uses a series of high-powered cameras to “see” PCBs. These cameras are arranged at different angles to view solder connections. Different quality solder connections reflect light in different ways, allowing the AOI to recognize a lower-quality solder. The AOI does this at a very high speed, allowing it to process a high quantity of PCBs in a relatively short time.
• X-ray Inspection: Yet another method of inspection involves x-rays. This is a less common inspection method — it’s used most often for more complex or layered PCBs. The X-ray allows a viewer to see through layers and visualize lower layers to identify any potentially hidden problems.

The fate of a malfunctioning board depends on PCBA company’s standards, they will be sent back to be cleared and reworked, or scrapped.

Whether an inspection finds one of these mistakes or not, the next step of the process is to test the part to make sure it does what it’s supposed to do. This involves testing the PCB connections for quality. Boards requiring programming or calibration require even more steps to test proper functionality.

Such inspections can occur regularly after the reflow process to identify any potential problems. These regular checks can ensure that errors are found and fixed as soon as possible, which helps both the manufacturer and the designer save time, labor and materials.

     Thru-Hole Technology (THT) Assembly Process

As a traditional PCB assembly method, thru-hole mounting process is accomplished through collaboration of manual procedure and automatic procedure.
• Step 1: Components Placement – This step is achieved manually by professional engineering staff. Engineers need to quickly, yet precisely place components on corresponding positions based on client’s PCB design files. Component placement must conform to regulations and operation standards of thru-hole mounting process to guarantee high quality end products. For example, they have to clarify polarity and orientation of components, to stop operating component from affecting ambient components, to make completed component placement compatible with corresponding standards and to wear anti-static wristbands when dealing with static-sensitive components like ICs.
• Step 2: Inspection & Rectification – Once component placement is completed, the board is then placed in a matching transport frame where board with components plugged in will be automatically inspected so as to determine whether components are accurately placed. If issues concerning component placement are observed, it’s easy to get them rectified immediately as well. After all, this takes place prior to soldering in PCBA process.
• Step 3: Wave Soldering – Now the THT components should be accurately soldered onto circuit board. In the wave soldering system, the board moves slowly over a wave of liquid solder at high temperature, approximately 500°F. Afterwards, all leads or wires connections can be successfully obtained so that thru-hole components are firmly attached to the board.

Surface Mount Technology (SMT) Assembly Process

Compared with thru-hole mounting process, surface mounting process stands out in terms of manufacturing efficiency because it features a totally automatic mounting PCB assembly process from solder paste printing, pick and place and reflow soldering.
• Step 1: Solder Paste Printing – Solder paste is applied on the board through a solder paste printer. A template ensures that solder paste can be accurately left on correct places where components will be mounted, which is also called stencil or solder screen. Because quality of solder paste printing is directly associated with quality of soldering, PCBA manufacturers focusing on high quality products usually carry out inspections after solder paste printing through a solder paste inspector. This inspection guarantees printing has achieved regulations and standards. If defects are found on solder paste printing, printing has to be reworked or solder paste will be washed off prior to second printing.
• Step 2: Components Mounting – After coming out of solder paste printer, PCB will be auto-sent to pick-and-place machine where components or ICs will be mounted on corresponding pads in the effect of tension of solder paste. Components are mounted on PCB board through component reels in the machine. Similar to film reels, component reels carrying components rotate to provide parts to the machine, which will quickly stick parts to the board.
• Step 3: Reflow Soldering – After every component is placed, the board passes through a 23-foot-long furnace. A temperature of 500°F causes the solder paste to liquefy. Now the SMD components are bound firmly to the board.

THT – Through Hole Technology (AI)
PCB Electronic manufacturing
THT PCB Assembly auto insertion machine.
AI, Auto Insertion : Axial Inserter; Radial Inserter; JW (Jumper Wire) Inserter; Odd form Inserter; PIN inserter; Eyelet Inserter; Terminal Inserter
IM, Insertion Mount,
MI,Manual Insertion,
DIP Wave soldering

SMT-Surface Mount Technology(SMT)
BHS: PCB board handling system, Loader, Unloader, Conveyor,Shuttle
Printer: Solder paste screen printer
SPI: Solder Paste Inspection
Mounter: Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter
AOI Reflow Oven

Shenzhen Southern Machinery Sales and Service Co.,Ltd
Add :Rm 1806,Block 3, Jinyun COFCO, Qianjin 2 Road,Xixiang,Baoan District, Shenzhen City, China
TEL: 0755-83203237; FAX:0755-23240492 website:www.smthelp.com whatsapp:+86 137 6048 1664    shaoyong@smthelp.com

How to design SMT factory layout for Smart EMS

 

 

How SMT workshop planning? It turned out to be so useful.

How SMT workshop planning!

And only after the plant began production found that some areas have not planned beforehand, need to be adjusted, resulting in a waste of human and financial resources and valuable production time.

Therefore, it is important to check in advance SMT factory layout, especially for new SMT factory business, because there is no experience in SMT plant layout, the need to pay attention to the elements is not very clear, if we find a problem in the layout after production point, will cause some unnecessary losses.

So, when doing layout SMT plant, what to pay attention to what matters in advance to do to prepare? Here actual cases where we work to and we explore this problem.

Case

planning SMT line configure

the client recent planning new on two identical SMT production line, specific device configuration (see FIG. 1) and the size of the apparatus is as follows: According to Figure 1 can be seen, the maximum width of the production line equipment is 1.71 m, the length of all devices sum is 13.6 meters, will add future planning a production line (line bulk on equipment configuration).

Situation Workshop

Workshop length 36 m, width of 12 m, an area of 432 m2, on the ground floor of the factory. Currently common ground for the shop floor, and no established anti-static system, can not meet the requirements of SMT antistatic workshop, but two conductive ground terminals, can establish subsequent workshops antistatic SMT system. Further, there is no air conditioning workshop and humidifiers, can not meet the requirements of SMT workshop temperature and humidity control. There workshop ventilation system, back to meet the requirements of the reflow furnace equipment. Workshop sufficient power to meet the electricity needs of all equipment in the workshop. There are two entrances whole plant, as are required to meet the equipment, raw materials and semi-finished channel. Special materials warehouse in another workshop, the need for planning. Good lighting conditions in the workshop, to meet the brightness of the SMT shop lighting requirements all stations. Whole plant layout situation shown in Figure 2.

Customer requirements

1, the current new move into production lines and related aids, regional positioning;

2, the whole plant to meet future erection and production requirements three production lines, without planning zone realignment;

3, each production line starting position as consistent as possible, so that the whole plant orderly arranged in three lines.

Subject  of

analysisthe customer’s request, we first analyzed how the production line positioning; and before locating the production line, we consider the following points:

1, SMT equipment should avoid column and they maintain a certain distance, the distance is equipment installed at least after a good feed material by a vehicle;

2, SMT crossing equipment required for frame division pitch, and the crossing equipment to extend outwardly after the device installed above the material 50 cm;

3, optimal spacing of the two lines spaced more than 1.2 meters between the outer frame;

4, check the wire tail is generally a repair plan area, quality control personnel can perform sampling line tail region.

Based on the above considerations, the length of each line should be at least 13.6 meters (without regard to the maintenance area and the tail, the case where the sampling area and the thread area kanban), the width should be 2.7 meters (SMT feeding both surfaces), specifically as shown in Figure 3.

Therefore, the production line is positioned in substantially considering plant shown in FIG. 4.

Some details of the requirements of SMT plant layout

after determining the approximate location of the production line, when the need to consider some details of SMT production line requirements, and then to determine the exact location and the location of other auxiliary equipment SMT line.

First, we analyzed the SMT line position and aids required for each area requirements: 1, fire extinguisher drop zone;

fire extinguishers to be placed around the side of the post and SMT plant, placed according to the requirements of fire regulations.

2, the car rack placement region; car rack replacement for SMT production line models and switching material, in order to facilitate production and to improve the efficiency of replacement materials, preferably the vehicle is placed near the rack placement machine.

3, stock units rest area;

stock table mainly used in the production process and dryer materials stock preparation before switching, therefore, to be placed near the preparation station placement machine, and the best car rack together, Preparation facilitates directly on the car frame after a good feed material.

4, the shelf rest area printing station;

printing station for positioning the shelf aids in the production of printing presses, such as wipes, paste, alcohol, etc., to be placed in the vicinity of the printing press to facilitate removal use, improve Productivity.

5, placing solder paste regions;

region comprising placing solder paste storage refrigerator, solder paste mixer, paste warmed cabinets, can be placed next to the plant as required or uprights placed around a fixed area of the plant, However, to facilitate the operator to take place.

6, visual inspection after the furnace area, maintenance area;

in order to facilitate visual inspection after reflow and rework semifinished product, a shelf generally placed in the furnace, designed for the visual inspection of the furnace and rework.

7, screen placement area;

drop zone comprises a mesh screen plate was placed cabinet, stencil cleaning machine, inspection tools, screen, stencil for storing, cleaning and inspection screen tension, etc., while in the region as much as possible to facilitate the production screen to take place.

8, garbage drop zone;

Production waste mainly from two parts, wipes and the like used in one printing operation, the second is to replace the waste tray and waste material produced with the like. Garbage two parts is generated to be placed separately, specialized recycling, in particular waste presses used. Thus, waste area may be placed next to the press machine or patch, or set beside the column region refuse placed separately placed.

9, kanban placement region;

kanban including the SMT billboards and other signage quality management, may be centrally located on the entrance into the shop, and also set up the production line Kanban state in which each head of the line, in order to view the producers and managers, promptly understand the current state of production status and quality SMT workshop and so on.

10, product placement area;

include products produced finished products in two parts, to separate the two partial regions divided out, strictly distinguished, in order to avoid confusion.

11, SMT placement of spare areas;

Nozzle including the SMT spare parts, a motor, a belt, cylinder or the like, to be placed in a special area, to facilitate the production of access.

12, location area temperature and humidity;

temperature and humidity conditions in order to better understand the SMT plant, depending on the size of the workshop area, several appropriately set the temperature and humidity measurement area, generally placed on the production line next to the column or wall.

13, SMT workshop office area;

let engineers and technicians and management personnel in office SMT shop floor, which can solve the problem on technology and management encountered in the production, to ensure the smooth operation of the SMT production lines.

14, anti-static protection area;

entry into SMT workshop area must have good anti-static measures. You may delineate the area in front of the plant, including the replacement of static clothing, shoes, hats and so on each employee’s locker. Also, the establishment of regional designed to test the static ring in SMT workshop at the entrance, so that each employee to do static loop testing and record test results before going to work. Based on the above analysis, the results of this SMT plant layout is shown in Figure 5.

In addition, SMT workshop also meet other requirements: 1, anti-static processing;

shop floor must be anti-static treatment, a common anti-static conductive flooring and paint and other ordinary places, customers can choose according to the actual situation. In addition, anti-static system must be set up in the workshop, to meet the requirements of the entire anti-static SMT workshop.

2, air-conditioning and a humidifier; SMT workshop to meet the requirements of temperature and humidity control.

3, the material management requirements;

in the warehouse, with particular attention to the way the material is stored, reel packaging methods, the use of hook-type place, wetting elements employed Cabinets for placement shelves to be treated with anti-static manner.

4, patch equipment gas and electrical circuitry;

preferably introduced directly from the production line at the down side of the roof, is arranged below the gas passage in the device and circuit wrapped with wire groove.

5, the ventilation system requirements;

needs to be installed to meet the requirements of the three power lines of the blower, and the third exhaust port reserved line.

Results

1, according to the size of production line and the size of the entire plant SMT, completed the reasonable position of the production line; and

2, for aids, regions, etc. SMT production lines need to make the corresponding position location; 3, according to the SMT the characteristics of the plant, some of the necessary factors to consider in planning, in particular, anti-static; 4, in accordance with the requirements of the current situation and future development of the factory has been take into consideration, unified planning.

Summary

For SMT plant layout, but also requires a combination of size and product requirements and other plants to consider a number of factors, but to stimulate here.

 

Welcome inquiry

 

1,Please visit : www.smthelp.com

 

2, Find us more: https://www.facebook.com/autoinsertion

 

3, Know more our team: https://cn.linkedin.com/in/smtsupplier

 

4, Welcome to our factory in Shenzhen China

 

5, See more machine working video, please Youtube: Auto Insertion

 

6, Google: Auto+insertion, to get more informations

 

7,Looking forward to your email: info@smthelp.com

 

 

https://docs.google.com/document/d/e/2PACX-1vSFUaow2vtLCQbtVShngWxA2uiLkcv6i4BKn4ORhsatobh8Ah_ONk2bFfjkAOSsZf3yKfBrj2hULMi0/pub

S-CC200 User’s Manual for SMT CHIP Part Counter

 

 

S-CC200 User’s Manual for Part Counter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Index

  1. Introduction…………………………. … ……. ….……..3

 

  1. Attention for part counter……… ……………………. . 4

 

三、Chip bonder counter function key and operating instructions… ………………………………………………. …4

 

四、Chip bonder counter connecting printer operating instructions (Option) ……………………………… …………6

 

五、Trouble Shoot……….…………………….……………….8

 

六、After-sale service……………………………………….9

 

七、After-sale service card………….……… .. …………………..10

 

 

 

 

一、Introduction

1、Theory

Chip bonder counter can precisely count the SMD quantity, by adopting optical and electric sensor theory, using the corresponding relation between guide hole on the carrier and part, and by the special die and massive integrated circuit, chip bonder counter achieve zero error, and achieve convenient, quick counting, it is an effective auxiliary equipment for managing SMT material.

2、Product features

With full automatic way figure part quantity, it is convenient to count and delivery material. Easily operate it, original design defending strip dropping off decrease strip hurt to a smallest extent. It can count in forward direction or in backward direction, and it can be preset value, precisely figure out quantity with zero error. You also can install scanner gun and barcode printer, which is more convenient for managing operation..

3、product specification

Power: AC220V,50/60HZ,25W

Counter range: -99999–99999PCS

Profile size: L470W300H180mm

Weight: 10KG

4、Product Utility

Suit for SMD strip type of part

Strip wheel diameter: suit for any size

Strip pitch: 1,2,4,8,10,12,16,24,32,44,56mm ( Note: if pitch is smaller or wider, make it according to customer’s request)

Strip width: 4,6,8,12,16,24,32,44,56mm (Note: if width is smaller or wider, make it according to customer’s request)

5、Product Structure


this product have two types.

  1. S-CC200 Standard chip bonder counter


 

 

 

 

 

 

2) S-CC202 inspecting missing type chip bonder counter





1、material reflector



2、Tray




3、Gear/motive pressing plate



4、monkey wrench



5、rocket head



6、free movable shoulder


7、location knob



8、display


9、key

10、power key


11、handle



12、glass fiber amplifier



13、glass fiber head to head emitter

二、Chip bonder counter attention

1,After unpacking, please count and make sure all accessories ready.

2,Before using chip bonder counter, please carefully read operating instructions and safe keeping.

3,Please check whether voltage specification conform to the electric supply.

4,Please check grounding properly, and guarantee safety of human body and part.

三、Chip bonder counter function key and operating instructions

1、Function key introduction

1)”PRINT”

Operation way: enter the key, you can print the counting part and quantity on the barcode by the barcode printer.

2)”SET”

Operation way: if the display shows 00000 in the left bottom, you can directly press the number key to input the counting part quantity; press the SET key one more time, the machine switches to manual mode, and the display shows ***** in the left bottom. Switch to manual mode or automatic mode using this key. (note: under automatic mode, you can preset a value before counting material, when machine turn to the presetting value, it will automatically stop, under manual mode, only if you press ” stop/zero clearing” key or it finishes all material, the machine will stop.)

3)”PITCH”

Operation way: after pressing this key, the pitch value in the display will flicker, then you can input the pitch value and press “ENTER” key, if no press after 5 second, automatically memorize, the machine will resume to standby status after one ticking sound.

4)”RIGHT” “FOREWARD/RIGHT”

Operation way: Pressing this key, start clockwise counting part, the numerical value is positive number, “BACKWARD/LEFT” on the contrary.

5) “STOP/ZERO CLEARING”

Operation way:

(1)Under counting or feeding back status, press this key, it will stop counting or feeding back.

(2)If under standby status, press this key over 2 second, the counting value will be cleared up.

(3)If under printing interface, press this key, return to main interface.

6)”SELECT”, this key is switching key for setting parameters in printing interface.

7)LCD display

Set pitch

 

Set counting quantity part quantity

display*****under manual mode

8)”Time/missing stop” key is switching key for motor rotating speed, press this key, LCD display will show motor speed will be switched among H(high speed), M(middle speed), L(low speed).

2、 Operation Flow

1)Connect the power cable to the master machine, and plug the AC220V power.

2)Turn on the POWER key on the panel of machine, at this time, LCD panel become light

3)Press PITCH key, set the pitch between counting parts, then Press “ENTER”, and put the part on the left tray.

4)Manually pull out the strip and put it between material guard plate and counting gear, make the first part and blank middle hole aligning the middle line of material guard plate.

5)Press “STOP/ZERO CLEARING” key for 2 seconds, make the value zero clearing. Note: when pulling the strip, counting gear will turn and count, pressing this key, make the value zero clearing.

6)Press “SET” key to switch to manual mode or automatic mode, when you select automatic mode, you should input a value which you are going to count, or the “FORWARD” motor won’t start.

7)Pull strip coiling to the blank tray (right tray) by your hand, press “FOREWARD/RIGHT” to begin counting.

8)When finishing preset value, motor stop. Impacted by the inertia theory, counting number may be more one or less one than the set number,

9)When finishing counting, press “BACKWARD/LEFT”, strip will coil back to the left tray, after finishing, rotation will stop.

 

四、Chip bonder counter connecting printer operating instructions (Option)

1、Check equipment

1)Connect part counter and barcode master machine

2)Correctly place the barcode paper in the printer

2、 adjust and test equipment

1)Start power switch of the part counter

2)Start bar code master machine power switch: power pilot light and ready pilot light are on, at moment, press FEED key of bar code master machine (automatic aligning key), make the paper automatically align. ( P.S: if power light is flickering, it denotes the machine is off line, please restart power or repress FEED key)

3、Print

Press “PRINT” key in the master interface, master interface will display printing interface, the first row in the interface show: company name (you can set it by yourself); the second row show: time, the last row show printing operation.

  1. When entering printing interface, there is a flickering cursor in the third row, you can edit and modify the content in the cursor position.
  2. In the printing interface, pressing LEFT/BACKWARD, you can make the cursor move left, pressing RIGHT/FOREWARD, you can make the cursor move right.
  3. In the cursor position, you can directly input the number or letter, if you continually press any key among 0~9 key in a short time, you can switch between number and letter on the key. Among of them, pressing 1 key, you can switch to special symbol, Capital letter, small letter, and etc.
  4. After editing each row, cursor will stay in the row you are editing, press “ENTER” key, it will display OK in the left of this row, which means the content is saved.

Note: Saving the content in the editing row, only when cursor is in this row, and then press ENTER, the content can be saved. For example, if you want to save the content in the first row and second row, when cursor is in the first row, you press ENTER key, at the moment, only the content in the first row is saved, the content in the second row can’t be saved.

  1. In the printing interface, press SELECT key into printing parameter setting interface, XYWH: XXX XXX XXX XXX showed in this interface separately denote X axis, Y axis, width, height which you can set to the printed barcode paper.
  2. Press STOP/ZERO CLEARING back to master interface
  3. Press PRINT key one more time, you can print the content in the printing interface.

Tag: when scanner scans barcode, it will display in the printing interface, press PRINT key to print.

 

五、Easy trouble shoot

Failuredebug method
After turning on power, LCD no display, buzzer no soundPlease check if power cable drop off or fuse loosen
。After turning on power, LCD no display, buzzer soundLCD display cable loosens or breakdown, please check or contact dealer to change.

LCD normally displays, but FOREWARD/BACKWARD can’t be started.

  1. The counting quantity is more than or equal to the set value, or selecting automatic mode before counting but not set quantity, please refer to operating instructions.

    2.Motor signal cable or power cable bad contact.

六、After-sale service a: (overall unit maintenance period for one year, master controller board maintenance period for three years, and tended for all life.) the following state happened is not in the free maintenance condition.

  1. Machine is damaged under carried by your person by himself
  2. In unstable voltage region, due to not using voltage stabilizer, cause component damaged.
  3. Due to not using correct voltage, cause component damaged
  4. Due to altering machine without the written approval of our company, cause the machine damaged..
  5. Not selled by our company, but selled by dealer or other factory.
  6. Natural disaster, or act of God.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

After-sale service card

User’s Name:     Address:

Machine model:     User’s phone number:

Purchasing Date:     Dealer’s seal:

User should know that:

  1. From the purchasing date on, overall machine will be maintained for one year, and tended for all life.
  2. The following state is not in maintenance condition:

    (1)Due to wrong operating, carelessly using, natural disaster cause the machine damaged.

    1. Due to operating abnormally, cause the machine not work properly.
    2. Once dismantled or repaired by someone who is not our technician.
    3. Using consumable supplies or component which are not from our company, cause the machine damaged.
    4. Not using the voltage required by our company, cause the machine damaged.
  3. Except this guarantee, any guarantee card supplied by other company or people won’t be approved by our company.
  4. Please safe keeping the card and formal purchasing receipt, when repairing, it will be effective after showing them to our people review.
  5. If the card has no commodity seal and purchasing date, the card automatically become invalid.

 

SMT,THT,PCB,PCBA,IM,AI,LED,Axial Inserter, Radial Inserter,Odd form Insertion,PIN insertion, Eyelet Insertion, Terminal Insertion,Insertion Mount,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter,PCB board handling system, Loader, Unloader, Conveyor,Shuttle,LED lighting, LED Lamp, LED Display, LED tube,UPS, Power Converter, Power Adepter, Mobile Charger,Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box,PCB Assembly,

PCB board handling system Destacker Build Procedure

Destacker Build Procedure    SDM0029
Rev
A

 

 

1.    Obtain the proper shop packet and check order for build information. Pull all parts if any parts are missing,         fill out a shortage sheet and give a copy to the appropriate material coordinator.

 

2.    Pull the latest Electrical and Mechanical prints.

 

3.    The following procedure is for a 29″ Destacker. Attach leg and control box to main beam. Leg should be flush to         left side of main beam. Control box should be 3″ from right side of main beam. Attach width units to main beam,         4-3/8″ from either end square to main beam and Parallel to each other.

 

4.    The following procedure is for the 44″ and 58″ Destackers Attach leg and control box to main beam. Leg 7-5/8″ from     left end control box 7-5/8″ from right end. Attach width units to main beam 8.975″ from either end. Square to main         beam and parallel to each other.

 

5.    Attach rear rail to width supports parallel to main beam 3/8″ overhand from either end of main beam.

 

6.    Level conveyor from side to side and front to back, off rear rail

 

7.    Attach front rail to width supports. Match level to rear rail, especially front to back. Make parallel to rear rail. Make         ends even with rear rail.

8.    Install motors, pulleys, UHMW and belts on rails.

 

9.    Attach Destacker assy to rails

 

10.    Assemble valve pack assy and install

 

11.    Attach air input assy

 

12.    Attach front cover and wire into control box

 

13.    Run pneumatic lines, load program software and test.

 

14.    Complete check sheet, turn over to QC

 

 

End of Document

 

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45798401 Tube Continuity to save Auto Insertion machine running cost

 

 

45798407 Tube Continuity

45798406 Tube Continuity

45798405 Tube Continuity

45798404 Tube Continuity

45798403 Tube Continuity

45798402 Tube Continuity

45798401 Tube Continuity

 

 

Preventive Maintenance Schedule

 

WARNING Do not perform any preventive maintenance with power on unless specifically instructed otherwise. Failure to observe this warning may result in personal injury.

 

CAUTION When performing machine maintenance, wear a wrist strap connected to ground to prevent electrostatic discharge damage to printed circuit boards.

 

500,000 Cycles Check: Perform Maintenance:

  1. Clean the clinch scrap tube with the pipe cleaner (40940101) twice daily (every 250,000 cycles).

 

3,000,000 Cycles Check: Perform Maintenance:

  1. Check for excessive wear on the pins 1. Lubricate the cutter linkage pins with Magnalube and linkage. Replace if necessary. (40833809).

 

12,000,000 Cycles Check: Perform Maintenance:

Check for worn cutters and bushings on 1. Replace if necessary. the cut and clinch by observing the quality of the production board component leads. 2. Lubricate the clinch lead screw with Super Blue (BLKM07680). 3. Replace the O-rings and bumpers in the cutter cylinders on the cut and clinch assembly. 4. Lubricate the three surfaces of the notch in the rocker guide Kendall Super Blue (BLKM07680).

48,000,000 Cycles Check: Perform Maintenance: 1. Lubricate the anvil slides with Kendall Super Blue (40833838) and grease gun (47408201).

 

 

 

S-6000V SPECIFICATION

Catalog

1.Description 2.Specification 3.Feature 4.Operation panel 5.Operation Guide

  • Menu Function
  • Programming Process
    • Calibration
    • Place strip

 

  • Material Station Setting
  • Place PCB board
  • Import coordinate
  • Puzzle Set
  • Operation Procedure
    • Basic Procedure
    • Safety

 

  • Maintenance and management
    • Maintenance
    • Common Faults
  • Configuration
  • Quality Guarantee

 

 

 

 

 

 

 

 

 

 

 

 

  • Description

S-6000 is dedicated to research and develop electronic products, it is a small desktop type machine which suits for small and medium-sized enterprise assembly line is developed by our company. This machine has

 

superior function 1.small batch production. 2. Experiment, research and development. 3. Sample Preparation and trial-produce. 4. Processing and Mounting LED SMT, etc.

The main characteristic of S-6000 is small volume, Mounting very fast, high precision when it works, simple operation, stable running and competitive price. Not only can help you to avoid the mounting instability by man-made, but also can help you to solve the problem like high labor cost, high site cost, low production efficiency, and so on. Our product can greatly improve the productivity.

 

 

 

  • Specification

 

Desktop Automatic Budget SMT Machine
Model

S-6000A

S-6000V

Applicable PCB

18mm*18mm-305mm*368mm

Visual System

up visual system

up and down visual system

Visual function

Mark point positioning function

Placement Head Quantity

2

Feeders

no

20

Strip Roller Quantity

27

26

 

IC Tray

 

no

 

1 Shelves

Mounting Capability

3000PCS/h

3000PCS/h

Mounting Accuracy

±0.03mm

 

Applicable Components

 

0402~24mm, CHIP, SOP, QFP, SOT

Tape Width: 8mm,12mm,16mm,24mm

External Dimension

750*633*430

648*690*470

Weight

59KG( 85.5KG including the package)

63.5KG( 90KG including the package)

Vacuum Pump

-92KPA (Included, Mute Pump)

Vacuum Pump Quantity

2(Included, Mute Pump)

Power Supply

220V , 50Hz

Average Working Power

100W

 

 

  • Feature
    • On the basis of programming and control system of WindowsXP, it is supported to import the coordinate file and online programming
    • vision correction: Mounting vision correction, Machine tool vision correction
    • 2 Placement Heads can work in the same time and the mounting range is big. It supports big and thick component. 4 placement heads can be choosed
    • Laser alignment, online programming
    • Vacuum detection, intelligent discriminant good or bad adsorption
    • Detection of material lack, automatic alarm
    • Support multi-feeding ways: feeder belt, feeder, IC tray, IC material tray
    • Encapsulation apply

 

  • common resistance, capacitance, inductance    and diode

 

  • SOP series

 

  • QFN, TQFP, BGA

 

  • TO252    SMA SMB
 

 

 

 

 

SOP-8 (SO8) narrow

SSOP-20 wide

TSOP-44

 

 

 

SMA

SMB

OT252

5. SOT series 

 

 

 

0402, 0603

0805, 1206

1210, 1812

2010, 2512

3528, 5050

LL34

TQFP-144

 

 

 

SOT-223

SOT-23

SOT-89

 

 

 

  • Operation panel

    • Reset Button:    Reset the system data can be restored to the initial state
    • Lighting Button:    The light switch
    • Acceleration and deceleration: Adjust the machine speed
    • Step Distance Button:    Adjust the step distance, step distance: 0.025    0.2    1    5    25 100    mm) Standard step distance: 5
    • Left and right, Up and down Button:    Move the direction key
    • Start/stop:    decide when the machine work start and suspend
    • Emergency stop button: Machine is in wrong operation, click this button, the machine stops running and in the locked state. After solve the problems, this button will rotate rightwill be back to start, open unlock Safe , the machine will work properly
    • Alarm:    Color light alarm, Red is stop state, green is working state. When the machine at work when a fault occurs, the red lights and alarm

 

  • Operation Guide

    • Menu Function

Level 1 menu
nameLevel 2menu
nameMenu functions instructions
FileNew FileImport and build new coordinate filesOpen FileOpen the saved file SMT programmingEditCheck the dataCheck list configuration material stand material unit
configurationshortcut keyCut and paste, paste, copy, delete

SettingBackup and recovery machine
parametersMachine tool fault
solvingCheck system failureCalibrationBefore using equipment calibration machineSystem of
material stripBuilding material components encapsulation, information and
material feed configurationSystem of
componentEstablish station components packaging information

ControlUnlockUnlock the machineLockLock the machineHeatingHeating the machineOpen cursorOpen the machine cross cursorClose cursorClose the machine cross cursor
ViewToolbarCould show and hide the toolbarList to adapt to
the widthReduce and enlarge the programming listHelpAboutView the system version informationMachine
debugging toolsCan debug and test the function of each part of the machine

Programming Process

Machine Calibration -> Put Material Strip    –> Set Material Stationcheck material -> Put PCB    -> Import Coordinates -> Puzzle SetCheck PCB

  • Calibration

Enter the menu- Set -> Calibration, Align the cursor, nozzle, pull needles and other equipment in order one by one, details are in the corresponding instructional videos.

 

  • Put Material Strip

Put the material strip on the shelf, details are in the corresponding instructional videos.

  • Material Station Setting

Set the material stand center coordinates, broaching coordinates (for belt material stand), Set column spacing (for disc material stand), This process is referred to as “Material Station Setting”, details are in the corresponding instructional videos.

  • Place PCB board

Put empty PCB board with no solder paste on the machine, Carefully adjust the distance of the jig, To ensure that the PCB securely holding.

  • Import coordinate

Enter the main menu file – > new file, import a coordinate file. Support import the coordinate file and online programming coordinate file PCB software: PADS, CAM350, protel99, Altium Designer and so on, details are in the corresponding instructional videos.

  • Puzzle Set

Choose from two of the far patch points, To establish the corresponding relation of the origin and the origin of
the machine tool programming, This process is referred to as “Puzzle Set”, details are in the corresponding
instructional videos.

  • Operation Procedure

    • Basic Procedure

 

 

 

->

 

->

Solder Paste

S-6000V

Reflow

 

Solder Paste -> SMT pick and place machine -> Reflow Soldering

 

 

  • This machine has a certain dangerous, non-professional workers do not operate.
  • Before using,Please ensure that the machines work platform area no obstacle to run again, in the run process, do not put your hands in the working area and cover the protect shell.

 

  • Maintenance and management

    • Maintenance

      • Keep the machine clean,do not put anything on the machine, and also close the protection shell. Cover the protection shell and disconnect the power switch under no use the machine circumstance.
      • Stopped for a long time before using again, put lubricating oil in the X Y axis,keep the machine running smoothly.
      • Using the nozzle for the long time, please clean and make sure the machine is unblocked.
    • Common Faults

      • The needle do not work: Possible reasons:
  • Pull needle can not move down, check to pull needle power supply.
  • Needle couldn’t lift, check whether the needle stuck, the system will be an error. If stuck to artificial troubleshooting, to pull the needle back to normal.
    • The nozzle do not work:

      Possible reasons:

      • Check whether the suction nozzle is fixed in place.
      • Whether the suction nozzle deformation or blocked.

 

 

  • Configuration

 

 

  • Quality Guarantee

We are not in favor of users to repair itself.

The machine warranty is 1 years, When the machine has any problems in this period, we could repair and change. But in any case, our company’s responsibility can’t more than the purchase price of the product.

If the machine have any problems in the using process, according to the common failures suggest and the solution still cannot be solved, the user shall not open the case, please contact our company’s Marketing Department or agents.

For the faults caused by the manufacturing defects, our company is responsible for free repair or

replacement products.

This guarantee is only applicable to normal use of equipment, and the absence of damage or improper use. The warranty does not include the problem/fault caused by the following reasons:

  • Repair or change the machine without authorization.
  • The proper use of, inadvertent use or accidental, etc.

Please keep the warranty registration card and the Invoice, for the record when we need to maintenance, Technological innovation, Calibration, etc.