Tag Archives: Auto Assembly

PCB Unloader \loader and Destacker from production to packaging.

PCB Unloader \loader and Destacker from production to packaging.

 

1. Purchase all kinds of materials according to order.

 

 

2.     Frame installation of the entire machine.

3. Installed power motor

4.      Install PLC control box.

5.    Install sensor and belt.

 

6.Install the cover

7.Install the LOGO

033018_0837_PCBUnloader10.jpg

 

8. Install the program and test the machine.

9 .Use PCB board to test machine.

10.Use a magazine test machine.


 


11. Aging operation week

 

 

12. Simple packing before shipment.

13. On the day of shipment, use the export wooden box vacuum packing,


 


 

 


 


 


 


 

 

 

 

14. Arrange forwarders to pick up the goods.

 

 

 

 

 

 

 

Four machines were shipped and shipped to the United States via freight forwarders.

 

ming@smthelp.com

How to use SMT filter to ensure the quality of SMT products?

SMT Filter

SMT filter cotton is usually replaced in three months, otherwise it will be blocked, affecting the use effect.

Filter has the following characteristics.

1.Is a high performance and high efficiency filter cotton non-woven processing using organic hot-melt synthetic fiber and;

2, increasing structure, using gradually encrypted multi-layer technology, that is, the fiber density in the direction of pure air will increase gradually, and the higher filtration efficiency can be blocked at different levels of density according to the size of dust, which will more effectively accommodate more dust.

3, efficient filter cotton sticky treatment, filter material after full dipping, because the adhesive penetrated the media completely, so that the dust particles can not pass through, so that the overall filtered air flow evenly diffused, forming laminar flow state, to achieve the best spraying effect.

 

 

 

 

Does anyone need SMT filter cotton? Factory price.

Please feel free to contact us if necessary.

info@smthelp.com

ming@smthelp.com

 

How is SMT magazine installed? And how to use it

How is SMT magazine installed? And how to use it?

ESD SMT magazine 10ESD SMT magazine 13 ESD SMT magazine 12

ESD SMT magazine 14ESD SMT magazine 15ESD SMT magazine 16ESD SMT magazine 17ESD SMT magazine 19ESD SMT magazine 22ESD SMT magazine 21ESD SMT magazine 20

ESD SMT magazine
ESD SMT magazine

ESD SMT magazine 2ESD SMT magazine 3ESD SMT magazine 4ESD SMT magazine 5ESD SMT magazine 6ESD SMT magazine 7ESD SMT magazine 8ESD SMT magazine 18ESD SMT magazine 9ESD SMT magazine 14ESD SMT magazine 25ESD SMT magazine 24

 

…Website detailed product introduction page.:

https://www.smthelp.com/product/esd-anti-static-smt-pcb-magazine-rack-for-the-manufacture-assembly-storage-and-transfer-of-pcb/

 

S-6000V SPECIFICATION

Catalog

1.Description 2.Specification 3.Feature 4.Operation panel 5.Operation Guide

  • Menu Function
  • Programming Process
    • Calibration
    • Place strip

 

  • Material Station Setting
  • Place PCB board
  • Import coordinate
  • Puzzle Set
  • Operation Procedure
    • Basic Procedure
    • Safety

 

  • Maintenance and management
    • Maintenance
    • Common Faults
  • Configuration
  • Quality Guarantee

 

 

 

 

 

 

 

 

 

 

 

 

  • Description

S-6000 is dedicated to research and develop electronic products, it is a small desktop type machine which suits for small and medium-sized enterprise assembly line is developed by our company. This machine has

 

superior function 1.small batch production. 2. Experiment, research and development. 3. Sample Preparation and trial-produce. 4. Processing and Mounting LED SMT, etc.

The main characteristic of S-6000 is small volume, Mounting very fast, high precision when it works, simple operation, stable running and competitive price. Not only can help you to avoid the mounting instability by man-made, but also can help you to solve the problem like high labor cost, high site cost, low production efficiency, and so on. Our product can greatly improve the productivity.

 

 

 

  • Specification

 

Desktop Automatic Budget SMT Machine
Model

S-6000A

S-6000V

Applicable PCB

18mm*18mm-305mm*368mm

Visual System

up visual system

up and down visual system

Visual function

Mark point positioning function

Placement Head Quantity

2

Feeders

no

20

Strip Roller Quantity

27

26

 

IC Tray

 

no

 

1 Shelves

Mounting Capability

3000PCS/h

3000PCS/h

Mounting Accuracy

±0.03mm

 

Applicable Components

 

0402~24mm, CHIP, SOP, QFP, SOT

Tape Width: 8mm,12mm,16mm,24mm

External Dimension

750*633*430

648*690*470

Weight

59KG( 85.5KG including the package)

63.5KG( 90KG including the package)

Vacuum Pump

-92KPA (Included, Mute Pump)

Vacuum Pump Quantity

2(Included, Mute Pump)

Power Supply

220V , 50Hz

Average Working Power

100W

 

 

  • Feature
    • On the basis of programming and control system of WindowsXP, it is supported to import the coordinate file and online programming
    • vision correction: Mounting vision correction, Machine tool vision correction
    • 2 Placement Heads can work in the same time and the mounting range is big. It supports big and thick component. 4 placement heads can be choosed
    • Laser alignment, online programming
    • Vacuum detection, intelligent discriminant good or bad adsorption
    • Detection of material lack, automatic alarm
    • Support multi-feeding ways: feeder belt, feeder, IC tray, IC material tray
    • Encapsulation apply

 

  • common resistance, capacitance, inductance    and diode

 

  • SOP series

 

  • QFN, TQFP, BGA

 

  • TO252    SMA SMB
 

 

 

 

 

SOP-8 (SO8) narrow

SSOP-20 wide

TSOP-44

 

 

 

SMA

SMB

OT252

5. SOT series  

 

 

 

0402, 0603

0805, 1206

1210, 1812

2010, 2512

3528, 5050

LL34

TQFP-144

 

 

 

SOT-223

SOT-23

SOT-89

 

 

 

  • Operation panel

    • Reset Button:    Reset the system data can be restored to the initial state
    • Lighting Button:    The light switch
    • Acceleration and deceleration: Adjust the machine speed
    • Step Distance Button:    Adjust the step distance, step distance: 0.025    0.2    1    5    25 100    mm) Standard step distance: 5
    • Left and right, Up and down Button:    Move the direction key
    • Start/stop:    decide when the machine work start and suspend
    • Emergency stop button: Machine is in wrong operation, click this button, the machine stops running and in the locked state. After solve the problems, this button will rotate rightwill be back to start, open unlock Safe , the machine will work properly
    • Alarm:    Color light alarm, Red is stop state, green is working state. When the machine at work when a fault occurs, the red lights and alarm

 

  • Operation Guide

    • Menu Function

Level 1 menu
nameLevel 2menu
nameMenu functions instructions
FileNew FileImport and build new coordinate filesOpen FileOpen the saved file SMT programmingEditCheck the dataCheck list configuration material stand material unit
configurationshortcut keyCut and paste, paste, copy, delete

SettingBackup and recovery machine
parametersMachine tool fault
solvingCheck system failureCalibrationBefore using equipment calibration machineSystem of
material stripBuilding material components encapsulation, information and
material feed configurationSystem of
componentEstablish station components packaging information

ControlUnlockUnlock the machineLockLock the machineHeatingHeating the machineOpen cursorOpen the machine cross cursorClose cursorClose the machine cross cursor
ViewToolbarCould show and hide the toolbarList to adapt to
the widthReduce and enlarge the programming listHelpAboutView the system version informationMachine
debugging toolsCan debug and test the function of each part of the machine

Programming Process

Machine Calibration -> Put Material Strip    –> Set Material Stationcheck material -> Put PCB    -> Import Coordinates -> Puzzle SetCheck PCB

  • Calibration

Enter the menu- Set -> Calibration, Align the cursor, nozzle, pull needles and other equipment in order one by one, details are in the corresponding instructional videos.

 

  • Put Material Strip

Put the material strip on the shelf, details are in the corresponding instructional videos.

  • Material Station Setting

Set the material stand center coordinates, broaching coordinates (for belt material stand), Set column spacing (for disc material stand), This process is referred to as “Material Station Setting”, details are in the corresponding instructional videos.

  • Place PCB board

Put empty PCB board with no solder paste on the machine, Carefully adjust the distance of the jig, To ensure that the PCB securely holding.

  • Import coordinate

Enter the main menu file – > new file, import a coordinate file. Support import the coordinate file and online programming coordinate file PCB software: PADS, CAM350, protel99, Altium Designer and so on, details are in the corresponding instructional videos.

  • Puzzle Set

Choose from two of the far patch points, To establish the corresponding relation of the origin and the origin of
the machine tool programming, This process is referred to as “Puzzle Set”, details are in the corresponding
instructional videos.

  • Operation Procedure

    • Basic Procedure

 

 

 

->

 

->

Solder Paste

S-6000V

Reflow

 

Solder Paste -> SMT pick and place machine -> Reflow Soldering

 

 

  • This machine has a certain dangerous, non-professional workers do not operate.
  • Before using,Please ensure that the machines work platform area no obstacle to run again, in the run process, do not put your hands in the working area and cover the protect shell.

 

  • Maintenance and management

    • Maintenance

      • Keep the machine clean,do not put anything on the machine, and also close the protection shell. Cover the protection shell and disconnect the power switch under no use the machine circumstance.
      • Stopped for a long time before using again, put lubricating oil in the X Y axis,keep the machine running smoothly.
      • Using the nozzle for the long time, please clean and make sure the machine is unblocked.
    • Common Faults

      • The needle do not work: Possible reasons:
  • Pull needle can not move down, check to pull needle power supply.
  • Needle couldn’t lift, check whether the needle stuck, the system will be an error. If stuck to artificial troubleshooting, to pull the needle back to normal.
    • The nozzle do not work:

      Possible reasons:

      • Check whether the suction nozzle is fixed in place.
      • Whether the suction nozzle deformation or blocked.

 

 

  • Configuration

 

 

  • Quality Guarantee

We are not in favor of users to repair itself.

The machine warranty is 1 years, When the machine has any problems in this period, we could repair and change. But in any case, our company’s responsibility can’t more than the purchase price of the product.

If the machine have any problems in the using process, according to the common failures suggest and the solution still cannot be solved, the user shall not open the case, please contact our company’s Marketing Department or agents.

For the faults caused by the manufacturing defects, our company is responsible for free repair or

replacement products.

This guarantee is only applicable to normal use of equipment, and the absence of damage or improper use. The warranty does not include the problem/fault caused by the following reasons:

  • Repair or change the machine without authorization.
  • The proper use of, inadvertent use or accidental, etc.

Please keep the warranty registration card and the Invoice, for the record when we need to maintenance, Technological innovation, Calibration, etc.

Automatic desktop SMT pick and place machine

Automatic desktop SMT

pick and  place machine

 

 

 

Model: S-6000V

 

Programming manual

Catalog

  • Import Material Order

    • Import the coordinate file
  • Material Stack Configuration
    • Coil stock and tray stock

 

  • Material stack configuration function
  • Mounting Setting
    • Mount setting function and introduction
  • Puzzle Setting
    • Quick makeup
  • Program Runs

 

SMT system programming tutorial

 

 

 

  • Import Material Order

    • Import the coordinate file

Import PCB file coordinates directly and scraping PCB components coordinates manual.

  • Import PCB coordinates

PCB coordinate document template, it is the CSV file.

Open control system main interface – > file – > new file – > import coordinate.

The CSV file, PCB general has Top layer and Bottom layer element coordinates, please confirm the current PCB is the top layer or the bottom layer, choose in the lower left corner coordinates. Then click the lower right corner → the import button.

Import the coordinate file function instructions:

 

Import the coordinate file function instructions

Option name

Operation

instructions

Coordinate

surface

Choose the Top layer and Bottom layer to import coordinate

components.

Flip coordinate

Select this option, will perform PCB flip horizontal coordinates

 

Flip Angle

Option

Allow Blank

When coordinate file have the margin, import coordinate indicates a blank space, must be made to modify the file and then import, avoid programming error.

Select this option, will ignore the coordinate file integrity, errors

may result in mounting components.

 


  • Grab the coordinate file by hand

  • Main interface in the upper right corner click open control system→Grab the coordinate To manually add the new coordinates


    • Manually add the new coordinates


    X Y positioning equipment function

 

X Y positioning equipment function

Option name

Operation

function

drop-down

 

options

Option

Choose the cursor, nozzle 1, nozzle 2 to grab positioning tool of the coordinate.

Open cursor

Close cursor

Back to Home

Execute

Machine return to original state

 

 


Stepping set and X Y movement Function

 

Stepping set and X Y movement Function

Option name

Operation

Function

Stepping set

Option

Alternatively the step size of the X Y directions

X Y movement

Execute

Up and Down, Leaf and Right button could Operate X Y direction positioning, In operation, please don’t close to the machine tool

 

 


Manual input coordinate function

 

Manual input coordinate function
Option name

Operation

Function

Bit No.

Modify

General is number, To manager the PCB program more

clearly, fill the PCB current anchor element bit number.

Component Package

Fill the PCB current anchor element component package.

Center X

Automatic acquisition

Operation the movement direction key to the PCB component packaging center, Automatically obtain X Y

coordinate value, please do not modified by hand.

Center Y
Angle

Modify

Angle of PCB component

Component Type

Type of PCB component

Note: After setting the above operation,, click “OK” to record coordinate current bit number. And then to do the next one. Directly to the center of the moving direction key to enter a number to setting, Click “OK” to finish record

coordinate current bit number.

 

 


 

  • Material Stack Configuration
    • Coil stock and tray stock
      • Coil stock: For the coil stock component putting.
      • tray stock: For the tray stock and tube IC component putting.
    • Material stack configuration function
      • Material stack configuration function

 

Material stack configuration function

Option name

Coil stock

tray stock

station number

According to the material stack number

Program Component

Click and choice of material stack put components corresponding

component model, choose components are not allowed to repeat

Material System

Click into the system of material select stack corresponding packaging material with

configuration

Component

Click into the system components and system interface to select material

with the corresponding system components package

 

Calibration center

Click on the center coordinate values into the center calibration interface,

moving XY direction calibration feed tray placed in the center of the stack and elements to get set up

Calibration broaching

Click broaching broaching coordinate values into the calibration interface, moving XY direction calibration broaching

center to get set up

Initial angle

Material stack element display angle, the system default 90 ° degrees

Rows , columns line

spacing, column space

Modify the settings for each display from the ranks of the number and the element array tray

material

Adapter nozzle

2 head: left one is 1,the right one is 2, according to the different elements

of the package material stack, could change any head.

Flight Speed

Normal:30000pps, Special components can be customized flight speed.

The smaller data , the slower operating speed

More materia
l stack
option
(Picture
6)

Pick up

 

speed

Refers to the suction nozzle picking up speed, Normal: 20000pps.

The smaller data , the slower pick up speed

Pick up

 

Depth

Refers to the suction nozzle distance with the end face contact material stack material when pick up the component, Through the calibration can get picked up depth data, Special component separately select pickup

depth

Pick up

 

alone

To some special material stack, setting the speed the depth separately.


 

 


 

  • Multi-line batch modification Description

 

Multi-line batch modification Description
Description: Bit column number , hold down the left button to select a number of modifications can

make the following batch modify.

Option Name

Operation

Description

Center X  

Modify

batch settings calibration center X coordinate of material stack

Center Y

batch settings calibration center Y coordinate of material stack

Broaching partial

X

batch settings Broaching partial X coordinate of material stack

Broaching partial

Y

batch settings Broaching partial Y coordinate of material stack

Pick up depth

batch settings pick up depth of material stack

Adapter nozzle

Option

batch settings adapter nozzle of material stack

 

 


  • Material stack debugging tools, data checking function description

 

Material stack debugging tools, data checking function description
Option Name

Operation

Description

Material stack test  

 

Execute

Pick up test for calibration finished material station configuration

list

Save material

station to the file

Save the material station file for calibration finished material station configuration list, it could make it easy for the nest use.

Loading the material station

from the file

Can be loaded directly with the saved material station.

Check no material

Check the Program Component in the material station

configuration list for no material.

Check double

material

Check the Program Component in the material station

configuration list for double material.

Check nozzle

vacancy

 


  • Mounting Setting
    • Mount setting function and introduction

 

Programming parameters automatically get in after the second material Stack Configuration.

 


 


  • Calibration Function description

  • PCB information – Align programming origin

    Click the Align program into the coordinate system origin correction interface.

    Calibration Make sure whether the splint placed parallel to the PCB in place, subject to the plywood base point, and then calibrate.

    Calibrating the far two point coordination ( reduce the error), Click OK after finished

 

calibrate.

  • Setting Mark point ( This setting must be completed – after operating alignment program origin )

    Set Mark Point, choose a more independent square or circular Mark point as calibration points.( (Note: Mark point usage; in the fourth programming due to the PCB board or puzzle on the origin lead to error, click Mark point to automatic correct board )

  • Calibration ( This setting must be completed – after operating alignment program origin )

    Calibration is used to correct a separate placement coordinate with the actual Mark-point calibration.


  • Other Setting

    Reset the default placement coordination, mounting XY coordinate reply for source file coordination.

 

Check invalid pick up material station, check whether the configuration is complete.

 

  • Puzzle Setting

    • Quick makeup

It can horizontal and vertical puzzle PCB.

 

 


  • Origin offset correction

  • Manual correction and automatic correction
  • Puzzle calibration Make sure whether the splint placed parallel to the PCB in place, subject to the plywood base point, and then calibrate.

    Manual correction: Click the PCB list of coordinates to enter the calibration correction, respectively coordinate 2 far point calibration.( reduce the error), If there is the puzzle PCB, then do the first PCB, and send and so no. The same way to calibrate.

 


 

Mark point automatic correction: one-time auto-complete according to automatic Mark point on board.

 


  • Program Runs

  • Program option function 5.1.1 Function

 

 

 

 

Option Name

Operation

Description

Base plate Depth

Calibration

Nozzle and plywood PCB contact distance, setting through the

calibration.

Optimization Option

 

Option

Dual stepper reel, can improve the placement rate.

 

 

Nozzle

The default double election: if canceled a nozzle will not be placement relative programming can not be involved in SMT production process, two nozzles are canceled, the program

can not be generated.

 


  • Run the patch
    • Function

 

Option Name

Operation

Description

 

Test mounting

Option

Select the test mounting, roll feed zone does not feed tray,

please do not put components, SMT will simulate patch

End the process when

the error occurred

Selected, SMT work when other material stack error will end the current SMT all the work, and stop running

Speed Stalls

Set

The smaller stalls, The slower SMT run speed

Starting line number

It may be the current line number bit number for starting SMT

placement

Back Home

 

 

Execute

Back to initial state.

Start

Start SMT run

Pause / Resume

When SMT work, click this button, it could pause, and click

again, it could resume to work.

End

End the current work.


5.3 Mount coordination Preview

Function: You can preview the imported PCB plots, red for the selected package components , it can zoom right to select the bit number to view the preview package management.

JUKI nozzle :Which is the most used?

JUKI nozzle

Use black material Seiko forming – wear long life

German technology to create high precision – beyond the original quality

  1. Applicable models: JUKI placement machine

KE2000 series KE2010 KE2020 KE2030 KE2040 KE2050 KE2060 KE2070 KE2080 KE-3010A KE3010ACL KE3020VA JX series JX-100 JX-200 JX-300LED JX-100LED JX-350 , FX series FX-1, FX-2, FX-3, FX-3R, FX-3RA.

  1. Using nano-aviation materials, through ultra-precision machining and grinding, the nozzle will not wear out and become white. It can be durable.

 

 

JUKI nozzle JUKI nozzle JUKI nozzle JUKI nozzle

JUKI nozzle

JUKI nozzle

 

JUKI nozzle

 

● our advantages:

Production advantages: the use of close CNC / milling machine, lathe, grinder, line cutting 35 world first-line brand processing equipment, to make Seiko quality. Non-standard nozzles and the workpiece can be quickly customized, 2-3 working days can be delivered, ultra-rush orders can be shipped the same day.

Long-term inventory, a large number of conventional suction nozzle stock, immediately after the order can be shipped, order to reach 1,000 US dollars can be shipped for free
Price advantage: Suction nozzle and SMT placement machines are a variety of peripheral equipment accessories are sold at preferential prices. Truly Seiko quality, the Chinese price, used to repay customers. We only do Seiko quality, low-end high-margin products do not do!
Team advantage: We have a group of 20 years of experience with automatic insertion machine, SMT machine service engineer team
Payment advantages: As long as you are a factory customer, we can do monthly payment

JUKI nozzle

Buy now for just $ 25, please click on the link for more details

 

We also sell all kinds of brand accessories, such as JUKI,universal, panasonic, yamaha, samsung, Fuji, Siemens, TDK

If you have any needs, please feel free to contact us:

info@smthelp.com

ming@smthelp.com

JUKI nozzle

FUJI XP142/143 2.5/3.7# Nozzle

 SAMSUNG nozzle  CP45FV/SM420 CN065 CN040 CN220 CN400 TN220 TN065

Panasonic nozzle Panasert- smt nozzle for pick and place machine

 

3D Viewing SMT spare parts in THT PCB Machine

       

      We  Provide different spare parts and wearing parts of different brands and models.(UIC,TDK,Panasonic,Samsung,Fuji,Juki,SIMMENS……) Only need to tell us your parts‘ machine model and P/N. Fuji TDK Juki Samsung YAMAHA  UIC Panasonic

      www.smthelp.com

      Why Choice Us?

      • We owning 10 years experience in providing SMT/EMS services.
      • Familiar design and engineering capability both on Hardware and software.
      • Successful design experience in SMT line.
      • Lean manufacturing.
      • High mixed, high value, low volume business expertise service.
      • Flexible operation, fast response and total satisfaction.
      • Good after-sales and extra value creation services including logistics support, valet procurement, supplier audit service and in factory office offering.
      PCB assembly

      Surface Mount Assembly Classifications for EMS

      Surface Mount Assembly Classifications

      Three general classes for the intended end use of electronic assemblies have been established. As applications and functionality increase there may be overlap of equipment between classes. The owner of the application has the responsibility to determine the class that applies. Although a single class may be referenced, specific requirements defined in other classes may apply as well. If a class is not stated for a criterion then the single criterion applies to all classes.

      Class 1: Consumer Products: This class of product includes non-critical applications which shall be reliable and cost effective but for which extended life is not the primary objective. Examples include products manufactured for general consumer applications.

      Class 2 – General Industrial. This class includes high performance commercial and industrial products in which extended life if required but for which uninterrupted service is not critical. Application and environmental considerations should be taken into account.

      Class 3 – High Reliability. Equipment in this class includes those equipment which continued performance is critical, equipment whose downtime cannot be tolerated, or equipment used as a life support item. Unless otherwise specified, Class 3 shall be used for soldering requirements on military electronic equipment.

      Printed circuit assemblies are manufactured in a variety of ways, exclusively using smt devices or smt mixed with through-hole components. Boards which have both SMC’s and through-hole components are called mixed technology boards. Surface

      mount components are conventionally attached to the substrate using the reflow or the wave soldering process. Typically PCBs are assembled in one of the following ways and categorized as:

      Type 1:

      SMC’s only are placed on one or both sides of a printed circuit board. The components are attached via the Reflow soldering process.

      Type 2:

      A combination of both surface mount and insertion mounted components on a printed circuit board. Both SMC’s and IMC’s are assembled on the top side of the board while SMC’s only are attached to the bottom of the board. Top side smt components are Reflow soldered, while the through hole and bottom side smt components are Wave soldered.

      Type 3:

      IMC’s are assembled on the top side of the board while SMC’s only are attached to the bottom of the board. The components are soldered in place via the Wave solder process.

      The fast growth of these applications and advanced packages has led to the development of high density boards. As the industry increases the use of these boards and packages in its products, two of the greatest challenges that it will face are; establishing effective printing guidelines and utilizing equipment that can reliably produce a wide variety of assemblies.

      A company’s success or failure in the surface mount industry will weigh heavily on its ability to adapt to automated manufacturing practices through innovative product design and development. Manufacturers can effectively compete in the electronics marketplace today only by utilizing automated equipment throughout the entire SMC assembly process. This includes addressing changes in the SMC production process from initial board printing to final inspection. The companies that do not act positively on these factors and successfully adapt to changing trends in the electronics market will find their business being lost to competitors and foreign ventures.

      Type 1 – Single Sided SMT
      SMT Components (Primary Side only)

      Print Solder Paste Place SMT Components

      Reflow Solder

      Clean(if required) In Circuit Test/Rework

      Surface Mount Process 1-13

      AI, Auto Insertion : Axial Inserter; Radial Inserter; JW (Jumper Wire) Inserter; Odd form Inserter; PIN inserter; Eyelet Inserter; Terminal Inserter IM, Insertion Mount,MI,Manual Insertion,DIP,  PCB Assembly,Chip Mounter, Pick and Place,  IC Mounter, High Speed Mounter, Wave soldering,LED lighting, LED Lamp, LED Display,  LED tube,UPS, Power Converter, Power Adepter, Mobile Charger, PCB board handling system,  Loader, Unloader, Conveyor,Shuttle,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box

       

       

       

       

       

       

       

       

       

       

      Type 1 – Double Sided SMT
      SMT Components (Primary & Secondary Side)

      Print Solder Paste Place SMT Components

      Reflow Solder

      Clean(if required) Flip PCB

      Print Solder Paste Place SMT Components

      Reflow Solder

      Clean(if required) In Circuit Test/Rework

      Surface Mount Process 1-14

      AI, Auto Insertion : Axial Inserter; Radial Inserter; JW (Jumper Wire) Inserter; Odd form Inserter; PIN inserter; Eyelet Inserter; Terminal Inserter IM, Insertion Mount,MI,Manual Insertion,DIP,  PCB Assembly,Chip Mounter, Pick and Place,  IC Mounter, High Speed Mounter, Wave soldering,LED lighting, LED Lamp, LED Display,  LED tube,UPS, Power Converter, Power Adepter, Mobile Charger, PCB board handling system,  Loader, Unloader, Conveyor,Shuttle,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box

       

       

       

       

       

       

       

       

       

       

       

       

       

       

       

       

       

       

       

       

       

      Type 2 – Mixed Technology
      SMT &Through-Hole Components (Primary Side) Passive SMT Components (Secondary Side )

      Surface Mount Process 1-15

      Squeegee Aperture Paste

      On Contact

      Frame

      Print Solder Paste Place SMT Components

      Reflow Solder

      Components

      Flip PCB

      Place SMT Components

      Cure Adhesive Flip PCB Wave Solder Clean (If Needed) Test / Repair

      Insert / Clinch Through-Hole

      PCB

      Apply Adhesive (secondary Side)

      AI, Auto Insertion : Axial Inserter; Radial Inserter; JW (Jumper Wire) Inserter; Odd form Inserter; PIN inserter; Eyelet Inserter; Terminal Inserter IM, Insertion Mount,MI,Manual Insertion,DIP,  PCB Assembly,Chip Mounter, Pick and Place,  IC Mounter, High Speed Mounter, Wave soldering,LED lighting, LED Lamp, LED Display,  LED tube,UPS, Power Converter, Power Adepter, Mobile Charger, PCB board handling system,  Loader, Unloader, Conveyor,Shuttle,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box

       

       

       

       

       

       

       

       

       

       

       

       

       

       

       

       

      Type 3 – Mixed Technology Through-Hole Components (Primary Side) Passive Surface Mount Components (Secondary Side )

      Flip PCB

      Place Surface Mount Components

      Surface Mount Process 1-16

      Insert / Clinch Through-Hole Components (Primary Side)

      Apply Adhesive (Secondary Side)

      Cure Adhesive Flip PCB Wave Solder Clean (If Needed) Test / Repair

      AI, Auto Insertion : Axial Inserter; Radial Inserter; JW (Jumper Wire) Inserter; Odd form Inserter; PIN inserter; Eyelet Inserter; Terminal Inserter IM, Insertion Mount,MI,Manual Insertion,DIP,  PCB Assembly,Chip Mounter, Pick and Place,  IC Mounter, High Speed Mounter, Wave soldering,LED lighting, LED Lamp, LED Display,  LED tube,UPS, Power Converter, Power Adepter, Mobile Charger, PCB board handling system,  Loader, Unloader, Conveyor,Shuttle,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box

      S4000-Specification

      How to invest LCD TV Final Assembly factory

      Volume Requirements

      • Total estimated time to complete weekly- production volumes with proposed equipment set = 160 hours/per week (+/- 10%)

      Notes:

      • Available time is 80 hours (16hours x 5days)!
      • Factory efficiency not optimum due to:
      • Weekly Scheduling
      • Bottle Neck is SM Lines (Top/Bottom)
      • Occupation of Lines, High Volume PC’s
      • For schedule improvements we propose:
      • To add and reconfigure SMT lines, create dedicated HV PC & PC Monitor SM lines
      • Increase inventory, make longer runs, increase weekly batches, warming up Factory

      IM Lines

      DIP, PCB Assembly,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter, Wave soldering,LED lighting, LED Lamp, LED Display, LED tube,UPS, Power Converter, Power Adepter, Mobile Charger, PCB board handling system, Loader, Unloader, Conveyor,Shuttle, Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box

      • Number of Lines : 3
      • Machine Set: Radial S-3000 x 3, Axial S-4000 x 3
      • Cycle time: Average 15 seconds
      • Intrinsic Availability: 90%
      • Mean Time To Repair: 120 seconds

      SM Lines

      • Number of Lines : 4
      • Machine Set: High Speed Chip mounter x 2, IC mounter x 1
      • Cycle time: between 12.60 & 25.29 seconds
      • Intrinsic Availability: 90%
      • Mean Time To Repair: 120 seconds

      DIP, PCB Assembly,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter, Wave soldering,LED lighting, LED Lamp, LED Display, LED tube,UPS, Power Converter, Power Adepter, Mobile Charger, PCB board handling system, Loader, Unloader, Conveyor,Shuttle, Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box

      MI Lines

      • Number of Lines : 4
      • Machine Set:
      • 10 x Assembly stations,each line
      • Delta 5 Wave Solder, each line
      • 4 x Test & Inspect stations, each line
      • Average Cycle Time: 25 seconds

       

      DIP, PCB Assembly,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter, Wave soldering,LED lighting, LED Lamp, LED Display, LED tube,UPS, Power Converter, Power Adepter, Mobile Charger, PCB board handling system, Loader, Unloader, Conveyor,Shuttle, Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box

       

       

       

       

       

       

      LCD TV FA Lines

      • Number of Lines : 2
      • Machine Set:
      • 16 x Assembly stations
      • 3 x L-Shape Soak System 30 min
      • Simulation Soak is 30 min with 30 stations x 3
      • Final QC/Test and Pack Out, 3 stations
      • Two identical Lines (19” to 42”) for optimum Efficiency & Flexibility
      • Average Cycle Time: 24 seconds/station

      DIP, PCB Assembly,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter, Wave soldering,LED lighting, LED Lamp, LED Display, LED tube,UPS, Power Converter, Power Adepter, Mobile Charger, PCB board handling system, Loader, Unloader, Conveyor,Shuttle, Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box

       

       

       

       

       

       

       

       

      PCB Assembly,SMT,PCB,AI,THT,LED DIP, PCB Assembly,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter, Wave soldering,LED lighting, LED Lamp, LED Display, LED tube,UPS, Power Converter, Power Adepter, Mobile Charger, PCB board handling system, Loader, Unloader, Conveyor,Shuttle, Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box 1 S-4000_副本 S4000-Specification-3 PastedGraphic-3

       

       

       

      Catch2303

      How to maintain Auto Insertion and SMT machine — ESD Cleaning and Testing Procedures

      Procedures and Adjustments

      CAUTION

      The following procedures explain how to properly clean and test an ESD surface.

      Clean an ESD Surface

      Do not use abrasive or highly alkaline cleaners on polycarbonate. Never scrape polycarbonate with squeegees, razor blades, or other sharp instruments. Benzene, gasoline, acetone, or carbon tetra chloride should never be used on polycarbonate. Do not clean polycarbonate in the hot sun or at elevated temperatures.

      1. Using a sponge or soft cloth, wash the ESD-protected surface with either a mild detergent or Windex product and lukewarm water.
      2. After washing, rinse with water and dry thoroughly with a chamois or moist cellulose sponge to prevent water spots.
      3. To protect the ESD surface after rinsing and drying,  recommends applying Kleenmaster Brillianize®. This application helps to maintain the static dissipative coating and reduce the accumulation of dust.

      Test Static Dissipative Covers

      Periodically and after maintenance, check the machine covers to determine if the dissipative qualities of the cover have changed. The following procedure ensures that static dissipative covers are in fact dissipative.

      Tooling

      Surface resistance meter (such as 3M 701 Surface Resistance meter and probe).

      Comments

      The surface resistance should be less than 109 ohms in all areas. If the cover package is no longer dissipative, contact you Universal Instruments Corporation sales representative.

      Procedure

      1. Clean the static dissipative covers using the Clean ESD Surface procedure to ensure the accuracy of the test.
      2. Using the surface resistance meter, follow the instructions provided by the manufacturer to measure the surface resistance of both the inside and outside of the covers. Measure the resistance at all four corners and at several areas in the middle of the cover. This test checks the integrity of the ESD coating.
      3. Connect the ground path resistance probe to the meter and chassis ground.

      The path to the ground should not be higher than the surface resistance. If it is, clean the frame connections, repair loose or corroded fasteners and ground straps, and check tracks for dirt and/or corrosion.

      4. Measure the ground path from the covers to the chassis ground. Take this measurement from both surfaces and all four corners of each cover.

      mmexport1424394795594

      How to improve Auto insertion machine spare parts lifetime ?

      Continuity Tube Life Expectancy

      Applies to tubes used in Generation 8 clinch units.

      The expected life span of a Continuity Tube is dependent upon a number of factors including:

      • Lead Composition

      A Continuity Tube that is subjected to steel leaded components will cause more stress between the cutter, the cutter Bushing, and the continuity Tube. Expect to experience a higher wear rate on a continuity tube that is subjected to stiffer lead material than a continuity tube that is subjected to softer leaded material.

      • Lead Diameter

      A larger lead diameter will cause more stress between the cutter, the cutter bushing, and the continuity tube. Larger leads being cut will accelerate the wear of a Continuity Tube.

      • Tooling Maintenance

      Worn Tooling (cutters and cutter bushings) will cause the scrap lead to ‘tear’ instead of cut with a sharp clean cut. This ‘tear’ in the lead will accelerate continuity tube on both the metal tube and the plastic surrounding the metal tube. The tooling should be changed at recommended intervals, sooner if tearing of leads is noticed.

      • Working Environment (dust, humidity, temperature, etc.)

      The continuity tube should be kept as clean as possible. Dust buildup caused as a result of the cut/form process and clinching process will grind into the metal tube and the plastic surrounding the metal tube possibly causing accelerated wear of the continuity tube.

      There are too many variables associated with the performance of a continuity tube to allow Universal to list it as ‘consumable tooling’ and publish an estimated life span. The greatest life span will be generated by keeping the continuity tube as clean as possible, keeping the lead length within the middle of acceptable lead length range, and changing the cutters and cutter bushings on a regular basis.

      Continuity Tubes and False Insertion Errors

      Proper continuity lead sense is dependent upon the relationship between:

      • the continuity tube
      • the cutter
      • the angle of the lead being cut
      • the lead length as the leads are cut.

      It is important the lead is bent and touches the continuity tube before the cut takes place, making the position where the lead enters the cut and clinch assembly very important.

      As the cutter moves across to the cut position, the lead begins to bend in the direction of the continuity tube.  However, once the lead is pinched between the cutter and the cutter bushing, the scrap portion of the lead will no longer be pushed toward the continuity tube.  At this point the scrap portion of the lead will actually be forced in the opposite direction of the continuity tube as the cutter shears through the lead.

      The following scenario describes what happens if the lead length is set too short.  In other words, the lead entrance to the cutter bushing set so the lead is very close the cutter bushing shear point.

      By setting the lead length too short, (the lead too close to the cut point of the cutter bushing), the scrap portion of the lead will not be bent far enough to reach the continuity tube as the cutter bends the lead, resulting in a false insertion error.  In other words, if the lead reaches the cut point before it has been bent far enough to touch the continuity tube, a false continuity error may occur.

      On the other hand, having the lead length too long may cause accelerated wear and damage to the continuity tubes.  Forcing the lead into the continuity tube with too much force will cause denting of the continuity tube and wear of the plastic insulation, resulting in premature failure and false continuity errors over time. 

      Cutter Stroke Speed and false Continuity Errors

      The length of time necessary to drive the Cutter from the home position, to the extended ‘cut’ position, can affect continuity sensing.  If the cutter speed is set too slow, the cutter air pressure is insufficient, or a mechanical assembly used in the operation of the cutter stroke binds, the cutter will not reach the component lead in the ‘window’ of time necessary for continuity to be sensed.  This will result in a false continuity error.  Examples of cutter stroke speed problems:

      • Pneumatic flow control for the cutters not properly set
      • Poor air flow from the valve to the cutter
      • Binding in the mechanical linkage from the cutter piston to the cutter
      • Lack of sufficient lubrication in the mechanical linkage from the cutter piston to the cutter
      • Incorrectly set cutter backstroke (the starting position for the cutter)
      • A torn O-ring on the cutter piston which causes a bind in the cylinder
      • Lack of sufficient lubrication on the O-ring for the cutter piston

      END