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3D viewing How Cut and Clinching in THT PCB assembly

      What is the ODM Product Solutions Process?

      ODM, OEM, PCB Manufacturing and PCB Assembly Services

      ONE-STOP PCB Assembly Solutions for EMS

      We provide the one-stop for ODM, OEM, PCB manufacturing and PCB assembly services which can help you effectively shorten the sourcing time and accelerate production to get more market share. From the design, procurement of materials, testing and mass production to the packaging and shipping, we can make your docking seamless. We supply high-end production equipment, advanced management methods, experienced engineers, and skilled workers to ensure the highest quality, efficiency, and specifications. We are on track to becoming the world’s leading supplier of electronic manufacturing services (EMS) in end-to-end solutions and products for customers in the area of consumer electronics, automation, medical, automotive, security, telecommunications, networking and intelligent devices, and more.

      ODM Product Solution Process:

      1. Feasibility analysis for technical, underlying application, and the mold.

      2. Schedule test and production plans.

      3. Submit program proposal including the overall progress of the project, the specific implementation of program, cycle, and cost estimates and other aspects of information.

      4. Schedule the hardware development: circuit diagram design, PCB circuit and shape design, sample processing, and other links.

      5. Schedule the software development: the design of customer UI, driver bugging, application development and debugging.

      6. Schedule the mold development: through CAD, 3D works build product outline, make sample and perform debugging.

      7. Test the Sample Stage: the results of the integration of technical samples, functional stability testing.

      8. Small batch stage: implement the customer acceptance test (UAT), through the actual use of the function, the application of feedback to return and make alterations toward improvement.

      9. Mass Production.

      10. File all of the project technical documentation.

      ODM Product Solutions Process
      PCBPCB assembly












      How Do You Store Components Long-Term?

      The Growing Need

      Long-Term Storage of Components

      The increasing requirement to store components for long periods of time creates challenges when accurately accounting for appropriate storage parameters. Whether you're protecting your ability to reproduce an identical product in the next year, safeguarding your inventory, or guaranteeing your price point, here are some considerations to make when storing your components long term.

      Shelf life for components is determined by both the Bag Seal Date and the Humidity Indicator Card (HIC). 12 Months - 2 Years (max).

      Moisture Control

      Using a Dry Packs and/or Dry Atmosphere Cabinet to control moisture is essential for long-term storage of components. Low humidity can be maintained with dry air or Nitrogen and the ability to regain optimal moisture levels within 1 hour.

      • < 5% Relative Humidity (RH)
      • Nitrogen @ 25 ° Celsius +/-5
      Temperature Control

      Temperature is a critical factor when considering all aspects of preservation of components, especially oxidation & intermetallic formation.

      12 Degress Celsius

      The optimum parameters are subject to the details of each component as labeled on related packaging. Use the detailed information according to each component. As a general rule, however, in order to control for oxidation, corrosion, and intermetallic formation it is recommended to store components for no more than 2 years, at 12 ° Celsius, <5%RH.

      Long Term Storage of Components | Smthelp.com










      PCB assembly

      Surface Mount Assembly Classifications for EMS

      Surface Mount Assembly Classifications

      Three general classes for the intended end use of electronic assemblies have been established. As applications and functionality increase there may be overlap of equipment between classes. The owner of the application has the responsibility to determine the class that applies. Although a single class may be referenced, specific requirements defined in other classes may apply as well. If a class is not stated for a criterion then the single criterion applies to all classes.

      Class 1: Consumer Products: This class of product includes non-critical applications which shall be reliable and cost effective but for which extended life is not the primary objective. Examples include products manufactured for general consumer applications.

      Class 2 – General Industrial. This class includes high performance commercial and industrial products in which extended life if required but for which uninterrupted service is not critical. Application and environmental considerations should be taken into account.

      Class 3 – High Reliability. Equipment in this class includes those equipment which continued performance is critical, equipment whose downtime cannot be tolerated, or equipment used as a life support item. Unless otherwise specified, Class 3 shall be used for soldering requirements on military electronic equipment.

      Printed circuit assemblies are manufactured in a variety of ways, exclusively using smt devices or smt mixed with through-hole components. Boards which have both SMC’s and through-hole components are called mixed technology boards. Surface

      mount components are conventionally attached to the substrate using the reflow or the wave soldering process. Typically PCBs are assembled in one of the following ways and categorized as:

      Type 1:

      SMC’s only are placed on one or both sides of a printed circuit board. The components are attached via the Reflow soldering process.

      Type 2:

      A combination of both surface mount and insertion mounted components on a printed circuit board. Both SMC’s and IMC’s are assembled on the top side of the board while SMC’s only are attached to the bottom of the board. Top side smt components are Reflow soldered, while the through hole and bottom side smt components are Wave soldered.

      Type 3:

      IMC’s are assembled on the top side of the board while SMC’s only are attached to the bottom of the board. The components are soldered in place via the Wave solder process.

      The fast growth of these applications and advanced packages has led to the development of high density boards. As the industry increases the use of these boards and packages in its products, two of the greatest challenges that it will face are; establishing effective printing guidelines and utilizing equipment that can reliably produce a wide variety of assemblies.

      A company’s success or failure in the surface mount industry will weigh heavily on its ability to adapt to automated manufacturing practices through innovative product design and development. Manufacturers can effectively compete in the electronics marketplace today only by utilizing automated equipment throughout the entire SMC assembly process. This includes addressing changes in the SMC production process from initial board printing to final inspection. The companies that do not act positively on these factors and successfully adapt to changing trends in the electronics market will find their business being lost to competitors and foreign ventures.

      Type 1 – Single Sided SMT
      SMT Components (Primary Side only)

      Print Solder Paste Place SMT Components

      Reflow Solder

      Clean(if required) In Circuit Test/Rework

      Surface Mount Process 1-13

      AI, Auto Insertion : Axial Inserter; Radial Inserter; JW (Jumper Wire) Inserter; Odd form Inserter; PIN inserter; Eyelet Inserter; Terminal Inserter IM, Insertion Mount,MI,Manual Insertion,DIP,  PCB Assembly,Chip Mounter, Pick and Place,  IC Mounter, High Speed Mounter, Wave soldering,LED lighting, LED Lamp, LED Display,  LED tube,UPS, Power Converter, Power Adepter, Mobile Charger, PCB board handling system,  Loader, Unloader, Conveyor,Shuttle,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box

       

       

       

       

       

       

       

       

       

       

      Type 1 – Double Sided SMT
      SMT Components (Primary & Secondary Side)

      Print Solder Paste Place SMT Components

      Reflow Solder

      Clean(if required) Flip PCB

      Print Solder Paste Place SMT Components

      Reflow Solder

      Clean(if required) In Circuit Test/Rework

      Surface Mount Process 1-14

      AI, Auto Insertion : Axial Inserter; Radial Inserter; JW (Jumper Wire) Inserter; Odd form Inserter; PIN inserter; Eyelet Inserter; Terminal Inserter IM, Insertion Mount,MI,Manual Insertion,DIP,  PCB Assembly,Chip Mounter, Pick and Place,  IC Mounter, High Speed Mounter, Wave soldering,LED lighting, LED Lamp, LED Display,  LED tube,UPS, Power Converter, Power Adepter, Mobile Charger, PCB board handling system,  Loader, Unloader, Conveyor,Shuttle,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box

       

       

       

       

       

       

       

       

       

       

       

       

       

       

       

       

       

       

       

       

       

      Type 2 – Mixed Technology
      SMT &Through-Hole Components (Primary Side) Passive SMT Components (Secondary Side )

      Surface Mount Process 1-15

      Squeegee Aperture Paste

      On Contact

      Frame

      Print Solder Paste Place SMT Components

      Reflow Solder

      Components

      Flip PCB

      Place SMT Components

      Cure Adhesive Flip PCB Wave Solder Clean (If Needed) Test / Repair

      Insert / Clinch Through-Hole

      PCB

      Apply Adhesive (secondary Side)

      AI, Auto Insertion : Axial Inserter; Radial Inserter; JW (Jumper Wire) Inserter; Odd form Inserter; PIN inserter; Eyelet Inserter; Terminal Inserter IM, Insertion Mount,MI,Manual Insertion,DIP,  PCB Assembly,Chip Mounter, Pick and Place,  IC Mounter, High Speed Mounter, Wave soldering,LED lighting, LED Lamp, LED Display,  LED tube,UPS, Power Converter, Power Adepter, Mobile Charger, PCB board handling system,  Loader, Unloader, Conveyor,Shuttle,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box

       

       

       

       

       

       

       

       

       

       

       

       

       

       

       

       

      Type 3 – Mixed Technology Through-Hole Components (Primary Side) Passive Surface Mount Components (Secondary Side )

      Flip PCB

      Place Surface Mount Components

      Surface Mount Process 1-16

      Insert / Clinch Through-Hole Components (Primary Side)

      Apply Adhesive (Secondary Side)

      Cure Adhesive Flip PCB Wave Solder Clean (If Needed) Test / Repair

      AI, Auto Insertion : Axial Inserter; Radial Inserter; JW (Jumper Wire) Inserter; Odd form Inserter; PIN inserter; Eyelet Inserter; Terminal Inserter IM, Insertion Mount,MI,Manual Insertion,DIP,  PCB Assembly,Chip Mounter, Pick and Place,  IC Mounter, High Speed Mounter, Wave soldering,LED lighting, LED Lamp, LED Display,  LED tube,UPS, Power Converter, Power Adepter, Mobile Charger, PCB board handling system,  Loader, Unloader, Conveyor,Shuttle,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box

      S4000-Specification

      How to invest LCD TV Final Assembly factory

      Volume Requirements

      • Total estimated time to complete weekly- production volumes with proposed equipment set = 160 hours/per week (+/- 10%)

      Notes:

      • Available time is 80 hours (16hours x 5days)!
      • Factory efficiency not optimum due to:
      • Weekly Scheduling
      • Bottle Neck is SM Lines (Top/Bottom)
      • Occupation of Lines, High Volume PC’s
      • For schedule improvements we propose:
      • To add and reconfigure SMT lines, create dedicated HV PC & PC Monitor SM lines
      • Increase inventory, make longer runs, increase weekly batches, warming up Factory

      IM Lines

      DIP, PCB Assembly,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter, Wave soldering,LED lighting, LED Lamp, LED Display, LED tube,UPS, Power Converter, Power Adepter, Mobile Charger, PCB board handling system, Loader, Unloader, Conveyor,Shuttle, Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box

      • Number of Lines : 3
      • Machine Set: Radial S-3000 x 3, Axial S-4000 x 3
      • Cycle time: Average 15 seconds
      • Intrinsic Availability: 90%
      • Mean Time To Repair: 120 seconds

      SM Lines

      • Number of Lines : 4
      • Machine Set: High Speed Chip mounter x 2, IC mounter x 1
      • Cycle time: between 12.60 & 25.29 seconds
      • Intrinsic Availability: 90%
      • Mean Time To Repair: 120 seconds

      DIP, PCB Assembly,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter, Wave soldering,LED lighting, LED Lamp, LED Display, LED tube,UPS, Power Converter, Power Adepter, Mobile Charger, PCB board handling system, Loader, Unloader, Conveyor,Shuttle, Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box

      MI Lines

      • Number of Lines : 4
      • Machine Set:
      • 10 x Assembly stations,each line
      • Delta 5 Wave Solder, each line
      • 4 x Test & Inspect stations, each line
      • Average Cycle Time: 25 seconds

       

      DIP, PCB Assembly,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter, Wave soldering,LED lighting, LED Lamp, LED Display, LED tube,UPS, Power Converter, Power Adepter, Mobile Charger, PCB board handling system, Loader, Unloader, Conveyor,Shuttle, Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box

       

       

       

       

       

       

      LCD TV FA Lines

      • Number of Lines : 2
      • Machine Set:
      • 16 x Assembly stations
      • 3 x L-Shape Soak System 30 min
      • Simulation Soak is 30 min with 30 stations x 3
      • Final QC/Test and Pack Out, 3 stations
      • Two identical Lines (19” to 42”) for optimum Efficiency & Flexibility
      • Average Cycle Time: 24 seconds/station

      DIP, PCB Assembly,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter, Wave soldering,LED lighting, LED Lamp, LED Display, LED tube,UPS, Power Converter, Power Adepter, Mobile Charger, PCB board handling system, Loader, Unloader, Conveyor,Shuttle, Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box

       

       

       

       

       

       

       

       

      PCB Assembly,SMT,PCB,AI,THT,LED DIP, PCB Assembly,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter, Wave soldering,LED lighting, LED Lamp, LED Display, LED tube,UPS, Power Converter, Power Adepter, Mobile Charger, PCB board handling system, Loader, Unloader, Conveyor,Shuttle, Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box 1 S-4000_副本 S4000-Specification-3 PastedGraphic-3

       

       

       

      DIP, PCB Assembly,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter, Wave soldering,LED lighting, LED Lamp, LED Display, LED tube,UPS, Power Converter, Power Adepter, Mobile Charger, PCB board handling system, Loader, Unloader, Conveyor,Shuttle, Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box

      Southern Machinery Digital Catalog of Machines

      Digital Catalog of AI/SMT Machines

      Watch Full Video for the Digital Catalog of AI/SMT Machines

      See a Machine You Need?

      Thank you for watching our AI/SMT Video Catalog where we featured Pick & Place Machines, Axial Insertion Machines, Radial Insertion Machines, Printers, Wave Soldering Machines, Odd-Form Machines, SMT Stencil Cleaners, and much more. Did you see a SMT, THT, or other machine, spare part, or service you need? Request a quote and we will guide you through the rest.

      Sign-up for More Information:

      The First Reed Switch Auto Insertion Machine in the World Hits the Market

      The First Reed Switch Auto Insertion Machine in the World Hits the Market

      Reed Switches, or Herkons, are extremely useful for many electronic applications. Reed Switches work by means of magnetism in reed relays and for electrical circuit control. In the presence of a magnetic field the reed will either open or close, depending on it’s original positioning and purpose. They are extremely useful as they are hermetically sealed and can operate in almost any environment.

      Made for highly reliable switching, major advantages to Reed Switches include their capability for low contact resistance, do not require a supply current, offer non-touch switching, no minimum switching current necessary for them to function, except for Tungsten contact materials. In addition, Reed Switches are highly economical, suitable for many harsh environments, and deliver billions of operations throughout their lifetime.

      Common applications for Reed Switches include gear speed and direction sensing, window and door sensors for security alarms, bridge operator controls in airplane docking, safety vane sensor applications, high voltage relays in the power industry, fuel pumping stations sensors, ferrous part detection, and hibernation mode sensing when laptops are closed. There are many more growing applications for the very useful Reed Switch.

      Reed Switch insertion into PCBs have historically been conducted by means of manual labor, by hand. As Auto Insertion mechanisms have advanced, there are new technologies on the market that can accommodate these highly useful switches via automated machines. Through Hole Technologies (THT) have advanced to now offer mechanized equipment to automate an assembly line that requires Reed Switch insertion. The first ever Reed Switch Machine is now available on the market for production assembly and auto insertion uses. This will make electronic products requiring Reed Switches easier to produce, faster, and more affordable for an entire manufacturing production.

      Contact Southern Machinery for more information or to get a quote! info@smthelp.com

      Free Gerber File Download

      Attention PCB Design Engineers:

      For a brief time, we will be giving away a FREE Gerber File.

      SMTHelp.com Gerber File Download

      For the first time, Southern Machinery is giving away a FREE Gerber File! If you need help with your design process, we are gladly here to help. Let us make your manufacturing set-up easy and efficient.

      We at Southern Machinery know and understand what is needed for a successful PCB Assembly. If you need guidance with design, CAD, equipment configuration, training, just ask! Southern Machinery is not just a place to buy machines, but also a place to get your technical questions answered. So ask us! We want to help you find your PCBA solutions.

      THT Thriving in Specialized Music Industry

      THT Thriving in the Pro-Audio Industry

      NAMM Show 2017

      NAMM THT Music Industry Odd-form automation machines PCB Boards

      While in attendance at the 2017 National Association of Music Merchants (NAMM) Show last month we found one thing to be true… THT Equipment is far from dead. The music industry continues to require robust and durable components for high quality and heavy duty gear. GEAR, GEAR, GEAR! And the better the gear the more likely THT was involved in the assembly. Proving that THT is not just surviving but thriving in our high-tech world.

      But there are many missing links! Many of these specialty components are still placed by hand and many more are still IMPORTED. Opportunities abound for manufacturers to bring all assembly, quality control, and profits back home. Quality is the name of the game when it comes to being #1 in any product category but costs sometimes hold back some manufacturers. According to Joel Menchey, Menchey Music Service, import costs for audio manufacturers are the highest of all costs. This doesn’t have to be so.

      We at Southern Machinery have the solutions to lower costs and improve your manufacturing assembly quality! Our S-600-OF Through-hole & Surface Mounting Multifunction Machine paves the way to incorporate THT with SMT technologies. We can help you design the exact machine for your needs, ordered to spec. It’s a simple conversation for a huge shift in ideology and savings.

      CLICK HERE for more HELP with your THT Equipment!

      THT Music Industry Odd-form automation machines PCB Boards

      FEATURES:

      • Six pick-up heads.
      • Practical placement speed to 18,000 cph.
      • Huge Component Range: places SMDs from 0402 to 15 mm x 15 mm, including resistors, capacitors, inductors, diodes/
        audion , IC, SOTs, SOPs, QFPs and CSPs, and THT components.
      • Feeder racks can accommodate a mix of tape feeders and IC tube/stick feeders or 5 THT components feeder.
      • Teaching/fiducial recognition camera for easy programming & operation
      • Customized nozzles available.
      • Bottom fixed-camera vision system for fast, accurate alignment.
      • Ball screw drive and heavy-duty, uni-body construction ensure smooth, high-speed movement and high accuracy and repeatability.
      • SMEMA-compatible inline
        conveyor.
      SPECIFICATIONS:Placement Specifications
      Number of Placement Heads 6
      Maximum Placement Speed 25,000 cph
      Average Practical Placement Speed 18,000 cph
      Placement Accuracy ±0.05 (0.002″)
      Minimum SMD Size 1.02 mm × 0.51 mm (0.04 in × 0.02 in)
      Maximum SMD Size 15 mm × 15 mm × 10 mm (0.59” × 0.59” × 0.39“)
      Alignment Method Bottom vision standard
      Capability for SMDs LEDs, Resistors, Capacitors, Inductors, Diodes, Audion,
      Transistors, SOTs, SOPs, QFP,s QFNs, CSPs
      Pick Up Specifications
      Negative Pressure Detection Yes
      Components Shortage Alarm Yes
      Board Handling Specifications
      Board Loading Method Inline Conveyor
      Maximum Board Length 400 mm (31.5“) standard
      Maximum Board Width 360 mm (17.2“)
      Minimum Board Length 50 mm (1.97”)
      Minimum Board Width 50 mm (1.97”)
      Board Thickness 0.5 mm to 3.0 mm (0.02” to 0.12″)
      Fiducial Recognition/ Yes
      Coordinate Correction
      Feeder Capacity
      Feeder Type Pneumatic
      Maximum No. of Feeder Ports 30 Or 5 THT components Feeders.
      Tape Feeder Sizes 8, 12, 16 and 24 mm
      Programming
      Operating System Windows XP
      PC, Keyboard, Mouse Yes
      Monitor Flat LCD
      Programming Camera Yes
      Numeric Data Entry Yes
      CSV Import Yes
      Step and Repeat for Matrix Boards Yes
      Mechanical Specifications
      X Axis Drive Mechanism Ball Screw & Linear Guide Rail
      X Axis Drive Motor AC Servo
      Y Axis Drive Mechanism Ball Screw & Linear Guide Rail
      Y Axis Drive Motor AC Servo
      Conveyor Drive Mechanism Ball Screw & Linear Guide Rail
      Conveyor Drive Motor AC Servo
      Transmission Drive Mechanism Belt
      Transmission Drive Motor DC Stepper
      Z Axis Drive Mechanism Belt
      Z Axis Drive Motor DC Stepper
      X-Y Axis Resolution 0.005 mm (0.0002“)
      Z Axis Resolution 0.005 mm (0.0002“)
      T Axis Range of Motion 360°
      Physical Specifications
      Overall Dimensions 1300 mm x 1380 mm x 1410 mm (51.2” x 54.3” x 55.5“)
      (L x W x H)
      Approximate Net Weight 1000 Kg
      Facility Requirements
      Standard Voltage 220 V – Single Phase, 50Hz
      Air Pressure 0.6MPa (6.1kgf/cm2)
      Service and Support
      Remote Diagnostics On-line
      Warranty 1 Year

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      PC Board Handling Improvements in AI Equipment and Machines

      PC Board Handling

      Improvements in AI Equipment and Machines

      Improve ROI with fast tracking your current Universal Insertion Machine to an Automatic Board Handling System

      Upgrade Universal stand alone auto insertion machine to Automatic Board Handling System

      Stay ahead of PCB Manufacturing! The digital curve is constantly bending toward demands for digital devices with increased capabilities and FASTER availability. By using the equipment you already own, you can improve upon its capabilities to meet these growing demands. We will use your current Universal Insertion Machine’s capabilities to transition it to an Automatic Board Handling System that will speed up processes and accomplish maximum PCB production successfully.

      We at Southern Machinery have the solution to your distinct Automatic Board Handling needs. Whether you require Magazine-to-Magazine Configuration, Destacker/Conveyor-to-Magazine Loader Configuration, or In-line Configuration, we can serve to improve your PCB assembly line.

      Upgrade Universal stand alone auto insertion machine to Automatic Board Handling System

      Upgrade Universal stand alone auto insertion machine to Automatic Board Handling System

      Stop Importing & Start Automating!

      Automatic Insertion Equipment Manufacturer for PCB Assembly

      Stop Importing Cell Phones, Automate Them!

      Times have officially changed. Where once there was no reason to invest in your homegrown cell phone manufacturing, now, with equipment that is more affordable than ever before, it makes sense to invest at home. Cell phone suppliers don’t have to rely on other countries to import cell phones any longer with new Smart Factories that are more efficient and affordable than labored hands.  Now, businesses can incorporate manufacturing into their business model, and finally stop importing from China.
      The SMT, pick and place Industry has revolutionized the way we used to look at manufacturing. The reasons for importing cell phones from China, namely cost and labor, are being reduced with the advancement of PCB AI Assembly equipment. Now you can home-grow your cell phone manufacturing with equipment that is smarter, faster, efficient, and more affordable than human labor force.

      These huge changes will affect all companies that rely on electronics manufactured abroad. These imported items that have been historically low in cost, will no longer have the same low price tag. Intelligent companies are staying ahead of the curve and beginning to create their own reliable manufacturing processes, IN-HOUSE.

      The good news is that there are companies that have planned ahead. It is now easier than ever to begin or improve your own manufacturing capabilities. It is not the huge undertaking it once was to establish and expand your own manufacturing equipment. PCB AI Assembly equipment is smarter, faster, efficient, and more affordable than ever before. Now is the time to get on board!

      We have your solution! Become an Industry Leader!