SMT,THT,PCB,PCBA,IM,AI,LED,Axial Inserter, Radial Inserter,Odd form Insertion,PIN insertion, Eyelet Insertion, Terminal Insertion,Insertion Mount,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter,PCB board handling system, Loader, Unloader, Conveyor,Shuttle,LED lighting, LED Lamp, LED Display, LED tube,UPS, Power Converter, Power Adepter, Mobile Charger,Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box,PCB Assembly,

PCB board handling system Destacker Build Procedure

Destacker Build Procedure    SDM0029
Rev
A

 

 

1.    Obtain the proper shop packet and check order for build information. Pull all parts if any parts are missing,         fill out a shortage sheet and give a copy to the appropriate material coordinator.

 

2.    Pull the latest Electrical and Mechanical prints.

 

3.    The following procedure is for a 29″ Destacker. Attach leg and control box to main beam. Leg should be flush to         left side of main beam. Control box should be 3″ from right side of main beam. Attach width units to main beam,         4-3/8″ from either end square to main beam and Parallel to each other.

 

4.    The following procedure is for the 44″ and 58″ Destackers Attach leg and control box to main beam. Leg 7-5/8″ from     left end control box 7-5/8″ from right end. Attach width units to main beam 8.975″ from either end. Square to main         beam and parallel to each other.

 

5.    Attach rear rail to width supports parallel to main beam 3/8″ overhand from either end of main beam.

 

6.    Level conveyor from side to side and front to back, off rear rail

 

7.    Attach front rail to width supports. Match level to rear rail, especially front to back. Make parallel to rear rail. Make         ends even with rear rail.

8.    Install motors, pulleys, UHMW and belts on rails.

 

9.    Attach Destacker assy to rails

 

10.    Assemble valve pack assy and install

 

11.    Attach air input assy

 

12.    Attach front cover and wire into control box

 

13.    Run pneumatic lines, load program software and test.

 

14.    Complete check sheet, turn over to QC

 

 

End of Document

 

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SC-500 PCB separator V-Cut machine

SC-500 PCB separator V-Cut machine



 

 

advantage:

 

1. To connect multiple pieces of the board after the solder, broken often damage the circuit or break the electronic components, the machine to move the knife to split, which can completely reduce the stress, to prevent solder cracking and parts cracking, improve production efficiency and quality . 2. Using the knife on the knife under the flat knife, the plate as the next flat knife, switch a step on the round knife moving to the set point of the move, about to cut off the PCB board, cut off without silk, incision formation, no flash.

 

 

 

Features:

 

1. Completely independent development, the use of microcomputer control, precision fixed point, strong stability. A knife cut off within 0-360MM long single board;

2. Cutting board cutting speed can be adjusted high, low two, speed 500mm / S and 300mm / S, fast speed, you can improve product quality, no flash, no glitches;

3 knife travel: 0-500mm (tool length can be customized). Knife round height adjustment: 0-2mm for a variety of PCB thickness to solve the problem of PCB board V-CUT slot depth. Console adjustable height: 0-50mm;

4. Traveling stroke can be set with the length of the board forward stop fixed point, stop fixed point set manually;

5. Rear baffle depth range: unlimited. Maximum plate cutting width: unlimited, maximum plate cutting length: 360mm, the maximum thickness of the plate: 0.2-5mm, the maximum thickness between the V tank: 0.25-2.0mm;

6, the next knife for the import of high-speed steel, durable extremely, when the knife adverse, you can then grinding;

7. Can be matched with additional conveyor belt, easy to cut PCB board automatically sent;

8. lifting platform platform movements,  platform elevation, can affect the quality of the product, not easy to cut the product  can reduce stress;

9. Limit device, you can apply different sizes of products, thereby enhancing work efficiency;

 

Technical data:

Power: Single-phase AC230 / 110V 50-60HZ, 40W

Machine size: L823 * 405 * 425mm

Net weight: 350Kg

 

Tool Material: SHD61 imported high-speed steel,

On the round knife: diameter 125mm, under the straight knife length: 500mm

 



SC-509 V-cut PCB Separator Machine with Moveable Cutting Blade

SC-509
V-cut PCB Separator Machine with Moveable Cutting Blade

 


 

Features:

  1. To connect multiple pieces of the board after the solder, broken often damage the circuit or break the electronic components, the machine to move the knife to split, which can completely reduce the stress, to prevent solder cracking and parts cracking, improve production efficiency and quality .
  2. Using the knife on the knife under the flat knife, the plate as the next flat knife, switch a step on the circular knife move to the set point of the move, the PCB will be cut off the cut, cut off without silk, incision formation, no flash

Features:

  1. Completely independent development, the use of microcomputer control, precision fixed point, strong stability. Cut off a single board within 0-360MM long
  • Cutting board cutting speed can be adjusted high, low two, the speed of 500mm / S and 300mm / S

  • Knife wheel path: 0-360mm. Knife round height adjustment: 0-2mm for a variety of PCB thickness to solve the problem of PCB board V-CUT slot depth. Console adjustable height: 0-50mm.

  • The path of travel can be set with the length of the board forward stop fixed point, stop fixed point set manually

  • Rear baffle depth range: unlimited. Maximum board cut-off width: Unlimited, Maximum board cut-off length: 360mm, Board maximum thickness: 0.2-5mm, Maximum slot thickness between slots: 0.25-2.0mm

  • Upper and lower knives for the import of high-speed steel, extremely durable, when the knife negative, can be re-ground

  • Can also be an additional set of conveyor belt, easy to cut the PCB automatically sent

  • lifting platform platform movements, the platform elevation, can affect the quality of the product, not easy to cut the product can also reduce stress

  • Limit device, you can apply different sizes of products, thereby enhancing work efficiency

  •  

     

     

    Specifications:

    Power: Single-phase AC230 / 110V 50-60HZ, 40W

    Machine size: L1000 * W395 * H425mm

    Packing size: L1100 * W420 * H450mm,

    Conveyor belt size: L1030mm * W220mm * H130mm

    Net weight: 47Kg, Package weight:

    Tool Material: SKD61 imports of high-speed steel, the round knife: diameter 125mm, the next straight knife length: 360mm

    Basic maintenance:

    1, the work is completed, turn off the power, remove debris.

    2, always pay attention to the upper and lower cutter protection.

    3, a long time not working, please remove the upper and lower cutter, and coated with oil to be protected, please wipe before use.

    4, pay attention to check the fastening of the screws.

     

    Customers FAQ About PCB Separator SC-509:

    1. Q:Do you have any certification for this machine?
      A:YES,We have CE ISO FCC ROHS etc.
  • Q:What is warranty of the machine?
    A:1 year.

  • Q:How do you pack the machine?
    A:We fix the machine on the plywood base with screws to ensure safe transportation.

  • Q:What is life time of machine blades?
    A:About 6-12 months.

  • Q:What is material of blades?
    A:Japan high speed steel SKH-9

  • Q:Can the blades be sharpened?
    A:Yes, they could be re-sharpened for 2-3 times.

  • Q:How do you offer oversea service?
    A:We could send engineer to do installation and training for client if needs.

  • Q:Can we see your machine in our country?
    A:Yes, we would like to offer contact details of our clients who are using our machines.

  •  

    SC-2500S PCB Router Separator

    SC-2500S PCB Router Separator

    SC-2500S PCB Router Separator

     

    Features:

    1, using the next vacuum mode, in line with the theory of free fall, good dust collection effect.

    2, special jig fixed more solid, to avoid the poor positioning caused by the cutting accuracy error.

    3, the system automatically fixes according to the product installation location, to ensure high-precision product cutting requirements.

    4, the static eliminator is installed in addition to electricity, dust blower continued to work to eliminate static electricity generated when cutting high-speed spindle to avoid damage caused by static electricity parts to avoid accumulation of dust due to static electricity.

    5, the use of safety doors, reduce noise and dust, improve safety.

    Vacuum cleaner with vacuum collection box (according to production capacity or cutting dust collection time scheduled maintenance)


     

    PCB Separator also called PWB Depaneling machine. Rotate router bit to cut high-density component PCB panel to single products v-groove or perforated line. Utilize all of our accumulated technology to help minimize dust attach on PCB. Router machine has following features.

     

     

     


    SC-2500S PCB Router Separator specifications:

    Function Items

    功能项

    参数/Hardware Demand

    Model

    型号

    ASC-2500S
    Dimension

    机台结构

    L650*W650*H1765mm
    Power

    电源

    220V/50HZ
    Machine Wattage

    机台功率

    3.6KW
    Weight

    重量

    About 300KG
    Cleaner Dimension

    吸尘器尺寸

    内置式(Inside)/L500*W490*H590mm
    Cleaner Wattage

    吸尘器功率

    2.2KW/220V
    Table Dimension

    工作台尺寸

    260mm*260mm
    Cutting Speed

    X、Y轴切割速度

    0-100mm/s
    X,Y,Z axis Driving Speed X、Y、Z轴驱动速度 X、Y轴0-1000mm/s(min),Z轴0-750mm/s(min),伺服马达方式驱动X, Y axis 0-1000mm/s (min), Z axis 0-750mm/s (min), servo motor drive
    Repeatability Accuracy 机台重复精度 ±0.01mm
    Working Area 工作区域(可加工行程) X:0-260mm,Y:0-260mm,Z:0-80mm
    PCB Thickness 切割PCB厚度范围 0.5-5mm
    Router Bit Diameter 铣刀直径 0.8-3.0mm
    Cutting Precision 切割精度 ±0.01mm
    Cutting Ability 切割能力 具有切割直线、圆弧、圆、L型和U型的能力

    Linear, Circular, U-curve, Arc, L-curveCutter Change刀具更换系统可手动换刀系统,需工具(随机配送)

    Manual, tools needed Cutter Attrition System刀具磨损系统可智能设定铣刀下刀段数(0-5段)

    The number of milling cutters (0-5 section)Break Detection断刀检测无(none)Cutter Life Control刀具寿命控制程序控制(controlled by Program)Table NumberTable数量1个Spindle Speed主轴转速60000rpmSpindle Cooling System主轴冷却系统气冷方式Air cooling modeCleaner Mode集尘方式下集尘(collect dust downside)Working Power工作电源220V ,50HZAir press空压供给0.4MpaSafety Device安全装置采用安全防护门加门锁感应器Safety door and door lock sensorMode机型模式离线机型,手工装载卸载PCBA(offline, load and unload PCBA by hand)Auto failure test and repair mode故障自动检知维修模式系统具有自我诊断功能,实时错误信息显示,能直观地查询设备各个IO端口状态,易于排除故障。

    Self-diagnosisdisplay failure information in real time, query IO state visually, easy for troubleshootingComputer & Operation system电脑和操作系统工控机、Windows 7

    IPC, Windows 7Program Backup程式备份USBSoftware access control软件权限管理密码保护,依权限进入对应操作界面,保护系统重要参数。(Password protectionthe operator enter corresponding interface according to authority to protect important parameters.)Programming编程可视化界面,单个程序切割点容量无限制,切割路径动态模拟。(Visual interface, the cutting point capacity for a single program should be over 400, dynamic simulation of cutting schedule.)Auto correction of the mark pointMark点自动校准功能具备Mark点自动校准功能(Yes)Fixture 治具万用治具可供选择(universal fixture)Voice control噪音控制运行时,噪声小于60分贝(离设备一米距离测量)

    ≦78 dBmeasured in 1M’s distance Maintenance Period保修周期整机1年或以上,主轴2年或主轴3000小时保养服务。

    1 years or more, spindle for 2 years or spindle maintenance service for 3000 hours.Technology Support技术支持及培训提供设备操作、编程,硬件保养,维修培训服务;程序永久免费升级。(Offer service of operation, programming, hardware caring and maintenance training; free upgrade of application. )

     

    主轴Main axis S4225-B60 S4225-B60
    CCD IMAGING
    丝杆Ball Screw Hiwin进口精密研磨滚珠丝杠Hiwin precise grinding ball screw imported
    导轨Lead Rail Hiwin进口直线加宽导轨Hiwin straight widened lead rail imported
    伺服电机Servo Motor 松下Panasonic
    静电消除器Static Eliminator ADK-801ADK-801
    工控主机IPC Host 研华ADHNTECH
    运动控制卡Motion control card 固高ADTECH
    显示器Monitor 华硕ASUSASUS
    控制系统Control System Windows7
    操作界面Operation Inteface Windows7
    编程Program 在线方式Online
    视觉系统Visual System ASC视觉分板机系统像素计算型高精度CCD视觉定位校正系统CCD Visual alignment system
    设备尺寸Machine size L1380*W1250*H1875mmL1380*W1250*H1875mm
    重量Weight 约300KG
    底脚可调高度Foot Height adjustable 50~70mm
    板最大厚度Max.PCB Thickness 5mm
    整机功率(含集尘器)Power (included dust collector) 4000w
    最大转速Max Rotation Speed 60000rpm/min
    冷却方式Cool Down 气冷+夹具散热cold air and clamp radiating
    更换工具方式Tool replacement 专用扳手更换by specialized tool
    最大切割Shear speed 0~100mm/s
    最大移动速度Max Moving Speed 1000mm/s
    切割重复精度Shear Repeat Accuracy ±0.02mm
    集尘器功率Dust Collector Power 2.2kw 220v三相电机2.2kw 220v three phase motor
    气压Pressure 0.4Mpa以上0.4Mpa above
    编程方式Program mode 在线编程Online program
    编辑功能Edit 直线、孔状、圆弧、圆Straight line, hole, arc, circuit
    程序存储Procedure Storage 根据需要选择存储位置choose storage position according to needs
    配置编程Camera IMAGING高像素彩色CCD IMAGING high pixel color CCD
    刀具直径补偿Compensation on Blade DIA 多种补偿方式供用户选择many choices for option
    三色灯Three Color Indicator LED三角灯监视机器的各种工作状态LED LED indicator monitoring working status of the machine
    刀具好坏检测Blade Inspection 刀具寿命根据用户设定的下沉段数、产品数量及切割长度等方式选择According to PCB quantity and shear length
    马达过热检测Motor overheat Inspection 有过载、过热、低电压等保护功能Protection on overload, overheat, low voltage,etc
    伺服过载检测Servo overload Inspection 有过载、低电压、线路是否正常等保护功能Protection on overload, low voltage, circuit, etc
    主轴寿命跟踪Main axis life Tracking 主轴寿命自动检测Automatic Inspection on Life of main axis
    分板计数Shear Qty Counting 分板计数、计时Counter on shear quantity and Time recording
    机器报错记录Error Record 软件自动记忆机器所有报警记录automatic memory on all error
    轴位置精度Axis Position Accuracy 0.001mm
    分板精度Accuracy of Shear ±0.01mm
    工作范围保护罩Safety Shell of working range 采用四面门保护方式Using four door and window protection
    门的互锁保护传感器Protection Inductor on Interlocking 安全门微动开关感应able to induct inches switch of safety door
    紧急停止按钮Emergency Stop Button Yes
    铣刀方式Milling 采用左旋铣刀,直径0.8-3.0MM范围可选Milling by left rotation, DIA of 0.8-3.0mm optional
    加工方式Process 模拟运行和实际加工,Table可以交替加工不同PCBASimulation and actual operation, a single Table can be alternately processed different PCBA board

     

     

    SC-3500S Automatic Inline PCB Separator

    SC-3500S Automatic Inline PCB Separator

    Features:

    1, vacuum cleaner built-in vacuum mode, in line with the theory of free fall, dust collection effect is good.

    2, the equipment adopts automatic loading and unloading products, can be directly on the wiring body or on the board machine.

    3, using a special fixture with products (pcb), to avoid poor placement caused by cutting error.

    4, the system automatically fixes the installation error, to ensure product precision cutting requirements.

    5.It is equipped with static eliminator. When dividing, the dust remover will work continuously to eliminate the static electricity generated when the high-speed spindle cut. It can avoid the damage caused by the static electricity and avoid the accumulation of dust due to static electricity.

    6, the use of safety doors, reduce noise and dust, improve safety.

    7, there are follow-up vacuuming function, dust collector attached to the dust collection box (according to capacity cutting needs or dust collection time scheduled maintenance).

    8, touch the display as a display, setting, control, can display more content, the operation directly through the touch screen operation, easy to operate.

    9, can be directly docking the next equipment, sub-plate processing.

    10, in the cutting process, if broken knife, equipment with automatic tool change function, without manual to change the knife.

    11, Equipment using Mes system, the factory can control the machine everywhere, equipped with WIFI function can be controlled.


    Specifications:



    Function Items

    功能项

    Hardware Demand

    Model

    型号

    ASC-3500S(加皮带)
    Dimension

    机台结构

    (含皮带)L1750*W1100*H1850mm

    (不含皮带)L1450W1100H1850mmPower

    电源

    220V/50HZMachine Wattage

    机台功率

    5.5KWWeight

    重量

    About1000KGCleaner Dimension

    吸尘器尺寸

    内置式(Inside)/L450W450H450mmCleaner Wattage

    吸尘器功率

    2.2KWTable Dimension

    工作台尺寸

    350mm*350mmCutting Speed

    X、Y轴切割速度

    0-100mm/sX,Y,Z axis Driving SpeedX、Y、Z轴驱动速度X、Y轴至少1000mm/s(min),Z轴至少750mm/s(min),伺服马达方式驱动(driven by servo motor)Repeatability Accuracy机台重复精度±0.02mmMechanical hand X, Z stroke机械手X、Z行程X:420mm、I:60mmManipulator X, Z running speed机械手X、Z运行速度200mm/sMechanical hand grasp mode机械手抓取方式真空吸附Precision of repeated positioning of manipulator机械手重复定位精度±0.04mmMechanical hand grab products (PCB) dimensions机械手抓取产品(PCB)尺寸350mm*350mmPCB feeding trackPCB上料轨道皮带输送;宽度60~360mm可调Split plate product分板产品下料皮带输送;宽度420mmWorking Area工作区域(可加工行程)X:300mm,Y:350mm,Z:0-50mmPCB Thickness切割PCB厚度范围0.5-2mm(or thicker),或范围更大 Router Bit Diameter铣刀直径0.8-2.0mmCutting Precision切割精度±0.01mmCutting Ability切割能力具有切割直线、圆弧、圆、L型和U型的能力

     

    Linear, Circular, U-curve, Arc, L-curveCutter Change刀具更换系统自动换刀系统 Automatic tool changing systemCutter Attrition System刀具磨损系统可智能设定铣刀下刀段数(5段)

    Smart to set the no. of knife section(0-3)Break Detection断刀检测有(have)Cutter Life Control刀具寿命控制程序控制(controlled by Program)Product testing产品检测有(have)Table NumberTable数量1个Table FunctionTable功能并行Table运行方式;设备能实现1个Table联动功能(1 tables run in parallel)Spindle Speed主轴转速60000rpmSpindle Cooling System主轴冷却系统风冷方式(air cooling)Cleaner Mode集尘方式下集尘(collect dust downside)Working Power工作电源220V ,50HZAir press空压供给0.5Mpa以上(above)Safety Device安全装置采用安全防护门或感应器(security door or sensor)Mode机型模式在线机型,全自动装载卸载PCBA(offline, load and unload PCBA by hand)Auto failure test and repair mode故障自动检知维修模式系统具有自我诊断功能,实时错误信息显示,能直观地查询设备各个IO端口状态,易于排除故障。

    Self-diagnosisdisplay failure information in real time, query IO state visually, easy for troubleshootingComputer & Operation system电脑和操作系统工控机、Windows 7或以上版本。

    PICWindows 7 or more advanced versionProgram Backup程式备份USBSoftware access control软件权限管理密码保护,依权限进入对应操作界面,保护系统重要参数。(Password protectionthe operator enter corresponding interface according to authority to protect important parameters.)Programming编程可视化界面,单个程序切割点容量无限制,切割路径动态模拟。(Visual interface, the cutting point capacity for a single program should be over 400, dynamic simulation of cutting schedule.)Auto correction of the mark pointMark点自动校准功能具备Mark点自动校准功能(Yes)Fixture 治具ASC-3500S专用治具ASC-3500S special fixtureVoice control噪音控制运行时,噪声小于60分贝(离设备一米距离测量)

    ≦78 dBmeasured in 1M’s distance Maintenance Period保修周期整机1年或以上,主轴建议2年以上并在保内提供主轴3000小时保养服务。

    Over 1 year for the whole machine, and over 2 years for the spindle, and the spindle enjoys 3000 hours’ maintenance during the periodTechnology Support技术支持及培训提供设备操作、编程,硬件保养,维修培训服务;程序永久免费升级。(Offer service of operation, programming, hardware caring and maintenance training; free upgrade of application. )



    SC-900 Multi-Cutter PCB Separator For cutting: 0.2mm-5mm thickness of the panelized PCB aluminum, copper, FR4, glass

     

    SC-900 Multi-Cutter PCB Separator

    For cutting: 0.2mm-5mm thickness of the panelized PCB aluminum, copper, FR4, glass, etc., special plate

    SC-900 Separator machine features:

    1, the use of multiple sets of upper and lower knife while cutting

    2, the bottom of the device with adjustable foot castors, easy to move equipment, non-moving need to be stable and fixed; feet Cup adjustable height 50MM or more;

    3, equipped with SMEMA interface communication with other devices can be linked, with reserved network interface, the follow-up factory aspects of networking;

    4, the device uses power: AC230V gas source: 4-6KGF / cm2

    5, the necessary safety devices;

    6, the equipment needs to operate smoothly, the necessary test components;

    7, according to the normal production capacity needs to reach 1500PCS / H or more

    8, there are data monitoring statistics output: boot time monitoring, capacity monitoring, equipment failure information and automatic rejection system

    9, using multiple groups simultaneously cut down on the knife

    10, the distance between the knife can be accurately adjusted, sub-board thickness to be met: 0.6MM-3.5MM up and down the distance between the knife can be accurately adjusted, sub-board thickness to be met: 0.6MM-3.5MM

    11, the knife and the knife gap can be adjusted according to the PCB board V-CUT spacing, precision control in the 0.1MM

    12, the distance between two adjacent blades can be adjusted between 8MM-25MM, can quickly adjust the required width;

    13, circuit board material: aluminum, copper, FR4, glass fiber board;

    14, Conveyor line speed can be adjusted;

    15, the product pick and place institutions can be adjusted according to the width of the product;

    Specifications

    ASC-900

    Machine Size

    L2160*570*1050mm

    Maximum Length

    Unlimited

    Cutting Speed

    80, 120, 200, 400mm/s

    Cutting thickness

    0.2-5mm

    Voltage

    230V/50Hz110V/60Hz)

    Machine Weight

    158KG

    Power

    120W

    Cutting number

    9 multi-join

    Knife quantity

    40 pcs

    Spacer

    40 pcs

    Software Configuration

    English Version


    How to use SMT filter to ensure the quality of SMT products?

    SMT Filter

    SMT filter cotton is usually replaced in three months, otherwise it will be blocked, affecting the use effect.

    Filter has the following characteristics.

    1.Is a high performance and high efficiency filter cotton non-woven processing using organic hot-melt synthetic fiber and;

    2, increasing structure, using gradually encrypted multi-layer technology, that is, the fiber density in the direction of pure air will increase gradually, and the higher filtration efficiency can be blocked at different levels of density according to the size of dust, which will more effectively accommodate more dust.

    3, efficient filter cotton sticky treatment, filter material after full dipping, because the adhesive penetrated the media completely, so that the dust particles can not pass through, so that the overall filtered air flow evenly diffused, forming laminar flow state, to achieve the best spraying effect.

     

     

     

     

    Does anyone need SMT filter cotton? Factory price.

    Please feel free to contact us if necessary.

    info@smthelp.com

    ming@smthelp.com

     

    How SMT magazine installed? And how to use it

    How  SMT magazine installed? And how to use it?

    ESD SMT magazine 10ESD SMT magazine 13 ESD SMT magazine 12

    ESD SMT magazine 14ESD SMT magazine 15ESD SMT magazine 16ESD SMT magazine 17ESD SMT magazine 19ESD SMT magazine 22ESD SMT magazine 21ESD SMT magazine 20

    ESD SMT magazine
    ESD SMT magazine

    ESD SMT magazine 2ESD SMT magazine 3ESD SMT magazine 4ESD SMT magazine 5ESD SMT magazine 6ESD SMT magazine 7ESD SMT magazine 8ESD SMT magazine 18ESD SMT magazine 9ESD SMT magazine 14ESD SMT magazine 25ESD SMT magazine 24

    Learn more spare parts:

    1, Find us more: https://www.facebook.com/autoinsertion

    2, Know more our team: https://cn.linkedin.com/in/smtsupplier

    3, Welcome to our factory in Shenzhen China

    4, See more machine working video, please Youtube: Auto Insertion

    5, Google: Auto+insertion, to get more informations

    6,Looking forward to your email: info@smthelp.com

     

    45798401 Tube Continuity to save Auto Insertion machine running cost

     

     

    45798407 Tube Continuity

    45798406 Tube Continuity

    45798405 Tube Continuity

    45798404 Tube Continuity

    45798403 Tube Continuity

    45798402 Tube Continuity

    45798401 Tube Continuity

     

     

    Preventive Maintenance Schedule

     

    WARNING Do not perform any preventive maintenance with power on unless specifically instructed otherwise. Failure to observe this warning may result in personal injury.

     

    CAUTION When performing machine maintenance, wear a wrist strap connected to ground to prevent electrostatic discharge damage to printed circuit boards.

     

    500,000 Cycles Check: Perform Maintenance:

    1. Clean the clinch scrap tube with the pipe cleaner (40940101) twice daily (every 250,000 cycles).

     

    3,000,000 Cycles Check: Perform Maintenance:

    1. Check for excessive wear on the pins 1. Lubricate the cutter linkage pins with Magnalube and linkage. Replace if necessary. (40833809).

     

    12,000,000 Cycles Check: Perform Maintenance:

    Check for worn cutters and bushings on 1. Replace if necessary. the cut and clinch by observing the quality of the production board component leads. 2. Lubricate the clinch lead screw with Super Blue (BLKM07680). 3. Replace the O-rings and bumpers in the cutter cylinders on the cut and clinch assembly. 4. Lubricate the three surfaces of the notch in the rocker guide Kendall Super Blue (BLKM07680).

    48,000,000 Cycles Check: Perform Maintenance: 1. Lubricate the anvil slides with Kendall Super Blue (40833838) and grease gun (47408201).

     

     

     

    S-6000V SPECIFICATION

    Catalog

    1.Description 2.Specification 3.Feature 4.Operation panel 5.Operation Guide

    • Menu Function
    • Programming Process
      • Calibration
      • Place strip

     

    • Material Station Setting
    • Place PCB board
    • Import coordinate
    • Puzzle Set
    • Operation Procedure
      • Basic Procedure
      • Safety

     

    • Maintenance and management
      • Maintenance
      • Common Faults
    • Configuration
    • Quality Guarantee

     

     

     

     

     

     

     

     

     

     

     

     

    • Description

    S-6000 is dedicated to research and develop electronic products, it is a small desktop type machine which suits for small and medium-sized enterprise assembly line is developed by our company. This machine has

     

    superior function 1.small batch production. 2. Experiment, research and development. 3. Sample Preparation and trial-produce. 4. Processing and Mounting LED SMT, etc.

    The main characteristic of S-6000 is small volume, Mounting very fast, high precision when it works, simple operation, stable running and competitive price. Not only can help you to avoid the mounting instability by man-made, but also can help you to solve the problem like high labor cost, high site cost, low production efficiency, and so on. Our product can greatly improve the productivity.

     

     

     

    • Specification

     

    Desktop Automatic Budget SMT Machine
    Model

    S-6000A

    S-6000V

    Applicable PCB

    18mm*18mm-305mm*368mm

    Visual System

    up visual system

    up and down visual system

    Visual function

    Mark point positioning function

    Placement Head Quantity

    2

    Feeders

    no

    20

    Strip Roller Quantity

    27

    26

     

    IC Tray

     

    no

     

    1 Shelves

    Mounting Capability

    3000PCS/h

    3000PCS/h

    Mounting Accuracy

    ±0.03mm

     

    Applicable Components

     

    0402~24mm, CHIP, SOP, QFP, SOT

    Tape Width: 8mm,12mm,16mm,24mm

    External Dimension

    750*633*430

    648*690*470

    Weight

    59KG( 85.5KG including the package)

    63.5KG( 90KG including the package)

    Vacuum Pump

    -92KPA (Included, Mute Pump)

    Vacuum Pump Quantity

    2(Included, Mute Pump)

    Power Supply

    220V , 50Hz

    Average Working Power

    100W

     

     

    • Feature
      • On the basis of programming and control system of WindowsXP, it is supported to import the coordinate file and online programming
      • vision correction: Mounting vision correction, Machine tool vision correction
      • 2 Placement Heads can work in the same time and the mounting range is big. It supports big and thick component. 4 placement heads can be choosed
      • Laser alignment, online programming
      • Vacuum detection, intelligent discriminant good or bad adsorption
      • Detection of material lack, automatic alarm
      • Support multi-feeding ways: feeder belt, feeder, IC tray, IC material tray
      • Encapsulation apply

     

    • common resistance, capacitance, inductance    and diode

     

    • SOP series

     

    • QFN, TQFP, BGA

     

    • TO252    SMA SMB
     

     

     

     

     

    SOP-8 (SO8) narrow

    SSOP-20 wide

    TSOP-44

     

     

     

    SMA

    SMB

    OT252

    5. SOT series  

     

     

     

    0402, 0603

    0805, 1206

    1210, 1812

    2010, 2512

    3528, 5050

    LL34

    TQFP-144

     

     

     

    SOT-223

    SOT-23

    SOT-89

     

     

     

    • Operation panel

      • Reset Button:    Reset the system data can be restored to the initial state
      • Lighting Button:    The light switch
      • Acceleration and deceleration: Adjust the machine speed
      • Step Distance Button:    Adjust the step distance, step distance: 0.025    0.2    1    5    25 100    mm) Standard step distance: 5
      • Left and right, Up and down Button:    Move the direction key
      • Start/stop:    decide when the machine work start and suspend
      • Emergency stop button: Machine is in wrong operation, click this button, the machine stops running and in the locked state. After solve the problems, this button will rotate rightwill be back to start, open unlock Safe , the machine will work properly
      • Alarm:    Color light alarm, Red is stop state, green is working state. When the machine at work when a fault occurs, the red lights and alarm

     

    • Operation Guide

      • Menu Function

    Level 1 menu
    nameLevel 2menu
    nameMenu functions instructions
    FileNew FileImport and build new coordinate filesOpen FileOpen the saved file SMT programmingEditCheck the dataCheck list configuration material stand material unit
    configurationshortcut keyCut and paste, paste, copy, delete

    SettingBackup and recovery machine
    parametersMachine tool fault
    solvingCheck system failureCalibrationBefore using equipment calibration machineSystem of
    material stripBuilding material components encapsulation, information and
    material feed configurationSystem of
    componentEstablish station components packaging information

    ControlUnlockUnlock the machineLockLock the machineHeatingHeating the machineOpen cursorOpen the machine cross cursorClose cursorClose the machine cross cursor
    ViewToolbarCould show and hide the toolbarList to adapt to
    the widthReduce and enlarge the programming listHelpAboutView the system version informationMachine
    debugging toolsCan debug and test the function of each part of the machine

    Programming Process

    Machine Calibration -> Put Material Strip    –> Set Material Stationcheck material -> Put PCB    -> Import Coordinates -> Puzzle SetCheck PCB

    • Calibration

    Enter the menu- Set -> Calibration, Align the cursor, nozzle, pull needles and other equipment in order one by one, details are in the corresponding instructional videos.

     

    • Put Material Strip

    Put the material strip on the shelf, details are in the corresponding instructional videos.

    • Material Station Setting

    Set the material stand center coordinates, broaching coordinates (for belt material stand), Set column spacing (for disc material stand), This process is referred to as “Material Station Setting”, details are in the corresponding instructional videos.

    • Place PCB board

    Put empty PCB board with no solder paste on the machine, Carefully adjust the distance of the jig, To ensure that the PCB securely holding.

    • Import coordinate

    Enter the main menu file – > new file, import a coordinate file. Support import the coordinate file and online programming coordinate file PCB software: PADS, CAM350, protel99, Altium Designer and so on, details are in the corresponding instructional videos.

    • Puzzle Set

    Choose from two of the far patch points, To establish the corresponding relation of the origin and the origin of
    the machine tool programming, This process is referred to as “Puzzle Set”, details are in the corresponding
    instructional videos.

    • Operation Procedure

      • Basic Procedure

     

     

     

    ->

     

    ->

    Solder Paste

    S-6000V

    Reflow

     

    Solder Paste -> SMT pick and place machine -> Reflow Soldering

     

     

    • This machine has a certain dangerous, non-professional workers do not operate.
    • Before using,Please ensure that the machines work platform area no obstacle to run again, in the run process, do not put your hands in the working area and cover the protect shell.

     

    • Maintenance and management

      • Maintenance

        • Keep the machine clean,do not put anything on the machine, and also close the protection shell. Cover the protection shell and disconnect the power switch under no use the machine circumstance.
        • Stopped for a long time before using again, put lubricating oil in the X Y axis,keep the machine running smoothly.
        • Using the nozzle for the long time, please clean and make sure the machine is unblocked.
      • Common Faults

        • The needle do not work: Possible reasons:
    • Pull needle can not move down, check to pull needle power supply.
    • Needle couldn’t lift, check whether the needle stuck, the system will be an error. If stuck to artificial troubleshooting, to pull the needle back to normal.
      • The nozzle do not work:

        Possible reasons:

        • Check whether the suction nozzle is fixed in place.
        • Whether the suction nozzle deformation or blocked.

     

     

    • Configuration

     

     

    • Quality Guarantee

    We are not in favor of users to repair itself.

    The machine warranty is 1 years, When the machine has any problems in this period, we could repair and change. But in any case, our company’s responsibility can’t more than the purchase price of the product.

    If the machine have any problems in the using process, according to the common failures suggest and the solution still cannot be solved, the user shall not open the case, please contact our company’s Marketing Department or agents.

    For the faults caused by the manufacturing defects, our company is responsible for free repair or

    replacement products.

    This guarantee is only applicable to normal use of equipment, and the absence of damage or improper use. The warranty does not include the problem/fault caused by the following reasons:

    • Repair or change the machine without authorization.
    • The proper use of, inadvertent use or accidental, etc.

    Please keep the warranty registration card and the Invoice, for the record when we need to maintenance, Technological innovation, Calibration, etc.

    Automatic desktop SMT pick and place machine

    Automatic desktop SMT

    pick and  place machine

     

     

     

    Model: S-6000V

     

    Programming manual

    Catalog

    • Import Material Order

      • Import the coordinate file
    • Material Stack Configuration
      • Coil stock and tray stock

     

    • Material stack configuration function
    • Mounting Setting
      • Mount setting function and introduction
    • Puzzle Setting
      • Quick makeup
    • Program Runs

     

    SMT system programming tutorial

     

     

     

    • Import Material Order

      • Import the coordinate file

    Import PCB file coordinates directly and scraping PCB components coordinates manual.

    • Import PCB coordinates

    PCB coordinate document template, it is the CSV file.

    Open control system main interface – > file – > new file – > import coordinate.

    The CSV file, PCB general has Top layer and Bottom layer element coordinates, please confirm the current PCB is the top layer or the bottom layer, choose in the lower left corner coordinates. Then click the lower right corner → the import button.

    Import the coordinate file function instructions:

     

    Import the coordinate file function instructions

    Option name

    Operation

    instructions

    Coordinate

    surface

    Choose the Top layer and Bottom layer to import coordinate

    components.

    Flip coordinate

    Select this option, will perform PCB flip horizontal coordinates

     

    Flip Angle

    Option

    Allow Blank

    When coordinate file have the margin, import coordinate indicates a blank space, must be made to modify the file and then import, avoid programming error.

    Select this option, will ignore the coordinate file integrity, errors

    may result in mounting components.

     


    • Grab the coordinate file by hand

    • Main interface in the upper right corner click open control system→Grab the coordinate To manually add the new coordinates


      • Manually add the new coordinates


      X Y positioning equipment function

     

    X Y positioning equipment function

    Option name

    Operation

    function

    drop-down

     

    options

    Option

    Choose the cursor, nozzle 1, nozzle 2 to grab positioning tool of the coordinate.

    Open cursor

    Close cursor

    Back to Home

    Execute

    Machine return to original state

     

     


    Stepping set and X Y movement Function

     

    Stepping set and X Y movement Function

    Option name

    Operation

    Function

    Stepping set

    Option

    Alternatively the step size of the X Y directions

    X Y movement

    Execute

    Up and Down, Leaf and Right button could Operate X Y direction positioning, In operation, please don’t close to the machine tool

     

     


    Manual input coordinate function

     

    Manual input coordinate function
    Option name

    Operation

    Function

    Bit No.

    Modify

    General is number, To manager the PCB program more

    clearly, fill the PCB current anchor element bit number.

    Component Package

    Fill the PCB current anchor element component package.

    Center X

    Automatic acquisition

    Operation the movement direction key to the PCB component packaging center, Automatically obtain X Y

    coordinate value, please do not modified by hand.

    Center Y
    Angle

    Modify

    Angle of PCB component

    Component Type

    Type of PCB component

    Note: After setting the above operation,, click “OK” to record coordinate current bit number. And then to do the next one. Directly to the center of the moving direction key to enter a number to setting, Click “OK” to finish record

    coordinate current bit number.

     

     


     

    • Material Stack Configuration
      • Coil stock and tray stock
        • Coil stock: For the coil stock component putting.
        • tray stock: For the tray stock and tube IC component putting.
      • Material stack configuration function
        • Material stack configuration function

     

    Material stack configuration function

    Option name

    Coil stock

    tray stock

    station number

    According to the material stack number

    Program Component

    Click and choice of material stack put components corresponding

    component model, choose components are not allowed to repeat

    Material System

    Click into the system of material select stack corresponding packaging material with

    configuration

    Component

    Click into the system components and system interface to select material

    with the corresponding system components package

     

    Calibration center

    Click on the center coordinate values into the center calibration interface,

    moving XY direction calibration feed tray placed in the center of the stack and elements to get set up

    Calibration broaching

    Click broaching broaching coordinate values into the calibration interface, moving XY direction calibration broaching

    center to get set up

    Initial angle

    Material stack element display angle, the system default 90 ° degrees

    Rows , columns line

    spacing, column space

    Modify the settings for each display from the ranks of the number and the element array tray

    material

    Adapter nozzle

    2 head: left one is 1,the right one is 2, according to the different elements

    of the package material stack, could change any head.

    Flight Speed

    Normal:30000pps, Special components can be customized flight speed.

    The smaller data , the slower operating speed

    More materia
    l stack
    option
    (Picture
    6)

    Pick up

     

    speed

    Refers to the suction nozzle picking up speed, Normal: 20000pps.

    The smaller data , the slower pick up speed

    Pick up

     

    Depth

    Refers to the suction nozzle distance with the end face contact material stack material when pick up the component, Through the calibration can get picked up depth data, Special component separately select pickup

    depth

    Pick up

     

    alone

    To some special material stack, setting the speed the depth separately.


     

     


     

    • Multi-line batch modification Description

     

    Multi-line batch modification Description
    Description: Bit column number , hold down the left button to select a number of modifications can

    make the following batch modify.

    Option Name

    Operation

    Description

    Center X  

    Modify

    batch settings calibration center X coordinate of material stack

    Center Y

    batch settings calibration center Y coordinate of material stack

    Broaching partial

    X

    batch settings Broaching partial X coordinate of material stack

    Broaching partial

    Y

    batch settings Broaching partial Y coordinate of material stack

    Pick up depth

    batch settings pick up depth of material stack

    Adapter nozzle

    Option

    batch settings adapter nozzle of material stack

     

     


    • Material stack debugging tools, data checking function description

     

    Material stack debugging tools, data checking function description
    Option Name

    Operation

    Description

    Material stack test  

     

    Execute

    Pick up test for calibration finished material station configuration

    list

    Save material

    station to the file

    Save the material station file for calibration finished material station configuration list, it could make it easy for the nest use.

    Loading the material station

    from the file

    Can be loaded directly with the saved material station.

    Check no material

    Check the Program Component in the material station

    configuration list for no material.

    Check double

    material

    Check the Program Component in the material station

    configuration list for double material.

    Check nozzle

    vacancy

     


    • Mounting Setting
      • Mount setting function and introduction

     

    Programming parameters automatically get in after the second material Stack Configuration.

     


     


    • Calibration Function description

    • PCB information – Align programming origin

      Click the Align program into the coordinate system origin correction interface.

      Calibration Make sure whether the splint placed parallel to the PCB in place, subject to the plywood base point, and then calibrate.

      Calibrating the far two point coordination ( reduce the error), Click OK after finished

     

    calibrate.

    • Setting Mark point ( This setting must be completed – after operating alignment program origin )

      Set Mark Point, choose a more independent square or circular Mark point as calibration points.( (Note: Mark point usage; in the fourth programming due to the PCB board or puzzle on the origin lead to error, click Mark point to automatic correct board )

    • Calibration ( This setting must be completed – after operating alignment program origin )

      Calibration is used to correct a separate placement coordinate with the actual Mark-point calibration.


    • Other Setting

      Reset the default placement coordination, mounting XY coordinate reply for source file coordination.

     

    Check invalid pick up material station, check whether the configuration is complete.

     

    • Puzzle Setting

      • Quick makeup

    It can horizontal and vertical puzzle PCB.

     

     


    • Origin offset correction

    • Manual correction and automatic correction
    • Puzzle calibration Make sure whether the splint placed parallel to the PCB in place, subject to the plywood base point, and then calibrate.

      Manual correction: Click the PCB list of coordinates to enter the calibration correction, respectively coordinate 2 far point calibration.( reduce the error), If there is the puzzle PCB, then do the first PCB, and send and so no. The same way to calibrate.

     


     

    Mark point automatic correction: one-time auto-complete according to automatic Mark point on board.

     


    • Program Runs

    • Program option function 5.1.1 Function

     

     

     

     

    Option Name

    Operation

    Description

    Base plate Depth

    Calibration

    Nozzle and plywood PCB contact distance, setting through the

    calibration.

    Optimization Option

     

    Option

    Dual stepper reel, can improve the placement rate.

     

     

    Nozzle

    The default double election: if canceled a nozzle will not be placement relative programming can not be involved in SMT production process, two nozzles are canceled, the program

    can not be generated.

     


    • Run the patch
      • Function

     

    Option Name

    Operation

    Description

     

    Test mounting

    Option

    Select the test mounting, roll feed zone does not feed tray,

    please do not put components, SMT will simulate patch

    End the process when

    the error occurred

    Selected, SMT work when other material stack error will end the current SMT all the work, and stop running

    Speed Stalls

    Set

    The smaller stalls, The slower SMT run speed

    Starting line number

    It may be the current line number bit number for starting SMT

    placement

    Back Home

     

     

    Execute

    Back to initial state.

    Start

    Start SMT run

    Pause / Resume

    When SMT work, click this button, it could pause, and click

    again, it could resume to work.

    End

    End the current work.


    5.3 Mount coordination Preview

    Function: You can preview the imported PCB plots, red for the selected package components , it can zoom right to select the bit number to view the preview package management.

    S-UV-300 laser marking machine for PCB

    Product overview and industry application of laser marking machine

    Abstract: The laser marking machine is means it use of  laser.  laser has the advantages of small volume (without water cooling, air cooling), good beam quality (fundamental mode), free maintenance etc, is mainly composed of laser, vibration lens, marking card three parts.

    Guide: all you want to know about  laser machine knowledge is here!

    S-UV-300 laser marking machine for PCB
    S-UV-300 laser marking machine for PCB

    In recent years, laser marking has become a hot topic in the study of laser physics. It is considered to be a new generation of products that may replace manual marking in an all-round way. The laser marking machine is a permanent mark on the surface of a variety of materials using a laser beam. The principle of marking is to expose deep matter through the evaporation of surface matter, or to engrave traces through the physical change of surface material caused by light energy, or to burn out some substances by optical energy to etch all kinds of graphics、patterns、characters、barcodes etc,.

    The laser marking machine is means it use of laser. It has the advantages of small volume (without water cooling, air cooling), good beam quality (fundamental mode), free maintenance etc, is mainly composed of laser, vibration lens, marking card three parts.
    Laser marking machine and its laser beam quality was good and with 1064 nm output center,it’s whole life is about 100 thousand hours,Laser compared with other types of markers for longer life. The efficiency of electro-optic conversion is above 28%, and the conversion efficiency of 2%-10% have a great advantage for other type of marking machine. It has excellent performance in energy saving and environmental protection.

    Equipment features
    1. A variety of metal and nonmetal materials can be processed. Especially for high hardness, high melting point and brittle material, it is more advantageous to mark the brittle material.
    2. It belongs to non – contact processing, no damage to products, no tool wear and good marking quality.
    3, the laser beam is fine, the processing material consumption is very small, and the processing heat affected zone is small.
    4. The processing efficiency is high, the computer is controlled, and the automation is easy to be realized.

    Application fields
    Markers are widely used in many fields of graphics and text of integrated circuit chip, computer accessories, industrial bearings, watches, electronic and telecommunication products, aerospace devices, auto parts, household appliances, hardware tools, moulds, food packaging, jewelry, tobacco and military things, and mass production line.

    Main features
    Laser is divided into three kinds of types: CO2 laser/Green laser/UV laser. The following is a detailed introduction.
    1, CO2 laser:10~20W, (laser wave is about 1064nm)
    2, Green laser:7~10W(laser wave is about 532nm)
    3,UV laser:3~5W(laser wave is about 355nm)
    Laser marking machine is the most advanced marking equipment in the world. It has many advantages, such as good beam quality, small volume, fast speed, long service life, flexible and convenient installation, and low maintenance.Laser is the latest international, the most reliable structure, small volume, low power consumption.close to the ideal beam, the USB interface output control, optical scanner, laser with high repetition rate, high speed without distortion.

    Future advantage
    (1) low cost of manufacturing, mature technology and the availability.
    (2) the light source has a very small volume area ratio, fast heat dissipation and low loss, so the up conversion efficiency is high and the laser threshold is low.
    (3) the output of laser wavelengths is more.
    (4)tunability: because of the wide fluorescence spectrum.
    (5) the laser easy to apply to various multi-dimensional and arbitrary space processing applications, making the design of the mechanical system very simple.
    (6) no thermoelectric refrigeration and water cooling are needed, only a simple air cooling is needed.
    (7) high electro-optic efficiency: the integrated electro-optical efficiency is as high as 20%, saving the power consumption of the work and saving the operation cost.

    S-UV-30A laser marking machine
    S-UV-30A laser marking machine