Auto splicing SMT material machine User manual(S-0808S )

Description

 Machine Description

2.1 Purpose and application of machine

This machine is suitable for quick feeding of SMT automatic production line without stopping.

Application:

Adhesive tape and paper tape with a width of 8mm and a thickness of 0.25-1.3mm

Applicable to over 99% of materials in the market .Please confirm with our company for special materials.

2.2 Introduction of the machine

Auto splicing SMT material machine is independently developed by our company through more than two years’ efforts, it is suitable for SMT 8MM material strap. The equipment can realize automatic butt joint for two rolls of 8MM material strap of the same specification, automatically detect and judge the position of empty material, accurately cut out, and automatically attach with adhesive tape.The equipment is easy to operate, and new employees can work after simple training.It solves the problem of shutdown of production line equipment caused by poor operation proficiency of new employees ,which brings invisible economic loss to the company. The use of the machine greatly reduces the feeding time and improves the production efficiency. Make the feeding quality controllable and the production tempo controllable.

Features of machine

1、Simple operation:  10 minutes of study can be skilled operation, no longer rely on skilled staff, reduce downtime and improve efficiency.

2、Economize on manpower:  Mobile operation,which can realize two-lines and one-person operation (the specific situation depends on the client line body planning).

3、No part loss:  Use optical fiber to automatically detect the presence of materials and automatically and accurately calibrate the splicing position, no part loss .

4、Material strap recycle:  It’s convenient and efficient for operators to long press the unloading switch to automatically recycle the tape.

5、Accurate and efficient :It only takes about 8 seconds and success rate up to 97%.

6、Pass Rate:over 97%

7、Fool-Proof System:  Equipped with bar code scanning material function(optionally connected to the customer Fool-Proof system)

 

2.3 Technical parameter

 

Product sizeL520mm*W460mm*H1340mm
Operation height910mm
splicing cycle8s(Automatic unloading time is not included)
Connection precision0.1MM
ApplicationAdhesive tape and paper tape (thickness :0.25-1.3mm,width:8M)
Power supplylithium battery  DC 36V or 24V
Work Period>16h with a full battery
Charging voltage220V  50Hz
Low voltage alarm functionThe machine is equipped with low power alarm to remind you to recharge or replace the battery
Material lossEquipped with empty material position detection function
Pass rate of splicing≥97%
Mechanical noise<50 decibel
Rated power150W
Vaccum pressure-30Kpa
Material strap wrapup functionButton control can automatically picking the material
Auxiliary material3000 pieces of tape per roll
Fool-Proof SystemEquipped with bar code scanning material function(optionally connected to the customer Fool-Proof system)
Product weight68KG

 

2.4 Notice for use:

  • usage ambient temperature:0 ~+40 ℃
  • Usage ambient humidity:10 ~95 %RH(at 25℃,应无凝露)
  • Power supply:Lithium battery,DC DC36V

Charge Voltage: AC 220V±10% , Frequency :50HZ

The battery must be charged at the socket where the leakage protection switch is installed.

  • The machine can be used in an environment with pollution level 2 or below.
  • Do not use in the following environment:
  • A place of direct sunlight
  • A place where condensation can occur due to a sharp change in temperature.

  • An environment with corrosive or flammable gases.

  • A place with lots of dust, iron powder and salt.

  • A place that may be corroded by organic solvents such as gasoline, diluents, alcohol, or strong alkali such as ammonia water and sodium hydroxide.

  • A place that may be directly affected by vibration or impact and a place that are directly affected by water droplets.

  • Stay at least 3 meters away from high-voltage equipment , power equipment or equipment with amateur radio or other transmitters, as well as equipment with large switching surge impact. Otherwise it may cause human injury or fire.

 

Warning!!!

  • Please do not let non-professionals repair and debug the electrical system, which will reduce the safety performance of the equipment, expand the fault, and even cause human injury and property loss.
  • Please do not stack of debris around the control box, and regularly remove dust on the control box surface during using, which is conducive to ventilation and heat dissipation.
  • Please do not change the products without authorization. We are not responsible for the consequences caused by this.
  • When it is really necessary to open the case, the professional must check the components in the electric cabinet after cutting off the power for 15 minutes!
  • Do not touch any moving parts or open control equipment while the machine is working. Otherwise it may cause human injury or result in the machine not working properly!

3 Operating Instructions

3.1  Preparation and inspection before operation

A、Clean machine and remove sundries irrelevant to production.

B、Check if the emergency stop button is working properly.

C、Press the power button to start the machine. Waiting for about 15S, the industrial control panel starts up and enters the standby state.

 

User Manual of Auto splicing SMT material machine(S-0808S )