All posts by Jason

Triple line to Dual rail oven layout

How to design SMT factory layout for Smart EMS

 

 

How SMT workshop planning? It turned out to be so useful.

How SMT workshop planning!

And only after the plant began production found that some areas have not planned beforehand, need to be adjusted, resulting in a waste of human and financial resources and valuable production time.

Therefore, it is important to check in advance SMT factory layout, especially for new SMT factory business, because there is no experience in SMT plant layout, the need to pay attention to the elements is not very clear, if we find a problem in the layout after production point, will cause some unnecessary losses.

So, when doing layout SMT plant, what to pay attention to what matters in advance to do to prepare? Here actual cases where we work to and we explore this problem.

Case

planning SMT line configure

the client recent planning new on two identical SMT production line, specific device configuration (see FIG. 1) and the size of the apparatus is as follows: According to Figure 1 can be seen, the maximum width of the production line equipment is 1.71 m, the length of all devices sum is 13.6 meters, will add future planning a production line (line bulk on equipment configuration).

Situation Workshop

Workshop length 36 m, width of 12 m, an area of 432 m2, on the ground floor of the factory. Currently common ground for the shop floor, and no established anti-static system, can not meet the requirements of SMT antistatic workshop, but two conductive ground terminals, can establish subsequent workshops antistatic SMT system. Further, there is no air conditioning workshop and humidifiers, can not meet the requirements of SMT workshop temperature and humidity control. There workshop ventilation system, back to meet the requirements of the reflow furnace equipment. Workshop sufficient power to meet the electricity needs of all equipment in the workshop. There are two entrances whole plant, as are required to meet the equipment, raw materials and semi-finished channel. Special materials warehouse in another workshop, the need for planning. Good lighting conditions in the workshop, to meet the brightness of the SMT shop lighting requirements all stations. Whole plant layout situation shown in Figure 2.

Customer requirements

1, the current new move into production lines and related aids, regional positioning;

2, the whole plant to meet future erection and production requirements three production lines, without planning zone realignment;

3, each production line starting position as consistent as possible, so that the whole plant orderly arranged in three lines.

Subject  of

analysisthe customer’s request, we first analyzed how the production line positioning; and before locating the production line, we consider the following points:

1, SMT equipment should avoid column and they maintain a certain distance, the distance is equipment installed at least after a good feed material by a vehicle;

2, SMT crossing equipment required for frame division pitch, and the crossing equipment to extend outwardly after the device installed above the material 50 cm;

3, optimal spacing of the two lines spaced more than 1.2 meters between the outer frame;

4, check the wire tail is generally a repair plan area, quality control personnel can perform sampling line tail region.

Based on the above considerations, the length of each line should be at least 13.6 meters (without regard to the maintenance area and the tail, the case where the sampling area and the thread area kanban), the width should be 2.7 meters (SMT feeding both surfaces), specifically as shown in Figure 3.

Therefore, the production line is positioned in substantially considering plant shown in FIG. 4.

Some details of the requirements of SMT plant layout

after determining the approximate location of the production line, when the need to consider some details of SMT production line requirements, and then to determine the exact location and the location of other auxiliary equipment SMT line.

First, we analyzed the SMT line position and aids required for each area requirements: 1, fire extinguisher drop zone;

fire extinguishers to be placed around the side of the post and SMT plant, placed according to the requirements of fire regulations.

2, the car rack placement region; car rack replacement for SMT production line models and switching material, in order to facilitate production and to improve the efficiency of replacement materials, preferably the vehicle is placed near the rack placement machine.

3, stock units rest area;

stock table mainly used in the production process and dryer materials stock preparation before switching, therefore, to be placed near the preparation station placement machine, and the best car rack together, Preparation facilitates directly on the car frame after a good feed material.

4, the shelf rest area printing station;

printing station for positioning the shelf aids in the production of printing presses, such as wipes, paste, alcohol, etc., to be placed in the vicinity of the printing press to facilitate removal use, improve Productivity.

5, placing solder paste regions;

region comprising placing solder paste storage refrigerator, solder paste mixer, paste warmed cabinets, can be placed next to the plant as required or uprights placed around a fixed area of the plant, However, to facilitate the operator to take place.

6, visual inspection after the furnace area, maintenance area;

in order to facilitate visual inspection after reflow and rework semifinished product, a shelf generally placed in the furnace, designed for the visual inspection of the furnace and rework.

7, screen placement area;

drop zone comprises a mesh screen plate was placed cabinet, stencil cleaning machine, inspection tools, screen, stencil for storing, cleaning and inspection screen tension, etc., while in the region as much as possible to facilitate the production screen to take place.

8, garbage drop zone;

Production waste mainly from two parts, wipes and the like used in one printing operation, the second is to replace the waste tray and waste material produced with the like. Garbage two parts is generated to be placed separately, specialized recycling, in particular waste presses used. Thus, waste area may be placed next to the press machine or patch, or set beside the column region refuse placed separately placed.

9, kanban placement region;

kanban including the SMT billboards and other signage quality management, may be centrally located on the entrance into the shop, and also set up the production line Kanban state in which each head of the line, in order to view the producers and managers, promptly understand the current state of production status and quality SMT workshop and so on.

10, product placement area;

include products produced finished products in two parts, to separate the two partial regions divided out, strictly distinguished, in order to avoid confusion.

11, SMT placement of spare areas;

Nozzle including the SMT spare parts, a motor, a belt, cylinder or the like, to be placed in a special area, to facilitate the production of access.

12, location area temperature and humidity;

temperature and humidity conditions in order to better understand the SMT plant, depending on the size of the workshop area, several appropriately set the temperature and humidity measurement area, generally placed on the production line next to the column or wall.

13, SMT workshop office area;

let engineers and technicians and management personnel in office SMT shop floor, which can solve the problem on technology and management encountered in the production, to ensure the smooth operation of the SMT production lines.

14, anti-static protection area;

entry into SMT workshop area must have good anti-static measures. You may delineate the area in front of the plant, including the replacement of static clothing, shoes, hats and so on each employee’s locker. Also, the establishment of regional designed to test the static ring in SMT workshop at the entrance, so that each employee to do static loop testing and record test results before going to work. Based on the above analysis, the results of this SMT plant layout is shown in Figure 5.

In addition, SMT workshop also meet other requirements: 1, anti-static processing;

shop floor must be anti-static treatment, a common anti-static conductive flooring and paint and other ordinary places, customers can choose according to the actual situation. In addition, anti-static system must be set up in the workshop, to meet the requirements of the entire anti-static SMT workshop.

2, air-conditioning and a humidifier; SMT workshop to meet the requirements of temperature and humidity control.

3, the material management requirements;

in the warehouse, with particular attention to the way the material is stored, reel packaging methods, the use of hook-type place, wetting elements employed Cabinets for placement shelves to be treated with anti-static manner.

4, patch equipment gas and electrical circuitry;

preferably introduced directly from the production line at the down side of the roof, is arranged below the gas passage in the device and circuit wrapped with wire groove.

5, the ventilation system requirements;

needs to be installed to meet the requirements of the three power lines of the blower, and the third exhaust port reserved line.

Results

1, according to the size of production line and the size of the entire plant SMT, completed the reasonable position of the production line; and

2, for aids, regions, etc. SMT production lines need to make the corresponding position location; 3, according to the SMT the characteristics of the plant, some of the necessary factors to consider in planning, in particular, anti-static; 4, in accordance with the requirements of the current situation and future development of the factory has been take into consideration, unified planning.

Summary

For SMT plant layout, but also requires a combination of size and product requirements and other plants to consider a number of factors, but to stimulate here.

 

Welcome inquiry

 

1,Please visit : www.smthelp.com

 

2, Find us more: https://www.facebook.com/autoinsertion

 

3, Know more our team: https://cn.linkedin.com/in/smtsupplier

 

4, Welcome to our factory in Shenzhen China

 

5, See more machine working video, please Youtube: Auto Insertion

 

6, Google: Auto+insertion, to get more informations

 

7,Looking forward to your email: info@smthelp.com

 

 

https://docs.google.com/document/d/e/2PACX-1vSFUaow2vtLCQbtVShngWxA2uiLkcv6i4BKn4ORhsatobh8Ah_ONk2bFfjkAOSsZf3yKfBrj2hULMi0/pub

Troubleshooting E-Stop and Interlock Circuits on PCBA Auto Insertion Machine

Troubleshooting E-Stop and Interlock Circuits on the Machine

Instructor Guide


IM8ECTT-IG Rev B

Troubleshooting E-Stop and Interlock Circuits

On the Machine

Estimated Time

 

3 hours

Prerequisite setups and materials
These setups and materials are required before this module is presented:

  1. IM8ECTT Study Guide (1 per trainee)
  2. Machine in operating condition

 

Introduction

 

The E-Stop and interlock circuits on Universal‘s products are designed to ensure that axis operation can occur only when these safety circuits are satisfied. The E-Stop and Interlock safety circuit is hard-wired and will perform its function independent of machine software.

In this lesson, you will look at the E-Stop and Interlock safety circuit in detail. Once you understand how it works you will get some practical experiences in troubleshooting this circuit.

Lesson Objectives

 

  1. Trace E-Stop/Interlock circuit at machine and check the Interlock system with the job aid provided.
  2. Given a machine with a fault in the E-Stop/Interlock circuit, locate and repair the fault using information in the study guide and the MSD.

Instructional Strategy for the module

  1. Discuss European Safety Standards
  2. Discuss sequence of events of E-Stop and Safety interlock and how they relate to power distribution
  3. Trace the troubleshooting steps:
  • Before E-Stop
  • After E-Stop
  • Interlock Made
  • After Start

 

 

 

 

 

European Safety Standards

European Safety Standard

 

Universal‘s E-Stop and Interlock circuit is in compliance with European Safety Standards, which include the following requirements:

  • Use of redundancy (i.e., two mechanical relays to disable dangerous voltages)
  • Use of contacts which move together and are positive guided (no contact can be in the de-energized state if one contact is stuck in the energized state)
  • All relays must have a normally closed contact used to test the relays.

the E-Stop and Interlock Circuits

Introduction

 

This activity is intended to give you some practical experiences in troubleshooting the E-Stop and Interlock Circuits on a machine. In this activity your instructor will put one or more bugs in the machine E-Stop and Interlock circuits. Your job is to find and fix the bugs so that the machine is returned to normal operation.

CAUTION!

 

  • High voltage is present on the machine when power is turned on. Take great care when troubleshooting the electrical assemblies in the machine!
  • Whenever possible, never reach into an electrical assembly when the machine power is on.
  • Use extreme caution when connecting or disconnecting a multimeter. When the situation warrants, use test probe clips to connect the multimeter to test points with power off at the assembly*, then apply power to read the meter; and turn assembly power off before disconnecting the meter.

 

*An E-Stop or circuit breaker can often be used to remove assembly power.

Directions

 

  1. Working in a small group (never alone), locate and repair the bugs put into the machine by the instructor. The machine must be returned to normal operating condition when you have completed your work.
  2. It is strongly recommended that you follow a sequence when troubleshooting the E-Stop and Interlock system. The Troubleshooting Flow Chart on the following page should help you determine what part of the subsystem is not working.

 

When looking for machine-specific information, always refer to the electrical diagrams that come with the machine on which you are working.

 

 

Simplified Schematic of the Interlock System for Single Head Axial Machines

Simplified Schematic of the Interlock System for 6241FSimplified Schematic of the Interlock System for Dual Head Axial Machines

Simplified Schematic of the Interlock System for 6380A

 

 

 

Trace signals in the electrical schematics to answer the following questions.

  1. 24VAC is delivered to 4TB at pins 31 through.35 and 91 through 95. Find where pin 31 is connected to

            5FU-Side (SHT2)

This question refers to the drawings for PS1, trace it from the secondary side of 2T (24V SEC) and is tied in with 5FU (sheet 2)

  1. What happens when the contacts between pins 1 and 2 close in both 22CR and 23CR?

56VDC is supplied to 4TB

Connects 56 VDC from secondary of 1T to 4TB distribution point to X-Y table motors.

  1. When you suspect that the 24VAC or a DC voltage is missing from the machine, which electrical schematics should you use to troubleshoot the machine?

    the “ELECT DIAG, Power chassis” schematic

Ask students: You lost 24VAC, where it’s generated from? (the inserter’s power chassis, PS1.) Where do you find that drawing? ELEC DIAG, Power Chassis.

 

 

E-Stop Circuit Active

 

 

 

 

 

 

 

 

 

 

 

Direction

 

 

  • Using the simplified schematic, individually trace and describe the E-stop and interlock circuit of an IM8 machine
  • Work in a small group, locate and repair the faulty E-Stop and Interlock circuits. Use your notes, flowchart and MSD.

 

Instructor notes: the following table lists suggested bugs to simulate an E-stop and Interlock circuit problem.

 

Problem

Simulation Method

24VAC to PS is lost Remove 7FU, 4FU, or 5FU
21CR can’t be energized Disconnect X1 and X2
Relay problem Disconnect at contact 21 or 22 of 22CR and 23CR (Interlock system will not enable)
Cannot get out of interlock condition Remove 6PL jumper plug at the back of PS1
Cannot get out interlock condition Remove wire T12 from 21CR relay block
No air to cylinders Disconnect dump valve connector

 


S-CC200 User’s Manual for SMT CHIP Part Counter

 

 

S-CC200 User’s Manual for Part Counter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Index

  1. Introduction…………………………. … ……. ….……..3

 

  1. Attention for part counter……… ……………………. . 4

 

三、Chip bonder counter function key and operating instructions… ………………………………………………. …4

 

四、Chip bonder counter connecting printer operating instructions (Option) ……………………………… …………6

 

五、Trouble Shoot……….…………………….……………….8

 

六、After-sale service……………………………………….9

 

七、After-sale service card………….……… .. …………………..10

 

 

 

 

一、Introduction

1、Theory

Chip bonder counter can precisely count the SMD quantity, by adopting optical and electric sensor theory, using the corresponding relation between guide hole on the carrier and part, and by the special die and massive integrated circuit, chip bonder counter achieve zero error, and achieve convenient, quick counting, it is an effective auxiliary equipment for managing SMT material.

2、Product features

With full automatic way figure part quantity, it is convenient to count and delivery material. Easily operate it, original design defending strip dropping off decrease strip hurt to a smallest extent. It can count in forward direction or in backward direction, and it can be preset value, precisely figure out quantity with zero error. You also can install scanner gun and barcode printer, which is more convenient for managing operation..

3、product specification

Power: AC220V,50/60HZ,25W

Counter range: -99999–99999PCS

Profile size: L470W300H180mm

Weight: 10KG

4、Product Utility

Suit for SMD strip type of part

Strip wheel diameter: suit for any size

Strip pitch: 1,2,4,8,10,12,16,24,32,44,56mm ( Note: if pitch is smaller or wider, make it according to customer’s request)

Strip width: 4,6,8,12,16,24,32,44,56mm (Note: if width is smaller or wider, make it according to customer’s request)

5、Product Structure


this product have two types.

  1. S-CC200 Standard chip bonder counter


 

 

 

 

 

 

2) S-CC202 inspecting missing type chip bonder counter





1、material reflector



2、Tray




3、Gear/motive pressing plate



4、monkey wrench



5、rocket head



6、free movable shoulder


7、location knob



8、display


9、key

10、power key


11、handle



12、glass fiber amplifier



13、glass fiber head to head emitter

二、Chip bonder counter attention

1,After unpacking, please count and make sure all accessories ready.

2,Before using chip bonder counter, please carefully read operating instructions and safe keeping.

3,Please check whether voltage specification conform to the electric supply.

4,Please check grounding properly, and guarantee safety of human body and part.

三、Chip bonder counter function key and operating instructions

1、Function key introduction

1)”PRINT”

Operation way: enter the key, you can print the counting part and quantity on the barcode by the barcode printer.

2)”SET”

Operation way: if the display shows 00000 in the left bottom, you can directly press the number key to input the counting part quantity; press the SET key one more time, the machine switches to manual mode, and the display shows ***** in the left bottom. Switch to manual mode or automatic mode using this key. (note: under automatic mode, you can preset a value before counting material, when machine turn to the presetting value, it will automatically stop, under manual mode, only if you press ” stop/zero clearing” key or it finishes all material, the machine will stop.)

3)”PITCH”

Operation way: after pressing this key, the pitch value in the display will flicker, then you can input the pitch value and press “ENTER” key, if no press after 5 second, automatically memorize, the machine will resume to standby status after one ticking sound.

4)”RIGHT” “FOREWARD/RIGHT”

Operation way: Pressing this key, start clockwise counting part, the numerical value is positive number, “BACKWARD/LEFT” on the contrary.

5) “STOP/ZERO CLEARING”

Operation way:

(1)Under counting or feeding back status, press this key, it will stop counting or feeding back.

(2)If under standby status, press this key over 2 second, the counting value will be cleared up.

(3)If under printing interface, press this key, return to main interface.

6)”SELECT”, this key is switching key for setting parameters in printing interface.

7)LCD display

Set pitch

 

Set counting quantity part quantity

display*****under manual mode

8)”Time/missing stop” key is switching key for motor rotating speed, press this key, LCD display will show motor speed will be switched among H(high speed), M(middle speed), L(low speed).

2、 Operation Flow

1)Connect the power cable to the master machine, and plug the AC220V power.

2)Turn on the POWER key on the panel of machine, at this time, LCD panel become light

3)Press PITCH key, set the pitch between counting parts, then Press “ENTER”, and put the part on the left tray.

4)Manually pull out the strip and put it between material guard plate and counting gear, make the first part and blank middle hole aligning the middle line of material guard plate.

5)Press “STOP/ZERO CLEARING” key for 2 seconds, make the value zero clearing. Note: when pulling the strip, counting gear will turn and count, pressing this key, make the value zero clearing.

6)Press “SET” key to switch to manual mode or automatic mode, when you select automatic mode, you should input a value which you are going to count, or the “FORWARD” motor won’t start.

7)Pull strip coiling to the blank tray (right tray) by your hand, press “FOREWARD/RIGHT” to begin counting.

8)When finishing preset value, motor stop. Impacted by the inertia theory, counting number may be more one or less one than the set number,

9)When finishing counting, press “BACKWARD/LEFT”, strip will coil back to the left tray, after finishing, rotation will stop.

 

四、Chip bonder counter connecting printer operating instructions (Option)

1、Check equipment

1)Connect part counter and barcode master machine

2)Correctly place the barcode paper in the printer

2、 adjust and test equipment

1)Start power switch of the part counter

2)Start bar code master machine power switch: power pilot light and ready pilot light are on, at moment, press FEED key of bar code master machine (automatic aligning key), make the paper automatically align. ( P.S: if power light is flickering, it denotes the machine is off line, please restart power or repress FEED key)

3、Print

Press “PRINT” key in the master interface, master interface will display printing interface, the first row in the interface show: company name (you can set it by yourself); the second row show: time, the last row show printing operation.

  1. When entering printing interface, there is a flickering cursor in the third row, you can edit and modify the content in the cursor position.
  2. In the printing interface, pressing LEFT/BACKWARD, you can make the cursor move left, pressing RIGHT/FOREWARD, you can make the cursor move right.
  3. In the cursor position, you can directly input the number or letter, if you continually press any key among 0~9 key in a short time, you can switch between number and letter on the key. Among of them, pressing 1 key, you can switch to special symbol, Capital letter, small letter, and etc.
  4. After editing each row, cursor will stay in the row you are editing, press “ENTER” key, it will display OK in the left of this row, which means the content is saved.

Note: Saving the content in the editing row, only when cursor is in this row, and then press ENTER, the content can be saved. For example, if you want to save the content in the first row and second row, when cursor is in the first row, you press ENTER key, at the moment, only the content in the first row is saved, the content in the second row can’t be saved.

  1. In the printing interface, press SELECT key into printing parameter setting interface, XYWH: XXX XXX XXX XXX showed in this interface separately denote X axis, Y axis, width, height which you can set to the printed barcode paper.
  2. Press STOP/ZERO CLEARING back to master interface
  3. Press PRINT key one more time, you can print the content in the printing interface.

Tag: when scanner scans barcode, it will display in the printing interface, press PRINT key to print.

 

五、Easy trouble shoot

Failure debug method
After turning on power, LCD no display, buzzer no sound Please check if power cable drop off or fuse loosen
。After turning on power, LCD no display, buzzer sound LCD display cable loosens or breakdown, please check or contact dealer to change.

LCD normally displays, but FOREWARD/BACKWARD can’t be started.

  1. The counting quantity is more than or equal to the set value, or selecting automatic mode before counting but not set quantity, please refer to operating instructions.

    2.Motor signal cable or power cable bad contact.

六、After-sale service a: (overall unit maintenance period for one year, master controller board maintenance period for three years, and tended for all life.) the following state happened is not in the free maintenance condition.

  1. Machine is damaged under carried by your person by himself
  2. In unstable voltage region, due to not using voltage stabilizer, cause component damaged.
  3. Due to not using correct voltage, cause component damaged
  4. Due to altering machine without the written approval of our company, cause the machine damaged..
  5. Not selled by our company, but selled by dealer or other factory.
  6. Natural disaster, or act of God.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

After-sale service card

User’s Name:     Address:

Machine model:     User’s phone number:

Purchasing Date:     Dealer’s seal:

User should know that:

  1. From the purchasing date on, overall machine will be maintained for one year, and tended for all life.
  2. The following state is not in maintenance condition:

    (1)Due to wrong operating, carelessly using, natural disaster cause the machine damaged.

    1. Due to operating abnormally, cause the machine not work properly.
    2. Once dismantled or repaired by someone who is not our technician.
    3. Using consumable supplies or component which are not from our company, cause the machine damaged.
    4. Not using the voltage required by our company, cause the machine damaged.
  3. Except this guarantee, any guarantee card supplied by other company or people won’t be approved by our company.
  4. Please safe keeping the card and formal purchasing receipt, when repairing, it will be effective after showing them to our people review.
  5. If the card has no commodity seal and purchasing date, the card automatically become invalid.

 

SMT,THT,PCB,PCBA,IM,AI,LED,Axial Inserter, Radial Inserter,Odd form Insertion,PIN insertion, Eyelet Insertion, Terminal Insertion,Insertion Mount,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter,PCB board handling system, Loader, Unloader, Conveyor,Shuttle,LED lighting, LED Lamp, LED Display, LED tube,UPS, Power Converter, Power Adepter, Mobile Charger,Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box,PCB Assembly,

PCB board handling system Destacker Build Procedure

Destacker Build Procedure    SDM0029
Rev
A

 

 

1.    Obtain the proper shop packet and check order for build information. Pull all parts if any parts are missing,         fill out a shortage sheet and give a copy to the appropriate material coordinator.

 

2.    Pull the latest Electrical and Mechanical prints.

 

3.    The following procedure is for a 29″ Destacker. Attach leg and control box to main beam. Leg should be flush to         left side of main beam. Control box should be 3″ from right side of main beam. Attach width units to main beam,         4-3/8″ from either end square to main beam and Parallel to each other.

 

4.    The following procedure is for the 44″ and 58″ Destackers Attach leg and control box to main beam. Leg 7-5/8″ from     left end control box 7-5/8″ from right end. Attach width units to main beam 8.975″ from either end. Square to main         beam and parallel to each other.

 

5.    Attach rear rail to width supports parallel to main beam 3/8″ overhand from either end of main beam.

 

6.    Level conveyor from side to side and front to back, off rear rail

 

7.    Attach front rail to width supports. Match level to rear rail, especially front to back. Make parallel to rear rail. Make         ends even with rear rail.

8.    Install motors, pulleys, UHMW and belts on rails.

 

9.    Attach Destacker assy to rails

 

10.    Assemble valve pack assy and install

 

11.    Attach air input assy

 

12.    Attach front cover and wire into control box

 

13.    Run pneumatic lines, load program software and test.

 

14.    Complete check sheet, turn over to QC

 

 

End of Document

 

cof
cof
cof
cof
dav
dav
dav
dav
dav
dav
dav
dav
dav
dav
dav
dav
cof
cof
cof
cof

SC-500 PCB separator V-Cut machine

SC-500 PCB separator V-Cut machine



 

 

advantage:

 

1. To connect multiple pieces of the board after the solder, broken often damage the circuit or break the electronic components, the machine to move the knife to split, which can completely reduce the stress, to prevent solder cracking and parts cracking, improve production efficiency and quality . 2. Using the knife on the knife under the flat knife, the plate as the next flat knife, switch a step on the round knife moving to the set point of the move, about to cut off the PCB board, cut off without silk, incision formation, no flash.

 

 

 

Features:

 

1. Completely independent development, the use of microcomputer control, precision fixed point, strong stability. A knife cut off within 0-360MM long single board;

2. Cutting board cutting speed can be adjusted high, low two, speed 500mm / S and 300mm / S, fast speed, you can improve product quality, no flash, no glitches;

3 knife travel: 0-500mm (tool length can be customized). Knife round height adjustment: 0-2mm for a variety of PCB thickness to solve the problem of PCB board V-CUT slot depth. Console adjustable height: 0-50mm;

4. Traveling stroke can be set with the length of the board forward stop fixed point, stop fixed point set manually;

5. Rear baffle depth range: unlimited. Maximum plate cutting width: unlimited, maximum plate cutting length: 360mm, the maximum thickness of the plate: 0.2-5mm, the maximum thickness between the V tank: 0.25-2.0mm;

6, the next knife for the import of high-speed steel, durable extremely, when the knife adverse, you can then grinding;

7. Can be matched with additional conveyor belt, easy to cut PCB board automatically sent;

8. lifting platform platform movements,  platform elevation, can affect the quality of the product, not easy to cut the product  can reduce stress;

9. Limit device, you can apply different sizes of products, thereby enhancing work efficiency;

 

Technical data:

Power: Single-phase AC230 / 110V 50-60HZ, 40W

Machine size: L823 * 405 * 425mm

Net weight: 350Kg

 

Tool Material: SHD61 imported high-speed steel,

On the round knife: diameter 125mm, under the straight knife length: 500mm

 



SC-509 V-cut PCB Separator Machine with Moveable Cutting Blade

SC-509
V-cut PCB Separator Machine with Moveable Cutting Blade

 


 

Features:

  1. To connect multiple pieces of the board after the solder, broken often damage the circuit or break the electronic components, the machine to move the knife to split, which can completely reduce the stress, to prevent solder cracking and parts cracking, improve production efficiency and quality .
  2. Using the knife on the knife under the flat knife, the plate as the next flat knife, switch a step on the circular knife move to the set point of the move, the PCB will be cut off the cut, cut off without silk, incision formation, no flash

Features:

  1. Completely independent development, the use of microcomputer control, precision fixed point, strong stability. Cut off a single board within 0-360MM long
  • Cutting board cutting speed can be adjusted high, low two, the speed of 500mm / S and 300mm / S

  • Knife wheel path: 0-360mm. Knife round height adjustment: 0-2mm for a variety of PCB thickness to solve the problem of PCB board V-CUT slot depth. Console adjustable height: 0-50mm.

  • The path of travel can be set with the length of the board forward stop fixed point, stop fixed point set manually

  • Rear baffle depth range: unlimited. Maximum board cut-off width: Unlimited, Maximum board cut-off length: 360mm, Board maximum thickness: 0.2-5mm, Maximum slot thickness between slots: 0.25-2.0mm

  • Upper and lower knives for the import of high-speed steel, extremely durable, when the knife negative, can be re-ground

  • Can also be an additional set of conveyor belt, easy to cut the PCB automatically sent

  • lifting platform platform movements, the platform elevation, can affect the quality of the product, not easy to cut the product can also reduce stress

  • Limit device, you can apply different sizes of products, thereby enhancing work efficiency

  •  

     

     

    Specifications:

    Power: Single-phase AC230 / 110V 50-60HZ, 40W

    Machine size: L1000 * W395 * H425mm

    Packing size: L1100 * W420 * H450mm,

    Conveyor belt size: L1030mm * W220mm * H130mm

    Net weight: 47Kg, Package weight:

    Tool Material: SKD61 imports of high-speed steel, the round knife: diameter 125mm, the next straight knife length: 360mm

    Basic maintenance:

    1, the work is completed, turn off the power, remove debris.

    2, always pay attention to the upper and lower cutter protection.

    3, a long time not working, please remove the upper and lower cutter, and coated with oil to be protected, please wipe before use.

    4, pay attention to check the fastening of the screws.

     

    Customers FAQ About PCB Separator SC-509:

    1. Q:Do you have any certification for this machine?
      A:YES,We have CE ISO FCC ROHS etc.
  • Q:What is warranty of the machine?
    A:1 year.

  • Q:How do you pack the machine?
    A:We fix the machine on the plywood base with screws to ensure safe transportation.

  • Q:What is life time of machine blades?
    A:About 6-12 months.

  • Q:What is material of blades?
    A:Japan high speed steel SKH-9

  • Q:Can the blades be sharpened?
    A:Yes, they could be re-sharpened for 2-3 times.

  • Q:How do you offer oversea service?
    A:We could send engineer to do installation and training for client if needs.

  • Q:Can we see your machine in our country?
    A:Yes, we would like to offer contact details of our clients who are using our machines.

  •  

    SC-2500S PCB Router Separator

    SC-2500S PCB Router Separator

    SC-2500S PCB Router Separator

     

    Features:

    1, using the next vacuum mode, in line with the theory of free fall, good dust collection effect.

    2, special jig fixed more solid, to avoid the poor positioning caused by the cutting accuracy error.

    3, the system automatically fixes according to the product installation location, to ensure high-precision product cutting requirements.

    4, the static eliminator is installed in addition to electricity, dust blower continued to work to eliminate static electricity generated when cutting high-speed spindle to avoid damage caused by static electricity parts to avoid accumulation of dust due to static electricity.

    5, the use of safety doors, reduce noise and dust, improve safety.

    Vacuum cleaner with vacuum collection box (according to production capacity or cutting dust collection time scheduled maintenance)


     

    PCB Separator also called PWB Depaneling machine. Rotate router bit to cut high-density component PCB panel to single products v-groove or perforated line. Utilize all of our accumulated technology to help minimize dust attach on PCB. Router machine has following features.

     

     

     


    SC-2500S PCB Router Separator specifications:

    Function Items

    功能项

    参数/Hardware Demand

    Model

    型号

    ASC-2500S
    Dimension

    机台结构

    L650*W650*H1765mm
    Power

    电源

    220V/50HZ
    Machine Wattage

    机台功率

    3.6KW
    Weight

    重量

    About 300KG
    Cleaner Dimension

    吸尘器尺寸

    内置式(Inside)/L500*W490*H590mm
    Cleaner Wattage

    吸尘器功率

    2.2KW/220V
    Table Dimension

    工作台尺寸

    260mm*260mm
    Cutting Speed

    X、Y轴切割速度

    0-100mm/s
    X,Y,Z axis Driving Speed X、Y、Z轴驱动速度 X、Y轴0-1000mm/s(min),Z轴0-750mm/s(min),伺服马达方式驱动X, Y axis 0-1000mm/s (min), Z axis 0-750mm/s (min), servo motor drive
    Repeatability Accuracy 机台重复精度 ±0.01mm
    Working Area 工作区域(可加工行程) X:0-260mm,Y:0-260mm,Z:0-80mm
    PCB Thickness 切割PCB厚度范围 0.5-5mm
    Router Bit Diameter 铣刀直径 0.8-3.0mm
    Cutting Precision 切割精度 ±0.01mm
    Cutting Ability 切割能力 具有切割直线、圆弧、圆、L型和U型的能力

    Linear, Circular, U-curve, Arc, L-curveCutter Change刀具更换系统可手动换刀系统,需工具(随机配送)

    Manual, tools needed Cutter Attrition System刀具磨损系统可智能设定铣刀下刀段数(0-5段)

    The number of milling cutters (0-5 section)Break Detection断刀检测无(none)Cutter Life Control刀具寿命控制程序控制(controlled by Program)Table NumberTable数量1个Spindle Speed主轴转速60000rpmSpindle Cooling System主轴冷却系统气冷方式Air cooling modeCleaner Mode集尘方式下集尘(collect dust downside)Working Power工作电源220V ,50HZAir press空压供给0.4MpaSafety Device安全装置采用安全防护门加门锁感应器Safety door and door lock sensorMode机型模式离线机型,手工装载卸载PCBA(offline, load and unload PCBA by hand)Auto failure test and repair mode故障自动检知维修模式系统具有自我诊断功能,实时错误信息显示,能直观地查询设备各个IO端口状态,易于排除故障。

    Self-diagnosisdisplay failure information in real time, query IO state visually, easy for troubleshootingComputer & Operation system电脑和操作系统工控机、Windows 7

    IPC, Windows 7Program Backup程式备份USBSoftware access control软件权限管理密码保护,依权限进入对应操作界面,保护系统重要参数。(Password protectionthe operator enter corresponding interface according to authority to protect important parameters.)Programming编程可视化界面,单个程序切割点容量无限制,切割路径动态模拟。(Visual interface, the cutting point capacity for a single program should be over 400, dynamic simulation of cutting schedule.)Auto correction of the mark pointMark点自动校准功能具备Mark点自动校准功能(Yes)Fixture 治具万用治具可供选择(universal fixture)Voice control噪音控制运行时,噪声小于60分贝(离设备一米距离测量)

    ≦78 dBmeasured in 1M’s distance Maintenance Period保修周期整机1年或以上,主轴2年或主轴3000小时保养服务。

    1 years or more, spindle for 2 years or spindle maintenance service for 3000 hours.Technology Support技术支持及培训提供设备操作、编程,硬件保养,维修培训服务;程序永久免费升级。(Offer service of operation, programming, hardware caring and maintenance training; free upgrade of application. )

     

    主轴Main axis S4225-B60 S4225-B60
    CCD IMAGING
    丝杆Ball Screw Hiwin进口精密研磨滚珠丝杠Hiwin precise grinding ball screw imported
    导轨Lead Rail Hiwin进口直线加宽导轨Hiwin straight widened lead rail imported
    伺服电机Servo Motor 松下Panasonic
    静电消除器Static Eliminator ADK-801ADK-801
    工控主机IPC Host 研华ADHNTECH
    运动控制卡Motion control card 固高ADTECH
    显示器Monitor 华硕ASUSASUS
    控制系统Control System Windows7
    操作界面Operation Inteface Windows7
    编程Program 在线方式Online
    视觉系统Visual System ASC视觉分板机系统像素计算型高精度CCD视觉定位校正系统CCD Visual alignment system
    设备尺寸Machine size L1380*W1250*H1875mmL1380*W1250*H1875mm
    重量Weight 约300KG
    底脚可调高度Foot Height adjustable 50~70mm
    板最大厚度Max.PCB Thickness 5mm
    整机功率(含集尘器)Power (included dust collector) 4000w
    最大转速Max Rotation Speed 60000rpm/min
    冷却方式Cool Down 气冷+夹具散热cold air and clamp radiating
    更换工具方式Tool replacement 专用扳手更换by specialized tool
    最大切割Shear speed 0~100mm/s
    最大移动速度Max Moving Speed 1000mm/s
    切割重复精度Shear Repeat Accuracy ±0.02mm
    集尘器功率Dust Collector Power 2.2kw 220v三相电机2.2kw 220v three phase motor
    气压Pressure 0.4Mpa以上0.4Mpa above
    编程方式Program mode 在线编程Online program
    编辑功能Edit 直线、孔状、圆弧、圆Straight line, hole, arc, circuit
    程序存储Procedure Storage 根据需要选择存储位置choose storage position according to needs
    配置编程Camera IMAGING高像素彩色CCD IMAGING high pixel color CCD
    刀具直径补偿Compensation on Blade DIA 多种补偿方式供用户选择many choices for option
    三色灯Three Color Indicator LED三角灯监视机器的各种工作状态LED LED indicator monitoring working status of the machine
    刀具好坏检测Blade Inspection 刀具寿命根据用户设定的下沉段数、产品数量及切割长度等方式选择According to PCB quantity and shear length
    马达过热检测Motor overheat Inspection 有过载、过热、低电压等保护功能Protection on overload, overheat, low voltage,etc
    伺服过载检测Servo overload Inspection 有过载、低电压、线路是否正常等保护功能Protection on overload, low voltage, circuit, etc
    主轴寿命跟踪Main axis life Tracking 主轴寿命自动检测Automatic Inspection on Life of main axis
    分板计数Shear Qty Counting 分板计数、计时Counter on shear quantity and Time recording
    机器报错记录Error Record 软件自动记忆机器所有报警记录automatic memory on all error
    轴位置精度Axis Position Accuracy 0.001mm
    分板精度Accuracy of Shear ±0.01mm
    工作范围保护罩Safety Shell of working range 采用四面门保护方式Using four door and window protection
    门的互锁保护传感器Protection Inductor on Interlocking 安全门微动开关感应able to induct inches switch of safety door
    紧急停止按钮Emergency Stop Button Yes
    铣刀方式Milling 采用左旋铣刀,直径0.8-3.0MM范围可选Milling by left rotation, DIA of 0.8-3.0mm optional
    加工方式Process 模拟运行和实际加工,Table可以交替加工不同PCBASimulation and actual operation, a single Table can be alternately processed different PCBA board

     

     

    SC-3500S Automatic Inline PCB Separator

    SC-3500S Automatic Inline PCB Separator

    Features:

    1, vacuum cleaner built-in vacuum mode, in line with the theory of free fall, dust collection effect is good.

    2, the equipment adopts automatic loading and unloading products, can be directly on the wiring body or on the board machine.

    3, using a special fixture with products (pcb), to avoid poor placement caused by cutting error.

    4, the system automatically fixes the installation error, to ensure product precision cutting requirements.

    5.It is equipped with static eliminator. When dividing, the dust remover will work continuously to eliminate the static electricity generated when the high-speed spindle cut. It can avoid the damage caused by the static electricity and avoid the accumulation of dust due to static electricity.

    6, the use of safety doors, reduce noise and dust, improve safety.

    7, there are follow-up vacuuming function, dust collector attached to the dust collection box (according to capacity cutting needs or dust collection time scheduled maintenance).

    8, touch the display as a display, setting, control, can display more content, the operation directly through the touch screen operation, easy to operate.

    9, can be directly docking the next equipment, sub-plate processing.

    10, in the cutting process, if broken knife, equipment with automatic tool change function, without manual to change the knife.

    11, Equipment using Mes system, the factory can control the machine everywhere, equipped with WIFI function can be controlled.


    Specifications:



    Function Items

    功能项

    Hardware Demand

    Model

    型号

    ASC-3500S(加皮带)
    Dimension

    机台结构

    (含皮带)L1750*W1100*H1850mm

    (不含皮带)L1450W1100H1850mmPower

    电源

    220V/50HZMachine Wattage

    机台功率

    5.5KWWeight

    重量

    About1000KGCleaner Dimension

    吸尘器尺寸

    内置式(Inside)/L450W450H450mmCleaner Wattage

    吸尘器功率

    2.2KWTable Dimension

    工作台尺寸

    350mm*350mmCutting Speed

    X、Y轴切割速度

    0-100mm/sX,Y,Z axis Driving SpeedX、Y、Z轴驱动速度X、Y轴至少1000mm/s(min),Z轴至少750mm/s(min),伺服马达方式驱动(driven by servo motor)Repeatability Accuracy机台重复精度±0.02mmMechanical hand X, Z stroke机械手X、Z行程X:420mm、I:60mmManipulator X, Z running speed机械手X、Z运行速度200mm/sMechanical hand grasp mode机械手抓取方式真空吸附Precision of repeated positioning of manipulator机械手重复定位精度±0.04mmMechanical hand grab products (PCB) dimensions机械手抓取产品(PCB)尺寸350mm*350mmPCB feeding trackPCB上料轨道皮带输送;宽度60~360mm可调Split plate product分板产品下料皮带输送;宽度420mmWorking Area工作区域(可加工行程)X:300mm,Y:350mm,Z:0-50mmPCB Thickness切割PCB厚度范围0.5-2mm(or thicker),或范围更大 Router Bit Diameter铣刀直径0.8-2.0mmCutting Precision切割精度±0.01mmCutting Ability切割能力具有切割直线、圆弧、圆、L型和U型的能力

     

    Linear, Circular, U-curve, Arc, L-curveCutter Change刀具更换系统自动换刀系统 Automatic tool changing systemCutter Attrition System刀具磨损系统可智能设定铣刀下刀段数(5段)

    Smart to set the no. of knife section(0-3)Break Detection断刀检测有(have)Cutter Life Control刀具寿命控制程序控制(controlled by Program)Product testing产品检测有(have)Table NumberTable数量1个Table FunctionTable功能并行Table运行方式;设备能实现1个Table联动功能(1 tables run in parallel)Spindle Speed主轴转速60000rpmSpindle Cooling System主轴冷却系统风冷方式(air cooling)Cleaner Mode集尘方式下集尘(collect dust downside)Working Power工作电源220V ,50HZAir press空压供给0.5Mpa以上(above)Safety Device安全装置采用安全防护门或感应器(security door or sensor)Mode机型模式在线机型,全自动装载卸载PCBA(offline, load and unload PCBA by hand)Auto failure test and repair mode故障自动检知维修模式系统具有自我诊断功能,实时错误信息显示,能直观地查询设备各个IO端口状态,易于排除故障。

    Self-diagnosisdisplay failure information in real time, query IO state visually, easy for troubleshootingComputer & Operation system电脑和操作系统工控机、Windows 7或以上版本。

    PICWindows 7 or more advanced versionProgram Backup程式备份USBSoftware access control软件权限管理密码保护,依权限进入对应操作界面,保护系统重要参数。(Password protectionthe operator enter corresponding interface according to authority to protect important parameters.)Programming编程可视化界面,单个程序切割点容量无限制,切割路径动态模拟。(Visual interface, the cutting point capacity for a single program should be over 400, dynamic simulation of cutting schedule.)Auto correction of the mark pointMark点自动校准功能具备Mark点自动校准功能(Yes)Fixture 治具ASC-3500S专用治具ASC-3500S special fixtureVoice control噪音控制运行时,噪声小于60分贝(离设备一米距离测量)

    ≦78 dBmeasured in 1M’s distance Maintenance Period保修周期整机1年或以上,主轴建议2年以上并在保内提供主轴3000小时保养服务。

    Over 1 year for the whole machine, and over 2 years for the spindle, and the spindle enjoys 3000 hours’ maintenance during the periodTechnology Support技术支持及培训提供设备操作、编程,硬件保养,维修培训服务;程序永久免费升级。(Offer service of operation, programming, hardware caring and maintenance training; free upgrade of application. )



    SC-900 Multi-Cutter PCB Separator For cutting: 0.2mm-5mm thickness of the panelized PCB aluminum, copper, FR4, glass

     

    SC-900 Multi-Cutter PCB Separator

    For cutting: 0.2mm-5mm thickness of the panelized PCB aluminum, copper, FR4, glass, etc., special plate

    SC-900 Separator machine features:

    1, the use of multiple sets of upper and lower knife while cutting

    2, the bottom of the device with adjustable foot castors, easy to move equipment, non-moving need to be stable and fixed; feet Cup adjustable height 50MM or more;

    3, equipped with SMEMA interface communication with other devices can be linked, with reserved network interface, the follow-up factory aspects of networking;

    4, the device uses power: AC230V gas source: 4-6KGF / cm2

    5, the necessary safety devices;

    6, the equipment needs to operate smoothly, the necessary test components;

    7, according to the normal production capacity needs to reach 1500PCS / H or more

    8, there are data monitoring statistics output: boot time monitoring, capacity monitoring, equipment failure information and automatic rejection system

    9, using multiple groups simultaneously cut down on the knife

    10, the distance between the knife can be accurately adjusted, sub-board thickness to be met: 0.6MM-3.5MM up and down the distance between the knife can be accurately adjusted, sub-board thickness to be met: 0.6MM-3.5MM

    11, the knife and the knife gap can be adjusted according to the PCB board V-CUT spacing, precision control in the 0.1MM

    12, the distance between two adjacent blades can be adjusted between 8MM-25MM, can quickly adjust the required width;

    13, circuit board material: aluminum, copper, FR4, glass fiber board;

    14, Conveyor line speed can be adjusted;

    15, the product pick and place institutions can be adjusted according to the width of the product;

    Specifications

    ASC-900

    Machine Size

    L2160*570*1050mm

    Maximum Length

    Unlimited

    Cutting Speed

    80, 120, 200, 400mm/s

    Cutting thickness

    0.2-5mm

    Voltage

    230V/50Hz110V/60Hz)

    Machine Weight

    158KG

    Power

    120W

    Cutting number

    9 multi-join

    Knife quantity

    40 pcs

    Spacer

    40 pcs

    Software Configuration

    English Version


    45798402

    45798401 Tube Continuity to save Auto Insertion machine running cost

     

     

    45798407 Tube Continuity

    45798406 Tube Continuity

    45798405 Tube Continuity

    45798404 Tube Continuity

    45798403 Tube Continuity

    45798402 Tube Continuity

    45798401 Tube Continuity

     

     

    Preventive Maintenance Schedule

     

    WARNING Do not perform any preventive maintenance with power on unless specifically instructed otherwise. Failure to observe this warning may result in personal injury.

     

    CAUTION When performing machine maintenance, wear a wrist strap connected to ground to prevent electrostatic discharge damage to printed circuit boards.

     

    500,000 Cycles Check: Perform Maintenance:

    1. Clean the clinch scrap tube with the pipe cleaner (40940101) twice daily (every 250,000 cycles).

     

    3,000,000 Cycles Check: Perform Maintenance:

    1. Check for excessive wear on the pins 1. Lubricate the cutter linkage pins with Magnalube and linkage. Replace if necessary. (40833809).

     

    12,000,000 Cycles Check: Perform Maintenance:

    Check for worn cutters and bushings on 1. Replace if necessary. the cut and clinch by observing the quality of the production board component leads. 2. Lubricate the clinch lead screw with Super Blue (BLKM07680). 3. Replace the O-rings and bumpers in the cutter cylinders on the cut and clinch assembly. 4. Lubricate the three surfaces of the notch in the rocker guide Kendall Super Blue (BLKM07680).

    48,000,000 Cycles Check: Perform Maintenance: 1. Lubricate the anvil slides with Kendall Super Blue (40833838) and grease gun (47408201).

     

     

     

    SMT Nozzle Cleaning MachineOperation Manual




    Nozzle Cleaning Machine

    Operation Manual


    Please read the instructions carefully before user operation

    Preface

    First of all, we sincerely thank you for choosing the SMT peripheral automation machine produced by our company. This company specialized production: conveyor, automatic feeding detection machine, vacuum suction machine, stacked on the machine, parallel transfer, angle conveyor, turning machine,machine, double buffer for the same reflow furnace system, a series of automated production machine. According to the customer’s requirements, we can develop and design a series of automation machine, in order to meet the customer’s high efficiency, energy saving, downsizing and other production needs. This manual describes the use of methods and machine maintenance and precautions, in front of the machine, please carefully read this manual, and it will be properly preserved, wrong operation may cause the device does not operate normally or damaged parts. Due to man-made machine failure or parts damage, will not apply to the company’s exemption free warranty service range. Without permission of the company, please do not disassemble or replace the machine parts, nor applicable to the company’s free warranty warranty service range. As to the improvement and partial renewal of the product, we will not make further instructions. If you have any doubts, please contact our company for consultation.

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

    Important matters and safety instructions

    When using this Cleaning Machine, you must abide by these safety devices.

    All attention should be taken to avoid accidents and damage to the instrument.

    1. please read and understand the user’s manual carefully before using or operating this machine.

    2. non – instrument maintenance personnel and untrained personnel should not use this machine at will.

    3. please avoid the use of this machine in the vicinity of the strong electromagnetic interference source.

    4. please avoid the use of this machine in the environment with high humidity.

    5. maintenance, please turn off the power, to prevent damage to components.

    6. instruments are used, they should be kept stable to prevent falling.

    二、Appearance introduction

     

     

    1Liquid storage tank

    When the cleaning liquid is completely unused, the liquid can be added, and the addition method is referred to the addition of the solution step.

    2Emergency switch

    After pressing the emergency switch, PLC is out of power and the equipment stops working

    6Storage tank

    Store the cleaned liquid and put out of the liquid in time.

    Step: the tank is pulled out, carefully put out the liquid.

    三、Operation steps

    1. connect the power supply (220V, 50HZ) and gas supply (0.6MPa), turn on the power switch.

    2.Check whether there is a liquid on the left level (the grooves pipe), if its no,then add liquid (detailed please refer the step of adding the liquid).

    3. Switch is normal opening , and the touch screen appears as the Figure 3.1 interface


    Figure 3.1

    4. Click Figure 3.1 [into system], and appear on the interface, such as Figure 3.2. If you need to set parameters, enter the manual tool interface for parameter settings (detailed please refer the parameter settings).When you set it up, Hit [save parameter].


    Figure 3.2

    Note: first use the parameters set first ( refer parameter settings) and then do the next step.

    5. When nozzle is placed well,closed the door tightly ,and set the parameters(can skip). Confirm that the suitable angle is adjusted well, that is, the nozzle is aligned with the suction nozzle center, otherwise it can’t be cleaned.

    6. Click Figure 3.2 [reversion], then click Figure 3.2 [auto start] (after click finish is displayed as automatic stop) or press the boot button of the device

     

    四、Parameter setting

    1. click the [manual tool] as shown in Figure 4.1, as shown in Figure 4.2

    Figure 4.3

    Input signal monitor(click the interface of Figure 4.2 [ input and monitor].)

    Figure 4.4

    Manual control interface(click the interface of Figure 4.2 [ control debug].)

    Use in manual debugging


    Figure 4.1


    Figure 4.2

     


    Figure 4.3


    Figure 4.4

    2. click on Figure 4.2 [parameter settings], appear as shown in Figure 4.5, according to actual needs, set up relevant parameters, click figure 4.5 [bottom parameter], the password is 4 “8888”, and then appear as shown in Figure 4.6.

    Figure 4.5

    1) nozzle: set the number of nozzle (according to the jig can install the number of nozzle to set)

    2) clean time: setting up a single nozzle cleaning time (according to the actual situation)

    3) air-dry time: setting the time to complete the air-dry of a single nozzle (according to the actual situation)

    4) save parameter: after setting the complete parameter, you need to click the [save parameter].

    Figure 4.6

    1) Original correction: to confirm the suitable angle, that is, the angle of the nozzle and the nozzle center to be rearranged, and the setting is set up.

    2) Power on air storage time: set according to the actual situation

    3) Air storage time before clean: it refers to the setting of the gas storage time before each cleaning, according to the actual situation.

    4) Interval air storage time: express the later that later chose not to select the display as “yes”, For example, the clean time is 3 S, and interval air storage time is set to 1S, after cleaning 1S, gas storage for 1 S, and then clean for 1 S.

    5) Impulse quantity: it express the impulse quantity for the turn of the turntable to 1o. If the device is not at its origin, it will increase the impulse quantity if it arrives at the origin. If it is found that the device is not at its origin, if it exceeds the origin, it will increase or decrease.

    6) Continuous jet: express choose whether to continue the actual situation as yes” no choice later, shown as “no” is that he has chosen to continue.

     

    五、Adding liquid steps

    1. after the start of the machineenter the standby state and enter the interface shown in Figure 5.1.

    Figure 5.1

    2. click [pressure relief] has been holding down the nozzle, until no gas ejected and then release the hand off power.

    3. open the tank cover, a funnel into the washing solution until close to the reservoir until canful.

    4. closed storage tank cover, power off, re-work.

    Note: the cleaning solution will never be allowed to splash into the equipment, otherwise the controller will burn out.

     

     

     

     

     

     

     

    六、Daily maintenance project

    Time

    Maintenance project

    Daily the water must be emptied after each use.
    the water must be cleaned up on the platform after each use.
    Weekly check whether there is water leakage in the pneumatic cabinet and electrical cabinet.
    check the looseness of the screws in each movement mechanism.
    check whether the external electrical connector is loose.
    cleaning the dust and debris in the electric cabinet and the pneumatic cabinet.
    check the air leakage of the pneumatic components and the joint of the trachea.
    Monthly check the oil mist special oil in the oil mist is too small, less is added.
    check whether the internal joint of the electric cabinet is loose.
    check the entrainment wheel, whether the belt wear out.
    lubricating grease for all bearings of each device.