How SMT workshop planning? It turned out to be so useful.
How SMT workshop planning!
And only after the plant began production found that some areas have not planned beforehand, need to be adjusted, resulting in a waste of human and financial resources and valuable production time.
Therefore, it is important to check in advance SMT factory layout, especially for new SMT factory business, because there is no experience in SMT plant layout, the need to pay attention to the elements is not very clear, if we find a problem in the layout after production point, will cause some unnecessary losses.
So, when doing layout SMT plant, what to pay attention to what matters in advance to do to prepare? Here actual cases where we work to and we explore this problem.
planning SMT line configure
the client recent planning new on two identical SMT production line, specific device configuration (see FIG. 1) and the size of the apparatus is as follows: According to Figure 1 can be seen, the maximum width of the production line equipment is 1.71 m, the length of all devices sum is 13.6 meters, will add future planning a production line (line bulk on equipment configuration).
Workshop length 36 m, width of 12 m, an area of 432 m2, on the ground floor of the factory. Currently common ground for the shop floor, and no established anti-static system, can not meet the requirements of SMT antistatic workshop, but two conductive ground terminals, can establish subsequent workshops antistatic SMT system. Further, there is no air conditioning workshop and humidifiers, can not meet the requirements of SMT workshop temperature and humidity control. There workshop ventilation system, back to meet the requirements of the reflow furnace equipment. Workshop sufficient power to meet the electricity needs of all equipment in the workshop. There are two entrances whole plant, as are required to meet the equipment, raw materials and semi-finished channel. Special materials warehouse in another workshop, the need for planning. Good lighting conditions in the workshop, to meet the brightness of the SMT shop lighting requirements all stations. Whole plant layout situation shown in Figure 2.
1, the current new move into production lines and related aids, regional positioning;
2, the whole plant to meet future erection and production requirements three production lines, without planning zone realignment;
3, each production line starting position as consistent as possible, so that the whole plant orderly arranged in three lines.
analysisthe customer’s request, we first analyzed how the production line positioning; and before locating the production line, we consider the following points:
1, SMT equipment should avoid column and they maintain a certain distance, the distance is equipment installed at least after a good feed material by a vehicle;
2, SMT crossing equipment required for frame division pitch, and the crossing equipment to extend outwardly after the device installed above the material 50 cm;
3, optimal spacing of the two lines spaced more than 1.2 meters between the outer frame;
4, check the wire tail is generally a repair plan area, quality control personnel can perform sampling line tail region.
Based on the above considerations, the length of each line should be at least 13.6 meters (without regard to the maintenance area and the tail, the case where the sampling area and the thread area kanban), the width should be 2.7 meters (SMT feeding both surfaces), specifically as shown in Figure 3.
Therefore, the production line is positioned in substantially considering plant shown in FIG. 4.
Some details of the requirements of SMT plant layout
after determining the approximate location of the production line, when the need to consider some details of SMT production line requirements, and then to determine the exact location and the location of other auxiliary equipment SMT line.
First, we analyzed the SMT line position and aids required for each area requirements: 1, fire extinguisher drop zone;
fire extinguishers to be placed around the side of the post and SMT plant, placed according to the requirements of fire regulations.
2, the car rack placement region; car rack replacement for SMT production line models and switching material, in order to facilitate production and to improve the efficiency of replacement materials, preferably the vehicle is placed near the rack placement machine.
3, stock units rest area;
stock table mainly used in the production process and dryer materials stock preparation before switching, therefore, to be placed near the preparation station placement machine, and the best car rack together, Preparation facilitates directly on the car frame after a good feed material.
4, the shelf rest area printing station;
printing station for positioning the shelf aids in the production of printing presses, such as wipes, paste, alcohol, etc., to be placed in the vicinity of the printing press to facilitate removal use, improve Productivity.
5, placing solder paste regions;
region comprising placing solder paste storage refrigerator, solder paste mixer, paste warmed cabinets, can be placed next to the plant as required or uprights placed around a fixed area of the plant, However, to facilitate the operator to take place.
6, visual inspection after the furnace area, maintenance area;
in order to facilitate visual inspection after reflow and rework semifinished product, a shelf generally placed in the furnace, designed for the visual inspection of the furnace and rework.
7, screen placement area;
drop zone comprises a mesh screen plate was placed cabinet, stencil cleaning machine, inspection tools, screen, stencil for storing, cleaning and inspection screen tension, etc., while in the region as much as possible to facilitate the production screen to take place.
8, garbage drop zone;
Production waste mainly from two parts, wipes and the like used in one printing operation, the second is to replace the waste tray and waste material produced with the like. Garbage two parts is generated to be placed separately, specialized recycling, in particular waste presses used. Thus, waste area may be placed next to the press machine or patch, or set beside the column region refuse placed separately placed.
9, kanban placement region;
kanban including the SMT billboards and other signage quality management, may be centrally located on the entrance into the shop, and also set up the production line Kanban state in which each head of the line, in order to view the producers and managers, promptly understand the current state of production status and quality SMT workshop and so on.
10, product placement area;
include products produced finished products in two parts, to separate the two partial regions divided out, strictly distinguished, in order to avoid confusion.
11, SMT placement of spare areas;
12, location area temperature and humidity;
temperature and humidity conditions in order to better understand the SMT plant, depending on the size of the workshop area, several appropriately set the temperature and humidity measurement area, generally placed on the production line next to the column or wall.
13, SMT workshop office area;
let engineers and technicians and management personnel in office SMT shop floor, which can solve the problem on technology and management encountered in the production, to ensure the smooth operation of the SMT production lines.
14, anti-static protection area;
entry into SMT workshop area must have good anti-static measures. You may delineate the area in front of the plant, including the replacement of static clothing, shoes, hats and so on each employee’s locker. Also, the establishment of regional designed to test the static ring in SMT workshop at the entrance, so that each employee to do static loop testing and record test results before going to work. Based on the above analysis, the results of this SMT plant layout is shown in Figure 5.
In addition, SMT workshop also meet other requirements: 1, anti-static processing;
shop floor must be anti-static treatment, a common anti-static conductive flooring and paint and other ordinary places, customers can choose according to the actual situation. In addition, anti-static system must be set up in the workshop, to meet the requirements of the entire anti-static SMT workshop.
2, air-conditioning and a humidifier; SMT workshop to meet the requirements of temperature and humidity control.
3, the material management requirements;
in the warehouse, with particular attention to the way the material is stored, reel packaging methods, the use of hook-type place, wetting elements employed Cabinets for placement shelves to be treated with anti-static manner.
4, patch equipment gas and electrical circuitry;
preferably introduced directly from the production line at the down side of the roof, is arranged below the gas passage in the device and circuit wrapped with wire groove.
5, the ventilation system requirements;
needs to be installed to meet the requirements of the three power lines of the blower, and the third exhaust port reserved line.
1, according to the size of production line and the size of the entire plant SMT, completed the reasonable position of the production line; and
2, for aids, regions, etc. SMT production lines need to make the corresponding position location; 3, according to the SMT the characteristics of the plant, some of the necessary factors to consider in planning, in particular, anti-static; 4, in accordance with the requirements of the current situation and future development of the factory has been take into consideration, unified planning.
For SMT plant layout, but also requires a combination of size and product requirements and other plants to consider a number of factors, but to stimulate here.
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Troubleshooting E-Stop and Interlock Circuits on the Machine
IM8ECTT-IG Rev B
Troubleshooting E-Stop and Interlock Circuits
On the Machine
Prerequisite setups and materials
|These setups and materials are required before this module is presented:
|The E-Stop and interlock circuits on Universal‘s products are designed to ensure that axis operation can occur only when these safety circuits are satisfied. The E-Stop and Interlock safety circuit is hard-wired and will perform its function independent of machine software.
In this lesson, you will look at the E-Stop and Interlock safety circuit in detail. Once you understand how it works you will get some practical experiences in troubleshooting this circuit.
Instructional Strategy for the module
European Safety Standards
European Safety Standard
|Universal‘s E-Stop and Interlock circuit is in compliance with European Safety Standards, which include the following requirements:
the E-Stop and Interlock Circuits
|This activity is intended to give you some practical experiences in troubleshooting the E-Stop and Interlock Circuits on a machine. In this activity your instructor will put one or more bugs in the machine E-Stop and Interlock circuits. Your job is to find and fix the bugs so that the machine is returned to normal operation.|
*An E-Stop or circuit breaker can often be used to remove assembly power.
Simplified Schematic of the Interlock System for Single Head Axial Machines
Simplified Schematic of the Interlock System for 6241FSimplified Schematic of the Interlock System for Dual Head Axial Machines
Simplified Schematic of the Interlock System for 6380A
|Trace signals in the electrical schematics to answer the following questions.
This question refers to the drawings for PS1, trace it from the secondary side of 2T (24V SEC) and is tied in with 5FU (sheet 2)
56VDC is supplied to 4TB
Connects 56 VDC from secondary of 1T to 4TB distribution point to X-Y table motors.
the “ELECT DIAG, Power chassis” schematic
Ask students: You lost 24VAC, where it’s generated from? (the inserter’s power chassis, PS1.) Where do you find that drawing? ELEC DIAG, Power Chassis.
E-Stop Circuit Active
Instructor notes: the following table lists suggested bugs to simulate an E-stop and Interlock circuit problem.
|24VAC to PS is lost||Remove 7FU, 4FU, or 5FU|
|21CR can’t be energized||Disconnect X1 and X2|
|Relay problem||Disconnect at contact 21 or 22 of 22CR and 23CR (Interlock system will not enable)|
|Cannot get out of interlock condition||Remove 6PL jumper plug at the back of PS1|
|Cannot get out interlock condition||Remove wire T12 from 21CR relay block|
|No air to cylinders||Disconnect dump valve connector|
S-CC200 User’s Manual for Part Counter
Introduction…………………………. … ……. ….……..3
Attention for part counter……… ……………………. . 4
三、Chip bonder counter function key and operating instructions… ………………………………………………. …4
四、Chip bonder counter connecting printer operating instructions (Option) ……………………………… …………6
七、After-sale service card………….……… .. …………………..10
Chip bonder counter can precisely count the SMD quantity, by adopting optical and electric sensor theory, using the corresponding relation between guide hole on the carrier and part, and by the special die and massive integrated circuit, chip bonder counter achieve zero error, and achieve convenient, quick counting, it is an effective auxiliary equipment for managing SMT material.
With full automatic way figure part quantity, it is convenient to count and delivery material. Easily operate it, original design defending strip dropping off decrease strip hurt to a smallest extent. It can count in forward direction or in backward direction, and it can be preset value, precisely figure out quantity with zero error. You also can install scanner gun and barcode printer, which is more convenient for managing operation..
Counter range: -99999–99999PCS
Profile size: L470W300H180mm
Suit for SMD strip type of part
Strip wheel diameter: suit for any size
Strip pitch: 1，2，4，8，10，12，16，24，32，44，56mm ( Note: if pitch is smaller or wider, make it according to customer’s request)
Strip width: 4，6，8，12，16，24，32，44，56mm (Note: if width is smaller or wider, make it according to customer’s request)
this product have two types.
S-CC200 Standard chip bonder counter
2） S-CC202 inspecting missing type chip bonder counter
3、Gear/motive pressing plate
6、free movable shoulder
12、glass fiber amplifier
13、glass fiber head to head emitter
二、Chip bonder counter attention
1，After unpacking, please count and make sure all accessories ready.
2，Before using chip bonder counter, please carefully read operating instructions and safe keeping.
3，Please check whether voltage specification conform to the electric supply.
4，Please check grounding properly, and guarantee safety of human body and part.
三、Chip bonder counter function key and operating instructions
1、Function key introduction
Operation way: enter the key, you can print the counting part and quantity on the barcode by the barcode printer.
Operation way: if the display shows 00000 in the left bottom, you can directly press the number key to input the counting part quantity; press the SET key one more time, the machine switches to manual mode, and the display shows ***** in the left bottom. Switch to manual mode or automatic mode using this key. (note: under automatic mode, you can preset a value before counting material, when machine turn to the presetting value, it will automatically stop, under manual mode, only if you press ” stop/zero clearing” key or it finishes all material, the machine will stop.)
Operation way: after pressing this key, the pitch value in the display will flicker, then you can input the pitch value and press “ENTER” key, if no press after 5 second, automatically memorize, the machine will resume to standby status after one ticking sound.
Operation way: Pressing this key, start clockwise counting part, the numerical value is positive number, “BACKWARD/LEFT” on the contrary.
5） “STOP/ZERO CLEARING”
（1）Under counting or feeding back status, press this key, it will stop counting or feeding back.
（2）If under standby status, press this key over 2 second, the counting value will be cleared up.
（3）If under printing interface, press this key, return to main interface.
6）”SELECT”, this key is switching key for setting parameters in printing interface.
Set counting quantity part quantity
display*****under manual mode
8）”Time/missing stop” key is switching key for motor rotating speed, press this key, LCD display will show motor speed will be switched among H(high speed), M(middle speed), L(low speed).
2、 Operation Flow
1）Connect the power cable to the master machine, and plug the AC220V power.
3）Press PITCH key, set the pitch between counting parts, then Press “ENTER”, and put the part on the left tray.
4）Manually pull out the strip and put it between material guard plate and counting gear, make the first part and blank middle hole aligning the middle line of material guard plate.
5）Press “STOP/ZERO CLEARING” key for 2 seconds, make the value zero clearing. Note: when pulling the strip, counting gear will turn and count, pressing this key, make the value zero clearing.
6）Press “SET” key to switch to manual mode or automatic mode, when you select automatic mode, you should input a value which you are going to count, or the “FORWARD” motor won’t start.
7）Pull strip coiling to the blank tray (right tray) by your hand, press “FOREWARD/RIGHT” to begin counting.
8）When finishing preset value, motor stop. Impacted by the inertia theory, counting number may be more one or less one than the set number,
9）When finishing counting, press “BACKWARD/LEFT”, strip will coil back to the left tray, after finishing, rotation will stop.
四、Chip bonder counter connecting printer operating instructions (Option)
1）Connect part counter and barcode master machine
2）Correctly place the barcode paper in the printer
2、 adjust and test equipment
1）Start power switch of the part counter
2）Start bar code master machine power switch: power pilot light and ready pilot light are on, at moment, press FEED key of bar code master machine (automatic aligning key), make the paper automatically align. ( P.S: if power light is flickering, it denotes the machine is off line, please restart power or repress FEED key)
Press “PRINT” key in the master interface, master interface will display printing interface, the first row in the interface show: company name (you can set it by yourself); the second row show: time, the last row show printing operation.
When entering printing interface, there is a flickering cursor in the third row, you can edit and modify the content in the cursor position.
In the printing interface, pressing LEFT/BACKWARD, you can make the cursor move left, pressing RIGHT/FOREWARD, you can make the cursor move right.
In the cursor position, you can directly input the number or letter, if you continually press any key among 0~9 key in a short time, you can switch between number and letter on the key. Among of them, pressing 1 key, you can switch to special symbol, Capital letter, small letter, and etc.
After editing each row, cursor will stay in the row you are editing, press “ENTER” key, it will display OK in the left of this row, which means the content is saved.
Note: Saving the content in the editing row, only when cursor is in this row, and then press ENTER, the content can be saved. For example, if you want to save the content in the first row and second row, when cursor is in the first row, you press ENTER key, at the moment, only the content in the first row is saved, the content in the second row can’t be saved.
In the printing interface, press SELECT key into printing parameter setting interface, XYWH: XXX XXX XXX XXX showed in this interface separately denote X axis, Y axis, width, height which you can set to the printed barcode paper.
Press STOP/ZERO CLEARING back to master interface
Press PRINT key one more time, you can print the content in the printing interface.
Tag: when scanner scans barcode, it will display in the printing interface, press PRINT key to print.
五、Easy trouble shoot
|After turning on power, LCD no display, buzzer no sound||Please check if power cable drop off or fuse loosen|
|。After turning on power, LCD no display, buzzer sound||LCD display cable loosens or breakdown, please check or contact dealer to change.|
LCD normally displays, but FOREWARD/BACKWARD can’t be started.
六、After-sale service a: (overall unit maintenance period for one year, master controller board maintenance period for three years, and tended for all life.) the following state happened is not in the free maintenance condition.
Machine is damaged under carried by your person by himself
In unstable voltage region, due to not using voltage stabilizer, cause component damaged.
Due to not using correct voltage, cause component damaged
Not selled by our company, but selled by dealer or other factory.
Natural disaster, or act of God.
After-sale service card
User’s Name： Address：
Machine model： User’s phone number：
Purchasing Date： Dealer’s seal：
User should know that：
- From the purchasing date on, overall machine will be maintained for one year, and tended for all life.
The following state is not in maintenance condition:
（1）Due to wrong operating, carelessly using, natural disaster cause the machine damaged.
- Due to operating abnormally, cause the machine not work properly.
- Once dismantled or repaired by someone who is not our technician.
- Using consumable supplies or component which are not from our company, cause the machine damaged.
- Not using the voltage required by our company, cause the machine damaged.
- Due to operating abnormally, cause the machine not work properly.
- Except this guarantee, any guarantee card supplied by other company or people won’t be approved by our company.
- Please safe keeping the card and formal purchasing receipt, when repairing, it will be effective after showing them to our people review.
- If the card has no commodity seal and purchasing date, the card automatically become invalid.
Destacker Build Procedure SDM0029
2. Pull the latest Electrical and Mechanical prints.
3. The following procedure is for a 29″ Destacker. Attach leg and control box to main beam. Leg should be flush to left side of main beam. Control box should be 3″ from right side of main beam. Attach width units to main beam, 4-3/8″ from either end square to main beam and Parallel to each other.
4. The following procedure is for the 44″ and 58″ Destackers Attach leg and control box to main beam. Leg 7-5/8″ from left end control box 7-5/8″ from right end. Attach width units to main beam 8.975″ from either end. Square to main beam and parallel to each other.
5. Attach rear rail to width supports parallel to main beam 3/8″ overhand from either end of main beam.
6. Level conveyor from side to side and front to back, off rear rail
7. Attach front rail to width supports. Match level to rear rail, especially front to back. Make parallel to rear rail. Make ends even with rear rail.
8. Install motors, pulleys, UHMW and belts on rails.
9. Attach Destacker assy to rails
10. Assemble valve pack assy and install
11. Attach air input assy
12. Attach front cover and wire into control box
13. Run pneumatic lines, load program software and test.
14. Complete check sheet, turn over to QC
End of Document
1. To connect multiple pieces of the board after the solder, broken often damage the circuit or break the electronic components, the machine to move the knife to split, which can completely reduce the stress, to prevent solder cracking and parts cracking, improve production efficiency and quality . 2. Using the knife on the knife under the flat knife, the plate as the next flat knife, switch a step on the round knife moving to the set point of the move, about to cut off the PCB board, cut off without silk, incision formation, no flash.
1. Completely independent development, the use of microcomputer control, precision fixed point, strong stability. A knife cut off within 0-360MM long single board;
2. Cutting board cutting speed can be adjusted high, low two, speed 500mm / S and 300mm / S, fast speed, you can improve product quality, no flash, no glitches;
3 knife travel: 0-500mm (tool length can be customized). Knife round height adjustment: 0-2mm for a variety of PCB thickness to solve the problem of PCB board V-CUT slot depth. Console adjustable height: 0-50mm;
4. Traveling stroke can be set with the length of the board forward stop fixed point, stop fixed point set manually;
5. Rear baffle depth range: unlimited. Maximum plate cutting width: unlimited, maximum plate cutting length: 360mm, the maximum thickness of the plate: 0.2-5mm, the maximum thickness between the V tank: 0.25-2.0mm;
6, the next knife for the import of high-speed steel, durable extremely, when the knife adverse, you can then grinding;
8. lifting platform platform movements, platform elevation, can affect the quality of the product, not easy to cut the product can reduce stress;
9. Limit device, you can apply different sizes of products, thereby enhancing work efficiency;
Power: Single-phase AC230 / 110V 50-60HZ, 40W
Machine size: L823 * 405 * 425mm
Net weight: 350Kg
Tool Material: SHD61 imported high-speed steel,
On the round knife: diameter 125mm, under the straight knife length: 500mm
V-cut PCB Separator Machine with Moveable Cutting Blade
- To connect multiple pieces of the board after the solder, broken often damage the circuit or break the electronic components, the machine to move the knife to split, which can completely reduce the stress, to prevent solder cracking and parts cracking, improve production efficiency and quality .
Using the knife on the knife under the flat knife, the plate as the next flat knife, switch a step on the circular knife move to the set point of the move, the PCB will be cut off the cut, cut off without silk, incision formation, no flash
- Completely independent development, the use of microcomputer control, precision fixed point, strong stability. Cut off a single board within 0-360MM long
Cutting board cutting speed can be adjusted high, low two, the speed of 500mm / S and 300mm / S
The path of travel can be set with the length of the board forward stop fixed point, stop fixed point set manually
Rear baffle depth range: unlimited. Maximum board cut-off width: Unlimited, Maximum board cut-off length: 360mm, Board maximum thickness: 0.2-5mm, Maximum slot thickness between slots: 0.25-2.0mm
Upper and lower knives for the import of high-speed steel, extremely durable, when the knife negative, can be re-ground
lifting platform platform movements, the platform elevation, can affect the quality of the product, not easy to cut the product can also reduce stress
Limit device, you can apply different sizes of products, thereby enhancing work efficiency
Power: Single-phase AC230 / 110V 50-60HZ, 40W
Machine size: L1000 * W395 * H425mm
Packing size: L1100 * W420 * H450mm,
Conveyor belt size: L1030mm * W220mm * H130mm
Net weight: 47Kg, Package weight:
Tool Material: SKD61 imports of high-speed steel, the round knife: diameter 125mm, the next straight knife length: 360mm
1, the work is completed, turn off the power, remove debris.
2, always pay attention to the upper and lower cutter protection.
3, a long time not working, please remove the upper and lower cutter, and coated with oil to be protected, please wipe before use.
4, pay attention to check the fastening of the screws.
Customers FAQ About PCB Separator SC-509:
- Q:Do you have any certification for this machine?
A:YES,We have CE ISO FCC ROHS etc.
Q:What is warranty of the machine?
Q:What is life time of machine blades?
A:About 6-12 months.
Q:What is material of blades?
A:Japan high speed steel SKH-9
Q:Can the blades be sharpened?
A:Yes, they could be re-sharpened for 2-3 times.
Q:How do you offer oversea service?
A:We could send engineer to do installation and training for client if needs.
Q:Can we see your machine in our country?
A:Yes, we would like to offer contact details of our clients who are using our machines.
SC-2500S PCB Router Separator
SC-2500S PCB Router Separator
1, using the next vacuum mode, in line with the theory of free fall, good dust collection effect.
2, special jig fixed more solid, to avoid the poor positioning caused by the cutting accuracy error.
3, the system automatically fixes according to the product installation location, to ensure high-precision product cutting requirements.
4, the static eliminator is installed in addition to electricity, dust blower continued to work to eliminate static electricity generated when cutting high-speed spindle to avoid damage caused by static electricity parts to avoid accumulation of dust due to static electricity.
5, the use of safety doors, reduce noise and dust, improve safety.
Vacuum cleaner with vacuum collection box (according to production capacity or cutting dust collection time scheduled maintenance)
|PCB Separator also called PWB Depaneling machine. Rotate router bit to cut high-density component PCB panel to single products v-groove or perforated line. Utilize all of our accumulated technology to help minimize dust attach on PCB. Router machine has following features.|
SC-2500S PCB Router Separator specifications：
|X,Y,Z axis Driving Speed||X、Y、Z轴驱动速度||X、Y轴0-1000mm/s(min)，Z轴0-750mm/s(min)，伺服马达方式驱动X, Y axis 0-1000mm/s (min), Z axis 0-750mm/s (min), servo motor drive|
|Router Bit Diameter||铣刀直径||0.8-3.0mm|
Linear, Circular, U-curve, Arc, L-curveCutter Change刀具更换系统可手动换刀系统，需工具（随机配送）
Manual, tools needed Cutter Attrition System刀具磨损系统可智能设定铣刀下刀段数（0-5段）
The number of milling cutters (0-5 section)Break Detection断刀检测无(none)Cutter Life Control刀具寿命控制程序控制(controlled by Program)Table NumberTable数量1个Spindle Speed主轴转速60000rpmSpindle Cooling System主轴冷却系统气冷方式Air cooling modeCleaner Mode集尘方式下集尘(collect dust downside)Working Power工作电源220V ，50HZAir press空压供给0.4MpaSafety Device安全装置采用安全防护门加门锁感应器Safety door and door lock sensorMode机型模式离线机型，手工装载卸载PCBA(offline, load and unload PCBA by hand)Auto failure test and repair mode故障自动检知维修模式系统具有自我诊断功能，实时错误信息显示，能直观地查询设备各个IO端口状态，易于排除故障。
Self-diagnosis，display failure information in real time, query IO state visually, easy for troubleshootingComputer & Operation system电脑和操作系统工控机、Windows 7
IPC, Windows 7Program Backup程式备份USBSoftware access control软件权限管理密码保护，依权限进入对应操作界面，保护系统重要参数。(Password protection，the operator enter corresponding interface according to authority to protect important parameters.)Programming编程可视化界面，单个程序切割点容量无限制，切割路径动态模拟。(Visual interface, the cutting point capacity for a single program should be over 400, dynamic simulation of cutting schedule.)Auto correction of the mark pointMark点自动校准功能具备Mark点自动校准功能(Yes)Fixture 治具万用治具可供选择(universal fixture)Voice control噪音控制运行时，噪声小于60分贝（离设备一米距离测量）
≦78 dB（measured in 1M’s distance ）Maintenance Period保修周期整机1年或以上，主轴2年或主轴3000小时保养服务。
1 years or more, spindle for 2 years or spindle maintenance service for 3000 hours.Technology Support技术支持及培训提供设备操作、编程，硬件保养，维修培训服务；程序永久免费升级。(Offer service of operation, programming, hardware caring and maintenance training; free upgrade of application. )
|主轴Main axis||S4225-B60 S4225-B60|
|丝杆Ball Screw||Hiwin进口精密研磨滚珠丝杠Hiwin precise grinding ball screw imported|
|导轨Lead Rail||Hiwin进口直线加宽导轨Hiwin straight widened lead rail imported|
|运动控制卡Motion control card||固高ADTECH|
|视觉系统Visual System||ASC视觉分板机系统像素计算型高精度CCD视觉定位校正系统CCD Visual alignment system|
|底脚可调高度Foot Height adjustable||50~70mm|
|整机功率（含集尘器）Power (included dust collector)||4000w|
|最大转速Max Rotation Speed||60000rpm/min|
|冷却方式Cool Down||气冷+夹具散热cold air and clamp radiating|
|更换工具方式Tool replacement||专用扳手更换by specialized tool|
|最大移动速度Max Moving Speed||1000mm/s|
|切割重复精度Shear Repeat Accuracy||±0.02mm|
|集尘器功率Dust Collector Power||2.2kw 220v三相电机2.2kw 220v three phase motor|
|编程方式Program mode||在线编程Online program|
|编辑功能Edit||直线、孔状、圆弧、圆Straight line, hole, arc, circuit|
|程序存储Procedure Storage||根据需要选择存储位置choose storage position according to needs|
|配置编程Camera||IMAGING高像素彩色CCD IMAGING high pixel color CCD|
|刀具直径补偿Compensation on Blade DIA||多种补偿方式供用户选择many choices for option|
|三色灯Three Color Indicator||LED三角灯监视机器的各种工作状态LED LED indicator monitoring working status of the machine|
|刀具好坏检测Blade Inspection||刀具寿命根据用户设定的下沉段数、产品数量及切割长度等方式选择According to PCB quantity and shear length|
|马达过热检测Motor overheat Inspection||有过载、过热、低电压等保护功能Protection on overload, overheat, low voltage,etc|
|伺服过载检测Servo overload Inspection||有过载、低电压、线路是否正常等保护功能Protection on overload, low voltage, circuit, etc|
|主轴寿命跟踪Main axis life Tracking||主轴寿命自动检测Automatic Inspection on Life of main axis|
|分板计数Shear Qty Counting||分板计数、计时Counter on shear quantity and Time recording|
|机器报错记录Error Record||软件自动记忆机器所有报警记录automatic memory on all error|
|轴位置精度Axis Position Accuracy||0.001mm|
|分板精度Accuracy of Shear||±0.01mm|
|工作范围保护罩Safety Shell of working range||采用四面门窗保护方式Using four door and window protection|
|门的互锁保护传感器Protection Inductor on Interlocking||安全门微动开关感应able to induct inches switch of safety door|
|紧急停止按钮Emergency Stop Button||有 Yes|
|铣刀方式Milling||采用左旋铣刀，直径0.8-3.0MM范围可选Milling by left rotation, DIA of 0.8-3.0mm optional|
|加工方式Process||模拟运行和实际加工，单Table可以交替加工不同PCBA板Simulation and actual operation, a single Table can be alternately processed different PCBA board|
1, vacuum cleaner built-in vacuum mode, in line with the theory of free fall, dust collection effect is good.
2, the equipment adopts automatic loading and unloading products, can be directly on the wiring body or on the board machine.
3, using a special fixture with products (pcb), to avoid poor placement caused by cutting error.
4, the system automatically fixes the installation error, to ensure product precision cutting requirements.
5.It is equipped with static eliminator. When dividing, the dust remover will work continuously to eliminate the static electricity generated when the high-speed spindle cut. It can avoid the damage caused by the static electricity and avoid the accumulation of dust due to static electricity.
6, the use of safety doors, reduce noise and dust, improve safety.
7, there are follow-up vacuuming function, dust collector attached to the dust collection box (according to capacity cutting needs or dust collection time scheduled maintenance).
8, touch the display as a display, setting, control, can display more content, the operation directly through the touch screen operation, easy to operate.
9, can be directly docking the next equipment, sub-plate processing.
11, Equipment using Mes system, the factory can control the machine everywhere, equipped with WIFI function can be controlled.
0-100mm/sX,Y,Z axis Driving SpeedX、Y、Z轴驱动速度X、Y轴至少1000mm/s(min)，Z轴至少750mm/s(min)，伺服马达方式驱动(driven by servo motor)Repeatability Accuracy机台重复精度±0.02mmMechanical hand X, Z stroke机械手X、Z行程X：420mm、I：60mmManipulator X, Z running speed机械手X、Z运行速度200mm/sMechanical hand grasp mode机械手抓取方式真空吸附Precision of repeated positioning of manipulator机械手重复定位精度±0.04mmMechanical hand grab products (PCB) dimensions机械手抓取产品（PCB）尺寸350mm*350mmPCB feeding trackPCB上料轨道皮带输送；宽度60~360mm可调Split plate product分板产品下料皮带输送；宽度420mmWorking Area工作区域（可加工行程）X:300mm，Y：350mm，Z：0-50mmPCB Thickness切割PCB厚度范围0.5-2mm(or thicker)，或范围更大 Router Bit Diameter铣刀直径0.8-2.0mmCutting Precision切割精度±0.01mmCutting Ability切割能力具有切割直线、圆弧、圆、L型和U型的能力
Linear, Circular, U-curve, Arc, L-curveCutter Change刀具更换系统自动换刀系统 Automatic tool changing systemCutter Attrition System刀具磨损系统可智能设定铣刀下刀段数（5段）
Smart to set the no. of knife section(0-3)Break Detection断刀检测有（have）Cutter Life Control刀具寿命控制程序控制(controlled by Program)Product testing产品检测有（have）Table NumberTable数量1个Table FunctionTable功能并行Table运行方式；设备能实现1个Table联动功能(1 tables run in parallel)Spindle Speed主轴转速60000rpmSpindle Cooling System主轴冷却系统风冷方式(air cooling)Cleaner Mode集尘方式下集尘(collect dust downside)Working Power工作电源220V ，50HZAir press空压供给0.5Mpa以上(above)Safety Device安全装置采用安全防护门或感应器(security door or sensor)Mode机型模式在线机型，全自动装载卸载PCBA(offline, load and unload PCBA by hand)Auto failure test and repair mode故障自动检知维修模式系统具有自我诊断功能，实时错误信息显示，能直观地查询设备各个IO端口状态，易于排除故障。
Self-diagnosis，display failure information in real time, query IO state visually, easy for troubleshootingComputer & Operation system电脑和操作系统工控机、Windows 7或以上版本。
PIC、Windows 7 or more advanced versionProgram Backup程式备份USBSoftware access control软件权限管理密码保护，依权限进入对应操作界面，保护系统重要参数。(Password protection，the operator enter corresponding interface according to authority to protect important parameters.)Programming编程可视化界面，单个程序切割点容量无限制，切割路径动态模拟。(Visual interface, the cutting point capacity for a single program should be over 400, dynamic simulation of cutting schedule.)Auto correction of the mark pointMark点自动校准功能具备Mark点自动校准功能(Yes)Fixture 治具ASC-3500S专用治具ASC-3500S special fixtureVoice control噪音控制运行时，噪声小于60分贝（离设备一米距离测量）
≦78 dB（measured in 1M’s distance ）Maintenance Period保修周期整机1年或以上，主轴建议2年以上并在保内提供主轴3000小时保养服务。
Over 1 year for the whole machine, and over 2 years for the spindle, and the spindle enjoys 3000 hours’ maintenance during the periodTechnology Support技术支持及培训提供设备操作、编程，硬件保养，维修培训服务；程序永久免费升级。(Offer service of operation, programming, hardware caring and maintenance training; free upgrade of application. )
SC-900 Multi-Cutter PCB Separator
For cutting: 0.2mm-5mm thickness of the panelized PCB aluminum, copper, FR4, glass, etc., special plate
SC-900 Separator machine features:
1, the use of multiple sets of upper and lower knife while cutting
2, the bottom of the device with adjustable foot castors, easy to move equipment, non-moving need to be stable and fixed; feet Cup adjustable height 50MM or more;
3, equipped with SMEMA interface communication with other devices can be linked, with reserved network interface, the follow-up factory aspects of networking;
4, the device uses power: AC230V gas source: 4-6KGF / cm2
5, the necessary safety devices;
6, the equipment needs to operate smoothly, the necessary test components;
7, according to the normal production capacity needs to reach 1500PCS / H or more
8, there are data monitoring statistics output: boot time monitoring, capacity monitoring, equipment failure information and automatic rejection system
9, using multiple groups simultaneously cut down on the knife
10, the distance between the knife can be accurately adjusted, sub-board thickness to be met: 0.6MM-3.5MM up and down the distance between the knife can be accurately adjusted, sub-board thickness to be met: 0.6MM-3.5MM
11, the knife and the knife gap can be adjusted according to the PCB board V-CUT spacing, precision control in the 0.1MM
12, the distance between two adjacent blades can be adjusted between 8MM-25MM, can quickly adjust the required width;
13, circuit board material: aluminum, copper, FR4, glass fiber board;
14, Conveyor line speed can be adjusted;
15, the product pick and place institutions can be adjusted according to the width of the product;
80, 120, 200, 400mm/s
45798407 Tube Continuity
45798406 Tube Continuity
45798405 Tube Continuity
45798404 Tube Continuity
45798403 Tube Continuity
45798402 Tube Continuity
45798401 Tube Continuity
Preventive Maintenance Schedule
WARNING Do not perform any preventive maintenance with power on unless specifically instructed otherwise. Failure to observe this warning may result in personal injury.
CAUTION When performing machine maintenance, wear a wrist strap connected to ground to prevent electrostatic discharge damage to printed circuit boards.
500,000 Cycles Check: Perform Maintenance:
- Clean the clinch scrap tube with the pipe cleaner (40940101) twice daily (every 250,000 cycles).
3,000,000 Cycles Check: Perform Maintenance:
- Check for excessive wear on the pins 1. Lubricate the cutter linkage pins with Magnalube and linkage. Replace if necessary. (40833809).
12,000,000 Cycles Check: Perform Maintenance:
Check for worn cutters and bushings on 1. Replace if necessary. the cut and clinch by observing the quality of the production board component leads. 2. Lubricate the clinch lead screw with Super Blue (BLKM07680). 3. Replace the O-rings and bumpers in the cutter cylinders on the cut and clinch assembly. 4. Lubricate the three surfaces of the notch in the rocker guide Kendall Super Blue (BLKM07680).
48,000,000 Cycles Check: Perform Maintenance: 1. Lubricate the anvil slides with Kendall Super Blue (40833838) and grease gun (47408201).
Nozzle Cleaning Machine
Please read the instructions carefully before user operation
First of all, we sincerely thank you for choosing the SMT peripheral automation machine produced by our company. This company specialized production: conveyor, automatic feeding detection machine, vacuum suction machine, stacked on the machine, parallel transfer, angle conveyor, turning machine,machine, double buffer for the same reflow furnace system, a series of automated production machine. According to the customer’s requirements, we can develop and design a series of automation machine, in order to meet the customer’s high efficiency, energy saving, downsizing and other production needs. This manual describes the use of methods and machine maintenance and precautions, in front of the machine, please carefully read this manual, and it will be properly preserved, wrong operation may cause the device does not operate normally or damaged parts. Due to man-made machine failure or parts damage, will not apply to the company’s exemption free warranty service range. Without permission of the company, please do not disassemble or replace the machine parts, nor applicable to the company’s free warranty warranty service range. As to the improvement and partial renewal of the product, we will not make further instructions. If you have any doubts, please contact our company for consultation.
All attention should be taken to avoid accidents and damage to the instrument.
2. non – instrument maintenance personnel and untrained personnel should not use this machine at will.
3. please avoid the use of this machine in the vicinity of the strong electromagnetic interference source.
4. please avoid the use of this machine in the environment with high humidity.
5. maintenance, please turn off the power, to prevent damage to components.
6. instruments are used, they should be kept stable to prevent falling.
1、Liquid storage tank：
When the cleaning liquid is completely unused, the liquid can be added, and the addition method is referred to the addition of the solution step.
After pressing the emergency switch, PLC is out of power and the equipment stops working
Store the cleaned liquid and put out of the liquid in time.
Step: the tank is pulled out, carefully put out the liquid.
1. connect the power supply (220V, 50HZ) and gas supply (0.6MPa), turn on the power switch.
2.Check whether there is a liquid on the left level (the grooves pipe), if it‘s no,then add liquid (detailed please refer the step of adding the liquid).
3. Switch is normal opening , and the touch screen appears as the Figure 3.1 interface
4. Click Figure 3.1 [into system], and appear on the interface, such as Figure 3.2. If you need to set parameters, enter the manual tool interface for parameter settings (detailed please refer the parameter settings).When you set it up, Hit [save parameter].
Note: first use the parameters set first ( refer parameter settings) and then do the next step.
5. When nozzle is placed well,closed the door tightly ,and set the parameters(can skip). Confirm that the suitable angle is adjusted well, that is, the nozzle is aligned with the suction nozzle center, otherwise it can’t be cleaned.
6. Click Figure 3.2 [reversion], then click Figure 3.2 [auto start] (after click finish is displayed as automatic stop) or press the boot button of the device
1. click the [manual tool] as shown in Figure 4.1, as shown in Figure 4.2
Input signal monitor(click the interface of Figure 4.2 [ input and monitor].)
Manual control interface(click the interface of Figure 4.2 [ control debug].)
Use in manual debugging
2. click on Figure 4.2 [parameter settings], appear as shown in Figure 4.5, according to actual needs, set up relevant parameters, click figure 4.5 [bottom parameter], the password is 4 “8888”, and then appear as shown in Figure 4.6.
1) nozzle: set the number of nozzle (according to the jig can install the number of nozzle to set)
2) clean time: setting up a single nozzle cleaning time (according to the actual situation)
3) air-dry time: setting the time to complete the air-dry of a single nozzle (according to the actual situation)
4) save parameter: after setting the complete parameter, you need to click the [save parameter].
1) Original correction: to confirm the suitable angle, that is, the angle of the nozzle and the nozzle center to be rearranged, and the setting is set up.
2) Power on air storage time: set according to the actual situation
3) Air storage time before clean: it refers to the setting of the gas storage time before each cleaning, according to the actual situation.
4) Interval air storage time: express the later that later chose not to select the display as “yes”, For example, the clean time is 3 S, and interval air storage time is set to 1S, after cleaning 1S, gas storage for 1 S, and then clean for 1 S.
5) Impulse quantity: it express the impulse quantity for the turn of the turntable to 1o. If the device is not at its origin, it will increase the impulse quantity if it arrives at the origin. If it is found that the device is not at its origin, if it exceeds the origin, it will increase or decrease.
6) Continuous jet: express choose whether to continue the actual situation as yes” no choice later, shown as “no” is that he has chosen to continue.
1. after the start of the machine，enter the standby state and enter the interface shown in Figure 5.1.
2. click [pressure relief] has been holding down the nozzle, until no gas ejected and then release the hand off power.
3. open the tank cover, a funnel into the washing solution until close to the reservoir until canful.
4. closed storage tank cover, power off, re-work.
Note: the cleaning solution will never be allowed to splash into the equipment, otherwise the controller will burn out.
六、Daily maintenance project
|Daily||the water must be emptied after each use.|
|the water must be cleaned up on the platform after each use.|
|Weekly||check whether there is water leakage in the pneumatic cabinet and electrical cabinet.|
|check the looseness of the screws in each movement mechanism.|
|check whether the external electrical connector is loose.|
|cleaning the dust and debris in the electric cabinet and the pneumatic cabinet.|
|check the air leakage of the pneumatic components and the joint of the trachea.|
|Monthly||check the oil mist special oil in the oil mist is too small, less is added.|
|check whether the internal joint of the electric cabinet is loose.|
|check the entrainment wheel, whether the belt wear out.|
|lubricating grease for all bearings of each device.|